CN102644137A

CN102644137A - Conductive yarn and cloth structure applying same

Info

Publication number: CN102644137A
Application number: CN2011100414906A
Authority: CN
Inventors: 李查启学
Original assignee: Individual
Current assignee: Individual
Priority date: 2011-02-21
Filing date: 2011-02-21
Publication date: 2012-08-22

Abstract

The invention relates to a conductive yarn and a cloth structure applying the same. The conductive yarn comprises a yarn and an electrical heating wire, wherein the yarn consists of multi-core fiber filaments; and the electrical heating wire is spirally wound on the outer surface of the yarn, so that the yarn has conductivity. The cloth structure applying the conductive yarn comprises more than one conductive yarn, more than one yarn and more than one metal conductive wire, wherein the conductive yarns serve as weaving lines in a first direction; the yarns consist of multi-core fiber filaments, serve as weaving lines in a second direction and are limited on the central part and crosswise woven with the conductive yarns in the first direction; the metal conductive wires serve as weaving lines in the second direction, are arranged on the two sides of the yarns on the central parts in the second direction and are crosswise woven with the conductive yarns in the first direction to form a conductive path. The yarns wound with the electrical heating wire are woven into cloth capable of producing a heating effect; various objects with effects of warming and protecting against cold are made by using the cloth; and the effect of substituting warming equipment is achieved.

Description

The cloth structure of a kind of conductive yarn and utilization conductive yarn thereof

Technical field

The present invention is relevant for the cloth structure of a kind of conductive yarn and utilization conductive yarn thereof; Refer in particular to a kind of yarn of coiling heating wire that utilizes and be woven into the cloth that can produce heating effect; And utilize this cloth to process various objects, reach the effect that replaces heating system with warming resisting cold.

Background technology

The heating installation of general traditional warming machine is to adopt modes such as electric heating or gas heat to produce; Through each air outlet heating installation is blown into each corner, room again; The characteristic of hot heating installation is that beginning the time all rises above the space toward this in a certain space; Want expensive electric power, time could this space be filled up to the heating installation of certain temperature, blow, just cause this space inner drying and very big noise because of hot blast flows.

So; The inventor in view of this; Adhering to for many years the abundant of these relevant industries designs and develops and the actual fabrication experience; Study improvement again to existing structure and disappearance, the special cloth structure that a kind of conductive yarn and utilization conductive yarn thereof are provided again is in the hope of reaching the purpose of better practical value.

Summary of the invention

Main purpose of the present invention provides the cloth structure of a kind of conductive yarn and utilization conductive yarn thereof; Existing heating air-conditioning equipment uses and the disappearance in power consumption source improving; Yarn to utilize the coiling heating wire through the present invention is woven into the cloth that can produce heating effect; And utilize this cloth to process various objects, reach the effect that replaces heating system with warming resisting cold.

The purpose of the cloth structure of a kind of conductive yarn of the present invention and utilization conductive yarn thereof and effect are to be realized by following technology:

The present invention provides a kind of conductive yarn, and it includes:

One yarn is the yarn that filament constituted by oversensitive stamen;

One heating wire is wound in the yarn outer surface in a spiral manner, lets yarn have electric conductivity.

In preferred embodiment, this heating wire is fine tungsten alloy filament, and its diameter is in 0.02～0.08mm scope.

In preferred embodiment, be spirally wound around the heating wire of yarn appearance, form about 70～125 volumes on the length of yarn of per 1 centimeter (cm).

The present invention also provides a kind of cloth structure of using conductive yarn, and it includes:

Article one, the conductive yarn more than is as the weaving thread of first direction;

Article one, the yarn more than is the yarn that filament constituted by oversensitive stamen, as second direction and be confined to the weaving thread of central part, and with the staggered braiding of the conductive yarn of first direction;

Article one, the metal conductive wire more than is the weaving thread of second direction, and distributed and arranged is in the both sides of the yarn of second direction central part, and with the staggered braiding of the conductive yarn of first direction, form conductive path.

In preferred embodiment, this metal conductive wire is fine copper wire or silver-colored yarn silk, and the about 0.05～0.12mm in its line footpath.

In preferred embodiment, the yarn of first direction and second direction mixes the various color spinning of blending, changes to increase cloth color style.

In preferred embodiment, the metal conductive wire of second direction both sides, correspondence connect a power-supply unit and make its energising, and use low-voltage 0-24V DC fine setting controlling temperature and design temperature and time.

In preferred embodiment, cloth can cutting, series, parallel and the use of after power supply, generating heat.

Through the above, the composition of this element can know that with using the enforcement explanation the present invention and prior art are compared, and have plurality of advantages, narrates as follows:

1, the cloth structure of a kind of conductive yarn of the present invention and utilization conductive yarn thereof can protect heating wire (the fine taenidium of tungsten alloy) not broken as main shaft through all kinds of material yarns, and it has resilient flexible.

2, with above-mentioned, when heating wire can heat expansion during by conductive exothermal or just have good extendable room during shrinkage.

3, the cloth structure of a kind of conductive yarn of the present invention and utilization conductive yarn thereof can become and a kind ofly can cooperate other material spinning blending to be made into all kinds of different purposes cloth, and have can dyeing, functions such as stamp, cleaning.

4, the cloth structure of a kind of conductive yarn of the present invention and utilization conductive yarn thereof; But this conductive yarn blending fabric products; But processing and manufacturing becomes mattress, curtain, wall cloth, winter and the medical treatment heating oversleeve of conductive exothermal; Knee-pad, waist support, foot pad, chair cushion, carpet, and instead is used various heater unit winter; And compare with each quasi-tradition heating gas electricity consumption of equipment amount, can save the electric quantity of power supply more than 65%.

Conductive yarn of the present invention mainly is the yarn that filament constituted by oversensitive stamen, on outer surface, is wound with heating wire in a spiral manner, makes its formation have the yarn texture of electric conductivity and telescopic resilience.

For utilizing above-mentioned weaving thread with conductive yarn of electric conductivity as first direction, cooperate general yarn again and arrange the weaving thread of metal conductive wire as second direction is set on the limit, two ends, form with braiding and can conduct electricity the cloth that produces heating.

Description of drawings

Fig. 1: schematic perspective view of the present invention.

Fig. 2: cloth braiding schematic perspective view of the present invention.

Fig. 3: cloth woven flat sketch map of the present invention.

Fig. 4: cloth utilization sketch map () [knee-pad] of the present invention.

Fig. 5: cloth utilization sketch map (two) [carpet] of the present invention.

Fig. 6: cloth utilization sketch map (three) [curtain] of the present invention.

The component symbol explanation

1 ... Conductive yarn 11 ... Yarn

111 ... Filament 12 ... Heating wire

2 ... Cloth 21 ... Metal conductive wire

3 ... Power-supply unit

The specific embodiment

For technology contents, goal of the invention that the present invention is used and the effect reached thereof have more complete and clearly disclose, and please consult accompanying drawing and the figure number that is disclosed in the lump, specify as follows:

At first, see also shown in Figure 1ly, be a kind of conductive yarn sketch map of the present invention, its conductive yarn 1 consists predominantly of:

One yarn 11, the yarn 11 that is constituted for filament 111 by oversensitive stamen;

One heating wire 12, correspondence are wound in yarn 11 outer surfaces in a spiral manner, make it let yarn 11 have electric conductivity.

Please consult Fig. 2 in the lump, shown in 3, for the present invention uses the sketch map of the cloth structure of conductive yarn, its cloth 2 consists predominantly of:

Article one, the conductive yarn 1 more than is as the weaving thread of first direction;

Article one, the yarn 11 more than, the yarn 11 that is constituted for filament 111 by oversensitive stamen, as second direction and be confined to the weaving thread of central part, and with the staggered braiding of the weaving thread of first direction;

Article one, the metal conductive wire 21 more than is the weaving thread of second direction, and distributed and arranged is in the both sides of the yarn 11 of second direction central part, and with the staggered braiding of the weaving thread of first direction, form conductive path.

Please consult shown in Figure 1 in the lump; The oversensitive stamen filament 111 of the material of various weaving usefulness or type as yarn 11 main shafts, and evenly is wound with the heating wire of processing with the tungsten alloy microfilament 12 (diameter is in 0.02～0.08mm scope) in these yarn 11 appearances, forms a kind of spiral-shaped conductive yarn 1; And this conductive yarn 1 is when making; Can adopt machine to reel, be about to the yarn 11 that oversensitive stamen filament 111 constituted and be placed on the Yarn winding apparatus device, again in the yarn 11 main shaft appearances heating wire 12 of reeling in a spiral manner as the coiling main shaft; To form about 70～125 volumes on yarn 11 length of per 1 centimeter (cm); Make it form conductive yarn 1, and this conductive yarn 1 can evenly generate heat when conduction, and good retractility and the flexibility of tool.

Continue; Please consult Fig. 2 in the lump, shown in 3; This conductive yarn 1 is knitted etc. when weaving cotton cloth as the latitude textile yarn in flat weaving, blending, and can be adopted all kinds of general yarns 11, and can select different colours for use through yarn; It is heatable and flexibility is good that weaving becomes tool conduction, but and the various cloth and all kinds of carpet of self-figure, dyeing, stamp.In addition, the yarn that conductive yarn 1 can be made into different-diameter size is knitted and use the yarn body, according to yarn directly the thickness difference can apply to different textile products.As thinner conductive yarn 1 can compile be woven into conductive exothermal clothes (as shown in Figure 4) such as clothes cloth, sheet, various body-building be warming, or thicker conductive yarn 1 can with generally become the heatable all kinds of woollen blankets of conduction, carpet (as shown in Figure 5) than the slubbing yarns.

Please consult shown in Fig. 1-6 the conductive exothermal principle and the function declaration of the cloth structure of a kind of conductive yarn of the present invention and utilization conductive yarn thereof in the lump:

Spin, when weaving all kinds of cloth, the first direction (broadwise) of cloth 2 adopt be wound with heating wire 12 with oversensitive stamen filament 111 made yarn 11 appearances conductive yarn 1 for it, the number that uses in two edges again picks up strip metal conductor wire 21 and (can be fine copper or filamentary silver; Line footpath about 0.05～0.12mm) conductive yarn as second direction (warp-wise); And all available general weaving of all textile yarns 11 is with yarn 11 in the middle of the cloth 2, and therefore, general second direction (warp-wise) textile yarn 11 can mix the mixing shades of colour; Let conductive yarn 1 two ends appearance spirality heating wire 12 and cloth 2 both sides metal conductive wire 21 (can be fine copper or filamentary silver) form warp-wise, the staggered braiding of broadwise; Constitute one group of good conductive path, as long as supply with AC or DC, the power-supply unit 3 of 0V-24V by the metal conductive wire 21 of these cloth 2 both sides of the edge; And can be through computer trim voltage (V), electric current (A), temperature (T), time etc.; The temperature that can let these piece cloth 2 generations need, between 0 ℃～85 ℃, the setting temperature that therefore generation very uniformly needs between monoblock cloth 2 braiding textile yarns; Because be to use the DC low-voltage, therefore do not have the danger of being shocked by electricity.

During use; At the fixed or movable formula carpet of indoor laying when heating; In certain each plane of same unit are, can on average send identical heat on each small weaving single site area; Therefore through hot temperature natural toward the rising principle, and need not use hair-dryer to blow hot gas, thus conduction of the present invention can hot blending to knit the hot temperature of making like electric heat mat be by the floor; The carpet foot bottom rises naturally and forms each corner one, this space to temperature, therefore not by hot blast blow the drying that produces and the uncomfortable sensation of noise.

In addition; The cloth 2 of this utilization conductive yarn can be cut out use from second direction (warp-wise); Cutting out the length size all can be free; By by behind the parallel connection of the both sides metal conductive wire 21 (warp-wise) of cloth after the cutting 2, the series-fed, become the cloth 2 that another piece conduction can be generated heat again, use the usefulness of people's livelihood daily life resisting cold.

The above act only is part embodiment of the present invention, is not in order to restriction the present invention, causes according to intention spirit of the present invention and characteristic, and modifications forms a little, also should be included in the claim scope.

Claims

1. conductive yarn is characterized in that it includes:

One yarn (11), the yarn (11) that is constituted for filament (111) by oversensitive stamen;

One heating wire (12) is wound in yarn (11) outer surface in a spiral manner, lets yarn (11) have electric conductivity.

2. conductive yarn as claimed in claim 1 is characterized in that, this heating wire (12) is fine tungsten alloy filament, and its diameter is in 0.02～0.08mm scope.

3. conductive yarn as claimed in claim 1 is characterized in that, is spirally wound around the heating wire (12) of yarn (11) appearance, forms about 70～125 volumes on per 1 centimeter yarn (11) length.

4. cloth structure of using conductive yarn is characterized in that it includes:

Article one, the conductive yarn more than (1) is as the weaving thread of first direction;

Article one, the yarn more than (11), the yarn (11) that is constituted for filament (111) by oversensitive stamen, as second direction and be confined to the weaving thread of central part, and with the staggered braiding of the conductive yarn (1) of first direction;

Article one, the metal conductive wire more than (21) is the weaving thread of second direction, and distributed and arranged is in the both sides of the yarn (11) of second direction central part, and with the staggered braiding of the conductive yarn (1) of first direction, form conductive path.

5. the cloth structure of utilization conductive yarn as claimed in claim 4 is characterized in that, this metal conductive wire (21) is fine copper wire or silver-colored yarn silk, and the about 0.05～0.12mm in its line footpath.

6. the cloth structure of utilization conductive yarn as claimed in claim 4 is characterized in that, the yarn of first direction and second direction (11) mixes the various color spinning of blending, changes to increase cloth (2) color style.

7. the cloth structure of utilization conductive yarn as claimed in claim 4; It is characterized in that; The metal conductive wire of second direction both sides (21), correspondence connect a power-supply unit (3) and make its energising, and use low-voltage 0-24V DC fine setting controlling temperature and design temperature and time.

8. the cloth structure of utilization conductive yarn as claimed in claim 4 is characterized in that, cloth (2) can cutting, series, parallel and the use of after power supply, generating heat.