CN102677412A - Tufted bayonet equipment with tufted gun grabbing mechanism - Google Patents
Tufted bayonet equipment with tufted gun grabbing mechanism Download PDFInfo
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- CN102677412A CN102677412A CN2012101527408A CN201210152740A CN102677412A CN 102677412 A CN102677412 A CN 102677412A CN 2012101527408 A CN2012101527408 A CN 2012101527408A CN 201210152740 A CN201210152740 A CN 201210152740A CN 102677412 A CN102677412 A CN 102677412A
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- tufting
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- rifle
- tufted
- grabbed
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Abstract
The invention discloses tufted bayonet equipment with a tufted gun grabbing mechanism, and relates to tufted carpet processing equipment. The equipment comprises a tufted gun and a manipulator, wherein the tufted gun grabbing mechanism is arranged in the manipulator; the tufted gun comprises a tufted gun shell and a grabbed rod; the grabbed rod is fixed on the tufted gun shell; the tufted gun grabbing mechanism comprises a drive mechanism, a transmission component and a grabbing component; the drive mechanism is connected with the transmission component; the transmission component is connected with the grabbing component; the drive mechanism drives the grabbing component to extend out through the transmission component and spreads the grabbing component at the same time to surround the grabbed rod; and then the drive mechanism drives the grabbing component to retract through the transmission component, and the grabbing component accurately grabs the grabbed rod to fix the tufted gun on the manipulator at the same time. When grabbing the tufted gun, the equipment disclosed by the invention can enable the tufted gun to be in an accurate position, so that a manipulator transmission part and a tufted gun transmission part can be connected through a pair of matched connecting pieces to realize power transmission.
Description
Technical field
The present invention relates to a kind of tufted carpet process equipment, more specifically to a kind of tufting bayonet equipment with tufting rifle grasping mechanism.
Background technology
Tufted carpet originates from the State of Georgia, US in 19th century.At first because of its outward appearance as the lawn, so claim turf (turf) fabric again.30～forties of 20th century, tufted carpet develops into row's pin synthetic tuft by the single needle synthetic tuft.The tufted carpet of jacquard weave and stamp appears again in the fifties, and popularizes in European and American countries gradually.Since the sixties, tufted carpet is main raw material with the chemical fibre, and fabric width reaches 4～5 meters.Because wide in variety, production efficiency is high, cost performance is high, so tufted carpet become output in the machine-made carpet maximum, use the widest kind.
The processing technology of tufted carpet is:
1, material is prepared, and the tacryl that preheating is finalized the design is woven into base fabric and the required various chemical fibre yarns of synthetic tuft.
2, synthetic tuft typing is promptly with synthetic tuft equipment (row of being generally pin machinery) leader tape chemical fibre yarn whole row, synthetic tuft at high speed on the tacryl base fabric, neat and intensive circle suede or the clipping of formation on the blanket face.
3, be coated with at the blanket back side and scrape synthetic latex or polyester-class adhesive, and base fabric and synthetic tuft are glued into firm integral body.
4, postfinishing process comprises with the smooth blanket face of loop cutting machine, blanket face stamp, the blanket back of the body and pastes foamed plastics backing or gunny cloth backings such as butadiene-styrene rubber or Polyurethane, the fluffy and finishing blanket face etc. with steam.
The yarn of synthetic tuft generally adopts blended yarns such as terylene, polyamide fibre, polypropylene fibre, and expensive goods is used pure wool yarns; Base fabric uses the jute woven fabric in early days, most at present polypropylene fibre flat filament woven fabric, polyester filament woven fabric or supatex fabric of adopting.
The lint of carpet is implanted wool yarn to form looped pile by special tufting needle on base fabric; Cut off looped pile and form lint; Resin, sizing material (backing sizing material) set looped pile or lint are coated in the base fabric back side, prevent that fine hair is loose to come off and pilling, and can improve the DIMENSIONAL STABILITY of woollen blanket.At the carpet back side that scribbles glue, also can paste one deck foam-back again, the stickup second layer fabric at the carpet back side that also has is claimed the secondary backing, all has the function that increases tufted carpet elasticity and durability.Product is mainly as aisle, indoor floor pavement material.
Because existing synthetic tuft equipment is generally row's pin machinery, promptly adopt the needle-bar that a row is installed or arranges tufting needle more, each tufting needle is processed simultaneously.
Because tufting is thicker, so its density refractory is to increase.The tufted carpet that adopts above-mentioned synthetic tuft apparatus processing to come out is compared with hand-made carpet; Because the pattern on the carpet is made up of dot matrix; Therefore there are slack shortcoming in curve, oblique line, have a strong impact on the whole pattern visual effect, and because the color kind that can adopt is considerably less; Usually have only about 8 kinds, so the pattern color on the carpet is dull, pattern is lively inadequately, artistic expression is relatively poor.
In order to let the tufted carpet of machinery production can be near the level of hand-made carpet, the applicant adopts manipulator imitation true man action, handles the tufting rifle and processes.In order to let manipulator can control the work of tufting rifle; Need to have between manipulator and the tufting rifle one can be with the transmission of power of the driving mechanism that is positioned at manipulator transmission mechanism to the tufting rifle; The applicant has designed a kind of transmission mechanism; This transmission mechanism comprises manipulator running part and tufting rifle running part, and the manipulator running part is connected through a pair of connector that can cooperatively interact with tufting rifle running part.But; The tufting rifle was very strict with respect to the status requirement of manipulator when this transmission mechanism grasped the tufting rifle to manipulator; Otherwise manipulator can't be connected with a pair of connector between the tufting rifle; When but the grasping mechanism of existing machinery hand grasped the tufting rifle, the tufting rifle was difficult to be in accurate position, therefore caused manipulator can't be connected with a pair of connector between the tufting rifle.
Summary of the invention
Technical problem to be solved by this invention is to grasp the shortcoming of the accurate position of tufting rifle to the grasping mechanism of prior art manipulator; A kind of tufting bayonet equipment with tufting rifle grasping mechanism is provided; This tufting bayonet equipment with tufting rifle grasping mechanism can let the tufting rifle be in accurate position when grasping the tufting rifle.The technical scheme that adopts is following:
A kind of tufting bayonet equipment with tufting rifle grasping mechanism; Comprise tufting rifle and manipulator; Be provided with tufting rifle grasping mechanism in the manipulator; The tufting rifle comprises tufting rifle housing and is grabbed bar that the said bar of being grabbed is fixed on the tufting rifle housing, it is characterized in that: said tufting rifle grasping mechanism comprises driving mechanism, drive disk assembly and gripper components; Said driving mechanism connects drive disk assembly; Said drive disk assembly connects gripper components, and said driving mechanism drives through drive disk assembly and launches gripper components when gripper components is stretched out, will be grabbed the bar encirclement, and gripper components was promptly grabbed bar accurately, the tufting rifle is fixed on the manipulator when driving mechanism drove the gripper components withdrawal through drive disk assembly then.
More excellent scheme; Said gripper components comprises extracting slideway and at least two finger; Each finger is separately positioned on and grasps in the slideway, and forms an extracting chamber between each finger, and the opening part of said slideway has the elongated slot that can let each finger outwards stretch; The madial wall rear portion of said slideway is provided with the triggering part; Said finger rear end lateral wall is provided with first piece that is triggered that can let finger stretches outwardly, and the madial wall at finger rear portion is provided with and can drives the quilt that finger moves inwardly and drag piece, and said finger front end lateral wall is provided with second piece that is triggered that can let finger shrinks inwardly; Said drive disk assembly comprises drive link, and said drive link middle part is provided with the pushing block that can promote each finger advance the puck, and said drive link front end is provided with the quilt that can drive each finger and drags the piece that drags that piece moves backwards.
Grab bar for the ease of the quilt of tufting rifle and insert the extracting chamber, said finger front end is provided with towards the gathering sill that grasps the slideway outer incline.When being grabbed bar when propping up the gathering sill of each finger front end, can the finger front end be pushed open like this, make the inlet diameter in the extracting chamber that each finger forms become big, got into and grasp the chamber so that grab bar.
Insert to grasp can not skid off behind the chamber and grasp the chamber in order to let the quilt of tufting rifle grab bar, the diameter of said extracting chamber inlet is less than the diameter that grasps the middle part, chamber.Like this as long as the diameter of being grabbed bar insertion portion certain is greater than grasping the chamber inlet diameter, the quilt of tufting rifle is grabbed bar and is received under the situation of external force effect and can not skid off the extracting chamber.
More excellent scheme, the anterior madial wall of said finger is provided with can be close to the spacer of being grabbed bar.After being grabbed bar entering extracting chamber, spacer is close to the sidewall of being grabbed the bar middle part, plays the effect of accurate location.
More excellent scheme, said diameter of being grabbed the diameter of bar front end greater than the rear end.Grabbed like this bar squeeze the prerotation vane open each finger insert grasp the chamber after, just can not skid off and grasp the chamber.
More excellent scheme, the said bar front end of being grabbed is a projection.After projection get into to grasp the chamber like this, the projection rear end sheet that will be positioned blocked, and can't withdraw from and grasp the chamber, stretched out and launched up to each finger, and projection can withdraw from the extracting chamber.
More excellent scheme, the outer surface of said projection are curved surface.Be convenient to projection like this and slide, can effectively reduce the wearing and tearing on the surface of projection and finger along the surface of finger.
More excellent scheme, said driving mechanism are cylinder.
Another kind of scheme, said driving mechanism is a hydraulic cylinder.The shortcoming of hydraulic cylinder be move slower.Said driving mechanism can also adopt other linear reciprocation mechanism that moves back and forth, like feed screw nut's linear reciprocation mechanism etc. that moves back and forth.
The present invention's beneficial effect against existing technologies is; Grab bar and tufting rifle grasping mechanism owing to be provided with the quilt that can accurately cooperate each other; When therefore grasping the tufting rifle; Can let the tufting rifle be in accurate position,, carry out the transmission of power so that the manipulator running part is connected through a pair of connector that can cooperatively interact with tufting rifle running part.
Description of drawings
Fig. 1 is the structural representation of the preferred embodiment of the present invention;
Fig. 2 is the partial sectional view of preferred embodiment manipulator shown in Figure 1;
Fig. 3 is the enlarged drawing in A district among Fig. 2;
Fig. 4 is the cutaway view of tufting rifle;
Fig. 5 is that reference diagram is amplified in the part of the user mode of preferred embodiment manipulator shown in Figure 1.
The specific embodiment
Shown in Fig. 1-4; The tufting bayonet equipment with tufting rifle grasping mechanism in this preferred embodiment comprises tufting rifle 2 and manipulator 1, is provided with tufting rifle grasping mechanism in the manipulator 1; Tufting rifle 2 comprises tufting rifle housing 3 and is grabbed bar 4 that the said bar 4 of being grabbed is fixed on the tufting rifle housing 3.
Said tufting rifle grasping mechanism comprises driving mechanism, drive disk assembly and gripper components; Said driving mechanism connects drive disk assembly; Said drive disk assembly connects gripper components; Said driving mechanism drives through drive disk assembly and launches gripper components when gripper components is stretched out, will be grabbed bar 4 encirclements, and gripper components was promptly grabbed bar 4 accurately, tufting rifle 2 is fixed on the manipulator 1 when driving mechanism drove the gripper components withdrawal through drive disk assembly then.Said driving mechanism is a cylinder 14.
Said gripper components comprises extracting slideway 5 and four finger 6; Each finger 6 is separately positioned on and grasps in the slideway 5; And form one between each finger 6 and grasp chamber 7; The opening part of said slideway 5 has the elongated slot 21 that can let each finger 6 outwards stretch, and the madial wall rear portion of said slideway 5 is provided with triggers part 22, and said finger 6 rear end lateral walls are provided with first piece 8 that is triggered that can let finger 6 stretches outwardly; The madial wall at finger 6 rear portions is provided with and can drives the quilt that finger 6 moves inwardly and drag piece 9, and said finger 6 front end lateral walls are provided with second piece 23 that is triggered that can let finger 6 shrinks inwardly; Said drive disk assembly comprises drive link 10, and said drive link 10 middle parts are provided with the pushing block 11 that can promote each finger 6 advance the puck, and said drive link 10 front ends are provided with that the quilt that can drive each finger 6 drags that piece 9 moves backwards drags piece 12.
Grab bar 4 for the ease of the quilt of tufting rifle 2 and insert extracting chamber 7, said finger 6 front ends are provided with towards the gathering sill 13 that grasps slideway 5 outer inclines.Gathering sill 13 is made into integration with finger 6 in the present embodiment.When being grabbed bar 4 when propping up the gathering sill 13 of each finger 6 front end, can finger 6 front ends be pushed open like this, make the inlet diameter in the extracting chamber 7 that each finger 6 forms become big, got into and grasp chambeies 7 so that grab bar 4.
Insert to grasp can not skid off behind the chambeies 7 and grasp chamber 7 in order to let the quilt of tufting rifle 2 grab bar 4, the diameter of said extracting chamber 7 inlets is less than the diameter that grasps 7 middle parts, chamber.
Said finger 6 anterior madial walls are provided with can be close to the spacer 15 of being grabbed bar 4, and spacer 15 is made into integration with finger 6 in the present embodiment.After being grabbed bar 4 entering extracting chambeies 7, spacer 15 is close to the sidewall of being grabbed bar 4 middle parts, plays the effect of accurate location.
Said diameter of being grabbed the diameter of bar 4 front ends greater than the rear end.Grabbed like this bar 4 squeeze the prerotation vanes 13 of opening each finger 6 insert grasp chambeies 7 after, just can not skid off and grasp chamber 7.
Said bar 4 front ends of being grabbed are projection 16.After projection 16 got into and grasps chambeies 7 like this, the projection 16 rear ends sheet 15 that will be positioned blocked, and can't withdraw from and grasp chamber 7, stretched out and launched up to each finger 6, and projection 16 can withdraw from extracting chamber 7.
The outer surface of said projection 16 is a curved surface.Be convenient to projection 16 like this and slide, can effectively reduce the wearing and tearing on the surface of projection 16 and finger 6 along the surface of finger 6.
Introduce the course of work below:
At first, cylinder 14 drives drive link 10 advance the pucks, and the pushing block 11 of drive link 10 promotes each finger 6 advance the puck.On finger 6 rear end lateral walls first be triggered piece 8 move to the madial wall rear portion of slideway 5 triggering part 22 places, inwardly oppressed by this triggering part 22; This moment finger 6 front end lateral walls second elongated slot 21 that piece 23 gets into the opening part that is positioned at slideway 5 that is triggered; Each finger 6 front end just outwards launches under the compressing that triggers part 22; Make that the 7 inlet changes of extracting chamber are big, when the projection of being grabbed bar 4 16 got into extracting chamber 7 inlets, extracting chamber 7 inlets were squeezed by projection 16 and open; Let and grabbed bar 4 entering extracting chambeies 7, be enclosed in by each finger 6 and grasp in the chamber 7.
Then, cylinder 14 drives drive link 10 and moves backwards, and the quilt that drags piece 12 each finger 6 of drive of drive link 10 drags piece 9 and moves backwards; Slideway 5 is retreated, got back to second of the finger 6 front end lateral walls piece 23 that is triggered from the elongated slot 21 of the opening part that is arranged in slideway 5, and triggering part 22 places at the madial wall rear portion of slideway 5 are retreated, left to the piece 8 that is triggered of first on the finger 6 rear end lateral walls, therefore under the compressing of slideway 5 madial walls; Finger 6 medial surfaces are close to and are dragged piece 9 lateral surfaces; And each finger 6 is shunk, and makes that grasping chamber 7 inlets diminishes, and the spacer 15 of each finger 6 is close to and is grabbed bar 4 middle parts; And spacer 15 blocks projection 16; Drive is grabbed bar 4 towards grasping motion in the chamber 7, is fixed on accurately on the manipulator 1 firmly up to tufting rifle 2, and is as shown in Figure 5.
As shown in Figure 2, said manipulator 1 is provided with the first manipulator running part 17, the second manipulator running part 18.
As shown in Figure 4, tufting rifle 2 is provided with the first tufting rifle running part 19, the second tufting rifle running part 20.
When being grabbed after bar 4 grasps by tufting rifle grasping mechanism and accurately be fixed on the manipulator 1; The first manipulator running part 17 just can connect the first tufting rifle running part 19; The second manipulator running part 18 just can connect the second tufting rifle running part 20, realizes power transmission.
The above is merely preferred embodiment of the present invention, is not to be used for limiting practical range of the present invention; Be all equivalents of being done according to claim scope of the present invention, be claim scope of the present invention and cover.
Claims (10)
1. tufting bayonet equipment with tufting rifle grasping mechanism; Comprise tufting rifle and manipulator; Be provided with tufting rifle grasping mechanism in the manipulator; The tufting rifle comprises tufting rifle housing and is grabbed bar that the said bar of being grabbed is fixed on the tufting rifle housing, it is characterized in that: said tufting rifle grasping mechanism comprises driving mechanism, drive disk assembly and gripper components; Said driving mechanism connects drive disk assembly; Said drive disk assembly connects gripper components, and said driving mechanism drives through drive disk assembly and launches gripper components when gripper components is stretched out, will be grabbed the bar encirclement, and gripper components was promptly grabbed bar accurately, the tufting rifle is fixed on the manipulator when driving mechanism drove the gripper components withdrawal through drive disk assembly then.
2. the tufting bayonet equipment with tufting rifle grasping mechanism as claimed in claim 1; It is characterized in that: said gripper components comprises extracting slideway and at least two finger; Each finger is separately positioned on and grasps in the slideway; And form one between each finger and grasp the chamber; The opening part of said slideway has the elongated slot that can let each finger outwards stretch, and the madial wall rear portion of said slideway is provided with the triggering part, and said finger rear end lateral wall is provided with first piece that is triggered that can let finger stretches outwardly; The madial wall at finger rear portion is provided with and can drives the quilt that finger moves inwardly and drag piece, and said finger front end lateral wall is provided with second piece that is triggered that can let finger shrinks inwardly; Said drive disk assembly comprises drive link, and said drive link middle part is provided with the pushing block that can promote each finger advance the puck, and said drive link front end is provided with the quilt that can drive each finger and drags the piece that drags that piece moves backwards.
3. the tufting bayonet equipment with tufting rifle grasping mechanism as claimed in claim 2 is characterized in that: said finger front end is provided with towards the gathering sill that grasps the slideway outer incline.
4. the tufting bayonet equipment with tufting rifle grasping mechanism as claimed in claim 2 is characterized in that: the diameter of said extracting chamber inlet is less than the diameter that grasps the middle part, chamber.
5. the tufting bayonet equipment with tufting rifle grasping mechanism as claimed in claim 2 is characterized in that: the anterior madial wall of said finger is provided with can be close to the spacer of being grabbed bar.
6. the tufting bayonet equipment with tufting rifle grasping mechanism as claimed in claim 1 is characterized in that: said diameter of being grabbed the diameter of bar front end greater than the rear end.
7. the tufting bayonet equipment with tufting rifle grasping mechanism as claimed in claim 6 is characterized in that: the said bar front end of being grabbed is a projection.
8. the tufting bayonet equipment with tufting rifle grasping mechanism as claimed in claim 7, it is characterized in that: the outer surface of said projection is a curved surface.
9. like the described tufting bayonet equipment with tufting rifle grasping mechanism of claim 1-8, it is characterized in that: said driving mechanism is a cylinder.
10. like the described tufting bayonet equipment with tufting rifle grasping mechanism of claim 1-8, it is characterized in that: said driving mechanism is a hydraulic cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210152740.8A CN102677412B (en) | 2012-05-16 | 2012-05-16 | Tufted bayonet equipment with tufted gun grabbing mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210152740.8A CN102677412B (en) | 2012-05-16 | 2012-05-16 | Tufted bayonet equipment with tufted gun grabbing mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102677412A true CN102677412A (en) | 2012-09-19 |
| CN102677412B CN102677412B (en) | 2014-03-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210152740.8A Active CN102677412B (en) | 2012-05-16 | 2012-05-16 | Tufted bayonet equipment with tufted gun grabbing mechanism |
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| Country | Link |
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| CN (1) | CN102677412B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1602890A1 (en) * | 1967-04-25 | 1970-08-13 | Monarch Machine Tool Co | Tool changing device |
| US4655676A (en) * | 1983-07-11 | 1987-04-07 | Asea Aktiebolag | Robot installation |
| US5738030A (en) * | 1996-03-11 | 1998-04-14 | General Design, Inc | Pattern method for multicolor designs |
| US5875726A (en) * | 1994-09-02 | 1999-03-02 | Ksl Keilmann Sondermaschinenbau Gmbh | Sewing apparatus |
| US6129031A (en) * | 1999-11-16 | 2000-10-10 | The Boeing Company | Robotic stitching apparatus and end effector therefor |
| US6260493B1 (en) * | 2001-02-01 | 2001-07-17 | Spencer Wright Industries, Inc. | Two pile height mending gun |
| US6807917B1 (en) * | 2002-07-03 | 2004-10-26 | Card-Monroe Corp. | Yarn feed system for tufting machines |
| CN200985413Y (en) * | 2006-12-04 | 2007-12-05 | 艾景成 | Carpet flat knitting machine |
| CN202766842U (en) * | 2012-05-16 | 2013-03-06 | 广东大洋地毯机械设备厂有限公司 | Tufting gun pricking equipment with tufting gun grabbing mechanism |
-
2012
- 2012-05-16 CN CN201210152740.8A patent/CN102677412B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1602890A1 (en) * | 1967-04-25 | 1970-08-13 | Monarch Machine Tool Co | Tool changing device |
| US4655676A (en) * | 1983-07-11 | 1987-04-07 | Asea Aktiebolag | Robot installation |
| US5875726A (en) * | 1994-09-02 | 1999-03-02 | Ksl Keilmann Sondermaschinenbau Gmbh | Sewing apparatus |
| US5738030A (en) * | 1996-03-11 | 1998-04-14 | General Design, Inc | Pattern method for multicolor designs |
| US6129031A (en) * | 1999-11-16 | 2000-10-10 | The Boeing Company | Robotic stitching apparatus and end effector therefor |
| US6260493B1 (en) * | 2001-02-01 | 2001-07-17 | Spencer Wright Industries, Inc. | Two pile height mending gun |
| US6807917B1 (en) * | 2002-07-03 | 2004-10-26 | Card-Monroe Corp. | Yarn feed system for tufting machines |
| CN200985413Y (en) * | 2006-12-04 | 2007-12-05 | 艾景成 | Carpet flat knitting machine |
| CN202766842U (en) * | 2012-05-16 | 2013-03-06 | 广东大洋地毯机械设备厂有限公司 | Tufting gun pricking equipment with tufting gun grabbing mechanism |
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| Publication number | Publication date |
|---|---|
| CN102677412B (en) | 2014-03-26 |
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Free format text: FORMER OWNER: WEN PEIBIN Effective date: 20150827 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20150827 Address after: 515000, No. 34 and five or six, Yanhe Road, Jinping District, Guangdong, Shantou, China Patentee after: Guangdong Dayang Carpet Machinery Factory Co., Ltd. Address before: 515000, No. 34 and five or six, Yanhe Road, Jinping District, Guangdong, Shantou, China Patentee before: Guangdong Dayang Carpet Machinery Factory Co., Ltd. Patentee before: Wen Peibin |