A kind of ergonomics mattress preparation method
Technical field
The present invention relates to a kind of ergonomics mattress preparation method, belong to the mattress manufacture technology field.
Background technology
It is to spend in bed that the mankind have time of 1/3rd, and mattress can be described as people's one of maximum apparatus of frequency of utilization and time in the middle of all one's life, and what mattress that meets ergonomics brought people will be permanent healthy sleep.The healthy sleep that mattress brings people relates to following five factors: 1, keep human spine to become the nature extended configuration; 2, keep human body and mattress that maximum contact area is arranged, make the contact site of human body and mattress be subject to as far as possible little opposing intensity; 3, the material thermal conductivity of making mattress is less, has good thermal property; 4, good gas permeability is to satisfy the needs of human skin " breathing "; Good sense of touch is arranged when 5, guaranteeing human body skin contact mattress surface.In the prior art, the making material of mattress is single, and single material all is difficult to satisfy whole needs of health sleep, because any homogenous material all can't possess flat support performance, appropriate deformability, good sense of touch and warming, permeability simultaneously.Particularly flat support performance and appropriate deformability are exactly the conflict body concerning the mattress of homogenous material, good flat support ability just means that distortion is less, and less distortion can't be satisfied the contact area that human body needs and mattress have maximum at all, cause mattress that the opposing degree of human body contact site is increased, the human body that also has can't obtain good rest because can not get effectively supporting, and makes human body when sleep or/and produce discomfort after the sleep.For different ethnic groups, the human body weight in all ages and classes stage is not identical with curve, compares with the yellow such as the white people in age-grade stage, and body weight is larger, and body curve's drop is larger, therefore needs better to support and parcel.
Existing mattress preparation method adopts spring or plant-fiber elastic material as the core material material of mattress more, presss from both sides one deck sponge or other place mat material, and the cloth cover of one deck unlike material is simply covered in the outside.The shortcoming of this mattress preparation method maximum is not consider the relation between the indexs such as the rebound degree, thickness of the unlike material of mattress and human spine, the physiological curve at all, the contact site that makes human body and mattress that how core material of unlike material combined is subject to minimum opposing, and provide flat support for human body, how do not have to consider the natural physiological curve that rebound degree and thickness by adjusting the mattress different parts satisfy human body, thereby realize the needs that health is slept.The mattress of producing with existing method is not owing to considering above-mentioned factor, and muscle, organ when therefore probably making sleep quality can not get effectively loosening, and do not reach the requirement of healthy sleep.
Summary of the invention
The object of the invention is to, a kind of ergonomics mattress preparation method is provided.This mattress is formed by the Material cladding of appropriate deformability with good flat support ability, overcomes the limitation of homogenous material, can satisfy the human body requirement of different phase, has satisfied a plurality of factors that healthy sleep relates to.
Technical scheme of the present invention.Ergonomics mattress preparation method, described mattress comprises supporting layer and slow release layer, select rebound degree, thickness and the density of supporting layer during making according to user's body weight, health by supporting layer carrying user, select rebound degree, thickness and the density of slow release layer according to body curve's drop of user, wrap up user's body curve by the distortion of slow release layer.
Above-mentioned ergonomics mattress preparation method, the range of choice of described supporting layer is:
User's body weight T≤15kg, the rebound degree of supporting layer are 40-45%, and thickness is 30-50mm, and density is 120-135kg/m
3
15kg<T≤40kg, the rebound degree of supporting layer are 38-43%, and thickness is 50-70mm, and density is 115-125kg/m
3
40kg<T≤70kg, the rebound degree of supporting layer are 35-40, and thickness is 80-100, and density is 110-120kg/m
3
70kg<T≤100kg, the rebound degree of supporting layer are 40-45, and thickness is 110-130mm, and density is 120-135kg/m
3
100kg<T≤150kg, the rebound degree of supporting layer are 40-45, and thickness is 140-160mm, and density is 120-135kg/m
3
Above-mentioned ergonomics mattress preparation method, the range of choice of described supporting layer is:
User's body weight T≤15kg, the rebound degree of supporting layer are 41-43%, and thickness is 35-45mm, and density is 125-130kg/m
3
15kg<T≤40kg, the rebound degree of supporting layer are 40-42%, and thickness is 55-65mm, and density is 118-122kg/m
3
40kg<T≤70kg, the rebound degree of supporting layer are 37-39%, and thickness is 85-95mm, and density is 112-118kg/m
3
70kg<T≤100kg, the rebound degree of supporting layer are 41-43%, and thickness is 115-125mm, and density is 125-130kg/m
3
100kg<T≤150kg, the rebound degree of supporting layer are 40-42%, and thickness is 145-155, and density is 125-130kg/m
3
Above-mentioned ergonomics mattress preparation method, the range of choice of described slow release layer is:
Body curve's drop L≤20mm of 10mm<user, the rebound degree of slow release layer is 25-30%, and thickness is 25-30mm, and density is 70-80kg/m
3
20mm<L≤35mm, the rebound degree of slow release layer are 22-25%, and thickness is 40-50mm, and density is 65-70kg/m
3
35mm<L≤50mm, the rebound degree of slow release layer are 18-23%, and thickness is 60-75mm, and density is 60-65kg/m
3
50mm<L≤80mm, the rebound degree of slow release layer are 15-20%, and thickness is 80-100mm, and density is 55-60kg/m
3
Above-mentioned ergonomics mattress preparation method, the range of choice of described slow release layer is:
Body curve's drop L≤20mm of 10mm<user, the rebound degree of slow release layer is 26-28%, and thickness is 26-28mm, and density is 72-78kg/m
3
20mm<L≤35mm, the rebound degree of slow release layer are 23-24%, and thickness is 43-48mm, and density is 66-68kg/m
3
35mm<L≤50mm, the rebound degree of slow release layer are 19-21%, and thickness is 65-70, and density is 61-63kg/m
3
50mm<L≤80mm, the rebound degree of slow release layer are 17-19%, and thickness is 85-95mm, and density is 56-58kg/m
3
Above-mentioned ergonomics mattress preparation method, described supporting layer and slow release layer are provided with comfort liner, and the rebound degree of comfort liner is 15-20%, and thickness is 10-20mm, and density is 50-60kg/m3.
Above-mentioned ergonomics mattress preparation method, the rebound degree of described comfort liner is 16-18%, and thickness is 12-18mm, and density is 52-58kg/m
3
Method thought of the present invention is the physical condition according to the user, design and produce and meet the mattress that the user uses, mattress of the present invention is divided into three layers: supporting layer must have the effect of flat support, but also must possess the ability that suitable distortion is arranged under certain pressure, give to possess comfortableness when human body enough supports; Slow release layer need to have larger distortion to absorb a part of pressure of human body, and the human pressure is evenly passed to supporting layer; Comfort liner can directly contact with skin, plays a part ventilatively, warming, possesses certain deformability, the sense of touch of human body high degree of comfort is provided, and the human pressure is delivered to supporting layer by slow release layer.After material stack by will possessing the different distortion ability, the combination, different materials is brought into play different effects when sleep quality: support, slowly-releasing (dispersive pressure), ventilative, warming, good sense of touch.By applicant's test, supporting layer, slow release layer and comfort liner should have different deformabilities, and their deformability is so that supporting layer is minimum, slow release layer takes second place, comfort liner is maximum.Human when sleep, its backbone all can have a curve, a good mattress can allow the backbone of human body keep the nature extended configuration, not pressurized, do not squeezed, indeformable, supporting layer can provide good flat support performance, slow release layer provides appropriate deformability, and the two combines and can guarantee that human spine is in the nature extended configuration; The deformability of mattress appropriateness can keep human body and mattress that maximum contact area is arranged; Select comfort liner ventilative, that fabric that heat insulating material formed combination has good sense of touch is made mattress, the requirement that will have warming, ventilative and good sense of touch to satisfy human body to mattress.
It is compound with the supporting layer of good flat support ability that the present invention will have the slow release layer of appropriate deformability, overcome the limitation of homogenous material, satisfy 1 and 2 two factor that healthy sleep relates to.3,4,5 three factors of remaining healthy sleep are made the comfort liner that contacts with human body by adopting the good fabric of sense of touch and Material cladding warming, ventilative, that distortion is larger, satisfy the comfortable sense of touch of human skin.Slow release layer can guarantee that comfort liner and human skin have maximum face to contact, and the pressure of human body is distributed on the large as far as possible area.The pressure of human body is delivered to slow release layer by the distortion of comfort liner, the deflection of slow release layer is less than comfort liner, and after the slow release layer distortion, the curve when substantially making sleep quality reaches the nature extended configuration, and the transmission by power between the slow release layer, the pressure of human body is distributed on the larger area.At last, the material by maximum opposing degree as bottom (supporting layer) is made, transmitting the human pressure who comes by intermediate layer (slow release layer) can make bottom (supporting layer) that small distortion occurs, thereby guaranteeing in the situation of mattress to the excellent support of whole human body, comfort level when continuing to enlarge sleep quality guarantees that backbone becomes the nature extended configuration with the body curve.
And mattress of the present invention, can satisfy different ethnic groups by thickness, the rebound degree of adjusting supporting layer, slow release layer and cold-proof comfort layer, the crowd of different year Age stage of development different because health is in is to the different demands of mattress: such as infant's mattress, teenager's mattress, adult's mattress, middle-aged and old mattress, such structure has guaranteed that the backbone curve of human body keeps the nature extended configuration when sleep, the perfection that guarantees mattress and body curve is fitted, and realizes healthy sleep.
The applicant is devoted for years in the research of health, nature, science sleep, is inventor, initiator and the leader of China's plant-fiber mattress, is the specialized company that integrates producing and selling, research and development.Through production, research for many years, summed up user's body weight, body curve and mattress support layer and the density of slow release layer, flexible relation, for different users, can provide the mattress that adapts to it.Wherein, body curve's drop is to test by the following method to obtain: on the prostrate platform that can not be out of shape of human body, physical relaxation also contacts with platform as far as possible naturally, and the height of the peak of measurement buttocks and the difference in height of waist minimum point are body curve's drop.Because each user body curve's difference, the shape of the backbone that lies on a bed is not identical yet, for example, is both the adult, the people of body weight 50kg and 100kg, and the supporting layer that the people of body weight 100kg selects should be thicker, and rebound degree is large, and support effect is better.Because latter's body weight is large, fat is thick, and waist and buttocks are loose, and body curve's drop is also large.When lying low, deformation of spinal column is more serious, therefore, the thickness of the slow release layer that need to select is greater than body curve's drop of the people of sleep, and select the rebound degree of slow release layer according to different body weight, and only in this way can better wrap up human body, allow backbone keep straight unfolding; Whole body can access fully and loosen.
The effect of the supporting layer of different-thickness and rebound degree is to keep backbone to become the nature extended configuration for people's body provides flat support and warming effect.The effect of the slow release layer of different-thickness and rebound degree is the natural curve of guarantor's body profile, the contact site that reduces human body and mattress is subject to less opposing brute force, muscle, tissue and the organ of human body are effectively loosened, the effect of the comfort liner of different-thickness and rebound degree is further to strengthen the effect of slow release layer, and plays the effect of ventilative, warming and good sense of touch.Thickness and rebound degree do not have inevitable relation, but rebound degree and density have certain relation, and density is larger, and rebound degree is then large, and vice versa.
The applicant is according to the experience of collecting and summing up in the long-term production process, and finished thousands of examples and tested, obtain abundant initial data, carried out statistical analysis, the induction-arrangement of science according to these data, finally obtained the optimal parameter combination under different weight, the different human body curve.Since the comfort liner effect that only has auxiliary slow release layer parcel function, its Main Function be breathe freely, warming and for human body provides good sense of touch, so when testing all take the rebound degree of material of the same race as 20%, thickness as 10mm, density as 60kg/m
3Comfort liner test.
Typical case's campaign one:
Typical case's campaign two:
Typical case's campaign three:
Typical case's campaign four:
Typical case's campaign five:
Typical case's campaign six:
By above-mentioned experiment as can be known, mattress of the present invention no longer be simply grow up, the division of user's object such as teenager, baby, but be refined as the mattress of multiple supporting layer, slow release layer parameter.When the user buys mattress, no longer just blindly select according to age and individual's experience.But the measurement by each user's body weight and body curve's drop provides the parameter area of rational mattress support layer, slow release layer, again by user's autoscopia, selects in giving parameter area and self feels comfortable, meets the mattress of oneself liking.Compare with prior art, the mattress that obtains after the material that the present invention will have different rebound degrees is compound according to different human body physiological curve and two indexs of body weight, the demand that meets the individual, when sleep quality, can support for human body provides effect, guarantee that human body is all had a rest fully from muscle to the organ.By this mattress design method, can science provide the distinguished mattress that meets individual need for each individuality.
Description of drawings
Accompanying drawing 1 is a kind of structural representation of the present invention;
Accompanying drawing 2 is another kind of structural representation of the present invention.
The specific embodiment
Embodiments of the invention 1.Ergonomics mattress preparation method, described mattress comprises supporting layer 1 and slow release layer 2, select rebound degree, thickness and the density of supporting layer 1 during making according to user's body weight, health by supporting layer 1 carrying user, select rebound degree, thickness and the density of slow release layer 2 according to body curve's drop of user, wrap up user's body curve by the distortion of slow release layer 2.
Through test, the range of choice of supporting layer 1 is as follows, can reach effect of the present invention.
User's body weight T≤15kg, the rebound degree of supporting layer 1 are 40-45%, and thickness is 30-50mm, and density is 120-135kg/m
3
15kg<T≤40kg, the rebound degree of supporting layer 1 are 38-43%, and thickness is 50-70mm, and density is 115-125kg/m
3
40kg<T≤70kg, the rebound degree of supporting layer 1 are 35-40, and thickness is 80-100, and density is 110-120kg/m
3
70kg<T≤100kg, the rebound degree of supporting layer 1 are 40-45, and thickness is 110-130mm, and density is 120-135kg/m
3
100kg<T≤150kg, the rebound degree of supporting layer 1 are 40-45, and thickness is 140-160mm, and density is 120-135kg/m
3
The range of choice of slow release layer 2 is as follows:
Body curve's drop L≤20mm of 10mm<user, the rebound degree of slow release layer 2 is 25-30%, and thickness is 25-30mm, and density is 70-80kg/m
3
20mm<L≤35mm, the rebound degree of slow release layer 2 are 22-25%, and thickness is 40-50mm, and density is 65-70kg/m
3
35mm<L≤50mm, the rebound degree of slow release layer 2 are 18-23%, and thickness is 60-75mm, and density is 60-65kg/m
3
50mm<L≤80mm, the rebound degree of slow release layer 2 are 15-20%, and thickness is 80-100mm, and density is 55-60kg/m
3
Also be manufactured with comfort liner 4 on supporting layer 1 and slow release layer 2, the rebound degree of comfort liner 4 is 15-20%, and thickness is 10-20mm, and density is 50-60kg/m
3
As shown in Figure 2, in order not to be shifted in the mattress use procedure, between supporting layer 1 and slow release layer 2, undertaken bonding by emulsion layer 3.
Embodiments of the invention 2.Ergonomics mattress preparation method, described mattress comprises supporting layer 1 and slow release layer 2, select rebound degree, thickness and the density of supporting layer 1 during making according to user's body weight, health by supporting layer 1 carrying user, select rebound degree, thickness and the density of slow release layer 2 according to body curve's drop of user, wrap up user's body curve by the distortion of slow release layer 2.
Wherein, supporting layer 1 better range of choice is:
User's body weight T≤15kg, the rebound degree of supporting layer 1 are 41-43%, and thickness is 35-45mm, and density is 125-130kg/m
3
15kg<T≤40kg, the rebound degree of supporting layer 1 are 40-42%, and thickness is 55-65mm, and density is 118-122kg/m
3
40kg<T≤70kg, the rebound degree of supporting layer 1 are 37-39%, and thickness is 85-95mm, and density is 112-118kg/m
3
70kg<T≤100kg, the rebound degree of supporting layer 1 are 41-43%, and thickness is 115-125mm, and density is 125-130kg/m
3
100kg<T≤150kg, the rebound degree of supporting layer 1 are 40-42%, and thickness is 145-155, and density is 125-130kg/m
3
Slow release layer 2 better ranges of choice are:
Body curve's drop L≤20mm of 10mm<user, the rebound degree of slow release layer 2 is 26-28%, and thickness is 26-28mm, and density is 72-78kg/m
3
20mm<L≤35mm, the rebound degree of slow release layer 2 are 23-24%, and thickness is 43-48mm, and density is 66-68kg/m
3
35mm<L≤50mm, the rebound degree of slow release layer 2 are 19-21%, and thickness is 65-70, and density is 61-63kg/m
3
50mm<L≤80mm, the rebound degree of slow release layer 2 are 17-19%, and thickness is 85-95mm, and density is 56-58kg/m
3
Also be manufactured with comfort liner 4 on supporting layer 1 and slow release layer 2, the rebound degree of comfort liner 4 is 16-18%, and thickness is 12-18mm, and density is 52-58kg/m
3
Embodiments of the invention 3.Ergonomics mattress preparation method, described mattress comprises supporting layer 1 and slow release layer 2, select rebound degree, thickness and the density of supporting layer 1 during making according to user's body weight, health by supporting layer 1 carrying user, select rebound degree, thickness and the density of slow release layer 2 according to body curve's drop of user, wrap up user's body curve by the distortion of slow release layer 2.
Through test, the range of choice of supporting layer 1 is as follows, can reach effect of the present invention.
User's body weight T≤15kg, the rebound degree of supporting layer 1 are 42%, and thickness is 40mm, and density is 128kg/m
3
15kg<T≤40kg, the rebound degree of supporting layer 1 are 41%, and thickness is 60mm, and density is 120kg/m
3
40kg<T≤70kg, the rebound degree of supporting layer 1 are 37%, and thickness is 90mm, and density is 115kg/m
3
70kg<T≤100kg, the rebound degree of supporting layer 1 are 42%, and thickness is 120mm, and density is 125kg/m
3
100kg<T≤150kg, the rebound degree of supporting layer 1 are 42%, and thickness is 150mm, and density is 130kg/m
3
The range of choice of slow release layer 2 is as follows:
Body curve's drop L≤20mm of 10mm<user, the rebound degree of slow release layer 2 is 27%, and thickness is 27mm, and density is 75kg/m
3
20mm<L≤35mm, the rebound degree of slow release layer 2 are 23%, and thickness is 45mm, and density is 67kg/m
3
35mm<L≤50mm, the rebound degree of slow release layer 2 are 20%, and thickness is 67mm, and density is 62kg/m
3
50mm<L≤80mm, the rebound degree of slow release layer 2 are 17%, and thickness is 90mm, and density is 57kg/m
3
Also be manufactured with comfort liner 4 on supporting layer 1 and slow release layer 2, the rebound degree of comfort liner 4 is 17%, and thickness is 15mm, and density is 55kg/m
3
Embodiments of the invention 4.Ergonomics mattress preparation method, described mattress comprises supporting layer 1 and slow release layer 2, select rebound degree, thickness and the density of supporting layer 1 during making according to user's body weight, health by supporting layer 1 carrying user, select rebound degree, thickness and the density of slow release layer 2 according to body curve's drop of user, wrap up user's body curve by the distortion of slow release layer 2.Through test, the range of choice of supporting layer 1 is as follows, can reach effect of the present invention.
User's body weight T≤15kg, the rebound degree of supporting layer 1 are 43%, and thickness is 45mm, and density is 127kg/m
3
15kg<T≤40kg, the rebound degree of supporting layer 1 are 41%, and thickness is 62mm, and density is 121kg/m
3
40kg<T≤70kg, the rebound degree of supporting layer 1 are 38%, and thickness is 88mm, and density is 117kg/m
3
70kg<T≤100kg, the rebound degree of supporting layer 1 are 41%, and thickness is 122mm, and density is 128kg/m
3
100kg<T≤150kg, the rebound degree of supporting layer 1 are 42%, and thickness is 153mm, and density is 127kg/m
3
The range of choice of slow release layer 2 is as follows:
Body curve's drop L≤20mm of 10mm<user, the rebound degree of slow release layer 2 is 28%, and thickness is 28mm, and density is 73kg/m
3
20mm<L≤35mm, the rebound degree of slow release layer 2 are 24%, and thickness is 46mm, and density is 68kg/m
3
35mm<L≤50mm, the rebound degree of slow release layer 2 are 21%, and thickness is 66mm, and density is 61kg/m
3
50mm<L≤80mm, the rebound degree of slow release layer 2 are 18%, and thickness is 92mm, and density is 56kg/m
3
Also be manufactured with comfort liner 4 on supporting layer 1 and slow release layer 2, the rebound degree of comfort liner 4 is 17%, and thickness is 16mm, and density is 53kg/m
3
The above, it only is preferred embodiment of the present invention, be not that the present invention is done any pro forma restriction, any technical solution of the present invention content that do not break away from,, all still belong in the scope of technical solution of the present invention any simple modification, equivalent variations and modification that above embodiment does according to technical spirit of the present invention.