CN103191720B - A kind of catalyst for methanation in presence of sulfur of magnesium aluminate spinel load - Google Patents

A kind of catalyst for methanation in presence of sulfur of magnesium aluminate spinel load Download PDF

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CN103191720B
CN103191720B CN201310148822.XA CN201310148822A CN103191720B CN 103191720 B CN103191720 B CN 103191720B CN 201310148822 A CN201310148822 A CN 201310148822A CN 103191720 B CN103191720 B CN 103191720B
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catalyst
methanation
sulfur
spinel
weight
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CN103191720A (en
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秦绍东
田大勇
龙俊英
汪国高
孙守理
孙琦
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China Energy Investment Corp Ltd
National Institute of Clean and Low Carbon Energy
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Shenhua Group Corp Ltd
National Institute of Clean and Low Carbon Energy
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Abstract

A catalyst for methanation in presence of sulfur for magnesium aluminate spinel load, comprising: 0-20 part (weight) catalyst promoter (M 1) ao b; 5-90 part (weight) catalyst activity component (M 2) co d; 5-90 part (weight) support modification agent (M 3) eo fwith 100 parts of (weight) porous carrier-magnesium aluminate spinels, wherein M 1for Co, Ni, La and/or K; M 2for Mo, W and/or V; M 3for Ce, Zr, Ti and/or Si.

Description

A kind of catalyst for methanation in presence of sulfur of magnesium aluminate spinel load
Technical field
The present invention relates to a kind of sulfur resistant catalyst for methanation reaction, specifically, relate to a kind of by synthesis gas active principle CO and H containing sour gas such as hydrogen sulfide 2be converted into CH 4methanation reaction catalyst, wherein said catalyst is made up of catalyst promoter, catalyst activity component, support modification agent and porous carrier-magnesium aluminate spinel.The present invention also relates to the preparation method of this catalyst simultaneously.
Background technology
Methanation reaction refers to that in synthesis gas, CO carries out reacting the process generating methane with H2 under the effect of certain temperature, pressure and catalyst.Its reaction equation can be expressed as follows:
CO+3H 2=CH 4+H 2O (1)
CO+H 2O=CO 2+H 2(2)
2CO+2H 2=CH 4+CO 2(3)
It has been generally acknowledged that: the methanation reaction of synthesis gas is one of preferred plan of coal clean utilization, synthesis gas obtains primarily of coal gasification or pyrolysis of coal, under certain temperature and pressure, by synthesis gas with catalyst exposure that effectively catalytic production of methane reacts just can realize the synthesis of methane, methanation not only can reduce the coal greenhouse gas emission that causes and environmental pollution because conventional method burning, also greatly can improve gaseous fuel calorific value simultaneously.
Generally speaking, the oxide carrier of catalyst can increase the contact area of catalyst activity component and reactant, thus the productive rate of product is improved.Conventional catalyst carrier has the oxide carriers such as aluminium oxide, silica, magnesia, titanium oxide, these oxide carriers have the advantages that to significantly improve catalyst activity, but different carriers has Different Effects to differential responses, and the oxide carrier of catalyst is different with different catalyst metal components action modes, has distinct impact by directly causing to catalyst performance.
For methanation reaction, for a long time, the research direction of a lot of scholar attempts to find out not only to have compared with high selectivity to methane, but also carbon monoxide is had to methanation catalyst and the carrier thereof of higher conversion.In existing industrial methanation catalyst, effect is preferably support type NiO catalyst, however NiO catalyst effects on surface carbon distribution and sulfur species very responsive, they can cause catalysqt deactivation and poisoning, when using NiO catalyst, the H comprised in raw material of synthetic gas must be removed 2the acid gas such as S, to make its content lower than 1ppm, this considerably increases the process costs using NiO catalyst undoubtedly.Therefore, find the good catalyst for methanation in presence of sulfur of other effect and just become particularly important.
US4151191 discloses a kind of by containing H 2, CO and sulfide gas admixture of gas produce CH 4or containing CH 4the method of gas, the methanation catalyst wherein used comprises: group of the lanthanides and/or actinide metals oxide and Mo metal oxide, wherein the atomic ratio of group of the lanthanides and/or actinide metals and Mo is 9:1.This catalyst is at H 2/ CO is that 1:1 and sulfide content are up to showing extremely superior methanation catalyst characteristic under the condition of 3%.
US4320030 discloses a kind of catalyst being specially adapted to methanation reaction, and this catalyst comprises: two or more compound mixture in the compound mixture containing Mo, V and/or W or Mo, V and W.The preparation method of this catalyst is as follows: first mixed with solid sulfur or sulfide, then at inert atmosphere or H with component precursors such as stabilizing agents by its active component 2s/H 2under atmosphere, roasting and cooling are carried out to described solid, finally with catalyst described in the oxygen flow passivation of diluting, and carry out pulverizing, grinding and granulation, the catalyst required by final formation.
US4833112 discloses the raw methanogenic method of one sulfur resistant catalyst, and wherein, sulfur resistant catalyst comprises the metal being selected from Mo, V or W and Co and/or Ni, and this catalyst deposit is at CeO 2on carrier, the atomic ratio of Mo and Ce is 1/20-1/7, and the catalyst B ET specific area of described load is 50cm 2/ g, pore volume are 0.15-0.5cm 3/ g, test shows: use CeO 2the Mo of load is catalyst based to be all greatly better than using Al in methanation catalyst activity and methane selectively 2o 3the Mo of load is catalyst based.
US4260553 discloses a kind of three components Catalysts and its preparation method, wherein, three components is respectively the mixture of the oxide of lanthanide series and sulfide, the oxide of Mo metal and the mixture of sulfide and aluminium oxide or silica support, the atomic ratio of described lanthanide series, such as Ce and Mo metal is 9/1, and aluminium oxide or silica support weight account for the 1%-10% of total catalyst weight; This catalyst is added in same container at the nitrate of lanthanide series and other component and ammonium molybdate, then add Al 2o 3carrier, through heating, dry, roasting, thus obtain final catalyst, result shows: described catalyst all obtains certain improvement in CO conversion and methane selectively, and possesses certain resistance to SO_2.
But the catalytic performance high-temperature stability of the methanation in presence of sulfur catalysts disclosed in above-mentioned patent document is poor, after catalyst at high temperature uses shorter a period of time, its catalytic performance is often deteriorated rapidly.
Simultaneously, from the angle selecting industrial catalyst, except to consider the catalytic activity of catalyst and product selective except, also to consider the factor of the aspects such as catalyst reaction stability, Catalyst Production cost and product yield, possess commercial competitiveness in the industrial production to make catalyst.Although the catalyst disclosed in above patent document is in CO conversion and methane selectively, certain improvement is had relative to traditional catalyst, but Shortcomings in reaction stability, along with long applied at elevated temperature, above-mentioned catalyst reaction catalytic activity will obviously decline, this will cause catalyst life to shorten, meanwhile, and raw materials for production, the such as CeO of above-mentioned catalyst 2expensive, so they cannot accomplish well to balance and take into account between serviceability and production cost.
Above-mentioned all documents are introduced with for referencial use in full at this.
In sum, still need at present to develop the methanation reaction catalyst of a kind of cheapness, efficient, resistant to sulfur, it can improve reaction-ure conversion-age and methane selectively, also can improve reaction stability and high-temperature catalytic stability, can also reduce the production cost of catalyst simultaneously.
Summary of the invention
The present inventor is through countless test and attempt finally have found the novel methanation catalyst that can achieve the above object, and experiment proves: the high-temperature catalytic stability of this catalyst is extremely excellent.
According to a first aspect of the invention, provide a kind of catalyst for methanation in presence of sulfur of magnesium aluminate spinel load, it comprises: 0-20 part (weight) catalyst promoter (M 1) ao b; 5-90 part (weight) catalyst activity component (M 2) co d; 5-90 part (weight) support modification agent (M 3) eo fwith 100 parts of (weight) porous carrier-magnesium aluminate spinels, wherein M 1for Co, Ni, La and/or K; M 2for Mo, W and/or V; M 3for Ce, Zr, Ti and/or Si.
Preferably, M 1be Co and/or La further; M 2be Mo and/or W further; M 3be Ce and/or Zr further, more preferably, by weight, described catalyst for methanation in presence of sulfur comprises: 3-10 part CoO; 10-40 part MoO 3; 20-60 part CeO 2; 100 parts of magnesium aluminate spinels, particularly preferably, by weight, described catalyst for methanation in presence of sulfur comprises: 5 parts of CoO; 15 parts of MoO 3; 30-50 part CeO 2; 100 parts of magnesium aluminate spinels, most preferably, by weight, described catalyst for methanation in presence of sulfur comprises: 5 parts of CoO; 15 parts of MoO 3; 33 parts of CeO 2; 100 parts of magnesium aluminate spinels.
According to a second aspect of the invention, provide a kind of catalyst for methanation in presence of sulfur of magnesium aluminate spinel load, it comprises: 0-20 part (weight) catalyst promoter (M 1) ao b; 5-90 part (weight) catalyst activity component (M 2) co dwith 100 parts of (weight) porous carrier-magnesium aluminate spinels; Wherein M 1for Co, Ni, La and/or K; M 2for Mo, W and/or V.
Preferably, in above-mentioned catalyst for methanation in presence of sulfur, M1 be further Co and or/La; M 2be Mo and/or W further, more preferably, by weight, above-mentioned catalyst for methanation in presence of sulfur comprises: 3-10 part CoO; 10-40 part MoO 3; 100 parts of magnesium aluminate spinels, particularly preferably, by weight, above-mentioned catalyst for methanation in presence of sulfur comprises: 5 parts of CoO; 15 parts of MoO 3; 100 parts of magnesium aluminate spinels.
In in the present invention first and second, component (M in described catalyst for methanation in presence of sulfur 1) ao b(M 2) co doptionally respectively at least partly or all by M 1sulfide and M 2sulfide replaced.
According to a third aspect of the invention we, provide a kind of preparation method of above-mentioned catalyst for methanation in presence of sulfur, it comprises the following steps successively:
(1) by coprecipitation, deposition-precipitation method, infusion process, kneading method or sol-gal process by support modification agent (M 3) eo fand/or the precursor preparation of porous carrier-magnesium aluminate spinel is by (M 3) eo fwith the porous carrier of magnesium aluminate spinel compound;
(2) by infusion process or deposition-precipitation method by catalyst promoter (M 1) ao bwith catalyst activity component (M 2) co dthe load of precursor composite solution on above-mentioned porous carrier;
(3) at above-mentioned (M 1) ao b(M 2) co dprecursors decompose temperature under or on roasting drying and impregnation or deposition (M 1) ao b(M 2) co dafter porous carrier, obtain the catalyst for methanation in presence of sulfur of above-mentioned magnesium aluminate spinel load, wherein flood, dry and calcination steps optionally repeatedly.
Preferably, above-mentioned precursor solution is M 1-M 3nitrate solution, chloride solution, oxalate solution, formate solution, acetate solution or their ammonium salt solution.
Preferably, the precursor of above-mentioned magnesium aluminate spinel is that the salting liquid of Mg and Al, oxide are or/and hydroxide.
Usually, by controlling sintering temperature and roasting time and then controlling the specific area of porous carrier and/or final catalyst, aperture structure and aperture size.
Detailed description of the invention
The present invention is further explained in detail by the description below with reference to embodiment, but the description below comprising embodiment, only for enabling general technical staff of the technical field of the invention clearly understand principle of the present invention and marrow, not meaning that and carrying out any type of restriction to the present invention.
The carrier of catalyst for methanation in presence of sulfur of the present invention is the magnalium oxide of spinel structure, and stable oxygen tetrahedron and octahedral structure make it show excellent reactionlessness, relative to magnesium aluminate spinel (MgAl 2o 4), Al 3+be positioned at body space, west, and Mg 2+be positioned at octahedral interstices, the configuration of this structure makes aluminum-spinel have the resistance to water of higher intensity, excellent high-temperature stability and excellence.
As everyone knows, Mo, W and/or V methylmethane catalyst poor high temperature stability of resistant to sulfur, this easily distils mainly due to its Catalytic active phase (metal sulfide) and/or is oxidized when high temperature, thus makes its Catalytic active phase or be lost, or oxidized and become non-catalytic phase.Its process can be represented by following reaction:
(M 1) ao b(catalyst aid)+H 2s<=>M 1the active phase of S(catalyst aid)+H 2o (4)
(M 2) co d(active component)+H 2s<=>M 2s 2(Catalytic active phase)+H 2o (5)
(M 1) ao b(catalyst aid)+CS<=>M 1the active phase of S(catalyst aid)+CO 2(6)
(M 2) co d(active component)+CS<=>M 2s 2(Catalytic active phase)+CO 2(7)
Before catalytic reaction, catalyst is once by H 2after S activation, (M 1) ao b(catalyst aid) will become M 1the active phase of S(catalyst aid); And (M 2) co d(active component) will become M 2s 2(Catalytic active phase), therefore, when catalytic reaction is carried out, that really play catalytic action is M 1the active phase of S(catalyst aid) and M 2s 2(Catalytic active phase), but above-mentioned reaction is reversible reaction, under certain conditions, such as high temperature and there is excessive water and CO 2time, above-mentioned reaction can be carried out towards the direction generating oxide, like this, and M 1the active phase of S(catalyst aid) and M 2s 2(Catalytic active phase) will again become oxide and lose catalytic performance.This is the key factor causing above-mentioned methanation in presence of sulfur catalysts high-temperature stability to be deteriorated.
With above-mentioned methanation in presence of sulfur catalysts unlike non-resistant to sulfur NiO methanation reaction catalyst, its Catalytic active phase is metallic nickel, and activation process can be represented by following reaction:
NiO+H 2<=>Ni(Catalytic active phase)+H 2o (8)
Therefore, before catalytic reaction, NiO catalyst is once by H 2after activation, NiO will become W metal, when containing excessive H in synthesis gas 2time the sour gas such as S (higher than 1ppm), will there is following reaction in Catalytic active phase metallic nickel:
Ni(Catalytic active phase)+H 2s=NiS+H 2(9)
Meanwhile, the surface characteristics of metal of Catalytic active phase Ni makes it produce Carbon deposition very easily from the teeth outwards, thus blocks contacting of catalyst surface and synthesis gas, and like this, NiO catalyst will become inactivation.
At high temperature, the reaction speed of above-mentioned reaction (9) can be accelerated, and the carbon distribution speed of catalyst surface also can be accelerated simultaneously, and this is the major reason that the catalyst based high-temperature stability of NiO is deteriorated.
If the point of penetration solving the catalyst based poor high temperature stability of NiO reduces the H in synthesis gas 2the acidic gas concentration such as S and prevention catalyst surface produce serious Carbon deposition, and the point of penetration of solution resistant to sulfur Mo, W and/or V methylmethane catalyst poor high temperature stability how to prevent above-mentioned M 1the active phase of S(catalyst aid) and M 2s 2(Catalytic active phase) at high temperature distils and oxidized.
The present inventor is surprised to find: when aluminum-spinel be used as above-mentioned resistant to sulfur Mo, W and/or V methylmethane catalyst carrier time, the interaction of the active component Mo in catalyst, the oxide of W and/or V and carrier aluminum magnesia spinel is obviously strengthened, thus the oxidation resistance of whole catalyst components is also obviously strengthened, ultimately increase above-mentioned M 1the active phase of S(catalyst aid) and M 2s 2the high-temperature stability of (Catalytic active phase), makes above-mentioned resistant to sulfur Mo, W and/or V methylmethane catalyst high-temperature stability improves.
In fact, the catalyst for methanation in presence of sulfur of aluminum-spinel load of the present invention is Four composition or three components catalyst, and it can comprise catalyst promoter (M 1) ao b, catalyst activity component (M 2) co d, support modification agent (M 3) eo f, and porous carrier-aluminum-spinel, wherein, catalyst promoter is for improving the performance of catalyst activity component, and support modification agent is for improving the performance of porous carrier, above-mentioned Four composition or three components synergy make final catalyst while production cost declines to a great extent serviceability but be improved significantly.
Catalyst for methanation in presence of sulfur of the present invention can be used for comprising H 2, CO and concentration is not methane higher than the Synthetic holography of the gaseous sulphide of 5 volume %, the operating temperature of above-mentioned methanation reaction is generally 290-650 DEG C, is preferably 450-600 DEG C; H 2/ CO mol ratio is preferably 4/1-0.5/1; Operation pressure is preferably 0.5-8.0MPa, is more preferably 2.0-6.0MPa.
As mentioned above, catalyst for methanation in presence of sulfur of the present invention comprises the composite porous carriers of aluminum-spinel and support modification agent-can prepare with coprecipitation, deposition-precipitation method, infusion process, kneading method or sol-gal process; And prepared by the method that the final catalyst for methanation in presence of sulfur useful catalyst auxiliary agent of aluminum-spinel load and the precursor mixed solution of catalyst activity component flood above-mentioned composite porous carriers.
Exemplarily property and the example of nonrestrictive above-mentioned porous carrier preparation method is as follows:
A: coprecipitation prepares composite porous carriers:
First, by a certain amount of (M 3) i(NO 3) j, such as Ce (NO 3) 3solution and aluminum-spinel precursor solution, such as Al (NO 3) 3solution and Mg (NO 3) 2mix in proportion, form mixed solution;
Then slowly drip in this mixed solution ammoniacal liquor to precipitation completely, maybe by this mixed liquor and ammoniacal liquor and stream add in stillpot, and keep pH value between 6-11.5;
Then, by solution left standstill ageing after 2 hours, filter, deionized water is washed, and proceeds in baking oven dry;
Finally, in Muffle furnace at 500-900 DEG C roasting 1-10 hour, obtain (M 3) eo f/ aluminum-spinel composite porous carriers.
B: deposition-precipitation method prepares composite porous carriers:
The a certain amount of aluminum-spinel that is purchased is added certain density (M in proportion 3) i(NO 3) j, such as Ce (NO 3) 3in solution, in this solution, then slowly drip ammoniacal liquor to (M 3) i(NO 3) jprecipitate completely, and keep pH value between 5-10;
Then, by solution left standstill ageing after 2 hours, filter, deionized water is washed, and dries;
Finally, in Muffle furnace at 500-900 DEG C roasting 1-10 hour, obtain (M 3) eo f/ aluminum-spinel composite porous carriers.
C: infusion process prepares composite porous carriers:
The a certain amount of aluminum-spinel that is purchased is added appropriate (M in proportion 3) i(NO 3) j, such as Ce (NO 3) 3in solution;
Then, by solution left standstill ageing after 2 hours, proceed in baking oven dry;
Finally, in Muffle furnace at 500-900 DEG C roasting 1-10 hour, obtain (M 3) eo f/ aluminum-spinel composite porous carriers.
D: kneading method prepares composite porous carriers:
By a certain amount of (M 3) i(NO 3) j, such as Ce (NO 3) 3solution and aluminum-spinel precursor, such as boehmite and Mg (NO 3) 2mix in proportion, after fully mediating;
Then, in said mixture, the mixture of acid or acid and the water accounting for said mixture 1-15 % by weight is slowly dripped, to make said mixture completely peptized;
Above-mentioned completely peptized mixture is carried out abundant kneading, kneading or pugging mullering, until mixture presents good plasticity;
Then, carry out extruded with extruder to said mixture, the mixture shape after shaping can be changed into granular, strip, bulk, sheet etc.;
Dry above-mentioned shaping mixture in 70-160 DEG C of drying baker or drying oven;
Finally, in Muffle furnace at 500-900 DEG C roasting 1-10 hour, obtain (M 3) eo f/ aluminum-spinel composite porous carriers.
E: sol-gal process prepares composite porous carriers:
(M is purchased by a certain amount of 3) eo f, such as CeO 2add in container with MgO, then drip the dilute nitric acid solution of 1.5mol/L in container, simultaneously vigorous stirring, until (M 3) eo ffully dissolve with MgO;
At (M 3) eo ffully dissolve with MgO, after solution clarification, then drip orthoaluminic acid ester, absolute ethyl alcohol, deionized water successively in proportion in container, and react 4-6 hour in 80-90 ° of C water-bath, thus form colloidal sol;
Colloidal sol is put into drying box dry 5-6 hour under 80 ° of C, thus form xerogel;
Anneal xerogel at 300-900 DEG C 3-15 hour again, obtains (M 3) eo f/ aluminum-spinel composite porous carriers.
Exemplarily property and the example of the preparation method of the catalyst for methanation in presence of sulfur of nonrestrictive above-mentioned aluminum-spinel load is as follows:
F: infusion process (I) prepares the catalyst for methanation in presence of sulfur of aluminum-spinel load:
By (the M prepared by above-mentioned A-D method 3) eo f/ aluminum-spinel, such as CeO 2/ aluminum-spinel composite porous carriers is immersed in (M 1) ao b/ (M 2) co d, such as CoO/MoO 3precursor composite solution, in the nitrate of such as Co and the ammonium salt mixed solution of Mo;
Porous carrier after dipping is put into drying baker dry;
At above-mentioned (M 1) ao b/ (M 2) co dprecursor, at the nitrate of such as Co and the ammonium salt decomposition temperature of Mo or on, such as roasting drying and impregnation (M at 400-800 DEG C 1) ao b/ (M 2) co dafter porous carrier;
Repeat above-mentioned dipping, drying and calcination steps, until reach (M 1) ao b/ (M 2) co d/ (M 3) eo fpart by weight required by/aluminum-spinel, obtains the catalyst for methanation in presence of sulfur of above-mentioned aluminum-spinel load.
G: infusion process (II) prepares the catalyst for methanation in presence of sulfur of aluminum-spinel load:
By (the M prepared by above-mentioned A-E method 3) eo f/ aluminum-spinel, such as CeO 2/ aluminum-spinel composite porous carriers powder joins (M in proportion 1) ao b/ (M 2) co d, such as CoO/MoO 3precursor composite solution, in the nitrate of such as Co and the ammonium salt mixed solution of Mo, and vigorous stirring, thus form uniform suspension;
By after the suspension evaporating water that formed, then insert in drying baker and carry out drying, thus slough the moisture in suspension;
At above-mentioned (M 1) ao b/ (M 2) co dprecursor, at the nitrate of such as Co and the ammonium salt decomposition temperature of Mo or on, the such as dry and deposition (M of roasting at 400-800 DEG C 1) ao b/ (M 2) co dafter porous carrier, obtain the catalyst for methanation in presence of sulfur of above-mentioned aluminum-spinel load.
H: deposition-precipitation method prepares the catalyst for methanation in presence of sulfur of aluminum-spinel load:
By (the M prepared by above-mentioned A-D method 3) eo f/ aluminum-spinel, such as CeO 2/ aluminum-spinel composite porous carriers powder joins (M in proportion 1) ao b/ (M 2) co d, such as CoO/MoO 3precursor composite solution, in the nitrate of such as Co and the ammonium salt mixed solution of Mo, then by adding nitric acid or ammoniacal liquor regulates solution pH value to forming precipitated liquid;
Then, by solution left standstill ageing after 2 hours, filter, deionized water is washed, and dries;
(M is deposited by it 1) ao b/ (M 2) cthe porous carrier of O puts into drying baker drying;
At above-mentioned (M 1) ao b/ (M 2) co dprecursor, at the nitrate of such as Co and the ammonium salt decomposition temperature of Mo or on, the such as dry and deposition sedimentation (M of roasting at 400-800 DEG C 1) ao b/ (M 2) cthe porous carrier of O, obtains the catalyst for methanation in presence of sulfur of above-mentioned aluminum-spinel load.
Embodiment
Material ratio in following examples without special instruction, is such as all part by weight.
Embodiment 1: preparation 15MoO 3/ 100 aluminum-spinel (0.91Al 2o 3/ 0.09MgO) catalyst
Step (1): prepare 91Al by coprecipitation 2o 3-9MgO aluminum-spinel porous carrier
By 311.4 grams of Al (NO 3) 39H 2o and 32.1 gram of Mg (NO 3) 36H 2o is jointly dissolved in 500 ml deionized water and forms mixed solution, be that the ammoniacal liquor of 3 mol/L is under 70 DEG C of vigorous stirring and stream adds in beaker by this mixed solution and concentration, keep pH value about 11, reaction complete latter still aging 2 hours to precipitation, filtering precipitate, spend deionized water three times, the filter cake obtained is put into 120 DEG C of baking ovens dry 12 hours, obtain dry powder.By the roasting 2 hours in 700 DEG C of Muffle furnaces of above-mentioned dry powder, obtain 91Al 2o 3/ 9MgO aluminum-spinel porous carrier, its BET measurement the specific area is 235m 2/ g.Step (2): preparation 15MoO 3/ 100 aluminum-spinel (0.91Al 2o 3/ 0.09MgO) catalyst
By 5.58 grams of (NH 4) 6mo 7o 244H 2o is dissolved in 50 ml deionized water and forms solution, take 30 grams of above-mentioned aluminum-spinel porous carrier powder and join vigorous stirring in above-mentioned solution, evaporating water, then put into 120 DEG C of drying boxes oven dry 12 hours, last roasting 2 hours in 750 DEG C of Muffle furnaces, obtains 15MoO 3/ 100 aluminum-spinel (0.91Al 2o 3/ 0.09MgO) catalyst for methanation in presence of sulfur, its BET measurement the specific area is 206m 2/ g.
Comparative example 1: preparation 15MoO 3/ 100Al 2o 3methanation catalyst
By 5.58 grams of (NH 4) 6mo 7o 244H 2o is dissolved in 50 ml deionized water and forms solution, and (commercial Sasol product, specific area is 200m to take 30 grams of alumina powders 2/ g), subsequently alumina powder is joined vigorous stirring in above-mentioned solution, evaporating water, then put into 120 DEG C of drying boxes and dry 12 hours, finally roasting 2 hours in 750 DEG C of Muffle furnaces, obtains 15MoO 3/ 100Al 2o 3catalyst for methanation in presence of sulfur, its BET measurement the specific area is 174m 2/ g.
Embodiment 2: preparation 15MoO 3/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst
Step (1): prepare 83Al by coprecipitation 2o 3-17MgO aluminum-spinel porous carrier
Except by Mg (NO 3) 36H 2the consumption of O changes into outside 64.2 grams by 32.1 grams, repeats the step (1) in embodiment 1, obtains 83Al 2o 3-17MgO aluminum-spinel porous carrier, its BET measurement the specific area is 213m 2/ g.
Step (2): preparation 15MoO 3/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst
Repeat the step (2) in embodiment 1, obtain 15MoO 3/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst for methanation in presence of sulfur, its BET measurement the specific area is 197m 2/ g.
Comparative example 2: preparation 15MoO 3/ 100CeO 2methanation catalyst
Except by Al 2o 3powder changes CeO into 2(specific area is 45m to powder 2/ g) outward, repeat the step in comparative example 1, obtain 15MoO 3/ 100CeO 2catalyst for methanation in presence of sulfur, its BET measurement the specific area is 28m 2/ g.
Implementation column 3: preparation 15MoO 3/ 100 aluminum-spinel (0.8Al 2o 3/ 0.2MgO) catalyst
Except by Mg (NO in embodiment 1 3) 36H 2o weight is increased to outside 80.3 grams by 32.1 grams, repeats the step in embodiment 1, obtains 15MoO 3/ 100 aluminum-spinel (0.8Al 2o 3/ 0.2MgO) catalyst for methanation in presence of sulfur, its BET measurement the specific area is 197m 2/ g.
Implementation column 4: preparation 15MoO 3/ 100 aluminum-spinel (0.74Al 2o 3/ 0.26MgO) catalyst
Except by Mg (NO in embodiment 1 3) 36H 2the weight of O is increased to outside 112.4 grams by 32.1 grams, repeats the step in embodiment 1, obtains 15MoO 3/ 100 aluminum-spinel (0.74Al 2o 3/ 0.26MgO) catalyst for methanation in presence of sulfur, its BET measurement the specific area is 190m 2/ g.
Implementation column 5: preparation 15MoO 3/ 100 aluminum-spinel (0.71Al 2o 3/ 0.29MgO) catalyst
Except by Mg (NO in embodiment 1 3) 36H 2the weight of O is increased to outside 128.4 grams by 32.1g, repeats the step in embodiment 1, obtains 15MoO 3/ 100 aluminum-spinel (0.71Al 2o 3/ 0.29MgO) catalyst for methanation in presence of sulfur, its BET measurement the specific area is 174m 2/ g.
Implementation column 6:15MoO 3/ 100 aluminum-spinel (0.65Al 2o 3/ 0.35MgO) catalyst
Except by Mg (NO in embodiment 1 3) 36H 2the weight of O is increased to outside 173.7 grams by 32.1 grams, repeats the step in embodiment 1, obtains 15MoO 3/ 100 aluminum-spinel (0.65Al 2o 3/ 0.35MgO) catalyst for methanation in presence of sulfur, its BET measurement the specific area is 167m 2/ g.
Test case 1
Test catalytic activity and stability, CO conversion ratio and the CH of the methanation catalyst prepared in embodiment 1-6 and comparative example 1-2 4selective.
Test condition is: react and carry out on fixed bed reactors, raw material of synthetic gas composition (volume %): 45CO; 45H 2; 19.8N 2; 0.2H 2s, raw material of synthetic gas air speed (GHSV): 5000h -1, reaction pressure: 3.0MPa, reaction temperature: 650 DEG C.
Table 1 gives above-mentioned various catalyst under the above-described reaction conditions respectively at reaction 2 hours and reaction CO conversion ratio and CH after 30 hours below 4optionally result.
Table 1
As can be seen from Table 1: the catalyst for methanation in presence of sulfur (embodiment 1-6) of aluminum-spinel load of the present invention, compared with existing similar catalyst (comparative example 1-2), has active high and high temperature stability performance two distinguishing features.
Embodiment 7: preparation 15MoO 3/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst
Step (1): prepare 83Al by infusion process 2o 3-17MgO aluminum-spinel porous carrier
By 53.8 grams of Mg (NO 3) 36H 2o is dissolved in 80 ml deionized water and forms solution.(commercial Sasol product, specific area is 200m to take 42 grams of alumina powders 2/ g), subsequently alumina powder is joined vigorous stirring in above-mentioned solution, evaporating water, then put into 110 DEG C of drying boxes and dry 16 hours, finally roasting 2 hours in 700 DEG C of Muffle furnaces, obtains 83Al 2o 3/ 17MgO aluminum-spinel porous carrier, its BET measurement the specific area is 175m 2/ g.
Step (2): preparation 15MoO 3/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst
Repeat the process of step (2) in embodiment 1, obtain 15MoO 3/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst for methanation in presence of sulfur, its BET measurement the specific area is 157m 2/ g.
Embodiment 8: preparation 15MoO 3/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst
Step (1): prepare 83Al with kneading method 2o 3-17MgO aluminum-spinel porous carrier
Take 300 grams of boehmite (Al 2o 3: 70 % by weight) put into kneader, then add 269 grams of Mg (NO successively 3) 36H 2o and 90 ml deionized water, to be mixed evenly after, add Aci-Jel solvent, such as nitric acid, hydrochloric acid, glacial acetic acid and/or citric acid, make mixture carry out peptized fully, carries out pugging mullering or kneading subsequently until mixture shows good plasticity, be incorporated with by mixture in the banded extruder of cylindricality orifice plate shaping again, mixture becomes wet bar through extruded.To wet bar after 120 DEG C of dryings, and roasting 5 hours under 700 DEG C of air atmospheres, obtains column aluminum-spinel porous carrier, the composition of porous carrier: 83Al 2o 3/ 17MgO, its BET measurement the specific area is 206m 2/ g.
Step (2): preparation 15MoO 3/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst
Repeat the process of step (2) in embodiment 1, obtain 15MoO 3/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst for methanation in presence of sulfur, its BET measurement the specific area is 191m 2/ g.
Embodiment 9: preparation 15MoO 3/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst
Step (1): prepare 83Al with sol-gal process 2o 3-17MgO aluminum-spinel porous carrier
By 311.4 grams of Al (NO 3) 39H 2o and 64.2 gram of Mg (NO 3) 36H 2o is jointly dissolved in 350 ml deionized water and forms mixed solution.Take 252.2 grams of citric acid (C 6h 8o 71H 2o) add in above-mentioned solution, put into 80 DEG C of water-baths after dissolved with vigorous agitation, evaporating water obtains clear gel.Gel is put into 120 DEG C of baking ovens dry 20 hours, obtain dry powder.By the roasting 2 hours at 700 DEG C of above-mentioned dry powder, obtain 83Al 2o 3/ 17MgO aluminum-spinel porous carrier, its BET measurement the specific area is 245m 2/ g.。
Step (2): preparation 15MoO 3/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst
Repeat the process of step (2) in embodiment 1, obtain 15MoO 3/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst for methanation in presence of sulfur, its BET measurement the specific area is 201m 2/ g.
Test case 2
Test catalytic activity and stability, CO conversion ratio and the CH of the methanation catalyst prepared in embodiment 7-9 4selective.
The test condition of this test case is identical with test case 1.Table with test results is shown in the following Table 2
Table 2
As can be seen from Table 2: the catalyst for methanation in presence of sulfur of aluminum-spinel load of the present invention, no matter how to prepare, final catalytic activity and high-temperature stability are all very good, wherein, aluminum-spinel porous carrier adopts the catalyst for methanation in presence of sulfur performance of the present invention prepared of sol-gal process best.
Embodiment 10: preparation 2CoO/15MoO 3/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst
Step (1): prepare 83Al by coprecipitation 2o 3-17MgO aluminum-spinel porous carrier
Repeat the process of step (1) in embodiment 2, obtain 83Al 2o 3-17MgO aluminum-spinel porous carrier, its BET measurement the specific area is 213m 2/ g.
Step (2): preparation 2CoO/15MoO 3/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst
By 42.5 grams of (NH 4) 6mo 7o244H 2o and 17.9 gram of Co (NO 3) 26H 2o is dissolved in 250 ml deionized water, forms mixed solution, the 83Al that then will obtain from above-mentioned steps (1) 2o 3228.5 grams ,/17MgO aluminum-spinel porous carrier powder joins vigorous stirring in described mixed solution, after forming unit for uniform suspension, evaporating water, then put into 110 DEG C of drying boxes oven dry 16 hours, last roasting 2 hours in 750 DEG C of Muffle furnaces, obtains 2CoO/15MoO 3/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst for methanation in presence of sulfur, its BET measurement the specific area is 189m 2/ g.
Embodiment 11: preparation 5CoO/15MoO 3/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst
Step (1): prepare 83Al by coprecipitation 2o 3-17MgO aluminum-spinel porous carrier
Repeat the process of step (1) in embodiment 2, obtain 83Al 2o 3-17MgO aluminum-spinel porous carrier, its BET measurement the specific area is 213m 2/ g.
Step (2): preparation 5CoO/15MoO 3/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst
Except by Co (NO 3) 26H 2o consumption becomes outside 43.8 grams from 17.9 grams, repeats the process of step (2) in embodiment 10, obtains 5CoO/15MoO 3/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst for methanation in presence of sulfur, its BET measurement the specific area is 185m 2/ g.
Embodiment 12: preparation 5NiO/15MoO 3/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst
Step (1): prepare 83Al by coprecipitation 2o 3-17MgO aluminum-spinel porous carrier
Repeat the process of step (1) in embodiment 2, obtain 83Al 2o 3-17MgO aluminum-spinel porous carrier, its BET measurement the specific area is 213m 2/ g.
Step (2): preparation 5NiO/15MoO 3/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst
Except by 17.9 grams of Co (NO 3) 26H 2o changes 18.0 grams of Ni (NO into 3) 26H 2outside O, repeat the process of step (2) in embodiment 10, obtain 5NiO/15MoO 3/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst for methanation in presence of sulfur, its BET measurement the specific area is 187m 2/ g
Test case 3
Test catalytic activity and stability, CO conversion ratio and the CH of the catalyst for methanation in presence of sulfur of the present invention prepared in above-described embodiment 10-12 4selective.
Test condition: identical with the condition in test case 1.
Table 3 gives above-mentioned catalyst under these conditions respectively at reaction 2 hours and reaction CO conversion ratio and CH after 30 hours below 4optionally result.
Table 3
As can be seen from Table 3: add catalytic activity and high-temperature catalytic stability that catalyst promoter CoO and NiO can significantly improve the catalyst for methanation in presence of sulfur of aluminum-spinel load of the present invention.
Implementation column 13: preparation 15MoO 3/ 9ZrO 2/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst Step (1): prepare 9ZrO by coprecipitation 2/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) composite porous carriers
Except adding 11.8 grams of ZrO (NO again 3) 22H 2outside O, repeat the process of step (1) in embodiment 2, obtain 9ZrO 2/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) composite porous carriers, its BET measurement the specific area is 191m 2/ g.
Step (2): preparation 15MoO 3/ 9ZrO 2/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst
Repeat the process of step (2) in embodiment 2, obtain 15MoO 3/ 9ZrO 2/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst, its BET measurement the specific area is 173m 2/ g.
Implementation column 14: preparation 15MoO 3/ 9TiO 2/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst
Step (1): prepare 9TiO by coprecipitation 2/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) composite porous carriers
Except with 12.9 grams of TiCl 4replace 11.8 grams of ZrO (NO 3) 22H 2outside O, repeat the process of step (1) in embodiment 13, obtain 9TiO 2/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) composite porous carriers, its BET measurement the specific area is 196m 2/ g.
Step (2): preparation 15MoO 3/ 9TiO 2/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst
Repeat the process of step (2) in embodiment 2, obtain 15MoO 3/ 9TiO 2/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst, its BET measurement the specific area is 185m 2/ g.
Implementation column 15: preparation 15MoO 3/ 9CeO 2/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst
Step (1): prepare 9CeO by coprecipitation 2/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) composite porous carriers
Except adding 13.7 grams of Ce (NO again 3) 36H 2outside O, repeat the process of step (1) in embodiment 2, obtain 9CeO 2/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) composite porous carriers, its BET measurement the specific area is 186m 2/ g.
Step (2): preparation 15MoO 3/ 9CeO 2/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst
Repeat the process of step (2) in embodiment 2, obtain 15MoO 3/ 9CeO 2/ 100 aluminum-spinel (0.83Al 2o 3/ 0.17MgO) catalyst, its BET measurement the specific area is 170m 2/ g.
Test case 4
Test catalytic activity and stability, CO conversion ratio and the CH of the catalyst for methanation in presence of sulfur of the present invention prepared in above-described embodiment 13-15 4selective.
Test condition: identical with the condition in test case 1.
Table 4 gives above-mentioned catalyst under these conditions respectively at reaction 2 hours and reaction CO conversion ratio and CH after 30 hours below 4optionally result.
Table 4
As can be seen from Table 4: add support modification agent ZrO 2, TiO 2and CeO 2equally also can significantly improve catalytic activity and the high-temperature catalytic stability of the catalyst for methanation in presence of sulfur of aluminum-spinel load of the present invention.
Test case 5 tests the catalytic performance of catalyst for methanation in presence of sulfur under steam atmosphere of aluminum-spinel load of the present invention
The catalytic activity of methanation catalyst under steam atmosphere of test preparation in embodiment 2 and 13 and comparative example 1 and stability, CO conversion ratio and CH 4selective.
Test condition is: react and carry out on fixed bed reactors, raw material of synthetic gas composition (volume %): 40CO; 40H 2; 10H 2o; 19.8N 2; 0.2H 2s, raw material of synthetic gas air speed (GHSV): 5000h -1, reaction pressure: 3.0MPa, reaction temperature: 650 DEG C.
Table 5 gives above-mentioned various catalyst under the above-described reaction conditions respectively at reaction 2 hours and reaction CO conversion ratio and CH after 30 hours below 4optionally result.
Table 5
As can be seen from Table 5: compared with conventional catalyst for methanation in presence of sulfur (comparative example 1), the catalyst for methanation in presence of sulfur of aluminum-spinel load of the present invention, under high temperature (650 DEG C) and steam (10 volume %) atmosphere, shows extremely excellent stable in catalytic performance.
In sum, the high-temperature catalytic stability of the catalyst for methanation in presence of sulfur of aluminum-spinel load of the present invention is extremely excellent, is suitable for the production of large-scale industrialization synthetic natural gas.
The term that this description is used and form of presentation are only used as descriptive and nonrestrictive term and form of presentation, are not intended to by any equivalents thereof exclude of the feature that represents and describe or its part outside when using these terms and form of presentation.
Although show and described several embodiment of the present invention, the present invention has not been restricted to described embodiment.On the contrary, those of ordinary skill in the art should recognize can carry out any accommodation and improvement to these embodiments when not departing from principle of the present invention and spirit, and protection scope of the present invention determined by appended claim and equivalent thereof.

Claims (14)

1. a catalyst for methanation in presence of sulfur for magnesium aluminate spinel load, is characterized in that: described catalyst comprises: 0-20 part (weight) catalyst promoter (M 1) ao b; 5-90 part (weight) catalyst activity component (M 2) co d; 5-90 part (weight) support modification agent (M 3) eo fwith 100 parts of (weight) porous carriers, wherein, M 1for Co, Ni, La and/or K; M 2for Mo, W and/or V; M 3for Ce, Zr, Ti and/or Si.
2. a catalyst for methanation in presence of sulfur for load, is characterized in that: described catalyst comprises: 0-20 part (weight) catalyst promoter (M 1) ao b; 5-90 part (weight) catalyst activity component (M 2) co dwith 100 parts of (weight) porous carrier-magnesium aluminate spinels; Wherein, M 1for Co, Ni, La and/or K; M 2for Mo, W and/or V.
3. catalyst for methanation in presence of sulfur according to claim 1, wherein M 1be Co and/or La further; M 2be Mo and/or W further; M 3be Ce and/or Zr further.
4. catalyst for methanation in presence of sulfur according to claim 3, by weight, comprising: 3-10 part CoO; 10-40 part MoO 3; 20-60 part CeO 2; 100 parts of magnesium aluminate spinels.
5. catalyst for methanation in presence of sulfur according to claim 4, by weight, comprising: 5 parts of CoO; 15 parts of MoO 3; 30-50 part CeO 2; 100 parts of magnesium aluminate spinels.
6. catalyst for methanation in presence of sulfur according to claim 5, by weight, comprising: 5 parts of CoO; 15 parts of MoO 3; 33 parts of CeO 2; 100 parts of magnesium aluminate spinels.
7. catalyst for methanation in presence of sulfur according to claim 2, wherein M 1be further Co and or/La; M 2be Mo and/or W further.
8. catalyst for methanation in presence of sulfur according to claim 7, by weight, comprising: 3-10 part CoO; 10-40 part MoO 3; 100 parts of magnesium aluminate spinels.
9. catalyst for methanation in presence of sulfur according to claim 8, by weight, comprising: 5 parts of CoO; 15 parts of MoO 3; 100 parts of magnesium aluminate spinels.
10., according to one of any described catalyst for methanation in presence of sulfur of claim 1-9, it is characterized in that: described component (M 1) ao b(M 2) co drespectively at least partly or all by M 1sulfide and M 2sulfide replaced.
11. 1 kinds, according to the preparation method of one of any described catalyst for methanation in presence of sulfur of claim 1,3-10, is characterized in that: described preparation method comprises the following steps successively:
(1) by coprecipitation, deposition-precipitation method, infusion process, kneading method or sol-gal process by support modification agent (M 3) eo fprepare by (M with the precursor of porous carrier-magnesium aluminate spinel 3) eo fwith the porous carrier of magnesium aluminate spinel compound;
(2) by infusion process or deposition-precipitation method by catalyst promoter (M 1) ao bwith catalyst activity component (M 2) co dthe composite solution load of precursor on above-mentioned porous carrier;
(3) at above-mentioned (M 1) ao b(M 2) co dprecursors decompose temperature under or on roasting drying and dipping or deposition (M 1) ao band/or (M 2) co dafter porous carrier, obtain the catalyst for methanation in presence of sulfur of above-mentioned magnesium aluminate spinel load, wherein flood, dry and calcination steps optionally repeatedly.
The preparation method of 12. catalyst for methanation in presence of sulfur according to claim 11, wherein said precursor composite solution is M 1, M 2nitrate, villaumite, oxalates, formates, acetate and/or their ammonium salt solution.
The preparation method of 13. catalyst for methanation in presence of sulfur according to claim 11, wherein the precursor of said magnesium aluminate spinel is that the salting liquid of Mg and Al, oxide are or/and hydroxide.
The preparation method of 14. catalyst for methanation in presence of sulfur according to claim 11, wherein passes through the specific area of control sintering temperature and roasting time control porous carrier and/or final catalyst, aperture structure and aperture size.
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