Summary of the invention
In view of this, the invention provides a kind of argon control method, controller, control device and high-frequency argon pneumoelectric cutter, to solve the continuous adjustment that argon control module in prior art can not realize argon flow amount, and then the technical problem of argon gas stream flow value accurately can not be exported.
For achieving the above object, the invention provides following technical scheme:
A kind of argon control method, be applied in argon control device, described argon control device comprises the proportioning valve be connected by pipeline with air relief valve, and the method comprises:
Obtain the current operating parameters of the master control set of high-frequency argon pneumoelectric cutter;
Determine to draw target flow value according to described current operating parameters;
The first controlling value is determined according to described target flow value;
Generate the first control signal comprising described first controlling value;
Send described first control signal to described proportioning valve, open the aperture corresponding with described first controlling value to control described proportioning valve.
Preferably, described method also comprises:
Obtain current argon gas stream value;
More described target flow value and described current argon gas stream value, determine the second controlling value according to comparative result;
The maximum controlling value corresponding with described target flow value and maximum limit angle value is determined according to described target flow value;
The size of more described second controlling value and described maximum controlling value;
When described second controlling value is less than or equal to described maximum controlling value, generates the second control signal comprising the second controlling value, send described second control signal to described proportioning valve, open the aperture corresponding with described second controlling value to control described proportioning valve;
When described second controlling value is greater than described maximum controlling value, generate the 3rd control signal comprising described maximum limit angle value;
Send described 3rd control signal to described proportioning valve, open the aperture corresponding with described maximum limit angle value, to clear up the pipeline in described argon control device to control described proportioning valve.
Preferably, described method also comprises:
When sending described 3rd control signal to described proportioning valve, start to carry out timing;
When timing reaches Preset Time, again obtain current argon gas stream value;
More described target flow value and the current argon gas stream value again obtained, determine the 4th controlling value according to comparative result;
The size of more described 4th controlling value and described maximum controlling value;
When described 4th controlling value is less than or equal to described maximum controlling value, generates the 4th control signal comprising the 4th controlling value, send described 4th control signal to described proportioning valve, open the aperture corresponding with described 4th controlling value to control described proportioning valve;
When described 4th controlling value is greater than described maximum controlling value, then carry out warning instruction.
A kind of controller, is applied in argon control device, comprises:
Acquiring unit, described acquiring unit comprises the first acquisition module, and described first acquisition module is for obtaining the current operating parameters of the master control set of high-frequency argon pneumoelectric cutter;
Determining unit, described determining unit comprises the first determination module and the second determination module, and described first determination module is used for determining to draw target flow value according to described current operating parameters; Described second determination module is used for determining the first controlling value according to described target flow value;
Generation unit, described generation unit comprises the first generation module, and described first generation module comprises the first control signal of the first controlling value for generating;
Transmitting element, described transmitting element comprises the first sending module, and described first sending module, for sending described first control signal to described proportioning valve, opens the aperture corresponding with described first controlling value to control described proportioning valve.
Preferably, described controller also comprises comparing unit; Described comparing unit comprises the first comparison module and the second comparison module, described acquiring unit also comprises the second acquisition module, described determining unit also comprises the 3rd determination module and the 4th determination module, described generation unit also comprises the second generation module, described transmitting element also comprises the second sending module, then:
Second acquisition module is for obtaining current argon gas stream value;
Described first comparison module is used for more described target flow value and described current argon gas stream value;
3rd determination module is used for determining the second controlling value according to comparative result;
4th determination module is used for determining the maximum controlling value corresponding with described target flow value and maximum limit angle value according to described target flow value;
Second comparison module is used for the size of more described second controlling value and described maximum controlling value;
Second generation module is used for generating the second control signal comprising the second controlling value when described second controlling value is less than or equal to described maximum controlling value;
Second sending module, for sending described second control signal to described proportioning valve, opens the aperture corresponding with described second controlling value to control described proportioning valve.
Preferably, described generation unit also comprises the 3rd generation module, and transmitting element also comprises the 3rd sending module, then:
Described 3rd generation module is used for when described second controlling value is greater than described maximum controlling value, generates the 3rd control signal comprising described maximum limit angle value;
3rd sending module, for sending described 3rd control signal to described proportioning valve, opens the aperture corresponding with described maximum limit angle value to control described proportioning valve.
Preferably, described controller also comprises timing unit and alarm unit;
Described timing unit, for when described 3rd sending module sends described 3rd control signal to described proportioning valve, starts to carry out timing;
Described second acquisition module is used for when timing reaches Preset Time, again obtains current argon gas stream value;
The current argon gas stream value that described first comparison module is used for more described target flow value and again obtains;
Described 3rd determination module is used for determining the 4th controlling value according to comparative result;
Described second comparison module is used for the size of more described 4th controlling value and described maximum controlling value;
Described second generation module is used for generating the 4th control signal comprising the 4th controlling value when described 4th controlling value is less than or equal to described maximum controlling value;
Described second sending module, for sending described 4th control signal to described proportioning valve, opens the aperture corresponding with described 4th controlling value to control described proportioning valve;
Described alarm unit is used for being greater than described maximum controlling value when described 4th controlling value, then carry out warning instruction.
A kind of argon control device, is applied in high-frequency argon pneumoelectric cutter, comprises the proportioning valve be connected with air relief valve, the controller be connected with proportioning valve.
Preferably, this control device also comprises and to be connected with described controller with described proportioning valve respectively, gathers the flow transducer of current argon flow amount.
A kind of high-frequency argon pneumoelectric cutter, comprises argon control device as above.
Known via above-mentioned technical scheme, compared with prior art, present disclosure provides a kind of argon control method, controller, control device and high-frequency argon pneumoelectric cutter, wherein argon control device comprises the proportioning valve be connected with air relief valve, in this control method, the current operating parameters that controller can obtain according to the master control set from high-frequency argon pneumoelectric cutter is determined to draw target flow value, and determine the first controlling value according to described target flow value, generate the first control signal comprising described first controlling value, send described first control signal to described proportioning valve, the aperture corresponding with described first controlling value is opened to control described proportioning valve, because proportioning valve is controlled continuously, by the aperture of controller control ratio valve, achieve the continuous adjustment of argon flow amount, make it possible to export argon gas stream value accurately according to current operating parameters.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
See Fig. 1, show the schematic flow sheet of first embodiment of a kind of argon control method of the present invention, the method is applied in argon control device, wherein, this argon control device can comprise this argon bottle, the air relief valve that is connected by pipeline with described argon bottle, the proportioning valve be connected by pipeline with described air relief valve and with the controller of described proportioning valve by being electrically connected.
The step of the method can be as follows:
Step 101: the current operating parameters obtaining the master control set of high-frequency argon pneumoelectric cutter;
Wherein, high-frequency argon pneumoelectric cutter is generally made up of parts such as argon control device, master control set, high pressure power amplification device and negative plate impedance means, wherein, the various running parameters having high-frequency argon pneumoelectric cutter are gathered in master control set, argon control device is connected with main control module, the controller of this argon control device is for obtaining the current operating parameters of master control set, and described current operating parameters is the various technical parameters of high-frequency argon pneumoelectric cutter when carrying out work.
Step 102: determine to draw target flow value according to described current operating parameters;
Clinical data on flows storehouse is stored in controller, different running parameters and target flow value is corresponding thereto stored in described clinical data on flows storehouse, after controller acquires current operating parameters, by calling clinical data on flows storehouse, thus can obtain and the target flow value corresponding to current operating parameters.
Concrete, according to actual clinical test data, different running parameters and target flow value corresponding thereto can be organized into data form is stored in clinical data on flows storehouse, or arranged out corresponding data matrix, matched curve etc., and then running parameter and target flow value are embodied in the mode of function expression, such as, if running parameter X=is (X1, X2, X3,), target flow value F, then F=f (X), concrete, can according to the different function expression of actual clinical test and Selection.
Step 103: determine the first controlling value according to described target flow value;
The controlling value that different flow value is corresponding different, and be stored in controller, when determining a certain target flow value, then controller can determine corresponding thereto according to this target flow value the first controlling value.
Step 104: generate the first control signal comprising described first controlling value;
After the first controlling value determined by controller, the first control signal comprising the first controlling value accordingly can be generated, such as, comprise the voltage signal of a certain magnitude of voltage.
Step 105: send described first control signal to described proportioning valve, opens the aperture corresponding with described first controlling value to control described proportioning valve.
When the first control signal acts on proportioning valve, proportioning valve can be opened and the corresponding aperture of the first controlling value, to make the argon flow amount that exports in the pipeline of argon control device corresponding with current operating parameters.
In the present embodiment, argon control device comprises the proportioning valve be connected with air relief valve, in this control method, the current operating parameters that controller can obtain according to the master control set from high-frequency argon pneumoelectric cutter is determined to draw target flow value, and determine the first controlling value according to described target flow value, generate the first control signal comprising described first controlling value, send described first control signal to described proportioning valve, the aperture corresponding with described first controlling value is opened to control described proportioning valve, because proportioning valve is controlled continuously, make it possible to by the aperture of controller control ratio valve to realize the continuous adjustment to argon flow amount, make it possible to export argon gas stream value accurately according to current operating parameters.
See Fig. 2, show the schematic flow sheet of second embodiment of a kind of argon control method of the present invention, wherein, this argon control method is applied in argon control device, be with the difference of above-mentioned argon control device, this argon control device also comprises the flow transducer be connected with described controller with described proportioning valve respectively, described flow transducer is connected by pipeline with described proportioning valve, adopt with described controller and be electrically connected, described flow transducer flows through the current argon flow amount of pipeline for gathering, then the method can comprise the following steps:
Step 201: the current operating parameters obtaining the master control set of high-frequency argon pneumoelectric cutter;
Step 202: determine to draw target flow value according to described current operating parameters;
Step 203: determine the first controlling value according to described target flow value;
Step 204: generate the first control signal comprising the first controlling value;
Step 205: send described first control signal to described proportioning valve, opens the aperture corresponding with described first controlling value to control described proportioning valve;
Step 206: obtain current argon gas stream value;
Controller can obtain the current argon gas stream value that flow transducer gathers.
Step 207: more described target flow value and described current argon gas stream value, determines the second controlling value according to comparative result;
After controller obtains current argon gas stream value, current argon gas stream value and target flow value are compared, and draw comparative result according to pid control algorithm, corresponding second controlling value is determined according to comparative result, concrete, when described current argon gas stream value is greater than target flow value, the second controlling value finally determined can make the aperture of proportioning valve reduce, and then the argon flow amount exported is reduced, with convergence target flow value; When described current argon gas stream value is less than target flow value, the second controlling value finally determined can make the aperture of proportioning valve increase, and then the argon flow amount exported is increased, with convergence target flow value.
Step 208: determine the maximum controlling value corresponding with described target flow value and maximum limit angle value according to described target flow value;
Controller can determine a maximum controlling value and a maximum limit angle value according to target flow value, when proportioning valve is opened under the aperture corresponding with this maximum controlling value, the argon flow amount of output is the peak flow values allowing to export on the basis of target flow value; When the controlling value that controller exports is greater than this maximum controlling value, then illustrate that the pipeline in this argon control device there occurs blocking, namely the aperture of proportioning valve is needed to be opened to a certain ultimate value, to carry out pipeline cleaning, namely, time under the aperture that proportioning valve is opened to corresponding to maximum limit, by the argon exported, pipeline can be cleared up; Such as, maximum controlling value can for increasing the controlling value after 5 percent on the basis of the first controlling value corresponding to target flow value, and maximum limit can for increasing the controlling value after 20 percent on the basis of the first controlling value corresponding to target flow value.
Step 209: judge whether described second controlling value is greater than described maximum controlling value, when described second controlling value is greater than described maximum controlling value, then enters step 212; When described second controlling value is less than or equal to described maximum controlling value, enter step 210;
Maximum controlling value is the standard of the pipeline whether blockage phenomenon judging this argon control device, when the second controlling value is less than or equal to maximum controlling value, then illustrates that the pipeline in argon control device does not have blockage phenomenon; When the second controlling value is greater than maximum controlling value, then illustrate that the pipeline in argon control device there occurs clogging, now, then needs to clear up pipeline.
Step 210: generate the second control signal comprising the second controlling value;
Step 211: send described second control signal to described proportioning valve, opens the aperture corresponding with described second controlling value to control described proportioning valve;
When blocking does not occur pipeline, then can open the aperture corresponding with the second controlling value, to realize the argon gas stream value of accurate regulation output according to the second control signal control ratio valve.
Step 212: generate the 3rd controlling value comprising maximum limit angle value;
Step 213: send described 3rd control signal to described proportioning valve, opens the aperture corresponding with maximum limit angle value to control described proportioning valve.
When described second controlling value is greater than described maximum controlling value, then illustrate that the pipeline in this argon control device there occurs blocking, now need to clear up pipeline, in this case, the aperture corresponding with maximum limit angle value is opened to by sending the 3rd control signal control ratio valve opening, to make the instantaneous increase of argon flow amount exported, to clear up the pipeline in argon control device.
In the present embodiment, by obtaining current argon gas stream value and comparing with target flow value, to determine the second controlling value according to comparative result, control ratio valve is opened to the aperture corresponding with the second controlling value, further ensures the accuracy exporting argon gas stream value.In addition, this control method can also realize detecting pipeline in this argon control device whether blockage phenomenon automatically, and, when pipeline blockage being detected, can clear up timely, not needing manual detection and cleaning, improve the convenience of use.
After the pipeline in argon control device has been cleared up, controller further can judge whether pipeline is cleared up successfully, see Fig. 3, show the schematic flow sheet of a kind of argon control method of the present invention the 3rd embodiment, be with the difference of the second embodiment of above-mentioned argon control method, the method is further comprising the steps of:
Step 314: when sending described 3rd control signal to described proportioning valve, start to carry out timing;
When transmission the 3rd control signal is to described proportioning valve, proportioning valve can open the aperture corresponding with maximum limit angle value, starts to carry out pipeline cleaning, and controller carries out timing.
Step 315: when timing reaches Preset Time, obtains current argon gas stream value again;
Preset Time is provided with in controller, described Preset Time is the time carrying out managing cleaning, can set according to the actual requirements, when reaching Preset Time, controller can obtain the current argon gas stream value that flow transducer gathers again, to judge that whether pipeline cleaning is successful.
Step 316: more described target flow value and the current argon gas stream value again obtained, determines the 4th controlling value according to comparative result;
After controller obtains current argon gas stream value again, current argon gas stream value and target flow value are compared, and determine corresponding 4th controlling value according to pid control algorithm.
Step 317: judge whether described 4th controlling value is greater than described maximum controlling value, when described 4th controlling value is greater than described maximum controlling value, then enters step 320; When described 4th controlling value is less than or equal to described maximum controlling value, enter step 318,
Controller controls, with the size of maximum controlling value, to judge whether the pipeline in this argon control device is cleared up successfully by comparing the 4th.
Step 318: generate the 4th control signal comprising the 4th controlling value;
When the 4th controlling value is less than or equal to maximum controlling value, illustrate that the pipeline in this argon control device has been cleared up successfully, then can remove control ratio valve by transmission the 4th control signal.
Step 319: send described 4th control signal to described proportioning valve, opens the aperture corresponding with described 4th controlling value to control described proportioning valve.
When pipeline is cleared up successfully, then controller can open the aperture corresponding with the 4th controlling value, to realize the argon flow amount of accurate regulation output by control ratio valve.
Step 320: carry out warning instruction;
When the 4th controlling value is greater than maximum controlling value, illustrate that the pipeline in this argon control device is cleared up unsuccessfully, then carry out warning instruction, to notify that user carries out pipeline cleaning and maintenance in time.
Certainly, as judging whether pipeline clears up successful another kind of implementation, when sending described 3rd control signal to described proportioning valve, after starting to carry out timing, controller can be real-time the present flow rate value that gathers of acquisition flow transducer, judge pipeline cleaning whether success with real-time.
In the present embodiment, whether controller can be cleared up successfully by signal piping voluntarily, and can carry out warning instruction when pipeline is cleared up unsuccessfully, does not need manually to detect, further increases the operability of argon control device and property easy to use.
See Fig. 4, show the structural representation of first embodiment of a kind of controller of the present invention; This controller, be applied to argon control device, can comprise: acquiring unit 100, determining unit 200, generation unit 300 and transmitting element 400, wherein, described acquiring unit 100 can comprise the first acquisition module 101, and described determining unit 200 can comprise the first determination module 201 and the second determination module 202, and described generation unit 300 can comprise the first generation module 301, described transmitting element 400 can comprise the first sending module 401, concrete:
Described first acquisition module 101 is for obtaining the current operating parameters of the master control set of high-frequency argon pneumoelectric cutter;
Described first determination module 201 is for determining to draw target flow according to described current operating parameters
Value; Described second determination module 202 is for determining the first controlling value according to described target flow value;
Described first generation module 301 is for generating the first control signal comprising the first controlling value;
Described first sending module 401, for sending described first control signal to described proportioning valve, opens the aperture corresponding with described first controlling value to control described proportioning valve.
In the present embodiment, because proportioning valve is controlled continuously, controller can according to current operating parameters, and corresponding aperture opened by final control ratio valve, makes it possible to export argon flow amount accurately, and achieves the continuous adjustment of argon flow amount.
See Fig. 5, show the structural representation of second embodiment of a kind of controller of the present invention; Be with the difference part of above-described embodiment, this controller also comprises can comparing unit 500, and described comparing unit 500 comprises the first comparison module 501 and the second comparison module 502; Described acquiring unit can also comprise the second acquisition module 102, described determining unit 200 can also comprise the 3rd determination module 203 and the 4th determination module 204, described generation unit 300 can also comprise the second generation module 302, described transmitting element 400 can also comprise the second sending module 402, then:
Second acquisition module 102 is for obtaining current argon gas stream value;
Described first comparison module 501 is for more described target flow value and described current argon gas stream value;
3rd determination module 203 is for determining the second controlling value according to comparative result;
4th determination module 204 is for determining the maximum controlling value corresponding with described target flow value and maximum limit angle value according to described target flow value;
Second comparison module 502 is for the size of more described second controlling value and described maximum controlling value;
Second generation module 302 is for generating the second control signal comprising the second controlling value when described second controlling value is less than or equal to described maximum controlling value;
Second sending module 402, for sending described second control signal to described proportioning valve, opens the aperture corresponding with described second controlling value to control described proportioning valve.
In this controller, described generation unit 300 can also comprise the 3rd generation module 303, and transmitting element 400 can also comprise the 3rd sending module 403, then:
Described 3rd generation module 303, for when described second controlling value is greater than described maximum controlling value, generates the 3rd control signal comprising described maximum limit angle value;
3rd sending module 403, for sending described 3rd control signal to described proportioning valve, opens the aperture corresponding with described maximum limit angle value to control described proportioning valve.
In the present embodiment, controller can by obtaining current argon gas stream value and comparing with target flow value, to determine the second controlling value according to comparative result, control ratio valve is opened to the aperture corresponding with the second controlling value, further ensures the accuracy exporting argon gas stream value.In addition, this controller can also realize detecting pipeline in this argon control device whether blockage phenomenon automatically, and, can clear up timely, not need manual detection and cleaning, improve the convenience of use.
See Fig. 6, show the structural representation of the 3rd embodiment of a kind of controller of the present invention; Be with the difference of second embodiment of controller disclosed in this invention, this controller can also comprise timing unit 600 and alarm unit 700;
Described timing unit 600, for when described 3rd sending module 403 sends described 3rd control signal to described proportioning valve, starts to carry out timing;
Described second acquisition module 102, for when timing reaches Preset Time, obtains current argon gas stream value again;
Described first comparison module 501 is for more described target flow value and the current argon gas stream value that again obtains;
Described 3rd determination module 203 is for determining the 4th controlling value according to comparative result;
Described second comparison module 502 is for the size of more described 4th controlling value and described maximum controlling value;
Described second generation module 302 is for generating the 4th control signal comprising the 4th controlling value when described 4th controlling value is less than or equal to described maximum controlling value;
Described second sending module 402, for sending described 4th control signal to described proportioning valve, opens the aperture corresponding with described 4th controlling value to control described proportioning valve.
Described alarm unit 700 for being greater than described maximum controlling value when described 4th controlling value, then carries out warning instruction.
In the present embodiment, whether controller can be cleared up successfully by signal piping voluntarily, and warning instruction can be carried out when pipeline is cleared up unsuccessfully, whether successfully do not need manually to carry out signal piping cleaning, further increase the operability of argon control device and property easy to use.
See Fig. 7, show the structural representation of first embodiment of a kind of argon control device of the present invention, this argon control device can comprise argon bottle 10, air relief valve 20, proportioning valve 30 and the controller described by above-described embodiment 40;
Wherein, described argon bottle 10 is connected with described air relief valve 20 by pipeline, and described air relief valve 20 is connected with described proportioning valve 30 by pipeline, and described proportioning valve 30 adopts with described controller 40 and is electrically connected.In this control device, controller 4 can open corresponding aperture by control ratio valve, and concrete introduction can see above-mentioned explanation, and this is no longer going to repeat them.
In the present embodiment, because proportioning valve is controlled continuously, to make it possible to by the aperture of controller control ratio valve, to realize the continuous adjustment to argon flow amount, make it possible to export argon gas stream value accurately according to current operating parameters.
See Fig. 8, show the structural representation of second embodiment of a kind of argon control device of the present invention, be with above-described embodiment difference, this argon control device can also comprise flow transducer 50, described flow transducer 50 is connected with described controller 40 with described proportioning valve 30 respectively, wherein, adopts pipeline to be connected between flow transducer 50 and proportioning valve 30, adopt between flow transducer 50 and controller 40 and be electrically connected, concrete operation principle can see above-mentioned explanation.
In the present embodiment, the argon flow amount that described flow transducer is exported by the pipeline in this argon control device for gathering this, controller can adopt the aperture of the further control ratio valve of current argon flow amount by obtaining flow transducer, realize the continuous adjustment to exporting argon flow amount;
In addition, this controller can also judge pipeline in this argon control device whether blockage phenomenon, and when sending clogging, automatically pipeline cleaning is carried out, and can also be used for judging that whether pipeline cleaning successful, make not need manual detection and cleaning, improve the convenience of use;
And, in this argon control device, the continuous adjustment that can realize argon flow amount owing to adopting single proportioning valve, make line branching few, and then the joint decreased between pipeline, solve in prior art and adopt multiple electromagnetic valve and make that line branching is many, joint is many, and easily cause the problem that argon leaks.
The invention also discloses a kind of high-frequency argon pneumoelectric cutter, this high-frequency argon pneumoelectric cutter comprises argon control device described above.
In this description, each embodiment adopts the mode of going forward one by one to describe, and what each embodiment stressed is the difference with other embodiments, between each embodiment identical similar portion mutually see.For device disclosed in embodiment, because it corresponds to the method disclosed in Example, so description is fairly simple, relevant part illustrates see method part.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.