CN103274251A - Automatic photovoltaic module lamination material cutting device - Google Patents
Automatic photovoltaic module lamination material cutting device Download PDFInfo
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- CN103274251A CN103274251A CN2013101728331A CN201310172833A CN103274251A CN 103274251 A CN103274251 A CN 103274251A CN 2013101728331 A CN2013101728331 A CN 2013101728331A CN 201310172833 A CN201310172833 A CN 201310172833A CN 103274251 A CN103274251 A CN 103274251A
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- transmission shaft
- control transmission
- charging control
- motor
- photovoltaic module
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Abstract
Disclosed is an automatic photovoltaic module lamination material cutting device. Specifically, the automatic photovoltaic module lamination material cutting device comprises a cutting mechanism, a material conveying mechanism, a material unloading mechanism and a frequency changer. The material conveying mechanism comprises a first material feeding control transmission shaft, a second material feeding control transmission shaft, a first motor and a second motor, wherein sensors are arranged on the first material feeding control transmission shaft and the second material feeding control transmission shaft, the sensors are connected with the frequency changer, and the frequency changer is connected with the first motor and the second motor. A first carrier roller is arranged near the first material feeding control transmission shaft, a gap is formed between the first carrier roller and the first material feeding control transmission shaft, a second carrier roller is arranged near the second material feeding control transmission shaft, and a gap is formed between the second carrier roller and the second material feeding control transmission shaft. The moving direction of a cutter is perpendicular to the material conveying direction of the second material feeding control transmission shaft. Therefore, manual work is effectively saved, controlling over the cutting size of a laminating material is very precise, production efficiency is high, material supplying is stable, using is flexible and convenient and adaptability is strong.
Description
Technical field
The present invention relates to a kind of photovoltaic module Fabricating machinery, especially a kind of automatic photovoltaic module lamination is cut out material equipment.
Background technology
Whole world photovoltaic assembly output best 10 years average growth rate of last century Mo is 40%, under the promotion of national governments, present global photovoltaic industry average growth rate per annum is up to 30%, photovoltaic industry is one of high and the most stable field of world's growth rate always for many years, also becomes one of the fastest emerging industry of global evolution.Renewable resource development project by various countries calculates that before 2010, the photovoltaic industry will continue the rapid growth more than 30%, 2010-2040, and the compound growth rate of photovoltaic industry will be up to 25%, and foreseeable rapid growth will continue more than 40 years.The development prospect of photovoltaic industry is familiar with by more and more many national government.The manufacturing speed of development of China's photovoltaic module is very swift and violent, and the outlet mode of photovoltaic industry is based on the assembly outlet, accounts for more than 80% of general export volume.
Yet, China's photovoltaic module have been carried out two anti-along with the U.S. since 2010, two counter surveys are also being carried out in Europe, and photovoltaic module market is stricter to the requirement of outgoing quality, and cost control requires also can be stricter.
Tradition all is to adopt aritificial cut-off for the material of photovoltaic module (for example EVA, materials such as TPT), has following shortcoming: 1, aritificial cut-off inefficiency.2, the artificial material of cutting out is relatively wasted, and sanction material dimensional accuracy range of control is big.3, the artificial material of cutting out needs special two personnel to carry out waste of manpower.4, the artificial supply instability of material to producing of cutting out.5, the artificial material of cutting out uses sharp tools such as cutting knife by hand, and personal safety is caused certain potential threat.6, artificial cut out material to behind the lamination and the assembly manufacturing of lamination exert an influence, influence product design and production efficiency.
To solve traditional-handwork at above shortcoming the present invention cuts out the inefficiency of material, cuts out problems such as material dimensional control scope is big, waste of material, material supply instability.
Summary of the invention
The object of the present invention is to provide a kind of rational in infrastructure, efficient is high, it is little to cut out material dimensional control scope, saves material, the stable automatic photovoltaic module lamination of material supply is cut out material equipment.
For solving the problems of the technologies described above, the invention provides a kind of automatic photovoltaic module lamination and cut out material equipment, specifically comprise:
Cutting mechanism comprises the cutting knife that material is cut;
The material transport mechanism structure is delivered to cutting mechanism accurately with material;
Cutting agency carries out blanking with the material after cutting;
Frequency converter;
Described material transport mechanism structure comprises first charging control transmission shaft, second charging control transmission shaft, first motor and second motor, the rotation of described first electric machine control, first charging control transmission shaft, the rotation of described second electric machine control, second charging control transmission shaft, described first charging control transmission shaft and second charging control transmission shaft are provided with sensor, described sensor detects first charging control transmission meeting and walks rotational line speed with the second charging transmission shaft, described sensor links to each other with frequency converter, and described frequency converter links to each other with first motor and second motor;
Be provided with the tween drive spindle of longitudinal interval between described first charging control transmission shaft and second charging control transmission shaft, the material that passes first charging control transmission shaft interlocks successively and strides across tween drive spindle and finally pass second charging control transmission shaft;
Described material passes many material loading transmission shafts earlier before penetrating first charging control transmission shaft, and material staggered striding across is successively caught up with the material transmission shaft more and finally passed first charging control transmission shaft;
Other first carrying roller that is provided with of described first charging control transmission shaft, be provided with the gap of passing through for material between first carrying roller and first charging control transmission shaft, other second carrying roller that is provided with of described second charging control transmission shaft is provided with the gap of passing through for material between second carrying roller and second charging control transmission shaft;
The sense of motion of described cutting knife is with to spread out of the material direction from second charging control transmission shaft vertical.
The present invention improves to be had, described cutting agency comprises transverse onveyer, traveling bed, the 3rd motor and the 4th motor, the action of the 3rd electric machine control transverse onveyer, the action of the 4th electric machine control traveling bed, the input end of transverse onveyer is positioned at the mouth of second charging control transmission shaft, described cutting knife is arranged between transverse onveyer and second charging control transmission shaft, material after cutting knife cuts drops on the transverse onveyer, and the input end of described traveling bed is arranged on the below of the mouth of transverse onveyer.
Be the operating efficiency of further hoisting machine, the present invention improves to be had, and described traveling bed is provided with gravity sensor, and described gravity sensor links to each other with the 4th motor.
The present invention improves to be had, and described first motor, second motor, the 3rd motor and the 4th motor are stepping motor.
This novel improved has, and described automatic photovoltaic module lamination material cutter also comprises control panel, is used for whole sanction material equipment is controlled.
Beneficial effect of the present invention is specific as follows:
1, the novel structure actv. saving of the present invention is artificial, and the artificial blanking of tradition needs two people operation at least and uses present device only to need one man operation to get final product, and has saved the manpower of half.
2, the present invention to laminated material to cut dimensional control very accurate, annual every equipment can be saved appreciable Master Cost.
3, production efficiency of the present invention be than will being enhanced about more than once of artificial blanking, and the material supply is stable.
4, present device can be carried out the cutting of material of various gauge size, and is flexible and convenient to use.
5, material loading blanking of the present invention cuts action and can do manual and automatic dual mode and carry out, and comformability is strong.
6, the present invention drop into little, but improved efficiency and reduction effect are obvious.
Description of drawings
Accompanying drawing 1 is the front view that automatic photovoltaic module lamination of the present invention is cut out material equipment;
Accompanying drawing 2 is the birds-eye view that automatic photovoltaic module lamination of the present invention is cut out material equipment;
Accompanying drawing 3 is the left view that automatic photovoltaic module lamination of the present invention is cut out material equipment.
Label declaration: 1-cutting knife; The 2-frequency converter; 3-first charging control transmission shaft; 31-first carrying roller; 4-second charging control transmission shaft; 41-second carrying roller; The 5-tween drive spindle; 6-material loading transmission shaft; The 7-transverse onveyer; 71-the 3rd motor.
Concrete enforcement side
By describing technology contents of the present invention, structural attitude in detail, realized purpose and effect, give explanation below in conjunction with embodiment and conjunction with figs. are detailed.
See also Fig. 1 to accompanying drawing 3, a kind of automatic photovoltaic module lamination provided by the invention is cut out material equipment shown in the accompanying drawing, and specifically comprise: cutting mechanism comprises the cutting knife 1 that material is cut; The material transport mechanism structure is delivered to cutting mechanism accurately with material;
Cutting agency carries out blanking with the material after cutting; Frequency converter 2;
Described material transport mechanism structure comprises first charging control transmission shaft 3, second charging control transmission shaft 4, first motor and second motor, the rotation of described first electric machine control, first charging control transmission shaft 3, the rotation of described second electric machine control, second charging control transmission shaft 4, described first charging control transmission shaft 3 and second charging control transmission shaft 4 are provided with sensor, described sensor links to each other with frequency converter 2, and described frequency converter 2 links to each other with first motor and second motor;
Be provided with the tween drive spindle 5 of longitudinal interval between described first charging control transmission shaft 3 and second charging control transmission shaft 4, the material that passes first charging control transmission shaft 3 interlocks successively and strides across tween drive spindle 5 and finally pass second charging control transmission shaft 4;
Described material passes many material loading transmission shafts 6 earlier before penetrating first charging control transmission shaft 3, and material is staggered successively to be striden across many material loading transmission shafts 6 and finally pass first charging control transmission shaft 3;
Described first charging control transmission shaft, 3 other first carrying rollers 31 that are provided with, be provided with the gap of passing through for material between first carrying roller 31 and first charging control transmission shaft 3, described second charging control transmission shaft, 4 other being provided with between second carrying roller, 41, the second carrying rollers 41 and second charging control transmission shaft 4 are provided with the gap of passing through for material;
The sense of motion of described cutting knife 1 is with to spread out of the material direction from second charging control transmission shaft 4 vertical.
Gap between first carrying roller 31 and first charging control transmission shaft 3 is adaptive material width just in time, after material passes the gap, first charging control transmission shaft 3 can drive the feeding of material when rotating, before entering first charging control transmission shaft 3, material will pass through material loading transmission shaft 6 earlier, 6 pairs of materials of material loading transmission shaft steadily transmit, concrete, the quantity of material loading transmission shaft 6 is not done concrete restriction in the present embodiment, under the effect of pullling of catching up with material transmission shaft 6 more, make material pass the gap that transmission shaft 3 and first carrying roller 31 are controlled in first charging by pulsation-free, on first charging control transmission shaft 3 in rotating process, the sensor that arranges on it can detect the rotational line speed of first charging control transmission shaft 3, and finally calculates the length of the material that passes first charging control transmission shaft 3.
Gap between second carrying roller 41 and second charging control transmission shaft 4 is the width of adaptive material just in time, and after material passed the gap, second charging control transmission shaft 4 can drive the feeding of material when rotating.
The material that passes behind first charging control transmission shaft 3 advanced tween drive spindle 5 again, tween drive spindle 5 is a plurality of in the present embodiment, be to guarantee that by the effect of pullling material energy pulsation-free passes the gap between second charging control transmission shaft 4 and second carrying roller 41 equally, second charging control transmission shaft 4 is in rotating process, the sensor that arranges on it further detects the rotational line speed of second charging control transmission shaft 4, and finally accurately calculate and pass the length that the material of transmission shaft 4 is controlled in second charging, calculating by two charging control transmission shafts, the length of material that finally passes second charging control transmission shaft 4 can be controlled accurately, and the error in length control of material is within 1.5mm.
Therefore the rotation of first charging control transmission shaft 3 and second charging control transmission shaft 4 controls Feeding speed and the feeding time of cutting out material of just further controlling by 2 pairs of first motors of frequency converter and second motor respectively by first motor and second electric machine control.
After material drove to preseting length, cutting knife 1 cut off material along the path of motion of oneself, and the material of cut-out is transmitted by cutting agency, and the control of cutting knife 1 can or be adopted driven by motor etc. by the cylinder drive, and the present invention does not do concrete restriction.
In the present embodiment, described cutting agency comprises transverse onveyer 7, traveling bed (not marking among the figure), the 3rd motor 71 and the 4th motor, 7 actions of the 3rd motor 71 control transverse onveyers, the action of the 4th electric machine control traveling bed, the input end of transverse onveyer 7 is positioned at the mouth of second charging control transmission shaft 4, described cutting knife 1 is arranged between transverse onveyer 7 and second charging control transmission shaft 4, material after cutting knife 1 cuts drops on the transverse onveyer 7, and the input end of described traveling bed is arranged on the below of the mouth of transverse onveyer 7.
The material that transfers out from second charging control transmission shaft 4 was directly to be delivered on the transverse onveyer 7 before not cutting, transverse onveyer 7 operates under the drive of the 3rd motor 71, after cutting knife 1 cuts off material, material drops down onto on the transverse onveyer 7, transverse onveyer 7 is delivered to mouth with material, and finally fall on the traveling bed, traveling bed is delivered to down operation with material again.
Concrete, traveling bed is provided with gravity sensor, gravity sensor links to each other with the 4th motor 81, after gravity sensor is sensed the material that falls on the traveling bed and is reached mobile weight, control the running of the 4th motor load-transfer device is moved forward a segment distance, the load-transfer device of blank is moved to the below of transverse onveyer 7 mouths, realize material fullest, the most intensive conveying, the 3rd motor and the 4th motor also can be controlled by frequency converter.
In the present embodiment, described first motor, second motor, the 3rd motor 71 and the 4th motor are stepping motor, and certainly, the present invention does not limit the particular type of these motors, among other embodiment, first motor, second motor, the 3rd motor 71 and the 4th motor can be servomotors etc.
In the present embodiment, described automatic photovoltaic module lamination is cut out material equipment and is also comprised control panel, is used for whole sanction material equipment is controlled, and for example control is cut out the cutoff length of material and cut quantity etc. in batches.
Full automaticity photovoltaic module lamination of the present invention is cut out material equipment, only need preceding material is installed on the charging control transmission shaft of operation to get final product, the material in later stage and blanking all are automatic control, actv. has been saved manually, live roll in the present embodiment can adopt the vacuum live roll on the other hand, realizes the accurately reliable of whole charging.
The above only is embodiments of the invention; be not so limit claim of the present invention; every equivalent structure or equivalent flow process conversion that utilizes specification sheets of the present invention and accompanying drawing content to do; or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present invention.
Claims (5)
1. the photovoltaic module lamination is cut out material equipment automatically, it is characterized in that, specifically comprises:
Cutting mechanism comprises the cutting knife that material is cut;
The material transport mechanism structure is delivered to cutting mechanism accurately with material;
Cutting agency carries out blanking with the material after cutting;
Frequency converter;
Described material transport mechanism structure comprises first charging control transmission shaft, second charging control transmission shaft, first motor and second motor, the rotation of described first electric machine control, first charging control transmission shaft, the rotation of described second electric machine control, second charging control transmission shaft, described first charging control transmission shaft and second charging control transmission shaft are provided with sensor, described sensor detects the rotational line speed of first charging control transmission shaft and the second charging transmission shaft, described sensor links to each other with frequency converter, and described frequency converter links to each other with first motor and second motor;
Be provided with the tween drive spindle of longitudinal interval between described first charging control transmission shaft and second charging control transmission shaft, the material that passes first charging control transmission shaft interlocks successively and strides across tween drive spindle and finally pass second charging control transmission shaft;
Described material passes many material loading transmission shafts earlier before penetrating first charging control transmission shaft, and material staggered striding across is successively caught up with the material transmission shaft more and finally passed first charging control transmission shaft;
Other first carrying roller that is provided with of described first charging control transmission shaft, be provided with the gap of passing through for material between first carrying roller and first charging control transmission shaft, other second carrying roller that is provided with of described second charging control transmission shaft is provided with the gap of passing through for material between second carrying roller and second charging control transmission shaft;
The sense of motion of described cutting knife is with to spread out of the material direction from second charging control transmission shaft vertical.
2. automatic photovoltaic module lamination according to claim 1 is cut out material equipment, it is characterized in that, described cutting agency comprises transverse onveyer, traveling bed, the 3rd motor and the 4th motor, the action of the 3rd electric machine control transverse onveyer, the action of the 4th electric machine control traveling bed, the input end of transverse onveyer is positioned at the mouth of second charging control transmission shaft, described cutting knife is arranged between transverse onveyer and second charging control transmission shaft, material after cutting knife cuts drops on the transverse onveyer, and the input end of described traveling bed is arranged on the below of the mouth of transverse onveyer.
3. automatic photovoltaic module lamination according to claim 2 is cut out material equipment, it is characterized in that described traveling bed is provided with gravity sensor, and described gravity sensor links to each other with the 4th motor.
4. automatic photovoltaic module lamination according to claim 1 is cut out material equipment, it is characterized in that described first motor, second motor, the 3rd motor and the 4th motor are stepping motor.
5. automatic photovoltaic module lamination according to claim 1 is cut out material equipment, it is characterized in that, also comprises control panel, is used for whole sanction material equipment is controlled.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310172833.1A CN103274251B (en) | 2013-05-10 | 2013-05-10 | Automatic photovoltaic component lamination cuts out material equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310172833.1A CN103274251B (en) | 2013-05-10 | 2013-05-10 | Automatic photovoltaic component lamination cuts out material equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103274251A true CN103274251A (en) | 2013-09-04 |
| CN103274251B CN103274251B (en) | 2015-12-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310172833.1A Expired - Fee Related CN103274251B (en) | 2013-05-10 | 2013-05-10 | Automatic photovoltaic component lamination cuts out material equipment |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105173806A (en) * | 2015-06-05 | 2015-12-23 | 安徽凯盛众普新光源有限公司 | Conveying device for light guide plate |
| CN107190107A (en) * | 2017-06-14 | 2017-09-22 | 嘉善龙翔人造毛绒有限公司 | One kind can automatically feed combing machine for fur |
| CN107444954A (en) * | 2017-09-21 | 2017-12-08 | 德清新亚塑业有限公司 | A kind of lamp decoration light-transmissive film processing conveying device |
| CN108609430A (en) * | 2018-06-22 | 2018-10-02 | 米亚索乐装备集成（福建）有限公司 | A kind of cutting means and adhesive tape cutting apparatus |
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| JPS56501127A (en) * | 1979-08-10 | 1981-08-13 | ||
| US4688708A (en) * | 1984-01-09 | 1987-08-25 | Pitney Bowes Inc. | Bursting machine |
| JPH05246591A (en) * | 1992-03-05 | 1993-09-24 | Fuji Electric Co Ltd | Load sharing control circuit for long material transferring device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105173806A (en) * | 2015-06-05 | 2015-12-23 | 安徽凯盛众普新光源有限公司 | Conveying device for light guide plate |
| CN107190107A (en) * | 2017-06-14 | 2017-09-22 | 嘉善龙翔人造毛绒有限公司 | One kind can automatically feed combing machine for fur |
| CN107444954A (en) * | 2017-09-21 | 2017-12-08 | 德清新亚塑业有限公司 | A kind of lamp decoration light-transmissive film processing conveying device |
| CN108609430A (en) * | 2018-06-22 | 2018-10-02 | 米亚索乐装备集成（福建）有限公司 | A kind of cutting means and adhesive tape cutting apparatus |
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| Publication number | Publication date |
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| CN103274251B (en) | 2015-12-09 |
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