CN103322948B - Steel slab surface sags and crests detection method, pick-up unit and disposal route - Google Patents

Steel slab surface sags and crests detection method, pick-up unit and disposal route Download PDF

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Publication number
CN103322948B
CN103322948B CN201310280154.6A CN201310280154A CN103322948B CN 103322948 B CN103322948 B CN 103322948B CN 201310280154 A CN201310280154 A CN 201310280154A CN 103322948 B CN103322948 B CN 103322948B
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crests
laser
steel slab
sags
slab surface
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CN103322948A (en
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朱丽业
牛晋生
阮媛媛
姚迪阳
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Baosteel Engineering and Technology Group Co Ltd
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Shanghai Baofine Engineering & Technology Co Ltd
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Abstract

The invention provides a kind of steel slab surface sags and crests detection method, pick-up unit and disposal route, in order to detect the slab after flame cleaning, this detection method provides laser line generator, CCD probe and data handling machine; First, the laser vertical that described laser line generator is penetrated is mapped to described steel slab surface, forms laser rays in steel slab surface; Then, utilize described CCD probe from the photo of the described laser rays of the oblique shooting in the side of described laser rays and near zone thereof, and by this picture transmission in described data handling machine; Finally, described data handling machine judges the sags and crests situation of described steel slab surface according to the bending situation of laser rays in photo.CCD probe and laser line generator combinationally use by the present invention, make use of CCD probe and take the laser rays that slab is formed, thus can be judged the sags and crests situation of described steel slab surface by the bending change of laser rays on slab.

Description

Steel slab surface sags and crests detection method, pick-up unit and disposal route
Technical field
The present invention relates to the detection technique of field of metallurgy, particularly relate to a kind of steel slab surface sags and crests detection method, pick-up unit and disposal route.
Background technology
In sheet billet continuous casting production run, continuous casting billet surface unavoidably there will be the various surface imperfection such as transverse and longitudinal crackle, subcutaneous pin hole, slag inclusion, depression, thus affects the quality of final products.Therefore, need under many circumstances to use slab flame cleaning to melt the defect removing billet surface.After the cleaning, due to the various situations in the position arrangement of burner and scale removal process, to cause clearing up rear steel slab surface uneven for slab.On slab production line, for ensureing the product producing high-quality, need to carry out flame cleaning operation to slab.After cleaning, steel slab surface can leave concavo-convex vestige due to the position of burner.On-line checkingi goes out the concavo-convex situation of steel slab surface, can determine on the one hand slab subsequent flows to, be also the monitoring to deseamer burner situation on the one hand.In order to determine the subsequent flows of slab to and reduce the mobile operating of slab, need to detect the sags and crests of steel slab surface after cleaning.
Summary of the invention
The technical problem to be solved in the present invention how to realize detecting the sags and crests of steel slab surface after flame cleaning.
In order to solve this technical matters, the invention provides a kind of steel slab surface sags and crests detection method, in order to detect the slab after flame cleaning, providing laser line generator, CCD probe and data handling machine;
First, the laser vertical that described laser line generator is penetrated is mapped to described steel slab surface, forms laser rays in steel slab surface;
Then, utilize described CCD probe 2 from the photo of the described laser rays of the oblique shooting in the side of described laser rays and near zone thereof, and by this picture transmission in described data handling machine;
Finally, described data handling machine judges the sags and crests situation of described steel slab surface according to the bending situation of laser rays in photo.
The scope of the angle of described CCD probe and described slab is 30 to 50 to spend.
Described CCD probe comprises CCD camera, camera lens and optical filter, and described optical filter is arranged on described camera lens, and described camera lens is arranged in described CCD camera, and the wavelength coverage of described optical filter and the wavelength of described laser match.
Described laser is one-wavelength laser, and described laser rays is arranged along the Width of described slab, and the width of described laser rays is not more than 100 microns.
Described data handling machine is when judging the sags and crests situation of described steel slab surface, described photo is provided with a datum line, described datum line overlaps with the ideal laser line of no concave-convex point situation, or be parallel to the setting of this ideal laser line, the sags and crests situation of described slab can be obtained by following formula:
h=(x 1-x 2)*tgθ,
Wherein, h represents the amplitude that point-to-point transmissions different on described slab is relatively protruding or recessed, x 1with x 2represent these 2 distances to described datum line respectively, θ represents the angle of described CCD probe and described slab.
Present invention also offers a kind of steel slab surface sags and crests pick-up unit, in order to detect the slab after flame cleaning, described steel slab surface sags and crests pick-up unit comprises CCD probe, laser line generator and data handling machine, described data handling machine is connected with described CCD probe, described laser line generator is just to described slab, and the laser vertical of described laser line generator injection is mapped to described steel slab surface, laser rays is formed in steel slab surface, described CCD probe is tiltedly arranged facing to described laser rays, described CCD probe is in order to take the photo of described laser rays and near zone thereof, and by this picture transmission in described data handling machine, described data handling machine judges the sags and crests situation of described steel slab surface according to the bending situation of laser rays in photo.
The scope of the angle of described CCD probe and described slab is 30 to 50 to spend.
Described CCD probe comprises CCD camera, camera lens and optical filter, and described optical filter is arranged on described camera lens, and described camera lens is arranged in described CCD camera, and the wavelength coverage of described optical filter and the wavelength of described laser match.
Described laser is one-wavelength laser, and the width of described laser rays is not more than 10 microns, and described laser rays is arranged along the Width of described slab.
Described CCD probe is connected with power supply by a field terminal box.
Present invention also offers a kind of sags and crests disposal route of steel slab surface, have employed steel slab surface sags and crests detection method provided by the invention, and according to point-to-point transmissions different on described slab, relatively protruding or recessed amplitude h carries out corresponding process, described steel slab surface is realized smooth.
CCD probe and laser line generator combinationally use by the present invention, make use of CCD probe to take the laser rays that slab is formed, thus the sags and crests situation of described steel slab surface can be judged by the bending change of laser rays on slab, simultaneously, after the concavo-convex vestige formed on slab after considering flame cleaning, its shape is comparatively fixing, only need the simple combination of the CCD probe of laser line generator and the oblique shooting vertically injected just can realize the detection of steel slab surface sags and crests, and without using the arrangement of numerous and diverse device, just can achieve and the sags and crests of steel slab surface after flame cleaning is detected.
Accompanying drawing explanation
Fig. 1 is the structural representation of the steel slab surface sags and crests pick-up unit that one embodiment of the invention provides;
Fig. 2 is the principle schematic judging the sags and crests situation of described steel slab surface in the steel slab surface sags and crests detection method that provides of one embodiment of the invention;
Fig. 3 is the principle schematic judging the sags and crests situation of described steel slab surface in the steel slab surface sags and crests detection method that provides of another embodiment of the present invention;
In figure, 1-laser line generator; 2-CCD pops one's head in; 3-data handling machine; 4-slab; 5-field terminal box; 6-power supply.
Embodiment
Below with reference to Fig. 1 and Fig. 2, steel slab surface sags and crests pick-up unit provided by the invention and method are described in detail, it is the present invention one optional embodiment, can think that those skilled in the art is in the scope not changing the present invention's spirit and content, can modify to it and polish.
Please refer to Fig. 1, and composition graphs 2, present embodiments provide a kind of steel slab surface sags and crests detection method, in order to detect the slab 4 after flame cleaning, provide laser line generator 1, CCD probe 2 and data handling machine 3;
First, the laser vertical that described laser line generator 1 is penetrated is mapped to described slab 4 surface, forms laser rays on slab 4 surface; Under desirable state, described laser rays should be linearity;
Then, utilize described CCD probe 2 from the photo of the described laser rays of the oblique shooting in the side of described laser rays and near zone thereof, and by this picture transmission in described data handling machine 3; Described CCD probe 2 can be arranged at any side in described laser rays both sides, or multiple CCD probe 2 be placed in described laser rays both sides also can, but not the position at described laser rays two ends;
Finally, described data handling machine 3 judges the sags and crests situation of described steel slab surface according to the bending situation of laser rays in photo.
In the present embodiment, laser line generator device irradiating angle is vertical with steel slab surface, for ensureing the accuracy calculated, wants machinery to ensure when installing laser instrument.
CCD probe 2 and laser line generator 1 combinationally use by the present embodiment, make use of the laser rays that CCD probe 2 pairs of slabs 4 are formed to take, thus the sags and crests situation on described slab 4 surface can be judged by the bending change of laser rays on slab 4, simultaneously, after the concavo-convex vestige formed on slab after considering flame cleaning, its shape is comparatively fixing, only need the simple combination of the CCD probe 2 of the laser line generator 1 and oblique shooting vertically injected just can realize the detection of slab 4 concave-convex surface point, and without using the arrangement of numerous and diverse device, just can achieve and the sags and crests on slab after flame cleaning 4 surface is detected.
When slab 4 surfacing, laser rays is straight line, when surface presentation is uneven, inherently bring bending, corresponding geometric relationship is there is in degree of crook with the situation of slab 4 concave-convex surface, by identifying the information such as the position of the laser rays on slab 4 and shape, the position of steel slab surface can be converted out.In the present embodiment, please refer to Fig. 2, described data handling machine 3 is when judging the sags and crests situation on described slab 4 surface, described photo is provided with a datum line, described datum line overlaps with the ideal laser line of no concave-convex point situation, or be parallel to this theoretical laser rays setting, this datum line can be located at the relevant position of CCD probe, when making photo imaging, described datum line Lock-in is on described photo, also can simulate setting in data handling machine 3, the sags and crests situation of described slab 4 can be obtained by following formula:
h=(x 1-x 2)*tgθ,
Wherein, h represents the amplitude that point-to-point transmissions different on described slab 4 is relatively protruding or recessed, x 1with x 2represent these 2 distances to described datum line respectively, θ represents the angle of described CCD probe 2 and described slab 4, that is CCD probe 2 is relative to the shooting angle of slab 4.
In the present invention one preferred embodiment, described datum line overlaps with the ideal laser line of no concave-convex point situation, x 2represent again the distance of the point on no concave-convex point situation part line to described datum line, so this data x 2be just 0, now only need x 1just can calculate sags and crests situation.In other optional embodiments of the present invention, described datum line also can be parallel to this theoretical laser rays and arrange, now, and x 2represent the distance of the point on no concave-convex point situation part line to described datum line, and be not 0, so, by 2 distance difference to datum line at (x 1-x 2) sags and crests situation can be calculated equally, that is calculate the relatively protruding or recessed amplitude of this point-to-point transmission.Specifically, in the present embodiment, datum line is as shown in Figure 2 parallel to ideal laser line and arranges, now x 2non-vanishing, with reference to this figure, if when datum line overlaps with ideal laser line, x 2data will be 0, also by the datum line position in figure moved to the right the position of practical laser line situation about obtaining.
In another optional embodiment of the present invention, please refer to Fig. 3,2 on described slab 4 when all existing protruding or recessed, if these 2 distances that are that finally record and described datum line are respectively x 1with x 2, then relatively protruding the or recessed amplitude of 2 also can by this formula h=(x 1-x 2) * tg θ determines.
So, the present embodiment not only determines sags and crests on corresponding slab 4 by the sweep found out on laser rays, on microcosmic, clearly the relative concavo-convex situation between each point and other points clearly can be calculated by the measurement of the range data application with collection and formula, namely by these 2 distance x with corresponding its edges 1with x 2process through quantizing obtains the concrete quantification situation of slab 4 sags and crests, once obtain this quantification situation, just can carry out the process of careful quantification accordingly to slab 4.
The present embodiment additionally provides a kind of sags and crests disposal route of steel slab surface, have employed the steel slab surface sags and crests detection method that the present embodiment provides, and according to point-to-point transmissions different on described slab, relatively protruding or recessed amplitude h carries out corresponding process, described steel slab surface is realized smooth.Method those skilled in the art smooth as specific implementation can obtain some technical schemes apparently; the present embodiment is without the need to carrying out detailed restriction to it; as long as meeting utilizes amplitude h to achieve smooth effect, namely can think that it does not depart from the scope of protection of the invention.
In the present embodiment, described CCD probe 2 and the scope of the angle of described slab 4 are 30 to 50 to spend.Described CCD probe 2 comprises CCD camera, camera lens and optical filter in the present embodiment, and described optical filter is arranged on described camera lens, and described camera lens is arranged in described CCD camera, and the wavelength coverage of described optical filter and the wavelength of described laser match.In the present embodiment, also can think, when CCD camera is installed, ensure that CCD camera and horizontal line (slab 4 is horizontally disposed with) angulation 30 °≤θ≤45 °, when setting angle cannot be determined, need to be calculated by scaling method.In the present embodiment, CCD probe 2 is also provided with CCD probe protective cover.The quantity of CCD probe 2 in the present invention; that is the quantity of CCD camera, camera lens and optical filter etc. is specifically determined according to actual conditions; namely regardless of quantity, all can think that it does not depart from the scope of protection of the invention, " two " as shown in the figure can think for the present invention one optional embodiment.
Data handling machine 3 in the present embodiment is configured with image pick-up card, cable etc. and implements the present embodiment necessaries.
Described laser is one-wavelength laser, and the wavelength of this one-wavelength laser should have obvious difference with testee (i.e. slab 4) surperficial optical wavelength.The width of described laser rays is not more than 100 microns, and described laser rays is arranged along the Width of described slab 4.In the present embodiment, what CCD camera was installed is the optical filter with the one-wavelength laser co-wavelength scope of described laser, to guarantee imaging clearly.Laser line generator in the present embodiment is high-quality laser generator.
Please refer to Fig. 1, described CCD probe 2 is connected with power supply 6 by a field terminal box 5.Power supply 6 and data handling machine 3 are all positioned at operation room or electric panel room, are convenient to manipulation.
In the clear production line of machine, the steel slab surface sags and crests pick-up unit that the present embodiment provides and method mainly detect the steel slab surface for the production of Automobile Plate.Detection width is 1300mm, and accuracy of detection can reach 0.2mm.
In sum, along with CCD(ChargeCoupledDevice) development of technology, the present invention proposes a kind of method adopting image technique to detect slab concave-convex surface point.Adopt image method to detect slab surface condition, its system architecture is easy, and usable range is wide, is convenient to promote.The present invention is mainly used in the detection of the clear rear steel slab surface situation of detection machine, while the position detecting slab concave-convex surface point, and can also according to the pattern quantizing the data convert steel slab surface that obtain.The present invention for the Surface testing after slab mechanical chipping, equally also can extend to slab manual finishing on-the-spot.

Claims (5)

1. a steel slab surface sags and crests detection method, in order to detect the slab after flame cleaning, is characterized in that: provide laser line generator, CCD probe and data handling machine;
First, the laser vertical that described laser line generator is penetrated is mapped to described steel slab surface, forms laser rays in steel slab surface;
Then, utilize described CCD probe from the photo of the described laser rays of the oblique shooting in the side of described laser rays and near zone thereof, and by this picture transmission in described data handling machine;
Finally, described data handling machine judges the sags and crests situation of described steel slab surface according to the bending situation of laser rays in photo;
Wherein, described data handling machine is when judging the sags and crests situation of described steel slab surface, described photo is provided with a datum line, described datum line overlaps with the ideal laser line of no concave-convex point situation, or be parallel to the setting of this ideal laser line, the sags and crests situation of described slab can be obtained by following formula:
h=(x 1-x 2)*tgθ,
H represents the amplitude that point-to-point transmissions different on described slab is relatively protruding or recessed, x 1with x 2represent these 2 distances to described datum line respectively, θ represents the angle of described CCD probe and described slab.
2. steel slab surface sags and crests detection method as claimed in claim 1, is characterized in that: the scope of the angle of described CCD probe and described slab is 30 to 50 to spend.
3. steel slab surface sags and crests detection method as claimed in claim 1, it is characterized in that: described CCD probe comprises CCD camera, camera lens and optical filter, described optical filter is arranged on described camera lens, described camera lens is arranged in described CCD camera, and the wavelength coverage of described optical filter and the wavelength of described laser match.
4. steel slab surface sags and crests detection method as claimed in claim 1, it is characterized in that: described laser is one-wavelength laser, described laser rays is arranged along the Width of described slab, and the width of described laser rays is not more than 100 microns.
5. the sags and crests disposal route of a steel slab surface, it is characterized in that: have employed steel slab surface sags and crests detection method as claimed in claim 1, and according to point-to-point transmissions different on described slab, relatively protruding or recessed amplitude h carries out corresponding process, described steel slab surface is realized smooth.
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Effective date of registration: 20160715

Address after: 201999 Shanghai city Baoshan District Tieli Road No. 2510

Patentee after: Baosteel Engeneering &Technology Group Co., Ltd.

Address before: 201999 room 1, floor 7, No. 550, Lane 105-108, G Shan Road, Shanghai, Baoshan District

Patentee before: Shanghai Baofine Engineering & Technology Co., Ltd.