CN103481698B - Square spine staple book and production method and device thereof - Google Patents

Square spine staple book and production method and device thereof Download PDF

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Publication number
CN103481698B
CN103481698B CN201310413512.6A CN201310413512A CN103481698B CN 103481698 B CN103481698 B CN 103481698B CN 201310413512 A CN201310413512 A CN 201310413512A CN 103481698 B CN103481698 B CN 103481698B
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paper
staple
book
ridge
impression
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CN103481698A (en
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张树民
唐昌成
徐良
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GUANGZHOU DUMOR AUTOMATION SYSTEM CO Ltd
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GUANGZHOU DUMOR AUTOMATION SYSTEM CO Ltd
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Abstract

The invention discloses a square spine staple book. The square spine staple book comprises a plurality of pages, a square spine, staples and a plurality of page creases. The page creases observed laterally are ranked in a V shape when the book is closed, and the staples are arranged on the square spine. A production method of the square spine staple book includes the steps of variable crease pressing, staple bookbinding and folding. A production device of the square spine staple book comprises a variable crease pressing mechanism, and the output end of the variable crease pressing mechanism is sequentially connected with a staple bookbinding mechanism and a folding mechanism. According to the square spine staple book, the square spine effect of the book can be conveniently achieved by ingenuously utilizing the crease position change. The square spine staple book can be conveniently produced by utilizing the production method and device of the square spine staple book, the process and the structure are simple, production cost is low, and efficiency is high. The square spine staple book and the production method and device can be widely applied to various books and production of various books.

Description

Side's ridge staple book and production method and device
Technical field
The present invention relates to the permanent bookbinding of sheet-fed, quires or register, particularly a kind of production method of side's ridge staple book, the invention still further relates to a kind of process units and one side's ridge staple book of side's ridge staple book.
Background technology
The book of staple bookbinding is seen everywhere in our daily life.Staple is also known as saddle stitching, and be a kind of method of bookbinding, action is as stepped up horseback.After thin book packages, across being placed on brandreth, to wear foundary weight tailor's tack.
Staple is commonly referred to as " iron wire nail ", and use is not the staple made in advance, and in the process of producing, machine cuts one section from the metal wire rolled up, and it is hammered in paper, and fixes bending for iron wire at the opposite side of paper.
But in prior art, adopt the books and periodicals finished product of staple bookbinding, front cover is identical with folding line position with the page size of type area, thus there is following problem:
As shown in Figure 1, spine is narrow again in circular arc, book surface irregularity, easy landing when stacking, and cause cutting in a pile not convenient, and deposit inconvenience, separately also very not attractive in appearance for its effect after thicker binding papers, picture easily bursts.
Though the also side's of having ridge book in prior art, its technical method adopted is roll extrusion spine or mucilage binding mode.Roll extrusion spine extrudes the crestal surface of book, the effect of the side's of reaching ridge, but it easily makes book burst to the extrusion process of book, and easily destroy the imprint in spine face; And mucilage binding mode adopts viscose glue to bond page, but its cost of manufacture is high, make efficiency is low.
Summary of the invention
In order to solve the problems of the technologies described above, the first object of the present invention is to provide that a kind of spine conveniently prints, stacks, cuts out neat convenience, page turning is open and flat, both artistic and practical, and the square ridge staple book that production efficiency is high, cost is low.
In order to solve the problems of the technologies described above, second object of the present invention is to provide a kind of method of producing above-mentioned side's ridge staple book.
In order to solve the problems of the technologies described above, the 3rd object of the present invention is to provide a kind of device producing above-mentioned side's ridge staple book.
The technical solution adopted in the present invention is:
One side's ridge staple book, it comprises multiple pages, square spine, staple and multiple page impression, and the side-looking when book closes state of described multiple page impressions is arranged in " V " word shape, and described staple is arranged on square spine.
As the further improvement of technique scheme, the edge of described side's ridge staple book is cropped neat, described side's ridge staple book entirety becomes a rectangular shape, and described staple is iron wire nail, and described staple is arranged on the one or more positions on square spine medium line.
A production method for side's ridge staple book, it comprises step: S10, carries out variable impression by variable creasing mechanism to paper, make multiple paper of same book sequentially stacking neat in, Indentation position is arranged in " V " word shape; S20, multiple paper sheet stackings of same book are neat, nail on staple by one or more positions of centre-stitched mechanism in the middle of multiple paper; S30, carries out folding by sheet folding mechanism to multiple paper through step S20.
As the further improvement of technique scheme, described step S10 comprises sub-step: S11, determines paper dead-center position C0, original position C1 and variable parameter X; S12, transmitting i-th paper enters between the indented area of marking press, and calculate paper Indentation position P according to dead-center position C0, original position C1, variable parameter X and i, at Indentation position P impression, make multiple paper of same book sequentially stacking neat in, Indentation position is arranged in " V " word shape.
As the further improvement of technique scheme, the symmetry axis of " V " word shape that the Indentation position described in step S10 is arranged in is paper axis, and in the middle of multiple paper described in step S20, multiple position is the multiple positions on paper axis.
As the further improvement of technique scheme, after described step S30, also comprise step: S40, by cutting mechanism, trimming is carried out to multiple paper through step S30, the side's of being formed ridge staple book.
A process units for side's ridge staple book, it comprises variable creasing mechanism, and the output of described variable creasing mechanism is connected with staple binder mechanism and sheet folding mechanism in turn.
As the further improvement of technique scheme, the output of described sheet folding mechanism is connected with cutting mechanism.
As the further improvement of technique scheme, described variable creasing mechanism comprises: get parms module, for determining dead-center position C0, original position C1 and variable parameter X, and parameter C0, C1 and X is sent to processing and control module; Detection module, is sent to processing and control module for test paper tension position; Delivery module, for receive processing and control module control command and transmit paper to marking press indented area between; Impression module, it is located between the indented area of marking press, for receive processing and control module control command and at the Indentation position P impression of paper; Processing and control module, for the parameters determined according to the module that gets parms, calculates paper Indentation position P, controls delivery module and transmits paper, controls the Indentation position P impression of impression module at paper.
As the further improvement of technique scheme, described sheet folding mechanism comprises two folding rollers side by side and for multiple paper being delivered to the slotting tool between two folding rollers, gap is formed between described two folding rollers, described two folding rollers are provided with and initiatively open or close up folding roller thus the opening-closing device of adjusting play width, and multiple paper to enter after between two folding rollers from gap through completing folding.
First beneficial effect of the present invention is:
A kind of side's ridge staple book adopts Indentation position change to make book reach the effect of square spine easily dexterously, this book book surfacing, book edge is cropped neat, neatly firm time many books stack, be not easy landing, deposit conveniently, book crestal surface can the content such as printing word or pattern easily, it is good that book (particularly ground paper matter book) opens rear spreading, and book overall appearance is generous, has good economic and social benefit.
Second beneficial effect of the present invention is:
The production method of side's ridge staple book, can the side's of producing ridge staple book easily based on a step for variable impression, and flow process is simple, and production cost is low, efficiency is high.
3rd beneficial effect of the present invention is:
The process units of side's ridge staple book, can the side's of producing ridge staple book easily by this device based on a variable impression device, and structure is simple, and production cost is low, efficiency is high.
The present invention can be widely used in the production of various book and book.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described further:
Fig. 1 is the book schematic side view bound of riding of the prior art;
Fig. 2 is the square ridge staple book schematic side view in the present invention;
Fig. 3 is the square ridge staple book schematic diagram in the present invention;
Fig. 4 is the flow chart of a kind of embodiment of square ridge staple book production method in the present invention;
Fig. 5 is the structured flowchart of the square ridge staple book process units in the present invention;
Fig. 6 is square ridge staple book production method multiple the paper schematic diagrames after variable impression and stacking neat step in the present invention;
Fig. 7 is the sheet folding mechanism structural representation in the square ridge staple book process units in the present invention.
Detailed description of the invention
It should be noted that, when not conflicting, the embodiment in the application and the feature in embodiment can combine mutually.
As shown in Figures 2 and 3, one side's ridge staple book, it comprises multiple pages, square spine 2, staple 4 and multiple page impression 3, and the side-looking when book closes state of multiple page impressions 3 is arranged in " V " word shape, and staple 4 is arranged on square spine 2.The edge of side's ridge staple book is cropped neat, and square ridge staple book entirety becomes a rectangular shape, and staple 4 is iron wire nail, and staple 4 is arranged on the one or more positions on square spine 2 medium line.
Wherein the cover page of book and back cover page are combined into a front cover paper, paper centered by the inner side page of book.In center sheet the present embodiment, center sheet has an impression 3, all the other paper 1 except center sheet all have two impressions 3, the impression 3 of book is arranged in " V " word shape viewed from book side, the Indentation position of paper centered by the summit of " V " word shape, two impression 3 spacing of front cover paper are maximum, and two impression 3 spacing the closer to the paper 1 of type area are less, square spine 2 medium line that the symmetry axis of two impressions 3 of arbitrary paper 1 is.Obviously, center sheet also can be have two impressions 3, and the impression 3 of book is arranged in class " V " word shape viewed from book side, two Indentation positions of paper centered by the summit of " V " word shape.Staple 4 is iron wire nail, and staple 4 is evenly arranged on two positions on square spine 2 medium line, and staple 4 enters from front cover paper, through all paper 1 of book, and fixes bending for iron wire at the opposite side of center sheet.Side's ridge staple book adopts Indentation position change to make book reach the effect of square spine 2 easily dexterously, this book book surfacing, book edge is cropped neat, neatly firm time many books stack, be not easy landing, deposit conveniently, book crestal surface can the content such as printing word or pattern easily, it is good that book (particularly ground paper matter book) opens rear spreading, and book overall appearance is generous, has good economic and social benefit.Side's ridge staple book can be magazine, periodical or photograph album etc.
As shown in Figure 4, a production method for side's ridge staple book, it comprises step: S10, carries out variable impression 3 by variable creasing mechanism to paper 1, make multiple paper 1 of same book sequentially stacking neat in, Indentation position is arranged in " V " word shape.S20, by neatly stacking for multiple paper 1 of same book, stacking neat after paper 1 as shown in Figure 6, center sheet has an impression 3, all the other paper 1 except center sheet all have two impressions 3, the impression 3 of book is arranged in " V " word shape viewed from book side, the Indentation position of paper centered by the summit of " V " word shape, two impression 3 spacing of front cover paper are maximum, two impression 3 spacing the closer to the paper 1 of type area are less, square spine 2 medium line that the symmetry axis of two impressions 3 of arbitrary paper 1 is.Staple 4 is nailed on by one or more positions of centre-stitched mechanism in the middle of multiple paper 1.Staple 4 is iron wire nail, and staple 4 is evenly arranged on two positions on square spine 2 medium line, and staple 4 enters from front cover paper, through all paper 1 of book, and fixes bending for iron wire at the opposite side of center sheet.S30, carries out folding by sheet folding mechanism to multiple paper 1 through step S20.
As the further improvement of technique scheme, step S10 comprises sub-step: S11, determines paper 1 dead-center position C0, original position C1 and variable parameter X; S12, transmit impression 3 interval that i-th paper enters impression 3 machine, and calculate paper 1 Indentation position P according to dead-center position C0, original position C1, variable parameter X and i, at Indentation position P impression 3, make multiple paper 1 of same book sequentially stacking neat in, Indentation position is arranged in " V " word shape.As shown in Figure 6, below for 5 paper 1 books in detail, variable impression 3 step is described in detail, in this embodiment, also need to obtain spacing constant C2, paper 1 dead-center position C0 is paper, i.e. C0=0, original position C1=100mm, spacing constant C2=16mm, variable parameter X=2mm.The paper 1 of most top layer is the 1st paper, and increase progressively successively downwards, the paper 1 of the bottom is the 5th paper.Jth bar Indentation position P (ij) of i-th paper meets computing formula:
P(ij)=C0+C1+(i-1)*X+(j-1)*[C2-(i-1)*2X].
Each paper 1 Indentation position calculated case is as follows:
1st the 1st article of Indentation position:
P(11)=0+100+(1-1)*2+(1-1)*[16-(1-1)*2*2]=100;
1st the 2nd article of Indentation position:
P(12)=0+100+(1-1)*2+(2-1)*[16-(1-1)*2*2]=116;
The like:
P(21)=0+100+(2-1)*2+(1-1)*[16-(2-1)*2*2]=102;
P(22)=0+100+(2-1)*2+(2-1)*[16-(2-1)*2*2]=114;
P(31)=0+100+(3-1)*2+(1-1)*[16-(3-1)*2*2]=104;
P(32)=0+100+(3-1)*2+(2-1)*[16-(3-1)*2*2]=112;
P(41)=0+100+(4-1)*2+(1-1)*[16-(4-1)*2*2]=106; P(42)=0+100+(4-1)*2+(2-1)*[16-(4-1)*2*2]=110; P(51)=0+100+(5-1)*2+(1-1)*[16-(5-1)*2*2]=108; P(52)=0+100+(5-1)*2+(2-1)*[16-(5-1)*2*2]=108。
Certainly, also can adopt other variable impression 3 mode make multiple paper 1 of same book sequentially stacking neat in, Indentation position is arranged in " V " word shape.As the Article 1 impression 3 often opening paper 1 first can be pressed, press the Article 2 impression 3 often opening paper 1 afterwards again, make equally multiple paper 1 of same book sequentially stacking neat in, Indentation position is arranged in " V " word shape.
As the further improvement of technique scheme, in step S10, the symmetry axis of " V " word shape that Indentation position is arranged in is paper 1 axis, and in step S20, in the middle of multiple paper 1, multiple position is the multiple positions on paper 1 axis.
As the further improvement of technique scheme, after step S30, also comprise step: S40, by cutting mechanism, trimming is carried out to multiple paper 1 through step S30, the side's of being formed ridge staple book.
The production method of side's ridge staple book, can the side's of producing ridge staple book easily based on a step for variable impression 3, and flow process is simple, and production cost is low, efficiency is high.
As shown in Figure 5, a kind of process units of side's ridge staple book, it comprises variable creasing mechanism, and the output of variable creasing mechanism is connected with staple 4 binder mechanism and sheet folding mechanism in turn, and the output of sheet folding mechanism is connected with cutting mechanism.
Wherein, variable creasing mechanism comprises:
Get parms module, for determining dead-center position C0, original position C1 and variable parameter X, and parameter C0, C1 and X is sent to processing and control module; In this embodiment, acquisition device is also for determining the jth bar impression 3 of spacing constant C2 and paper 1.In concrete enforcement, the module that gets parms can be realized by button and display screen, and user inputs each parameter by button in display screen; Also can be memory, it stores each parameter value connecing default setting.
Detection module, for detecting paper 1 position and being sent to processing and control module; Detection module can be that optical pickocff, toggle switch, shooting are first-class, and its primary responsibility detects paper 1 entering signal or paper 1 position signalling and transfers the signal to the processing and control module.
Delivery module, for receiving the control command of processing and control module and to transmit the impression 3 of paper 1 to marking press interval; In concrete enforcement, delivery module comprises the cylinder group be connected with stepper motor, and stepper motor is controlled by processing and control module.As preferred embodiment, what cylinder group adopted is rubber roll group.
Impression module, its impression 3 being located at marking press is interval, for receive processing and control module control command and at the Indentation position P impression 3 of paper 1.In concrete enforcement, impression 3 cutter that impression module is upper and lower open/close mechanism and connects with upper and lower open/close mechanism, the eccentric cam that upper and lower open/close mechanism comprises impression motor and is connected with impression motor, eccentric cam and impression 3 cutter apical grafting, impression motor is controlled by processing and control module.
Processing and control module, for the parameters determined according to the module that gets parms, calculates paper 1 Indentation position P, controls delivery module and transmits paper 1, controls the Indentation position P impression 3 of impression module at paper 1.In concrete enforcement, processing and control module can be singlechip microprocessor.
As the further improvement of technique scheme, as shown in Figure 7, sheet folding mechanism comprises two folding rollers 5 side by side and for multiple paper 1 being delivered to the slotting tool 6 between two folding rollers 5, gap is formed between two folding rollers 5, two folding rollers 5 are provided with and initiatively open or close up folding roller 5 thus the opening-closing device of adjusting play width, and multiple paper 1 to enter after between two folding rollers 5 from gap through completing folding.Sheet folding mechanism is driven by pusher and slotting tool 6 pushes to in the middle part of multiple paper 1 of staple between two folding rollers 5, utilizes the friction of folding roller 5 and paper 1 to drive paper 1 through the gap two folding rollers 5 thus realizes folding the function of band side's ridge page.Gap wherein between two folding rollers 5 can as required, as the situation adjustment such as thickness of book.
The process units of side's ridge staple book, can the side's of producing ridge staple book easily by this device based on a variable impression device, and structure is simple, and production cost is low, efficiency is high.
More than that better enforcement of the present invention is illustrated, but the invention is not limited to embodiment, those of ordinary skill in the art also can make all equivalent variations or replacement under the prerequisite without prejudice to spirit of the present invention, and these equivalent distortion or replacement are all included in the application's claim limited range.

Claims (8)

1. a production method for square ridge staple book, it comprises step:
S10, carries out variable impression by variable creasing mechanism to paper, make multiple paper of same book sequentially stacking neat in, Indentation position is arranged in " V " word shape;
S20, multiple paper sheet stackings of same book are neat, nail on staple by one or more positions of centre-stitched mechanism in the middle of multiple paper;
S30, carries out folding by sheet folding mechanism to multiple paper through step S20.
2. the production method of a kind of side's ridge staple book according to claim 1, it is characterized in that, described step S10 comprises sub-step:
S11, determines paper dead-center position C0, original position C1 and variable parameter X;
S12, transmitting i-th paper enters between the indented area of marking press, and calculate paper Indentation position P according to dead-center position C0, original position C1, variable parameter X and i, at Indentation position P impression, make multiple paper of same book sequentially stacking neat in, Indentation position is arranged in " V " word shape.
3. the production method of a kind of side's ridge staple book according to claim 1, it is characterized in that, the symmetry axis of " V " word shape that the Indentation position described in step S10 is arranged in is paper axis, and in the middle of multiple paper described in step S20, multiple position is the multiple positions on paper axis.
4. the production method of a kind of side's ridge staple book according to claims 1 to 3 any one, is characterized in that, after described step S30, also comprise step:
S40, carries out trimming by cutting mechanism to multiple paper through step S30, the side's of being formed ridge staple book.
5. a process units for square ridge staple book, it is characterized in that, it comprises variable creasing mechanism, and the output of described variable creasing mechanism is connected with staple binder mechanism and sheet folding mechanism in turn.
6. the process units of a kind of side's ridge staple book according to claim 5, it is characterized in that, the output of described sheet folding mechanism is connected with cutting mechanism.
7. the process units of a kind of side's ridge staple book according to claim 6, it is characterized in that, described variable creasing mechanism comprises:
Get parms module, for determining dead-center position C0, original position C1 and variable parameter X, and parameter C0, C1 and X is sent to processing and control module;
Detection module, is sent to processing and control module for test paper tension position;
Delivery module, for receive processing and control module control command and transmit paper to marking press indented area between;
Impression module, it is located between the indented area of marking press, for receive processing and control module control command and at the Indentation position P impression of paper;
Processing and control module, for the parameters determined according to the module that gets parms, calculates paper Indentation position P, controls delivery module and transmits paper, controls the Indentation position P impression of impression module at paper.
8. the process units of a kind of side's ridge staple book according to claim 5 ~ 7 any one, it is characterized in that, described sheet folding mechanism comprises two folding rollers side by side and for multiple paper being delivered to the slotting tool between two folding rollers, gap is formed between described two folding rollers, described two folding rollers are provided with and initiatively open or close up folding roller thus the opening-closing device of adjusting play width, and multiple paper to enter after between two folding rollers from gap through completing folding.
CN201310413512.6A 2013-09-11 2013-09-11 Square spine staple book and production method and device thereof Active CN103481698B (en)

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CN107444962A (en) * 2017-08-01 2017-12-08 广东云印科技有限公司 A kind of printing bookbinding equipment

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CN103223797A (en) * 2013-04-15 2013-07-31 广州市益佳昌盛自动化科技有限公司 Method and apparatus for automatic variable indentation by digital indentation machine

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EP1475339A1 (en) * 2003-05-08 2004-11-10 MASCHINENBAU OPPENWEILER BINDER GmbH & Co. KG Method and device for the further treatment of printed products

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Publication number Priority date Publication date Assignee Title
US6363851B1 (en) * 1998-11-27 2002-04-02 Hunkeler Ag Process for producing folded, bound printed products, and the printed product produced
EP1479528B1 (en) * 2003-05-21 2012-03-21 Watkiss Automation Limited Booklet production
CN1895910A (en) * 2005-02-15 2007-01-17 海德堡印刷机械股份公司 Apparatus for backing printed products
CN101863175A (en) * 2009-03-11 2010-10-20 海德堡印刷机械股份公司 The operation method of saddle stitcher and saddle stitcher
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