CN103603062A - Colored textile yarn processing unit - Google Patents
Colored textile yarn processing unit Download PDFInfo
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- CN103603062A CN103603062A CN201310566387.2A CN201310566387A CN103603062A CN 103603062 A CN103603062 A CN 103603062A CN 201310566387 A CN201310566387 A CN 201310566387A CN 103603062 A CN103603062 A CN 103603062A
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Abstract
The invention discloses a colored textile yarn processing unit. The colored textile yarns are made from polyester fibers. The processing unit comprises a first drying device, a second drying device, a mixing device, a melting device, a metering pump, a spinning device and oil applying device. The melting device is used for melting mixture into melts and comprises a melting case, a melting screw and heating devices, wherein the melting screw is arranged in the melting case rotationally; during rotating of the melting screw, the mixture moves along the axis of the melting screw; the melting case is divided into multiple areas along the axis of the melting screw, the heating devices are respectively arranged in the different areas, and temperature of each of the heating devices is controlled by a controller. The metering pump is used for controlling feeding speed of the melts. The spinning device is used for forming textile fabrics by the melts. The oil applying device is used for adding oiling agents to the textile fabrics.
Description
Technical field
The present invention relates to a kind of processing unit (plant), the invention particularly relates to a kind of processing unit (plant) of chromatic colour braided wire.
Background technology
In conventional art, polyester fiber is widely used in apparel industry.The braided wire of being made by polyester fiber is netrual colour mostly.Netrual colour refers to white or black.But in actual production, the braided wire that urgent hope is made by polyester fiber can be various colors.
Summary of the invention
In traditional textile industry, generally adopt decoration method to paint to braided wire.But due to the self attributes of polyester fiber, its dyeability is poor, adopt traditional decoration method not reach requirement.
The invention provides a kind of processing unit (plant) of chromatic colour braided wire, its braided wire of being made by polyester fiber of producing can be various chromatic colours.
The invention discloses a kind of processing unit (plant) of chromatic colour braided wire, described braided wire is made by polyester fiber, and described processing unit (plant) comprises
The first drying unit, it is for to white, section is dried;
The second drying unit, it is for being dried Masterbatch;
Mixing arrangement, it is for being mixed to form mixture by completing dry white section and completing dry Masterbatch;
Melting plant, it forms fused mass for described mixture being carried out to melting, described melting plant comprises that a melting casing, rotation are arranged on melting screw rod and the heater in described melting casing, in described melting bolt rotary process, described mixture moves along the axis direction of melting screw rod, described melting casing is divided into a plurality of intervals along the axis direction of melting screw rod, is provided with a heater in each interval, and the temperature of each heater is controlled by a control device;
Measuring pump, it is for controlling the blanking velocity of described fused mass;
Device for spinning, it is for forming textiles by described fused mass;
Oiling device, it for adding finish on described textiles.
Preferably, described the first drying unit is cyclonic separation dryer.
Preferably, described the first drying unit comprises the first discharging opening, and described the second drying unit comprises the second discharging opening, and described mixing arrangement has the first feeding mouth and the second feeding mouth being connected with described the first discharging opening and described the second discharging opening respectively.
Preferably, it also comprises one the 3rd drying unit, and it is for functional agglomerate is dried, and described mixing arrangement is for mixing completing dry white section, Masterbatch and functional agglomerate.
Preferably, described functional agglomerate comprises one or more in antibacterial matrices, ultraviolet screening mother granule, anti-aging master batch or anti-aging master batch.
Preferably, it also comprises a dosing machine, and its proportioning according to Masterbatch and white cut sheet is controlled the blanking velocity of Masterbatch.
Preferably, described dosing machine comprises the pan feeding passage that supplies Masterbatch to enter described dosing machine, tapping channel and a screw rod that leaves described dosing machine for Masterbatch, in the contour direction of screw rod, offer a plurality of independently storage holes, in the rotary course of described screw rod, part Masterbatch enters described storage hole from described pan feeding passage, and part Masterbatch enters described tapping channel from described storage hole.
Preferably, described device for spinning comprises spinning appts and solidification equipment, and described spinning appts is for described fused mass being sprayed to silk, and described solidification equipment is for being cured formation textiles to completing the fused mass of spray silk.
The present invention adopts above structure, has the following advantages:
The braided wire of being made by polyester fiber that can production department by processing unit (plant) can be shades of colour.The color of this braided wire evenly meets the requirements.
The preparation processing method of this braided wire is simple, pollute little, colouring excellent in efficiency.
Accompanying drawing explanation
Fig. 1 has shown the preparation method's of the braided wire of being made by polyester fiber first method.
Fig. 2 has shown preparation method's second method of the braided wire of being made by polyester fiber.
Fig. 3 has shown the structural representation for the production of processing unit (plant) first embodiment of the braided wire of being made by polyester fiber.
In accompanying drawing: 1, the first drying unit; 11, the first discharging opening; 2, the second drying unit; 21, the second discharging opening; 3, mixing arrangement; 31, the first feeding mouth; 32, the second feeding mouth; 4, melting plant; 41, melting screw rod; 42, melting casing; 43, heater; 5, measuring pump; 6, device for spinning; 7, oiling device.
The specific embodiment
Below in conjunction with accompanying drawing, preferred embodiment of the present invention is described in detail, thereby so that advantages and features of the invention can be easier to be those skilled in the art will recognize that, protection scope of the present invention is made to more explicit defining.
In the embodiment of the braided wire of being made by polyester fiber in the present invention, the color of this braided wire is chromatic colour.Polyester fiber (polyester fibre) refers to that the polyester that formed by organic dibasic acid and dihydroxylic alcohols polycondensation is through the synthetic fiber of spinning gained.Chromatic colour is different from netrual colour, and chromatic colour refers to the combination of a kind of or above-mentioned color that is red, orange, yellow, green, blue, blue, purple.Due to the color-variable of this braided wire of being made by polyester fiber, color is evenly effective, thereby meets the requirements.
Fig. 3 has shown the processing unit (plant) for the production of the braided wire of being made by polyester fiber, and this processing unit (plant) comprises the first drying unit 1, the second drying unit 2, mixing arrangement 3, melting plant 4, measuring pump 5, device for spinning 6 and oiling device 7.
The first drying unit 1 adopts cyclonic separation dryer.The dialogue section in the process of cyclonic separation of cyclonic separation dryer is dried.Completing dry white cut sheet discharges from the first discharging opening 11 of the first drying unit 1.
The second drying unit 2 is dried Masterbatch by hot blast.Completing dry Masterbatch discharges from the second discharging opening 21 of the second drying unit 2.
Device for spinning 6, for forming textiles by described fused mass.Device for spinning 6 comprises spinning appts and solidification equipment, and described spinning appts is for described fused mass being sprayed to silk, and described solidification equipment is for being cured formation textiles to completing the fused mass of spray silk.
Cooling device, it is for lowering the temperature to described textiles, described cooling device comprises housing, cooling element, on described housing, offer air intake vent and air outlet, the air that described cooling element enters cooling device the air intake vent from housing is lowered the temperature, and at the air intake vent place of described housing, is also provided with the liquid distribution for lowering the temperature to entering the air of housing.Described liquid distribution is cascade.Described cooling element is refrigerant.Liquid distribution can be lowered the temperature for the first time to entering the wind of cooling device, and the temperature that makes to enter the wind of cooling device reduces by 6 to 8 degree, like this, can reduce to adopt refrigerant to wind action, can make to reduce the use amount of refrigerant.
One preferred embodiment in, it also comprises one the 3rd drying unit, it is for functional agglomerate is dried, described mixing arrangement 3 is for mixing completing dry white section, Masterbatch and functional agglomerate.Functional agglomerate comprises one or more in antibacterial matrices, ultraviolet screening mother granule, anti-aging master batch or anti-aging master batch.
Fig. 1 has shown a kind of preparation method of the braided wire of being made by polyester fiber.
As shown in Figure 1, in the preparation method's of the braided wire of being made by polyester fiber in the present invention embodiment, this preparation method comprises the following steps:
(1) dry, white cut sheet is dried, Masterbatch is dried;
(2) mix, by completing dry described white cut sheet and described Masterbatch, mix;
(3) melting, carries out melting by mixture;
(4) spinning, carries out spinning by the mixture after melting and forms textiles;
(5) oil, on textiles, add finish.
In step (1), the moisture in white cut sheet and Masterbatch is removed.White cut sheet refers to the raw material of the polyester fiber being white in color.Masterbatch claims again look female, Masterbatch is comprised of pigment or dyestuff, carrier and three kinds of fundamentals of additive, that the pigment of super quantity or dyestuff are attached among resin and the aggregation obtaining equably, can claim condensed pigment (PigmentConcentration), so his tinting strength, tinting power is higher than pigment itself.Because the quantity of white cut sheet is more, thereby dialogue section adopts cyclonic separation drying unit.To Masterbatch, adopt hot blast to dry.In step (1), can also comprise a step, the quantity of the quantity of Masterbatch and white cut sheet is controlled, to meet the color requirement of last braided wire.
In step (2), mix, by completing dry white cut sheet and Masterbatch, mix, make white cut sheet and Masterbatch form mixture.
In step (3), melting, carries out melting by mixture, makes mixture in molten condition.
In step (4), spinning, carries out spinning by the mixture after melting and forms textiles.Spinning comprises two steps, spray silk and curing.Spray silk refers to that the mixture in molten condition sprays from spinnerets.Solidify and refer to that the mixture solidified spraying becomes braided wire from spinnerets.
In step (5), oil, finish is coated to the surface of braided wire.Finish is polyester oiling agent.Finish can be eliminated the static on braided wire surface, can improve the saturation degree of braided wire.
As shown in Figure 2, corresponding method and the difference of above-described embodiment are as functional agglomerate is dried with it, in step (2), by completing dry white cut sheet, Masterbatch and functional agglomerate, mix.
Each embodiment in this description all adopts the mode of going forward one by one to describe, and each embodiment stresses is the difference with other embodiment, between each embodiment identical similar part mutually referring to.
Above-described embodiment is only technical conceive and the feature of the invention of this reality of explanation, and its object is to allow person skilled in the art can understand content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalences that Spirit Essence is done according to the present invention change or modify, within all should being encompassed in protection scope of the present invention.
Claims (8)
1. a processing unit (plant) for chromatic colour braided wire, described braided wire is made by polyester fiber, it is characterized in that: described processing unit (plant) comprises
The first drying unit, it is for to white, section is dried;
The second drying unit, it is for being dried Masterbatch;
Mixing arrangement, it is for being mixed to form mixture by completing dry white section and completing dry Masterbatch;
Melting plant, it forms fused mass for described mixture being carried out to melting, described melting plant comprises that a melting casing, rotation are arranged on melting screw rod and the heater in described melting casing, in described melting bolt rotary process, described mixture moves along the axis direction of melting screw rod, described melting casing is divided into a plurality of intervals along the axis direction of melting screw rod, is provided with a heater in each interval, and the temperature of each heater is controlled by a control device;
Measuring pump, it is for controlling the blanking velocity of described fused mass;
Device for spinning, it is for forming textiles by described fused mass;
Oiling device, it for adding finish on described textiles.
2. processing unit (plant) according to claim 1, is characterized in that: described the first drying unit is cyclonic separation dryer.
3. processing unit (plant) according to claim 1, it is characterized in that: described the first drying unit comprises the first discharging opening, described the second drying unit comprises the second discharging opening, and described mixing arrangement has the first feeding mouth and the second feeding mouth being connected with described the first discharging opening and described the second discharging opening respectively.
4. processing unit (plant) according to claim 1, is characterized in that: it also comprises one the 3rd drying unit, and it is for functional agglomerate is dried, and described mixing arrangement is for mixing completing dry white section, Masterbatch and functional agglomerate.
5. processing unit (plant) according to claim 4, is characterized in that: described functional agglomerate comprises one or more in antibacterial matrices, ultraviolet screening mother granule, anti-aging master batch or anti-aging master batch.
6. processing unit (plant) according to claim 1, is characterized in that: it also comprises a dosing machine, and its proportioning according to Masterbatch and white cut sheet is controlled the blanking velocity of Masterbatch.
7. processing unit (plant) according to claim 6, it is characterized in that: described dosing machine comprises the pan feeding passage that supplies Masterbatch to enter described dosing machine, tapping channel and a screw rod that leaves described dosing machine for Masterbatch, in the contour direction of screw rod, offer a plurality of independently storage holes, in the rotary course of described screw rod, part Masterbatch enters described storage hole from described pan feeding passage, and part Masterbatch enters described tapping channel from described storage hole.
8. processing unit (plant) according to claim 1, it is characterized in that: described device for spinning comprises spinning appts and solidification equipment, described spinning appts is for described fused mass being sprayed to silk, and described solidification equipment is for being cured formation textiles to completing the fused mass of spray silk.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310566387.2A CN103603062A (en) | 2013-11-14 | 2013-11-14 | Colored textile yarn processing unit |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310566387.2A CN103603062A (en) | 2013-11-14 | 2013-11-14 | Colored textile yarn processing unit |
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| CN103603062A true CN103603062A (en) | 2014-02-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310566387.2A Pending CN103603062A (en) | 2013-11-14 | 2013-11-14 | Colored textile yarn processing unit |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109943995A (en) * | 2019-03-15 | 2019-06-28 | 新凤鸣集团股份有限公司 | A kind of preparation method of colorful polyester long filament |
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| US4617235A (en) * | 1983-05-23 | 1986-10-14 | Unitika Ltd. | Antistatic synthetic fibers |
| EP0837161A2 (en) * | 1996-10-21 | 1998-04-22 | B a r m a g AG | Method and apparatus for spinning thermoplastic filaments |
| CN1789502A (en) * | 2005-11-03 | 2006-06-21 | 太原理工大学 | High-speed blended fiber-spinning process of nano composite antibacterial dacron POY |
| CN101265609A (en) * | 2008-04-28 | 2008-09-17 | 上海聚睿生物材料有限公司 | Medical fiber preparation method and uses thereof |
| CN102220659A (en) * | 2011-06-21 | 2011-10-19 | 太原理工大学 | Preparation method of heat-resistant polyphenylene sulfide fiber |
| CN102392317A (en) * | 2011-09-07 | 2012-03-28 | 浙江三志纺织有限公司 | Method for producing differential terylene color yarns |
| CN203031810U (en) * | 2013-01-16 | 2013-07-03 | 广东新会美达锦纶股份有限公司 | Master batch adding and metering device and master batch injection machine with same |
| CN103215668A (en) * | 2013-03-21 | 2013-07-24 | 浙江宇邦纤维有限公司 | Method for producing colorful superfine denier terylene pre-oriented yarns |
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2013
- 2013-11-14 CN CN201310566387.2A patent/CN103603062A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4617235A (en) * | 1983-05-23 | 1986-10-14 | Unitika Ltd. | Antistatic synthetic fibers |
| EP0837161A2 (en) * | 1996-10-21 | 1998-04-22 | B a r m a g AG | Method and apparatus for spinning thermoplastic filaments |
| CN1789502A (en) * | 2005-11-03 | 2006-06-21 | 太原理工大学 | High-speed blended fiber-spinning process of nano composite antibacterial dacron POY |
| CN101265609A (en) * | 2008-04-28 | 2008-09-17 | 上海聚睿生物材料有限公司 | Medical fiber preparation method and uses thereof |
| CN102220659A (en) * | 2011-06-21 | 2011-10-19 | 太原理工大学 | Preparation method of heat-resistant polyphenylene sulfide fiber |
| CN102392317A (en) * | 2011-09-07 | 2012-03-28 | 浙江三志纺织有限公司 | Method for producing differential terylene color yarns |
| CN203031810U (en) * | 2013-01-16 | 2013-07-03 | 广东新会美达锦纶股份有限公司 | Master batch adding and metering device and master batch injection machine with same |
| CN103215668A (en) * | 2013-03-21 | 2013-07-24 | 浙江宇邦纤维有限公司 | Method for producing colorful superfine denier terylene pre-oriented yarns |
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| 丁仁忠 等: "母粒注入法黑色涤纶预取向丝的研制", 《黑山油化纤》, no. 2, 15 May 1997 (1997-05-15) * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109943995A (en) * | 2019-03-15 | 2019-06-28 | 新凤鸣集团股份有限公司 | A kind of preparation method of colorful polyester long filament |
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Application publication date: 20140226 |