CN103618418A - Manufacturing method of amorphous motor stators and rotors - Google Patents
Manufacturing method of amorphous motor stators and rotors Download PDFInfo
- Publication number
- CN103618418A CN103618418A CN201310676351.XA CN201310676351A CN103618418A CN 103618418 A CN103618418 A CN 103618418A CN 201310676351 A CN201310676351 A CN 201310676351A CN 103618418 A CN103618418 A CN 103618418A
- Authority
- CN
- China
- Prior art keywords
- amorphous
- rotor
- rotors
- motor stator
- stator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Abstract
The invention discloses a manufacturing method of amorphous motor stators and rotors. The manufacturing method comprises the following steps: step I. covering an etching-resistant printing ink or rubber film on an amorphous strip so as to form shapes of a plurality of motor stators and rotors with needed sizes; step II. arranging the covered amorphous strip into etchant liquor for etching to form a plurality of single sheets in shape of the plurality of motor stators and rotors with needed sizes; step III. cleaning and then superposing the etched single sheets to form motor stators and rotors with needed thicknesses; step IV. arranging the superposed amorphous stators and rotors in a medium-temperature furnace to carry out annealing treatment; and step V. soaking the annealed amorphous stators and rotors into epoxy resin glue to carry out solidifying treatment. According to manufacturing method, the amorphous strip can be practically applied in the motor field, and solves a technical problem that the amorphous strip can not realize mass production in a manufacturing process of the motor stators and rotors easily is solved.
Description
Technical field
What the present invention relates to is machine field, and what be specifically related to is a kind of manufacture method of manufacturing motor amorphous stator and rotor.
Background technology
Conventional motors stator generally adopts the stack of oriented silicon steel disc level to be made, and the stator that the stator that silicon steel sheet is made is made with respect to amorphous band, exists loss large, the shortcomings such as energy consumption height.Non-crystaline amorphous metal has excellent magnetic conductance, anti-corrosion, wear-resisting, high intensity, hardness and toughness, and high resistivity and mechanical-electric coupling performance etc., because excellent performance, the technique of non-crystaline amorphous metal are simple, its DEVELOPMENT PROSPECT and apply boundless.
China Patent Publication No. is that CN1874113A, CN201222666Y and CN102097870A and US Patent No. 6960860B1 and US5903082 all disclose the stator that a kind of amorphous band is made, but the stator that above-mentioned existing amorphous band is made, all that employing level is to lamination, first with coiling, annealing, impregnation, sizing, make non-crystal bar or cylinder, then by extremely complicated line cutting after-processing technology, just can be made for a stator finished product.And because high strength, hardness and the toughness of amorphous band characteristic are larger to its cutting forming difficulty of processing, processing technology is complicated, the difficult problems such as processing cost height, make the manufacture of amorphous stator exist subsequent machining technology difficulty large, at stator, efficiency is low aborning, speed is slow, cost is high to cause amorphous band, is finally difficult to produce in batch and penetration and promotion.Therefore, current amorphous stator and rotor manufacture are all the level that rests on tentative limited production substantially.
Summary of the invention
Technical problem solved by the invention overcomes the technological deficiency in described current production above, and object is to provide a kind of amorphous band to manufacture the production method of motor stator and rotor, motor amorphous stator and rotor that it is made, the advantages such as product appearance is complete, do not need to adopt the rear processing methods such as line cuts, easily produce and waste of raw materials is few, thus large batch of production and application finally completed.
To achieve these goals, the present invention program is: the manufacture method of a kind of amorphous motor stator and rotor, it comprises the steps: step 1, by covering anti-etching printing ink or plastic film on amorphous band, forms motor stator and the rotor shapes of several required sizes; Step 2, puts into etchant solution by the amorphous band covering and carries out etching, forms the motor stator of required size and the some single sheet material of rotor shapes; Step 3, after the good single sheet material of etching is cleaned, is superimposed as motor stator and the rotor of desired thickness; Step 4, puts into moderate oven by the amorphous stator and the rotor that have superposeed, carries out annealing in process; Step 5, immerses epoxide-resin glue by the amorphous stator after annealing and rotor, is cured processing.The method technique is simple and cost is lower.The invention provides and a kind ofly by said method, make amorphous band obtain practical application at machine field, solved amorphous band and be applied in the technical problem that is difficult to volume production in motor stator and rotor manufacture process.
The present invention breaks through conventional wire cutting method and manufactures motor amorphous stator and rotor, not only manufacturing process is simple to adopt engraving method, and in manufacture process, utilize more fully raw material, thereby reduced amorphous band at motor stator and rotor cost aborning, promote dramatically amorphous band in the application of machine field, cost-saving and improve the competitiveness of production enterprise.
Embodiment
By embodiment, to the invention provides a kind of manufacture method of manufacturing motor amorphous stator and rotor, be described in further detail below.
A manufacture method for amorphous motor stator and rotor, it comprises the steps:
Step 1, by covering anti-etching printing ink or plastic film on amorphous band, forms motor stator and the rotor shapes of several required sizes;
Step 2, puts into etchant solution by the amorphous band covering and carries out etching, forms the motor stator of required size and the some single sheet material of rotor shapes;
Step 3, after the good single sheet material of etching is cleaned, is superimposed as motor stator and the rotor of desired thickness;
Step 4, puts into moderate oven by the amorphous stator and the rotor that have superposeed, carries out annealing in process;
Step 5, immerses epoxide-resin glue by the amorphous stator after annealing and rotor, is cured processing.
The advantages such as the present embodiment adopts engraving method, and not only manufacturing process is simple, makes amorphous stator and the rotor of motor, and product appearance is complete, do not need to adopt the rear processing methods such as line cuts, easily produce and waste of raw materials is few; Thereby finally complete large batch of production and application.
More than show and described manufacture method of the present invention and principal character.Without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications to the technical staff of the industry, certainly, in the changes and improvements of doing according to spirit of the present invention, all should be included in the present invention's scope required for protection.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (3)
1. a manufacture method for amorphous motor stator and rotor, it comprises the steps:
Step 1, by covering anti-etching printing ink or plastic film on amorphous band, forms motor stator and the rotor shapes of several required sizes;
Step 2, puts into etchant solution by the amorphous band covering and carries out etching, forms the motor stator of required size and the some single sheet material of rotor shapes;
Step 3, after the good single sheet material of etching is cleaned, is superimposed as motor stator and the rotor of desired thickness;
Step 4, puts into moderate oven by the amorphous stator and the rotor that have superposeed, carries out annealing in process;
Step 5, immerses epoxide-resin glue by the amorphous stator after annealing and rotor, is cured processing.
2. the manufacture method of amorphous motor stator as claimed in claim 1 and rotor, is characterized in that: its amorphous band is by anti-etching printing ink or plastic film, on amorphous band, to cover into motor stator and the rotor shapes of several required sizes.
3. the manufacture method of amorphous motor stator as claimed in claim 1 and rotor, is characterized in that: form the motor stator of required size and the some single sheet material of rotor shapes and be etchant solution and carry out etching and complete.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310676351.XA CN103618418A (en) | 2013-12-13 | 2013-12-13 | Manufacturing method of amorphous motor stators and rotors |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310676351.XA CN103618418A (en) | 2013-12-13 | 2013-12-13 | Manufacturing method of amorphous motor stators and rotors |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103618418A true CN103618418A (en) | 2014-03-05 |
Family
ID=50169121
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310676351.XA Pending CN103618418A (en) | 2013-12-13 | 2013-12-13 | Manufacturing method of amorphous motor stators and rotors |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103618418A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106026425A (en) * | 2016-01-07 | 2016-10-12 | 安泰科技股份有限公司 | Switched reluctance motor with nanocrystalline alloy iron core and preparation method thereof |
| CN114430218A (en) * | 2022-01-28 | 2022-05-03 | 淄博朗达复合材料有限公司 | Rotor, motor and manufacturing method of rotor |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1767089A (en) * | 2005-12-07 | 2006-05-03 | 安泰科技股份有限公司 | Block-shaped soft magnetic alloy lamination element and its manufacturing method |
| US7235910B2 (en) * | 2003-04-25 | 2007-06-26 | Metglas, Inc. | Selective etching process for cutting amorphous metal shapes and components made thereof |
| CN102738976A (en) * | 2011-04-14 | 2012-10-17 | 安泰科技股份有限公司 | Method for manufacturing amorphous alloy stator iron core for motor |
-
2013
- 2013-12-13 CN CN201310676351.XA patent/CN103618418A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7235910B2 (en) * | 2003-04-25 | 2007-06-26 | Metglas, Inc. | Selective etching process for cutting amorphous metal shapes and components made thereof |
| CN1767089A (en) * | 2005-12-07 | 2006-05-03 | 安泰科技股份有限公司 | Block-shaped soft magnetic alloy lamination element and its manufacturing method |
| CN102738976A (en) * | 2011-04-14 | 2012-10-17 | 安泰科技股份有限公司 | Method for manufacturing amorphous alloy stator iron core for motor |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106026425A (en) * | 2016-01-07 | 2016-10-12 | 安泰科技股份有限公司 | Switched reluctance motor with nanocrystalline alloy iron core and preparation method thereof |
| CN106026425B (en) * | 2016-01-07 | 2019-05-14 | 安泰科技股份有限公司 | Switched reluctance machines and preparation method with nanometer crystal alloy iron core |
| CN114430218A (en) * | 2022-01-28 | 2022-05-03 | 淄博朗达复合材料有限公司 | Rotor, motor and manufacturing method of rotor |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103618418A (en) | Manufacturing method of amorphous motor stators and rotors | |
| CN104014116A (en) | Method for manufacturing upper cover of golf club head | |
| CN101931288A (en) | Method for manufacturing laminated rotor and stator | |
| CN103963193B (en) | A kind of PLASTIC SCREWS mould and preparation method thereof | |
| CN106026555A (en) | Axial magnetic flux motor iron core and preparation method thereof | |
| CN103326517A (en) | Novel series motor iron core | |
| CN101615452B (en) | Processing method for thin paint film enamelled flat wire | |
| CN103824665A (en) | Steel cap for disc-shaped suspension insulator string element and machining method of steel cap | |
| CN104753263A (en) | Punching and shearing method of stator punched sheet and rotor punched sheet of high-efficiency energy-saving motor | |
| CN103378697A (en) | A lamination die and production processes for extrusion moulding an amorphous motor stator | |
| CN203265915U (en) | Laser die-cutting jig for electronic product ferrite material die-cutting piece | |
| CN103904841A (en) | Method for manufacturing amorphous motor stator by the adoption of die | |
| CN201210235Y (en) | Novel construction for coil assembly of watch | |
| CN206619972U (en) | A kind of permagnetic synchronous motor composite rotors structure | |
| CN204450142U (en) | A kind of border seal type magnetic ferrite magnetic core large center pillar mill processing unit (plant) | |
| CN104539114A (en) | Method for producing amorphous rotor of motor by adopting modular embedding | |
| CN205341624U (en) | Stamping die's positive top -cross sword structure | |
| CN205319873U (en) | Die core structure for trimmer | |
| CN202344580U (en) | Side rubber cutting device | |
| CN203887096U (en) | High-speed notching/punching sheet pallet device for motor punching sheet processing | |
| CN212760600U (en) | Pneumatic compound mould of permanent-magnet machine rotor single groove towards | |
| CN201417676Y (en) | Corner-knocking tool used for core lamination | |
| CN202374132U (en) | Water-cooled generator rotor pressing mould | |
| CN206759190U (en) | The rotor of permagnetic synchronous motor | |
| CN107225182A (en) | Dimensional piece part processing mold and process forming method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20140305 |