CN103625996B - Substrate fabric preparation facilities - Google Patents
Substrate fabric preparation facilities Download PDFInfo
- Publication number
- CN103625996B CN103625996B CN201210306230.1A CN201210306230A CN103625996B CN 103625996 B CN103625996 B CN 103625996B CN 201210306230 A CN201210306230 A CN 201210306230A CN 103625996 B CN103625996 B CN 103625996B
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- China
- Prior art keywords
- axle
- wound around
- substrate fabric
- base net
- preparation facilities
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- 239000004744 fabric Substances 0.000 title claims abstract description 74
- 239000000758 substrate Substances 0.000 title claims abstract description 67
- 238000002360 preparation method Methods 0.000 title claims abstract description 42
- 238000004804 winding Methods 0.000 claims abstract description 48
- 238000005520 cutting process Methods 0.000 claims description 17
- 230000015572 biosynthetic process Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Abstract
The invention discloses a kind of substrate fabric preparation facilities, comprise the first winding axle, second is wound around axle and base net drum shaft, base net band is exported by this base net drum shaft, and by this first winding axle and the second winding axle, this base net band is wound to preset width, this base net drum shaft is fixedly arranged at base net band delivery end relative to this first axial direction being wound around axle and the second winding axle, this substrate fabric preparation facilities also comprises an axis of guide, this axis of guide is arranged at this first winding axle and second and is wound around between axle, and with this first be wound around that axle and second is wound around axle become an oblique angle, thus make this base net band according to predetermined slant, be wrapped in this first winding axle and second to be spirally wound around between axle.Substrate fabric preparation facilities of the present invention, simple and reliable, operability is high, and can improve quality and the preparation efficiency of the substrate fabric of formation.
Description
Technical field
The present invention relates to textile equipment, more specifically, is a kind of substrate fabric preparation facilities.
Background technology
In crushing, comprise substrate fabric and utilize various means to be connected to multilayered fibrous material on this substrate fabric.Usually, substrate fabric at least comprises one deck, it is formed by one or more layers belt strap screw winding, particularly, in screw winding process, adjacent belt strap is connected in the longitudinal direction in several ways, the modes such as such as stitching, loop bonding, after reaching preset width, then carry out cutting operation.
Publication number is CN1280226A, and denomination of invention is that the Chinese invention patent application of " have tiltedly net multiple shaft press fabric " discloses and a kind ofly prepares instrument for substrate fabric.As shown in Figure 1, this equipment 10 has and is parallel to each other and first roller 12 and second roller 14 that can rotate in the direction of arrow, and fabric strip 16 is out wound onto the first roller 12 and the second roller 14 around by continuous print helical trajectory from holder 18.When belt strap 16 is wound onto the surrounding of roller 12,14, holder 18 must move (in FIG for the right) along the second roller 14 with suitable speed, reels with helical trajectory to make belt strap 16.
Further, the first roller 12 and the second roller 14 standoff distance D, distance D can determine with reference to the total length C needed for the substrate fabric that will manufacture.Total length C be longitudinally (machine direction) around endless loop shape measure out.Width is that the fabric strip 16 of W is out wound in a spiral in the first and second rollers 12,14 and becomes multiple circle from holder 18, and in winding process, holder 18 can move along the second roller 14.Multiple continuous print circle edge-to-edge ground that belt strap 16 is formed when reeling dock mutually and use stitching, loop bonding, fusing or welding to interlink along spiral continuous seam, thus produce substrate fabric 22 as shown in Figure 2.When belt strap 16 is made with the circle of enough numbers, transversely (cross-machine direction) crosses the endless loop measurement of substrate fabric 22, and when reaching required width W, spiral winding only just comes to an end.But obviously, at this moment two sides of substrate fabric 22 are also not parallel with machine direction, therefore must linearly 24 repair and cut, to make provided substrate fabric 22, its two sides of machine direction that there is required width W and be parallel to its endless loop.
But, above-mentioned substrate fabric fabrication tool, when utilizing holder to provide the belt strap with helical trajectory, belt strap adjacent side in the longitudinal direction often can not good alignment, thus space is produced between adjacent side, this is because, although belt strap is alignment in the adjacent side at the first roller and the second roller place, but after fabric has taken the first roller or the second roller out of, because the stress of fabric edge is different, thus form alice or because different from the tension force at edge and formed and fall limit in the middle of belt strap, cause adjacent side not align well.This directly has influence on the quality of the substrate fabric of follow-up stitching or welding operation and final molding.And, holder and drive it to move attendant equipment (such as pivot shaft) to take volume large, when holder and attendant equipment action thereof, also be difficult to reach accurately with the object of predetermined helical trajectory conveying belt strap, the continuous running of holder and attendant equipment thereof, causes impact also to whole stability, reliability and the convenience preparing instrument.
Therefore, a kind of substrate fabric preparation facilities of improvement is needed, more reliably, to be easily prepared substrate fabric.
Summary of the invention
Object of the present invention, is to solve above shortcomings in existing substrate fabric preparation facilities, thus provides a kind of substrate fabric preparation facilities of improvement.
Substrate fabric preparation facilities of the present invention, comprise the first winding axle, second is wound around axle and base net drum shaft, base net band is exported by this base net drum shaft, and by this first winding axle and the second winding axle, this base net band is wound to preset width, this base net drum shaft is fixedly arranged at base net band delivery end relative to this first axial direction being wound around axle and the second winding axle, this substrate fabric preparation facilities also comprises an axis of guide, this axis of guide is arranged at this first winding axle and second and is wound around between axle, and first be wound around axle and second with this and be wound around axle and become an oblique angle, thus make this base net band according to predetermined slant, be wrapped in this first winding axle and second to be spirally wound around between axle.
Preferably, the described axis of guide first is wound around axle and second relative to this and is wound around angle of bevel of axle and can regulates, and this axis of guide is arranged on this first is wound around axle and second and is wound around outside the plane that axle limits.
Preferably, this substrate fabric preparation facilities is wound around shaft position contiguous described first and is provided with binding appts.
Preferably, this substrate fabric preparation facilities also comprises the cutting equipment for cutting redundance in substrate fabric preparation process.
Substrate fabric preparation facilities of the present invention, simple and reliable, operability is high, and can improve quality and the preparation efficiency of the substrate fabric of formation.
Accompanying drawing explanation
Fig. 1 is a kind of schematic diagram preparing the instrument of substrate fabric in prior art;
Fig. 2 is the schematic diagram of the substrate fabric utilizing the instrument in Fig. 1 to prepare;
Fig. 3 is a kind of view of substrate fabric preparation facilities of the present invention;
Fig. 4 demonstrates the generalized section being wound around axle and axis of guide position relationship in substrate fabric preparation facilities of the present invention;
Fig. 5 is the another kind of view of substrate fabric preparation facilities of the present invention;
Fig. 6 is the side perspective view demonstrating substrate fabric preparation facilities of the present invention;
Fig. 7 is another view of substrate fabric preparation facilities of the present invention.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the structure of substrate fabric preparation facilities of the present invention and principle of work are described in detail.
The schematic diagram of substrate fabric preparation facilities 100 of the present invention at readiness as shown in Figure 3, the schematic diagram of this substrate fabric preparation facilities at initial mode of operation as shown in Figure 5, being the side perspective view of this device as shown in Figure 6, is the schematic diagram that this device prepares substrate fabric process latter stage as shown in Figure 7.Particularly, as Fig. 3, 5, 6, shown in 7, substrate fabric preparation facilities of the present invention, comprise the first winding axle 110, second is wound around axle 120 and base net drum shaft 130, base net band 40 is exported by this base net drum shaft 130, and by the first winding axle 110 and the second winding axle 120, base net band 40 is wound to preset width W (as shown in Figure 7), and, base net drum shaft 130 is wound around axle 110 relative to first and the second axial direction OO ' being wound around axle 120 is arranged at base net band delivery end P surely, especially, substrate fabric preparation facilities 100 also comprises an axis of guide 140, the axis of guide 140 is arranged at this first winding axle 110 and second and is wound around between axle 120, and be wound around axle 110 and second be wound around 120 one-tenth, axle one oblique angle with first, thus make base net band 40 according to predetermined slant (determining according to the length of substrate fabric and width), be wrapped in the first winding axle 110 and second to be spirally wound around between axle 120.
Compare with prior art as shown in Figure 1, first be wound around that axle 110 and second is wound around axle 120 employing conventional means is set, such as, they can be arranged in a frame, for the winding operation to base net band 40.And from rely on spool and scroll rack in Fig. 1 mobile to produce spiral winding effect different, the position of base net drum shaft 130 on axial direction OO ' of conveying base net band of the present invention keeps fixing, and screw-shaped winding effect, be produced by first axis of guide 140 be wound around between axle 110 and the second winding axle 120.After base net band touches the axis of guide 140 in winding process, under the declining slope of this axis of guide 140 guides, spiral winding effect can be produced.More specifically, the axis of guide 140 is wound around axle 110 relative to first and the second angle of bevel being wound around axle 120 can regulate, and with reference to Fig. 3, the axis of guide 140 is arranged on this and first is wound around axle 110 and second and is wound around outside the plane that axle 120 limits.
In preparation process, according to the spiral slope needs of substrate fabric, can regulate the angle of inclination of the axis of guide 140, as mentioned above, this spiral slope is determined according to the width of substrate fabric and length.In installation process, the plane that the axis of the axis of guide 140 limits relative to the first winding axle 110 and the second winding axle 120 axis deflects away from slightly, to contact with base net band 40 better in winding process and to produce to base net band the tension force that leads, base net band is wound around according to helical trajectory.More specifically, when base net band 40 touches the axis of guide 140 in winding process, it just toward the side deflection of contact wire axle 140 at first, produces spiral effect thus, therefore, the spiral slope of base net band 40 is identical relative to the slope of two winding axles 110,120 with the axis of guide 140.In actual fabrication process, substrate fabric length is different, and the spiral slope of base net band 40 is also different, now, can as required, regulate the angle of inclination of guiding roller 140.The angle adjusting mechanism of guiding roller 140 realizes, such as, by the servomotor etc. of Microprocessor S3C44B0X by the means of routine.
As shown in Fig. 3,5,6,7, substrate fabric preparation facilities of the present invention is wound around axle 110 position contiguous first and is provided with binding appts 150.Bonding operation, when spiral winding contacts, is carried out by binding appts 150 pairs of adjacent edges in limit on the length direction of base net band 40, and this bonding can adopt conventional weld bonds mode to carry out, such as ultrasonic welding, sweat soldering etc.Preferably, as shown in the figure, substrate fabric preparation facilities of the present invention also comprises the cutting equipment 160 for cutting redundance in substrate fabric preparation process.Cutting equipment 160 can adopt conventional automatic cutting device, in initial period (as shown in Figure 3) and the latter stage (as shown in Figure 7) of substrate fabric manufacture, cutting equipment 160, according to the slope determined by fabric length L, cuts base net band 40.This will be described in more detail in following preparation flow.Cutting equipment 160 is arranged near the first winding axle 110, but is positioned at base net band 40 and not yet enters the position that the first winding axle 110 carries out being wound around, and it can be made up of the knife rest of a movement and track, and this knife rest can move in orbit, performs cutting operation.As shown in Figure 3, it cuts according to spiral slope the base net band 40 initially entered, excision redundance 41, and as shown in Figure 7, when the substrate fabric prepared arrives preset width W, cutting equipment 160 cuts unnecessary part 42 again.
To utilizing device of the present invention to carry out, flow process prepared by substrate fabric is described below.As shown in Figure 3, before preparation starts, according to the length L of substrate fabric, the distance be wound around first between axle 110 and the second winding axle 120 is adjusted to L/2, and then, the first winding axle 110 and the second winding axle 120 drive base net drum shaft 130 debatching, to export base net band 40, cutting equipment 160 starts simultaneously, determines to cut slope, and remove redundance 41 according to the length of substrate fabric and width; Next, as shown in Figure 5, by head and the tail A, B 2 merging of the base net band 40 after cutting, open binding appts 150 and start the operation that bonds continuously, simultaneously, first winding axle 110 and the second winding axle 120 start continuous winding operation, and the axis of guide 140 regulates angle of inclination in advance according to the length of substrate fabric and preset width, thus bootable base net band 40 is wound around according to certain spiral angle; Next, as shown in Figure 7, when base net band 40 be wound around width W reach fabric require time, two are wound around axle 110,120 and stop being wound around action, binding appts 150 also stops bonding operation simultaneously, and then, cutting equipment 160 is according to spiral slope, redundance 42 is cut out and goes, thus form final substrate fabric.
In sum, substrate fabric preparation facilities of the present invention, compare original technology, this device utilizes guiding roller to carry out spiral winding to guide base net band, between base net band, closely, do not have space, therefore bonding quality is good in laminating, ensure that final substrate fabric Forming Quality, and the setting of guiding roller is more convenient, stable.In addition, the setting of binding appts of the present invention and cutting equipment, simple and convenient, be easy to operation, improve efficiency prepared by substrate fabric.
Claims (4)
1. a substrate fabric preparation facilities, comprise the first winding axle, second is wound around axle and base net drum shaft, base net band is exported by this base net drum shaft, and by this first winding axle and the second winding axle, this base net band is wound to preset width, it is characterized in that, this base net drum shaft is fixedly arranged at base net band delivery end relative to this first axial direction being wound around axle and the second winding axle, this substrate fabric preparation facilities also comprises an axis of guide, this axis of guide is arranged at this first winding axle and second and is wound around between axle, and first be wound around axle and second with this and be wound around axle and become an oblique angle, thus make this base net band according to predetermined slant, be wrapped in this first winding axle and second to be spirally wound around between axle.
2. substrate fabric preparation facilities according to claim 1, it is characterized in that, the described axis of guide first is wound around axle and second relative to this and is wound around angle of bevel of axle and can regulates, and this axis of guide is arranged on this first is wound around axle and second and is wound around outside the plane that axle limits.
3. the substrate fabric preparation facilities according to any one of claim 1 or 2, is characterized in that, this substrate fabric preparation facilities is wound around shaft position contiguous described first and is provided with binding appts.
4. require the substrate fabric preparation facilities described in 3 according to power, it is characterized in that, this substrate fabric preparation facilities also comprises the cutting equipment for cutting redundance in substrate fabric preparation process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210306230.1A CN103625996B (en) | 2012-08-24 | 2012-08-24 | Substrate fabric preparation facilities |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210306230.1A CN103625996B (en) | 2012-08-24 | 2012-08-24 | Substrate fabric preparation facilities |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103625996A CN103625996A (en) | 2014-03-12 |
| CN103625996B true CN103625996B (en) | 2016-02-10 |
Family
ID=50207510
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210306230.1A Active CN103625996B (en) | 2012-08-24 | 2012-08-24 | Substrate fabric preparation facilities |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103625996B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112259834A (en) * | 2020-09-25 | 2021-01-22 | 深圳市西盟特电子有限公司 | Laminated battery and preparation process thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4594756A (en) * | 1983-09-20 | 1986-06-17 | Appleton Mills | Method and apparatus for producing a substrate composed solely of longitudinal yarns |
| CN1732301A (en) * | 2002-12-31 | 2006-02-08 | 阿尔巴尼国际公司 | Methods for bonding structural elements of paper machine and industrial fabrics to one another and fabrics produced thereby |
| CN101041922A (en) * | 2006-03-21 | 2007-09-26 | 亨巴赫有限公司&两合公司 | Method for manufacturing a felt sheet and felt sheet |
| DE102007000579A1 (en) * | 2007-10-26 | 2009-04-30 | Voith Patent Gmbh | Press felt useful in a wet part of a paper machine, comprises two spirally winded layers, each of which comprises layer strips, where the spirally winded layers lie one upon the other or lie on each other |
| EP2128335A1 (en) * | 2008-05-28 | 2009-12-02 | Voith Patent GmbH | Method for manufacturing a felt sheet |
| CN101784723A (en) * | 2007-08-16 | 2010-07-21 | 阿尔巴尼国际公司 | Multilayer fabric and manufacturing method thereof |
-
2012
- 2012-08-24 CN CN201210306230.1A patent/CN103625996B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4594756A (en) * | 1983-09-20 | 1986-06-17 | Appleton Mills | Method and apparatus for producing a substrate composed solely of longitudinal yarns |
| CN1732301A (en) * | 2002-12-31 | 2006-02-08 | 阿尔巴尼国际公司 | Methods for bonding structural elements of paper machine and industrial fabrics to one another and fabrics produced thereby |
| CN101041922A (en) * | 2006-03-21 | 2007-09-26 | 亨巴赫有限公司&两合公司 | Method for manufacturing a felt sheet and felt sheet |
| CN101784723A (en) * | 2007-08-16 | 2010-07-21 | 阿尔巴尼国际公司 | Multilayer fabric and manufacturing method thereof |
| DE102007000579A1 (en) * | 2007-10-26 | 2009-04-30 | Voith Patent Gmbh | Press felt useful in a wet part of a paper machine, comprises two spirally winded layers, each of which comprises layer strips, where the spirally winded layers lie one upon the other or lie on each other |
| EP2128335A1 (en) * | 2008-05-28 | 2009-12-02 | Voith Patent GmbH | Method for manufacturing a felt sheet |
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| Publication number | Publication date |
|---|---|
| CN103625996A (en) | 2014-03-12 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Base fabric manufacturing device Effective date of registration: 20170908 Granted publication date: 20160210 Pledgee: Chengdu rural commercial bank, Limited by Share Ltd, Wenjiang Yongsheng branch Pledgor: Shanghai Jinxiong Paper Felts Co., Ltd. Registration number: 2017510000060 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20180925 Granted publication date: 20160210 Pledgee: Chengdu rural commercial bank, Limited by Share Ltd, Wenjiang Yongsheng branch Pledgor: Shanghai Jinxiong Paper Felts Co., Ltd. Registration number: 2017510000060 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Base fabric manufacturing device Effective date of registration: 20180927 Granted publication date: 20160210 Pledgee: Chengdu rural commercial bank, Limited by Share Ltd, Wenjiang Yongsheng branch Pledgor: Shanghai Jinxiong Paper Felts Co., Ltd. Registration number: 2018510000091 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20191010 Granted publication date: 20160210 Pledgee: Chengdu rural commercial bank, Limited by Share Ltd, Wenjiang Yongsheng branch Pledgor: Shanghai Jinxiong Paper Felts Co., Ltd. Registration number: 2018510000091 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Base fabric manufacturing device Effective date of registration: 20191212 Granted publication date: 20160210 Pledgee: Wenjiang sub branch of Chengdu Rural Commercial Bank Co., Ltd Pledgor: Shanghai Jinxiong Paper Felts Co., Ltd. Registration number: Y2019510000069 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20210105 Granted publication date: 20160210 Pledgee: Wenjiang sub branch of Chengdu Rural Commercial Bank Co.,Ltd. Pledgor: SHANGHAI JINXIONG PAPER FELTS Co.,Ltd. Registration number: Y2019510000069 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Base fabric preparation device Effective date of registration: 20210108 Granted publication date: 20160210 Pledgee: Wenjiang sub branch of Chengdu Rural Commercial Bank Co.,Ltd. Pledgor: SHANGHAI JINXIONG PAPER FELTS Co.,Ltd. Registration number: Y2021510000001 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20220105 Granted publication date: 20160210 Pledgee: Wenjiang sub branch of Chengdu Rural Commercial Bank Co.,Ltd. Pledgor: SHANGHAI JINXIONG PAPER FELTS Co.,Ltd. Registration number: Y2021510000001 |