CN103649437A - Mechanical locking system for floor panels - Google Patents

Mechanical locking system for floor panels Download PDF

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Publication number
CN103649437A
CN103649437A CN201280033371.9A CN201280033371A CN103649437A CN 103649437 A CN103649437 A CN 103649437A CN 201280033371 A CN201280033371 A CN 201280033371A CN 103649437 A CN103649437 A CN 103649437A
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China
Prior art keywords
locking
panelling
bindiny mechanism
horizontal
joint tongue
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Granted
Application number
CN201280033371.9A
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Chinese (zh)
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CN103649437B (en
Inventor
D·佩尔万
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Sierralok innovation Inc.
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Valinge Flooring Technology AB
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Publication of CN103649437A publication Critical patent/CN103649437A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/02038Flooring or floor layers composed of a number of similar elements characterised by tongue and groove connections between neighbouring flooring elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/01Joining sheets, plates or panels with edges in abutting relationship
    • E04F2201/0138Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels perpendicular to the main plane
    • E04F2201/0146Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels perpendicular to the main plane with snap action of the edge connectors
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/01Joining sheets, plates or panels with edges in abutting relationship
    • E04F2201/0153Joining sheets, plates or panels with edges in abutting relationship by rotating the sheets, plates or panels around an axis which is parallel to the abutting edges, possibly combined with a sliding movement
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/01Joining sheets, plates or panels with edges in abutting relationship
    • E04F2201/0169Joining sheets, plates or panels with edges in abutting relationship by rotating the sheets, plates or panels around an axis which is perpendicular to the abutting edges and parallel to the main plane, possibly combined with a sliding movement
    • E04F2201/0176Joining sheets, plates or panels with edges in abutting relationship by rotating the sheets, plates or panels around an axis which is perpendicular to the abutting edges and parallel to the main plane, possibly combined with a sliding movement with snap action of the edge connectors
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/05Separate connectors or inserts, e.g. pegs, pins, keys or strips
    • E04F2201/0523Separate tongues; Interlocking keys, e.g. joining mouldings of circular, square or rectangular shape
    • E04F2201/0535Separate tongues; Interlocking keys, e.g. joining mouldings of circular, square or rectangular shape adapted for snap locking
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/05Separate connectors or inserts, e.g. pegs, pins, keys or strips
    • E04F2201/0523Separate tongues; Interlocking keys, e.g. joining mouldings of circular, square or rectangular shape
    • E04F2201/0547Separate tongues; Interlocking keys, e.g. joining mouldings of circular, square or rectangular shape adapted to be moved perpendicular to the joint edge

Abstract

Floor panels are shown, which are provided with a vertical folding locking system on short edges that only locks vertically and a mechanical locking system on long edges that prevents displacement along the long edges.

Description

Mechanical locking system for floor panel
Technical field
The present invention generally relates to the field for the mechanical locking system of floor panel and building panelling.In addition, also show floor board block, locking system, Method of installation and production.
Background technology
application of the present invention
The present invention is especially suitable for the floating floor being comprised of floor panel, this floor panel by integrated with it (, mounted in factory) locking system and mechanical engagement, this floor panel is by forming below: one or more by decoration panel, decorative laminate or decorate upper strata, the central core that consist of wood fiber sill or plastic material that plastic material forms and the bottom balance layer that is preferably located in core rear side.Therefore, the explanation of as non-limiting example, the problem of known technology, known system and object of the present invention and feature being carried out below will be first for this application, and especially for the laminate flooring that forms the rectangle floor panel with length limit, it is suitable on length limit mechanical engagement each other.Length limit is mainly used in simplifying explanation of the present invention.Panelling can be square.Should be emphasized that, the present invention can be for any floor panel, and can combine with all types of known locking systems, wherein, floor panel connects the mechanical locking system of floor panel and engages along horizontal and vertical direction utilizing at least two sides adjacent.Therefore, the present invention can also be applied to such as powder base plate, wooden floor, have the surfaces such as wooden or wood fiber sill core and wooden or wood veneer parquet floor, there is surperficial floor printing and that preferably go back japanning, there is plastics or cork, the floor of surface course that malthoid, rubber form.In even the floor that has the floor of the crust of stone material, ceramic tile and similar material for example and have a soft wear resisting layer that is for example adhered to the Nomex on sheet material is also included within.The present invention can also be for engaging the building panelling that preferably comprises sheet material, and this sheet material is for example wallboard, ceiling, furniture component and similar item.
background of the present invention
Laminate flooring generally includes thick upper decoration laminating surface layer and the thick bottom balance layer consisting of laminate, plastics, paper or similar material of 0.1-0.6mm of fiberboard core, 0.2-0.8mm that 6-12mm is thick.Laminating surface can comprise melamine impregnated paper.The most frequently used core material is the fiberboard with high density and good stability, and it is commonly referred to HDF---high density fiberboard.Sometimes also by MDF,---medium density fibreboard---is used as core.
Traditional laminate floor panels of the type is to engage by gluing joint tongue-trough connection.
Except this traditional floor, floor panel has developed into without using glue, but carries out mechanical engagement by so-called mechanical locking system.These systems comprise the locking device of horizontal and vertical locking panelling.Mechanical locking system forms by the core of machine panelling conventionally.Alternatively, the each several part of locking system can for example, be made by independent material (aluminium or HDF), and material and floor panel that this is independent are integrated, that is, in the manufacturing process of floor panel, engage with floor panel.
The major advantage with the floating floor of mechanical locking system is, they are easily installed.They can also be dismantled, and repeatedly use in different places.Yet, still need to improve locking intensity and reduce material cost.
the definition of some terms
Hereinafter, the visible surface of mounted floor panel is called " front side ", and the opposite side towards subfloor of floor panel is called " rear side ".Edge between front side and rear side is called " trip edge "." horizontal plane " refers to the plane of the exterior section extension that is parallel to surface course.The next-door neighbour's at two adjacent bond edges of two floor panels that are bonded together juxtaposition top defines " vertical plane " perpendicular to this horizontal plane." vertically " refers to that along D1 direction, being parallel to this vertical plane locks." horizontal lock " refers to that along D2 direction, being parallel to this horizontal plane locks." the first horizontal lock " refers to perpendicular to trip edge, carry out horizontal lock along D2 direction." the second horizontal lock " refers to carry out in the horizontal direction horizontal lock along joint, and this locking has prevented from sliding in parallel with each other when two panellings are in lying in same plane.
" locking system " refers to coefficient Connection Element, their vertical and/or level connection joint floor panels." mechanical locking system " refers to not use glue and engages.Mechanical locking system also can engage by bonding." integrated " refers to form an integral body or be connected on panelling in factory with panelling.
" upper or upwards " refer to towards surface, and " lower or downwards " refers to towards rear side." inwardly " refers to towards the center of floor board block, and " outwards " refers in opposite direction.
" engraving (carving) " refers to utilize one or several engraving tools to configure the method that the part at edge is engraved as to its net shape and forms groove or projection on the edge of panelling, and this configuration comprises the some irrotational fixing anti-dandruff surface arranging along direction of feed.
correlation technique and problem thereof
In order vertically and perpendicular to the first horizontal direction mechanical engagement at edge to grow limit and minor face, can use some methods.A kind of the most frequently used method is angle engaging method.By drift angle tilt (angling) long limit is installed.Then along long side, panelling is moved to latched position.By horizontal snap lock minor face.Vertical bindiny mechanism is joint tongue and groove normally.During horizontal movement, crooked with the batten of locking member, and when EDGE CONTACT, this batten rebounds, and locking member enters lock slots horizontal lock panelling.Owing to may needing with hammer and knocking piece to overcome friction and the crooked batten between long limit during snap action, therefore this engagement connection is complicated.
Similarly locking system can also be manufactured with rigidity batten, and they connect by tilts-drift angle, drift angle gradient method, and wherein minor face and length limit all tilt to enter latched position.
Recently introduced very effective locked system, it has the independent flexible or movable integrated joint tongue being positioned on minor face, this joint tongue allows only by drift angle tilting action, to install, and this is commonly referred to " vertical folding (vertical folding) ".This system is at WO2006/043893(
Figure BDA0000452862840000031
innovation AB) in, have illustrated.
As described in Fig. 1 a-1f, on market, used several scheme.1a, 1b show the flex tongue 30 with the flexible snap-latch piece extending from edge.Fig. 1 c, 1d show the movable joint tongue with inner side flexible part, and this inner side flexible part can be in the cross section of joint tongue or along flatly bending of joint.This system is called vertical snap fit system.This locking system can also utilize thruster action locking, and while folding on subfloor downwards with the adjacent short side of box lunch, movable joint tongue 30 is pushed latched position from long side.Fig. 1 e shows the downward folding system with flex tongue 30, and this joint tongue and core are made one.Fig. 1 f shows the long limit locking system in downward folding system, and this system tilts to connect by drift angle.
All these locking systems all comprise horizontal lock, and this horizontal lock is completed by the cooperation hook of strip, and this batten has the locking member coordinating with lock slots.
At WO2006/104436, WO2007/015669, WO2008/004960, WO2010/087752(
Figure BDA0000452862840000041
innovation AB) in, described several downward folding system, the full content in these documents is all combined in herein and forms the part of this manual by reference clearly.
Although these systems are very effective, the space being still improved.In groove 40 above production period is difficult to the independent joint tongue 30 to be inserted in batten 6, this batten 6 comprises locking member 8.Lock slots 14 has reduced intensity, and edge may break.
When machined flange, the outstanding locking batten with locking member can cause waste, and in large brick bat shape floor board block, this waste may be sizable.
If batten 6 is compacter, shorter, and if remove locking member 8 and lock slots 14, this will be very favourable.
One of major advantage of folding system is downwards, and the limit of not rectificating must be movably.In fact, if because do not slided in long limit during drift angle tilts crowded the opening of minor face by flex tongue in some systems during folding, this will be very favourable.
WO2006/043893 has described the downward folding system of the outstanding batten with approximate horizontal, and this outstanding batten does not have locking member.This downward folding system does not have level connection joint mechanism and the minor face can be by for example bonding or be pinned on subfloor and lock.If this floor can be installed in the mode of floating, this will be favourable.
According to disclosed content, can utilize the locking system that comprises following long limit to realize this unsteady installation, that is, this long edge is grown first horizontal direction on limit and grows the second horizontal direction locking on limit along this perpendicular to this.After locking, do not produce mobile long limit and also minor face can be kept together and prevent that they separately.
Be known that the friction utilize increasing or utilize projection between long limit and minor face that space can prevent floor panel separately, this friction or projection and space will stop along the mutual movement at edge and so prevent that minor face from removing.
For example, from the US Patent No. 2,430,200 of Wilson, be known that joint tongue in mechanical locking system and the some projections between groove and depressed part can be for preventing the displacement along joint.These projections and depressed part are difficult to produce, and panelling only can be locked in the position that relative adjacent long edges is clearly limited, and, during their on top edge contacts, can not relative to each other move in drift angle obliquity.
The US Patent No. 4,426,820 of Terbrack has been described a kind of unpractical locking system, and this system has the accurate cooperation in the panelling of making at plastic material.This accurate cooperation can prevent from producing along joint mobile.
WO1994/026999(
Figure BDA0000452862840000051
innovation AB) a kind of mechanical locking system that carries out vertical and horizontal lock has been described, in this system, rubber batten or any other sealing device be applied in groove or the flat protrusion portion of batten and adjacent panel edge between, roughly as shown in Figure 1 f.Rubber batten can be used for improving the friction along joint.
WO98/22677(Golvabia) describe joint tongue-trough connection, wherein, used some dissimilar materials to improve friction, to prevent that edge-perpendicular from sliping off in this edge.The belt strip that exhibiting high surface is coated with rubber, plastics, foam rubber adhesive that is exemplified as that inserts or be applied in material in joint tongue-trough connection is fixed with the material that improves friction in this surface, for example husky, plastics or rubber grain.Also can use crude or coarse surface.
WO03/025307 and WO03/089736(
Figure BDA0000452862840000052
innovation AB) described and can or prevent along the movement on long limit by preventions such as height friction, glue, mechanical devices, and minor face can form and only has vertically device or do not have locking device completely.WO03/012224(
Figure BDA0000452862840000053
innovation AB) the soft elastic packing compound of having described based on acrylic plastics, synthetic rubber elastic body, polyurethane-base hotmelt etc. can be applied between horizontal lock surface, the moisture movement causing with compensate for dilatation or contraction.This elastomeric material rubs increase and prevents that long edge joint from moving.
The WO2004/083557 of Wernersson discloses the floor panel with mechanical locking, and wherein, the predetermined surface at edge is provided with spline.Do not disclose that how the geometry of this mechanical locking, this spline form and they be applied on which surface.
WO2006/123988(
Figure BDA0000452862840000054
innovation AB) described the panelling with slide lock system and comprised a plurality of little local protuberances, when panelling lies on subfloor, this projection prevents from moving along trip edge.This projection can lock against the flexible rubber material at adjacent panel place.Minor face only has vertically mechanism, and it comprises and core all-in-one-piece joint tongue.Panelling can be locked by vertical folding, and slide lock has prevented after folding the slip along joint.The folding system that only carries out vertically and comprise the minor face place of flexible independent joint tongue is not described.
These have some shortcomings for preventing the known technology of the movement on long limit, edge.Due to the expansion in wood fiber base panelling with shrink and may change frictional force, the friction being produced by pressure and little hard material is insecure, and therefore, panelling may be passed in time and slide, and minor face can be separated from each other.The lip-deep friction material that is applied to the effective horizontal lock surface of formation (for example locking surface at locking member, lock slots and adjacent bond edge, top) may change locking geometry and hinder simple and easy installation.
Summary of the invention
The first overall goal of the present invention is to provide a kind of for having the locking system with the long limit of parallel installation and the main rectangular floor panel of minor face, this locking system allows minor face to be locked to each other by moving both vertically, and without level connection joint, and this level connection joint is completed by the locking system of growing on limit, the locking system on this length limit comprises the first and second horizontal lock mechanisms perpendicular to He Yan edge, edge.
The present invention is partly based on following discovery: owing to not needing the displacement on long limit in foldable locking system downwards, so have more degree of freedom for designing long limit locking system.
Compare with known technology, cost and function are favourable.A part for this overall goal is to improve function and the cost of those parts that lock in the second horizontal direction along joint when panelling is installed on subfloor in locking system.
More specifically, this object is to provide the second horizontal lock system on long limit, and it,, hereinafter referred to as " slide lock (slide lock) ", can obtain following one or more advantages by this lock.
When making a panelling contact and then slope downwardly into subfloor with a mounted panelling, the slide lock on long limit should be triggered.
The function of slide lock is along with passage of time should be reliably, and when two adjacent long edges are contacted with each other, panelling should be in any locking position and release.
Slide lock should be firmly, and can humidity change or prevent when people walk on floor two lockings panelling minor face separately.
Slide lock should lock with high accuracy in the situation that not using instrument.
Locking system and slide lock should design in the following manner, that is: material and cost of production are low, and can, with the mode application flexibility material of safety, and do not have this independent material, will not be included in the risk in effective locking surface in uncontrollable mode.
The present invention is based on total method, that is: growing locking member on limit and lock slots should be for realizing perpendicular to this length limit with along the horizontal lock on this length limit.
By locking system of the present invention disclosed herein, floor panel and installation and production method is all or part of realizes above-mentioned purpose of the present invention.According to manual and accompanying drawing, embodiments of the invention are apparent.
A first aspect of the present invention is a kind of a plurality of floor systems with the rectangle floor panel on minor face and long limit that comprise.Described panelling is suitable for being arranged on subfloor and utilizes the mechanical locking system for vertical and horizontal lock panelling to be connected to each other.This locking system comprises joint tongue and joint tongue groove, this joint tongue and joint tongue groove for perpendicular to horizontal plane by together with neighboring edge mechanical caging, thereby between panelling, form vertical mechanical connection.Locking member and the lock slots in the second relative long edge position in the first long edge position form the first horizontal mechanical bindiny mechanism between adjacent long limit, meet at right angles ground and panelling being locked to each other along the direction that is parallel to horizontal plane of this first horizontal mechanical bindiny mechanism and described adjacent long edges.Described panelling is provided with minor face locking bindiny mechanism, and this minor face locking bindiny mechanism comprises the independent joint tongue in the holddown groove at the minor face place that is inserted into a panelling, and this independent joint tongue is for along the first vertical direction locking adjacent short sides.This joint tongue is at least preferably partially flexible and/or movable.This minor face locking bindiny mechanism also comprises for locking batten and latch well along the second vertical direction locking adjacent short sides.This minor face locking bindiny mechanism is configured to only vertically lock neighboring edge.Described long limit is provided with the second horizontal mechanical bindiny mechanism, and when this panelling lies on subfloor, this second horizontal mechanical bindiny mechanism is locked to each other panelling along the direction that is parallel to horizontal plane and is parallel to described adjacent long edges along described adjacent long edges.
Described the second horizontal mechanical bindiny mechanism in long edge position can comprise having locking member and the lock slots that locking surface is closed in two assembly, wherein, is arranged to than second group of more close vertical plane (VP) and upper joint edges for first group.
These two groups of locking surfaces can tilt, so that the bottom part of this locking member is larger than top part.
The vertical expanded range of second group of locking surface can be substantially the same with the vertical expanded range of first group of locking surface or larger than the vertical expanded range of first group of locking surface.
This length limit locking system can comprise that the 3rd assembly of the outer bottom that is positioned at this batten closes locking surface.
Between the top of this locking member part and this lock slots, can there is a space.
This second horizontal mechanical bindiny mechanism can comprise the flexible material being applied in substantially vertical groove.
This second horizontal mechanical bindiny mechanism can comprise flexible material, and this flexible material is flatly compressed along two contrary directions.
This second horizontal mechanical bindiny mechanism can comprise flexible material, and this flexible material is arranged in the substantially vertical groove with the complementation of wedge shape locking member.
This second horizontal mechanical bindiny mechanism can comprise the friction element of the top part that is positioned at this locking member, and this friction element coordinates with frictional groove.
This frictional groove can comprise flexible material.
This second horizontal mechanical bindiny mechanism can comprise the friction lumen that is positioned at this locking member place.
The surface that this second horizontal mechanical bindiny mechanism can be included in the effective locking surface that does not comprise cooperation is applied to the compressible material in this locking system, and effective locking surface of described cooperation vertically and flatly locks panelling.
This minor face locking bindiny mechanism can be locked by vertical snap action, and wherein this independent joint tongue moves in this holddown groove during vertical displacement.
When this independent joint tongue moves in this holddown groove along minor face, this minor face locking bindiny mechanism can be locked.
According to the first preferred embodiment, the locking system in long edge position comprises having locking member and the lock slots that locking surface is closed in two assembly.Be arranged to than second group of more close vertical plane and upper joint edges for first group.This locking surface preferably tilts, so that the bottom part of this locking member is larger than top part.Preferably, between the top of this locking member part and this lock slots, there is a space.This space can be used for providing more manufacturing tolerance.Preferably, the vertical expanded range of second group of locking surface and the vertical expanded range of first group of locking surface are substantially the same or larger than it.
According to a second embodiment of the present invention, long limit locking system comprises the flexible material that is arranged in vertical channel, and this flexible material prevents the displacement along edge.This flexible material is preferably located between locking member and the matching surface of lock slots.
A third embodiment in accordance with the invention, long limit locking system comprises that at least three groups are at the locking member on batten and the cooperation locking surface between lock slots.First and second groups of top parts that are positioned at locking member, wherein, first group than second group of more close top edge.The 3rd group of outer bottom that is positioned at batten.Such geometry is for realizing the firmly interference fit between locking member and lock slots, and panelling will be closely fixing each other, thereby has prevented the displacement perpendicular to the long limit of minor face and edge.
This locking system with interference fit can be made for much firmer than the traditional locks fixed system at minor face with hook-like part.
This second mechanical connection mechanism can comprise that insertion is formed on the flex tongue of the holddown groove in lock slots.
The above-mentioned locking system in long edge position also can be only separately for along edge and lock two neighboring edges of a centering perpendicular to this marginal water level land, be preferably long limit.This locking system can be used with together with the locking system of many other types of neighboring edge (being preferably minor face) being located at another, and can contribute to significantly to improve the horizontal lock intensity at minor face place.In large-scale floor, this is very favorable, and large-scale floor refers to that its length or width surpass the floor of 20m for example and be for example arranged on load on the floor floor in may very large commercial kitchen area.
A second aspect of the present invention is two floor panels that are provided with locking system, this locking system comprises joint tongue and joint tongue groove, this joint tongue and joint tongue groove for perpendicular to horizontal plane by together with neighboring edge mechanical caging, thereby between panelling, form vertical mechanical connection.This locking system is also included in the first horizontal mechanical bindiny mechanism between adjacent edge, this first horizontal mechanical bindiny mechanism for meet at right angles ground and panelling being locked to each other along the direction that is parallel to horizontal plane of described neighboring edge.This first horizontal mechanical bindiny mechanism is included in the locking member of the first edge and at the lock slots of the second relative edge.This joint tongue can be the independent joint tongue inserting in the holddown groove of edge of a panelling, and this independent joint tongue is preferably flexible and/or movable at least partly.This locking system also comprises the second horizontal mechanical bindiny mechanism, when this panelling lies on subfloor, this second horizontal mechanical bindiny mechanism is locked to each other panelling with the direction that is parallel to described neighboring edge along being parallel to this horizontal plane along described the first and second edges.
Locking member and lock slots preferably include two assembly and close locking surface, and wherein, first group than second group of more close vertical plane (VP) and upper joint edges.
At least one group of closing in locking surface of this two assembly can comprise flexible material.This flexible material can be the flex tongue of inserting in holddown groove.This holddown groove can be formed in this lock slots.
These two groups of locking surfaces can tilt, so that the bottom part of locking member is greater than top part.
The vertical expanded range of second group of locking surface can be substantially the same or larger than it with the vertical expanded range of first group of locking surface.
Locking system can comprise that the 3rd assembly of the outer bottom that is positioned at batten closes locking surface.
Between the top of this locking member part and this lock slots, can there is a space.
This second horizontal mechanical bindiny mechanism can comprise the flexible material being applied in substantially vertical groove, this flexible material preferably along two relative directions by horizontal compression.This flexible material can be complementary with wedge shape locking member.
This second horizontal mechanical bindiny mechanism can comprise the friction element of the top part that is positioned at locking member, and this friction element coordinates with frictional groove.
This frictional groove can comprise flexible material.
This second horizontal mechanical bindiny mechanism can comprise the friction lumen that is positioned at locking member place.
The surface that this second horizontal mechanical bindiny mechanism can be included in the effective locking surface that does not comprise cooperation is applied to the compressible material in this locking system, and effective locking surface of described cooperation vertically and flatly locks panelling.
Described edge can be locked by vertical snap action, and wherein independent joint tongue moves in holddown groove during vertical displacement.
When independent joint tongue moves in holddown groove along minor face, described edge can be locked.
Accompanying drawing explanation
Below in conjunction with exemplary embodiment and in detail with reference to appended schematic figures, the present invention will be described, wherein:
Fig. 1 a-f shows the locking system according to known technology.
Fig. 2 a-d shows minor face locking system according to a preferred embodiment of the invention.
Fig. 3 a-f shows long limit locking system according to a preferred embodiment of the invention.
Fig. 4 a-c shows the preferred embodiment of minor face locking system.
Fig. 5 a-f shows can be for the exemplary independent joint tongue of locking minor face.
Fig. 6 a-f shows the preferred embodiments of the present invention.
Fig. 7 a-c shows long according to an embodiment of the invention limit locking system.
Fig. 8 a-b shows and utilizes the vertical folding of traditional locks fixed system and locking system according to an embodiment of the invention.
Fig. 9 a-d shows the preferred embodiments of the present invention.
The specific embodiment
For the ease of understanding, schematically show in the accompanying drawings some locking systems.Should be emphasized that, can utilize the combination function that be improved or different of preferred embodiment.Inventor after tested commercial locking system on all known, especially all market, described locking system utilizes vertical folding to be arranged in all types of floor panels, especially lamination and wooden floor, and conclusion is, the known locking system at least all these to one or more locking members that coordinate with lock slots is adjusted into following system,, this system has the slide lock preventing along the displacement of adjacent edge on long limit, and on minor face, has the only downward foldable locking system of vertically.
Yet, most preferred embodiment is the floor board block based on such, that is: this floor board block have laminating surface layer, based on powder without paper surface or wood surface, HDF or wooden core and the locking system on long limit, this locking system has the batten extending to outside top edge, this batten allows the drift angle of being combined by the joint tongue-trough connection on minor face to tilt to lock, and this joint tongue-trough connection comprises the independent joint tongue that preferably only carries out vertically.
All embodiment can be used alone or in combination.Space between angle, size, rounded portion, surface etc. is only exemplary, and can in basic principle of the present invention, adjust.
Fig. 2 a-2d shows the first preferred embodiment of minor face locking system, its be provided with in the first edge 1, insert the flexible movable joint tongue 30 in holddown groove 40, this movable joint tongue coordinates and along the first vertical direction, locks panelling according to known technology with the joint tongue groove 20 in adjacent the second panelling 1 '.The first panelling 1(batten panelling) comprise the outstanding batten 6 extending outwardly into outside vertical plane VP.The second panelling 1 ' comprises the latch well 7 that coordinates and lock along the second vertical direction panelling with locking batten 6.Fig. 2 e shows panelling and only locks in vertical direction and can substantially in same plane, flatly discharge or connection, and this is because there is no locking member and there is no hook-type connector on batten in preventing the locking system of this horizontal movement.
Owing to not needing to have the outstanding batten of locking member, this locking system can have more cost benefit than traditional downward folding system.At the locking system for vertically only, can use softer, thinner and more cheap core material.Can utilize the slide lock in long edge position to obtain horizontal lock.
Fig. 3 a and 3b show according to the slide lock system of a preferred embodiment, and this system comprises joint tongue 10 and joint tongue groove 9, locks batten 6, locking member 8 and lock slots 14.For example the flexible compressible material 16 for synthetic or natural rubber or plastic foam is applied in the top part of lock slots 14 as one deck or at local location, or is applied in the top part of locking member 8.The top part of locking member 8 forms and is preferably so that two relative edges of level are pressed against on compressible material 16a, 16b.In having the wood flooring of lamella core, locking member and lock slots will form across fiber orientation.Very little along wood fiber expansion and contraction in the horizontal direction, and will can not cause any change in size of the fit tolerance between locking member 8 and lock slots 14.Back-pressure (counter pressure) will be can produce any impact to locking tolerance, and this part expansion and for example shrinking easily, by the flexibility of the compressible material in other wood-base materials (HDF, shaving board or veneer) even of locking system compensates.Preferably, the top part of locking member is wedge shape, and coordinates with complementary groove 14.Preferably, the interior section of groove 14 is less than the opening of this groove.Even if this design can not be used to form frictional connection in the situation that there is no compressible material yet.
Fig. 3 c and 3d show the locking system between locking member 8 and lock slots 14 with the locking surface that at least three assembly close.First group 11,12 and second groups 21, the 22 top parts that are positioned at locking member, wherein, first group than second group of more close top edge 4,5.Be preferably located in first and second groups of belows for the 3rd group 23,24, and be preferably located on the outer bottom of batten 6.Locking surface is smooth substantially, but they can be also crooked.Locking surface preferably tilts.Preferably, the angle A 1 of the with respect to the horizontal plane HP of first group of matching surface should be less than the angle A 3 of the 3rd group slightly.This geometry can be utilized easy locking that drift angle tilts and the firmly interference fit between locking member 8 and lock slots 14 for realizing, and panelling will be closely fixing each other, to prevent along length limit and perpendicular to the displacement of minor face.Preferably, all or part matching surface group is made for respect to the horizontal plane angled A1, A2, A3, and described angle is between 40-80 degree or even more preferably between 45 and 75 degree.
Be for example in the wooden core of veneer or wooden thin layer core, preferably, the main length direction perpendicular to edge of fiber orientation.Can adjust each layer in veneer core, so that at least one group of matching surface comprises, will provide very high frictional force and along this fiber orientation of the secure lock of joint.
This locking system that utilizes interference fit of material that tool is with or without the increase frictional force of extra preferred flexible between locking member and lock slots can be made for much firm than the traditional locks fixed system at minor face with hook.Horizontally extending groove 35 can be formed in wall or lock slots 14, to improve the flexibility of one of the 3rd group of locking surface in locking surface 23.Also can in batten 6, form is similarly mainly vertical groove 35a.Can realize moulding with throw or engraving tool.
For in the situation that exempt during machine the turning of panelling be arranged on to same tool post by some instruments so that top edge 4 and locking member form simultaneously, if use high precision profiling cutting (profiling), locking member and lock slots can form in point-device mode.Lock slots and top edge 5 can form in the same way.Locking system can also be partially or completely has side and cuts the engraving tool of the more complex geometric shapes of portion (undercut) and form by allowing to form.
Above-mentioned slide lock system is preferably used on long limit, and is combined with the downward foldable locking system on minor face as shown in Figure 2 a-2d.
Fig. 3 e, 3f show flexible material can with one of them edge in flexible and preferably movable joint tongue 30 in conjunction with or by it, substituted, this joint tongue inserts in holddown groove 40 and comprises a part that is preferably exterior section, and this part and adjacent EDGE CONTACT also prevent that edge is subjected to displacement along joint.Flex tongue 30 is preferably inserted in the holddown groove 40 being formed in lock slots 14.The exterior section of this joint tongue preferably includes the little sharp-pointed locking protuberance that improves longitudinal frictional force.This joint tongue can utilize frictional force and/or glue to be fixed in holddown groove 40.One or several joint tongues 30 can be attached on an edge, are preferably attached on the long limit of floor panel.
Fig. 3 e shows the locking system that comprises joint tongue 10 and batten on same edge 2.This geometry is saved material when forming locking system.Adjacent panelling 2 ' comprises the joint tongue groove 9 with upper lip 9a and lower lips 9b, and this joint tongue groove 9 coordinates for vertically with joint tongue 10.Lock slots 14 comprises holddown groove 40, this holddown groove can be tilt so that easily flex tongue 30 is inserted in holddown grooves 40.The outside slidingsurface 30a of flex tongue 30 slides against the slidingsurface 8a on locking member during drift angle tilts, and this flex tongue in holddown groove inwardly with to outer displacement.The all types of joint tongues that comprise at least one flexible portion can be used.The exterior section of flex tongue can be wedge shape and can utilize pretension to be pressed in joint tongue groove 20a in latched position.The top part of joint tongue groove 20a upward and outward tilts in this embodiment, so that panelling can the release by drift angle tilting action.
Holddown groove can be formed in the exterior section of batten 6, and can use the sharp-pointed nail place of flexible joint tongue 30 of for example being made by plastics or metal (preferably, aluminium).
Fig. 3 f shows the locking system of the flex tongue 30 with the top part 21 that presses locking member 8.This locking system can have the only mobile flex tongue that is less than the distance of 0.5mm.Even 0.1-0.2mm is also enough to provide locking.
The embodiment of all descriptions can combine.This slide lock system can also be combined with traditional integral type joint tongue 10-groove 9 systems on minor face.This flex tongue can be designed to especially in the situation that using hammer and striking piece, allow some to move.Two panellings can also partly or entirely utilize minor face to connect, and can by drift angle, tilt to enter latched position in long edge position afterwards.
Holddown groove can extend along whole length, or can be the local groove that its length is greater than the length of flex tongue 30 slightly.
Slide lock system can also independently be used so that at a pair of relative edge locking panelling, and can, at another edge place, preferably at minor face place, be combined with the locking system of any type.Slide lock system can be for improving the integral locking situation of panelling, and improve locking intensity at another edge place.This (may be for example, favourable in PVC) being difficult to form the thin panelling of large locking member or soft core.In the situation that the length of locking member is very little, this is also applicable to for narrow panelling.When in the situation that minor face place is used independent, firmer and more expensive material to form batten and locking member conventionally, for example, in lamella core wood materials, can realize material economy.
Fig. 4 a-4c shows independent joint tongue and can be attached on folding panelling 1 '.
Fig. 5 a-5d shows all known joint tongues and can be used in minor face locking system.Fig. 5 a shows arc joint tongue and Fig. 5 b shows bristle tongue.These joint tongues are crooked in the longitudinal direction between lockup period.Fig. 5 c shows wedge shape joint tongue, and this joint tongue utilization is moved so that it moves in joint tongue groove 20 along this edge and perpendicular to this edge from the thruster action on long limit.Fig. 5 d shows thruster rigidity joint tongue, and this joint tongue only moves along this edge so that the projection on this joint tongue is overlapping with the projection being formed in joint tongue groove 20.
Fig. 5 e shows can be for preventing along the flex tongue 30 of the displacement at edge.This joint tongue comprises the frictional connection part 31 and the locking projection 32 that can contact with adjacent edge (the preferably exterior section of locking member 8) of the interior section that is arranged in holddown groove 40.Also can use the joint tongue shown in Fig. 5 a and 5b.
Fig. 5 f shows the locking system that comprises flex tongue 30 and be positioned at the position locking, and in this position, one of them edge 2 ' is with respect to subfloor angulation.When locking member 8 and lock slots 14 overlap each other, flex tongue 30 contacts with the exterior section of batten.This specific geometry has prevented that edge is separated during drift angle tilts.
Fig. 6 a-6f show all known downward folding systems can by remove a part for locking member and preferably a part for batten 6 be adjusted into locking system according to an embodiment of the invention.Because waste still less and more firmly engages, this is by cost-saving.Also can in for example thering is the very thin floor board block of about 4-6mm thickness, form downward folding system.
Fig. 6 d shows the thruster system with wedge shape joint tongue, and Fig. 6 e shows the thruster system with the joint tongue that comprises projection.Even the Intergration system with machine joint tongue as shown in Figure 6 f, also can be used.Short batten 6 makes the machine of side grooving 41 much easier.This groove 41 can also form by engraving.
Fig. 6 d shows all downward folding systems that illustrate to be adjusted to and edge 6a can be formed there is no outstanding batten 6 and joint tongue 30 vertically up and down.
Fig. 7 a-7b shows preferred embodiment.The locking system of long side comprises friction element 15, and this friction element is positioned in this embodiment in the top part of locking member 8 and coordinates with frictional groove 17.A benefit is, in effective locking surface 9a of vertical and horizontal lock panelling, 9b, 10a, 10b, 3,4,11,12, do not apply compressible material 16.
If Fig. 7 c shows friction lumen 18 and is formed on the top part of locking member 8 or is formed in friction element 15, can improve frictional force.This chamber has formed the extending space for flexible material 16, and this flexible material can be applied lower to manufacturing tolerance requirement in the situation that.Described chamber preferably forms by screw cutter (screw cutter), described in WO2010/087752.Friction lumen 18 ' can also be formed in other parts of locking system, for example, on the exterior section of batten 6.
Fig. 8 a and 8b show and known locking system (as shown in Figure 8 a) easily can be converted into locking system according to an embodiment of the invention (as shown in Figure 8 b), and new locking system can be compatible with old locking system.Utilize screw cutter to form friction lumen 18 in the part of the top of locking member, compressible material 16 preferably inserts along in the groove on whole long limit or in some parts of this groove substantially, and the locking member on minor face is removed.As described above, flex tongue can also be inserted in long limit.
Panelling is mounted to the long limit 2 ' of the new panelling making in second row ' with respect to the long limit 2 that is arranged on the first panelling of first line center, place at a certain angle, and be moved until its minor face 1 ' contacts with the minor face 1 that is arranged on the second panelling in second row.New panelling is downward-sloping, and flex tongue 30 is vertically minor face 1,1 ' thus.Long limit comprises the locking system with frictional connection part, and this frictional connection part prevents that panelling is along long limit 2,2 ', 2 ' ' displacement.
Fig. 9 a shows and several can be set have compressible material 16,16 ' friction element 15,15 ' and frictional groove 17,17 '.
The outstanding batten 6 that Fig. 9 b shows minor face place can be substituted by the top edge 33,34 that overlaps independent joint tongue 30 tops.The locking batten 6 that certainly, can use overlapping edge simultaneously and coordinate with latch well 7.
Fig. 9 c shows and flexible and compressible material 16 can be applied on friction element 15.
Can be by tight fit, high friction or all known complete along the method for the displacement of joint for preventing along the long limit locking on long limit.
The wood flooring that comprises the lamella core conventionally with rough surface can form the locking system with the tight fit utilized and very large cooperation locking surface.Do not need flexible material to obtain enough frictional force.This long side locking system is quite difficult mobile, and especially for example, in the situation that floor board block grow (1.8-2.4m), and frictional force is enough to the locking that the length of life of realization on floor keeps together minor face conventionally.Can on long limit, only provide several little flex tongue 30, so as when wood materials shrinks, to provide in some applications and very dry condition under the necessary extra locking that may need.
Utilize crooked slightly and cause that the locking batten of permanent pressure at right angle can significantly improve the locking intensity of slide lock, as shown in Fig. 9 d.Even also can produce enough frictional force in being conventionally formed with very smooth surperficial HDF material.When people walk or put furniture from the teeth outwards on floor, at the recurvate batten 6 of latched position, locking member 8 will be pressed onto in lock slots 14.This will improve along the locking intensity of the second level connection joint mechanism on long limit.If in the bottom of batten part, preferably form for example push projection 23 below locking member, will further improve locking intensity.This push projection 23 can be used as independent material and is applied in almost on whole batten 6 or along in the unitary part at edge.
Even without compressible friction material, the wedge shape locking member 8 being forced in the lock slots 14 of cooperation also can form enough frictional force, as shown in Fig. 9 d.Fig. 9 d shows and comprises that having two assembly closes the locking member 8 of locking surface and the embodiment of lock slots.Be arranged to for first group 11,12 than second group 21,22 more close vertical planes.Locking surface preferably tilts, and makes the bottom part of locking member larger than top part.Locking surface can be plane or crooked substantially.Preferably, between the top of locking member part and lock slots, there is space S.
This space S can be used for providing more manufacturing tolerance.The angle A 1 of matching surface, A2 or the tangent line in surface curvature situation should be preferably more than approximately 45 degree.Preferably, the vertical expanded range of the vertical expanded range of second group of locking surface 21,22 and first group of locking surface 11,12 basic identical or compare larger.Second group of At The Height that should preferably extend downwardly into first group of below.
Flex groove 34,34 ' can be formed in locking member 8 and/or lock slots 14 after, to improve the flexibility of the wall of locking member 8 or lock slots 14.This flex groove can also be filled with the flexible flexible material of further raising.
Wedge shape locking member as above can be for location, the little gap top edge with for example about 0.01-0.10mm.This gap will allow top expand and will avoid the damage of top edge or squeak.This locking system is also very suitable for being used in the installation on downward gluing floor or is combined with the oblique angle between upper trip edge.
Above-described embodiment certainly can with friction lumen 18 combinations, and flexible material 16 can insert between locking member and lock slots.
This locking system can be formed with two or more groups locking member and lock slots, to improve frictional force.The little frictional groove 23 that is parallel to trip edge also can improve frictional force.
Also can use curing over time glue or wax, they can eliminate the pucker & bloat problem of pre-tensioned locking system.The wax mixing with the alumina particle being applied in locking system has significantly improved frictional force.
This length edge locked system can with all known vertically use together with flatly locking the vertical folding system of minor face.
Independent joint tongue is connected to edge in factory conventionally.Be not precluded within before folding or the independently scattered joint tongue being inserted into when two minor faces lie on subfloor.
Long limit locking system can form and make it can be with the angle displacement of 3-5 degree.This is convenient to around install at door or similar item.
Only passing through example above, invention has been described, and one of skill in the art will appreciate that and can in the scope of the present invention of claims restriction, carry out various variations.

Claims (20)

1. a floor system, this floor system comprises a plurality of minor faces (1 that have, 1 ') and long limit (2,2 ', 2 ' ' rectangle floor panel), described panelling is suitable for being arranged on subfloor and utilizes the long limit mechanical locking system for vertical and horizontal lock panelling to be connected to each other, described locking system comprises: joint tongue (10,30) and joint tongue groove (9,20), described joint tongue and joint tongue groove for perpendicular to horizontal plane (HP) by together with neighboring edge mechanical caging, thereby between panelling, form vertical mechanical connection; And the locking member (8) of locating on the first long limit (2) and the lock slots (14) of locating on the second relative long limit (2 '), thereby on adjacent long limit (2,2 ') between, form the first horizontal mechanical bindiny mechanism, described the first horizontal mechanical bindiny mechanism meets at right angles described panelling is locked to each other being parallel in the direction of horizontal plane and with respect to described adjacent long edges, it is characterized in that
Described panelling is provided with minor face locking bindiny mechanism, described minor face locks bindiny mechanism and comprises: the minor face (1 that is inserted into a panelling, 1 ') the independent joint tongue (30) in the holddown groove of locating (40), described independent joint tongue is for the adjacent minor face (1 of locking phase in the first vertical direction, 1 '), wherein, described independent joint tongue is at least partially flexible and/or movable; And for locking batten (6) and the latch well (7) of the adjacent minor face of locking phase in the second vertical direction (1,1 '),
Described minor face locks bindiny mechanism and is configured to only vertically lock neighboring edge,
Described long limit is provided with the second horizontal mechanical bindiny mechanism, when described panelling lies on described subfloor, described the second horizontal mechanical bindiny mechanism is locked to each other described panelling along the direction that is parallel to described horizontal plane and is parallel to described adjacent long edges along described adjacent long edges.
2. floor system according to claim 1, it is characterized in that, described the second horizontal mechanical bindiny mechanism in described long edge position comprises that having two assembly closes locking surface (11,12,21,22) locking member (8) and lock slots (14), wherein, first group (11,12) are arranged to than second group of (21,22) more close vertical plane (VP) and upper joint edges.
3. floor system according to claim 2, is characterized in that, described two groups of locking surfaces tilt, and makes the bottom part of described locking member (8) larger than top part.
4. according to the floor system described in claim 2 or 3, it is characterized in that, described second group of locking surface (21,22) vertical expanded range and described first group of locking surface (11,12) vertical expanded range is substantially the same or larger than the vertical expanded range of described first group of locking surface (11,12).
5. according to the floor system described in any one in claim 2-4, it is characterized in that, described long limit locking system comprises that the 3rd assembly of the outer bottom that is positioned at described batten (6) closes locking surface (23,24).
6. according to the floor system described in any one in claim 2-5, it is characterized in that thering is a space (S) between the top part of described locking member (8) and described lock slots (14).
7. according to the floor system described in any one in claim 1-6, it is characterized in that, described the second horizontal mechanical bindiny mechanism comprises the flexible material (16) being applied in substantially vertical groove (14).
8. floor system according to claim 7, is characterized in that, described flexible material (16) is flatly compressed along two contrary directions.
9. according to the floor system described in claim 7 or 8, it is characterized in that, described flexible material (16) is arranged in the substantially vertical groove (14) complementary with wedge shape locking member (8).
10. according to the floor system described in any one in claim 1-9, it is characterized in that, described the second horizontal mechanical bindiny mechanism comprises the friction element (15) of the top part that is positioned at described locking member (8), and described friction element coordinates with frictional groove (17).
11. floor systems according to claim 10, is characterized in that, described frictional groove comprises flexible material (16).
12. according to the floor system described in any one in claim 1-11, it is characterized in that, described the second horizontal mechanical bindiny mechanism comprises the friction lumen (18) being positioned on described locking member (8).
13. according to the floor system described in any one in claim 1-12, it is characterized in that, described the second horizontal mechanical bindiny mechanism is included in effective locking surface (3,4, the 9a that does not comprise cooperation, 9b, 10,10b, 11,12) surface is applied to the compressible material in described locking system, and effective locking surface of described cooperation flatly and with described adjacent long edges meets at right angles and locks described panelling along the direction that is parallel to described horizontal plane perpendicular to described horizontal plane.
14. according to the floor system described in any one in claim 1-13, it is characterized in that, it is locked by vertical snap action that described minor face locks bindiny mechanism, and wherein said independent joint tongue (30) moves in described holddown groove (40) during vertical displacement.
15. according to the floor system described in any one in claim 1-13, it is characterized in that, when described independent joint tongue (30) moves in described holddown groove (40) along minor face, it is locked that described minor face locks bindiny mechanism.
16. according to the floor system described in any one in claim 1-15, it is characterized in that, described the second mechanical connection mechanism comprises flex tongue (30), and described flex tongue is inserted and is formed in the holddown groove (40) in described lock slots (14).
17. 1 kinds of floor panels (1, 1 '), described floor panel is provided with locking system, described locking system comprises joint tongue (10) and joint tongue groove (9), described joint tongue and joint tongue groove for perpendicular to horizontal plane by together with neighboring edge mechanical caging, thereby between panelling, form vertical mechanical connection, described locking system is also included in the lock slots (14) of the locking member (8) of the first edge and the second edge relative, thereby between neighboring edge, form the first horizontal mechanical bindiny mechanism, described the first horizontal mechanical bindiny mechanism for meet at right angles ground and described panelling being locked to each other along the direction that is parallel to horizontal plane, described the first and second edges, it is characterized in that,
Described edge is provided with the second horizontal mechanical bindiny mechanism, when described panelling lies on subfloor, described the second horizontal mechanical bindiny mechanism is parallel to described the first and second edges, edge is parallel to the direction of horizontal plane and along described the first and second edges, described panelling is locked to each other
Described locking member (8) and described lock slots (14) comprise that two assembly close locking surface (11,12,21,22),
First group (11,12) are arranged to than second group of (21,22) more close vertical plane (VP) and upper joint edges.
18. floor panels according to claim 17, is characterized in that, at least one group of closing in locking surface of described two assembly comprises flexible material (16,20).
19. according to the floor panel described in claim 17 or 18, it is characterized in that, described flexible material is for inserting the flex tongue (30) in holddown groove (40).
20. according to the floor panel described in any one in claim 17-19, it is characterized in that, described holddown groove (40) is formed in lock slots (14).
CN201280033371.9A 2011-07-11 2012-07-09 Mechanical locking system for floor panels Active CN103649437B (en)

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EP2732109B1 (en) 2019-08-28
UA113738C2 (en) 2017-03-10
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WO2013009257A1 (en) 2013-01-17
CA2840714A1 (en) 2013-01-17
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CN103649437B (en) 2017-04-19
BR112014000016A2 (en) 2017-02-07

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