CN103649439B - 具有胶粘式榫舌的地板镶板的机械锁定 - Google Patents

具有胶粘式榫舌的地板镶板的机械锁定 Download PDF

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CN103649439B
CN103649439B CN201280032045.6A CN201280032045A CN103649439B CN 103649439 B CN103649439 B CN 103649439B CN 201280032045 A CN201280032045 A CN 201280032045A CN 103649439 B CN103649439 B CN 103649439B
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D·佩尔万
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Sierralok innovation Inc.
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    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02038—Flooring or floor layers composed of a number of similar elements characterised by tongue and groove connections between neighbouring flooring elements
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    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
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    • E04F13/072—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
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    • E04—BUILDING
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    • E—FIXED CONSTRUCTIONS
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    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
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    • E04F2015/02066—Separate elements for fastening to an underlayer with load-supporting elongated furring elements between the flooring elements and the underlayer with additional fastening elements between furring elements and flooring elements
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    • E—FIXED CONSTRUCTIONS
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    • E04F2201/00—Joining sheets or plates or panels
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    • E04F2201/023—Non-undercut connections, e.g. tongue and groove connections with a continuous tongue or groove
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00—Joining sheets or plates or panels
    • E04F2201/05—Separate connectors or inserts, e.g. pegs, pins, keys or strips
    • E04F2201/0523—Separate tongues; Interlocking keys, e.g. joining mouldings of circular, square or rectangular shape
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00—Joining sheets or plates or panels
    • E04F2201/05—Separate connectors or inserts, e.g. pegs, pins, keys or strips
    • E04F2201/0523—Separate tongues; Interlocking keys, e.g. joining mouldings of circular, square or rectangular shape
    • E04F2201/0535—Separate tongues; Interlocking keys, e.g. joining mouldings of circular, square or rectangular shape adapted for snap locking
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00—Joining sheets or plates or panels
    • E04F2201/05—Separate connectors or inserts, e.g. pegs, pins, keys or strips
    • E04F2201/0523—Separate tongues; Interlocking keys, e.g. joining mouldings of circular, square or rectangular shape
    • E04F2201/0547—Separate tongues; Interlocking keys, e.g. joining mouldings of circular, square or rectangular shape adapted to be moved perpendicular to the joint edge
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T403/00—Joints and connections
    • Y10T403/47—Molded joint
    • Y10T403/472—Molded joint including mechanical interlock

Abstract

本发明涉及一种具有边缘部段（3）的榫舌（1），所述边缘部段用于将所述榫舌胶粘到镶板的凹槽（2）中。

Description

具有胶粘式榫舌的地板镶板的机械锁定
技术领域
本发明总体上涉及具有包括柔性和可位移榫舌的机械锁定系统的地板镶板的领域。本发明还涉及用于具有这样的机械锁定系统的建筑镶板的可部分弯曲的榫舌。
背景技术
特别但非限制性地，本发明涉及用于一地板镶板以及优选地机械连接为浮式地板的一组地板镶板的榫舌。然而，本发明也能应用于通常的建筑镶板。更具体地，本发明涉及包括柔性或部分柔性的榫舌和/或可位移的榫舌以有助于安装建筑镶板的机械锁定系统类型。
这种类型的地板镶板出现在专利文献WO2006/043893中，该文献公开了一种具有锁定系统的地板镶板，该锁定系统包括与锁定凹槽配合以用于水平锁定的锁定元件，以及与榫舌凹槽配合以用于在竖向上锁定的柔性榫舌。在连接两块地板镶板期间，柔性榫舌（其可以由塑料制成）在水平面中弯曲并且位移到凹槽内。该柔性榫舌允许通过垂直折叠或者仅通过垂直运动来安装地板镶板。
柔性榫舌通常通过摩擦连接件连接到凹槽中。这种连接的一个缺点是，当地板镶板膨胀或收缩时或者当凹槽未以足够的公差制造时，榫舌可能从凹槽中脱出。
已知榫舌可以被胶粘到凹槽中。问题在于，很难将塑料胶粘到木材上，并且一部分胶也会将榫舌胶粘为使得榫舌在地板镶板的连接期间不能位移。本发明提供一种将柔性和可位移的榫舌胶粘到凹槽中的简单方法。
发明内容
本发明的目的是提供一种易于胶粘在凹槽中的榫舌。可使用本发明的领域是具有任意形状和材料（例如层压材料、木材、HDF、胶合板或石材）的优选将浮动安装的地板镶板。
榫舌可以用在有助于建筑镶板的组装的任何机械锁定系统中。榫舌可以在机械锁定系统中用于两块相邻地板镶板的垂直锁定。锁定系统还可以包括用于水平锁定相邻地板镶板的附加元件。
本发明的第一方面是一种用于建筑镶板的连接的榫舌，所述榫舌是细长形状的且由模压塑料制成。所述榫舌包括位于榫舌的第一长边上的优选为弓形的突出部。所述突出部能在平行于所述榫舌的上表面的平面内弯曲，并且基本上在该平行平面内延伸。所述榫舌具有第二长边，该第二长边在基本上榫舌的整个长度上基本是直的。所述榫舌包括构造成用于胶粘到位于建筑镶板的边缘处的凹槽中的胶粘部件。
所述胶粘部件可以是边缘部段，该边缘部段在所述榫舌的长度方向上与所述突出部隔开。
所述边缘部段可以包括胶穴（glue pocket）。
所述边缘部段可以包括将所述边缘部段连接至榫舌主体的柔性连结件。
所述榫舌可以在榫舌的每个边缘处设置有所述边缘部段。
优点是，所述边缘部段与在锁定期间移位的榫舌主体隔开。消除了胶将被施加在榫舌必须可在其中移位的凹槽部分中的风险。
所述边缘部段可以设置有断裂件，其构造成在所述榫舌被插入到所述凹槽中时断裂。
所述边缘部段可设置有与从榫舌的边缘突出的内部止动件叠置的外部突出止动件，其中，所述内部止动件和所述外部止动件配合以限制所述榫舌在所述凹槽中的位移。
所述边缘部段可设置有突出的摩擦连接件，其构造成将榫舌保持在合适位置直到胶固化。
所述胶粘部件可以是在所述榫舌的纵向上且优选地沿该榫舌的基本整个长度延伸的胶条，其中，所述胶条附接至一些突出部的外端部。
具有这样的胶条的优点是，榫舌被稳定地附接至建筑镶板的凹槽并且具有改善的位置公差。也更易于沿着凹槽的底部提供胶，这可以由此实施例实现。
位于所述榫舌的第一边缘的突出部的外端部可以是自由的，未附接至所述胶条。
位于所述榫舌的第二边缘的突出部的外端部可以附接至所述胶条。
所述突出部的外端部可以设置有较薄部段，以有助于所述突出部的弯曲。
所述胶条的外端部可以设置有弓形部件，以有助于将所述榫舌插到所述凹槽中。
在所述突出部和所述榫舌的纵向之间可以具有一角度。
本发明的第二方面是一种设置有根据第一方面的榫舌的建筑镶板，所述榫舌位于该建筑镶板的边缘处的侧向开口的凹槽内。
附图说明
以下将结合示例性实施例并且参照所附示例性附图更详细地描述本发明，其中：
图1示出包括可位移榫舌的已知锁定系统。
图2示出根据本发明的榫舌的第一实施例。
图3a和图3b示出榫舌的第一实施例的边缘部段。
图4示出榫舌的第二实施例。
图5示出第二实施例的第一边缘部段。
图6示出第二实施例的第二边缘部段。
图7示出榫舌的第三实施例。
图8示出第三实施例的第一边缘部段。
图9示出第三实施例的第二边缘部段。
具体实施方式
图1示出两个镶板的垂直锁定，其中，柔性和可位移的榫舌1位移到固定凹槽1内。
图2示出由模压塑料材料制成的柔性榫舌1的第一实施例，所述柔性榫舌1包括两个边缘部段3，所述边缘部段意在用于将榫舌胶粘到凹槽2中。
所述榫舌是细长形状的，并且在此优选实施例中包括位于第一长边（L1）的至少两个突出部（6）。
所述突出部可在平行于所述榫舌的上表面的平面内弯曲，并且基本上在该平行平面内延伸。
所述榫舌具有第二长边（L2），该第二长边在基本上榫舌的整个长度上基本是直的。
边缘部段3包括胶穴（glue pocket）4，胶优选地通过插入设备施加到该胶穴中，所述插入设备也用于将所述榫舌定位到镶板的凹槽中。摩擦连接件7可用于将榫舌保持在凹槽中直到所述胶固化。
图3a示出从上方看到的所述边缘部段。图3b示出该边缘部段的截面。胶穴4优选地形成为局部腔室。
所述边缘部段通过柔性连结件5连接至榫舌主体，所述柔性连结件允许榫舌在凹槽2中相对于被胶粘到凹槽2中的边缘部段3移动。可以使用各种各样的胶，优选地使用热熔胶。
图4示出由模压塑料材料制成的柔性榫舌1的第二实施例，该柔性榫舌1设置有构造成用于将榫舌胶粘到凹槽2中的胶条8。通过从模压工具模制入口而形成的部件11、12在榫舌1的第一边缘9和第二边缘10处示出。这些部件有助于将榫舌插入到建筑镶板（优选地板镶板）的凹槽2中。
所述榫舌是细长形状的，并且在该第二实施例中包括位于第一长边L1的至少两个突出部6。
所述突出部可在平行于所述榫舌的上表面的平面内弯曲，并且基本上在该平行平面内延伸。
所述榫舌具有第二长边L2，该第二长边在基本上榫舌的整个长度上基本是直的。
图5示出榫舌的第二实施例的第一边缘9。位于第一边缘的突出部6的外端部17不受胶条8影响，以有助于第二长边L2沿着建筑镶板的凹槽2移动。所述胶条的外部部分16是弓形的，以有助于将榫舌插入建筑镶板的凹槽2中。
图6示出榫舌1的第二实施例的第二边缘10。位于第二边缘的突出部6的外端部18附接至胶条8。胶条的外部部分16是弓形的，以有助于将榫舌插入建筑镶板的凹槽2中。
所述突出部的外端部设置有较薄部段15，以加强所述榫舌的弯曲。
所述胶条设置有突出部13，该突出部13使得更容易将榫舌从模压工具取下。榫舌主体设置有与胶条突出部13的尺寸适配的孔14，这使得可以将榫舌1的第二长边L2进一步推到建筑镶板的凹槽2中。
图7示出由模压塑料材料制成的柔性榫舌1的第三实施例，所述柔性榫舌1设有构造成用于将榫舌胶粘到凹槽2中的边缘部段3。所述榫舌具有第二长边L2，该第二长边在基本上榫舌的整个长度上基本是直的。所述榫舌是细长形状的，并且在该第二实施例中包括位于第一长边L1的至少两个突出部6。
通过从模压工具模制入口而形成的部件11、12在榫舌1的第一边缘9和第二边缘10处示出。这些部件有助于将榫舌插入到建筑镶板（优选地板镶板）的凹槽2中。
所述突出部可在平行于所述榫舌的上表面的平面内弯曲，并且基本上在该平行平面内延伸。
图8示出榫舌的第三实施例的第一边缘9。
图9示出榫舌1的第三实施例的第二边缘10。
榫舌的第三实施例设置有在榫舌的每个边缘上的所述边缘部段3。所述边缘部段设有突出的摩擦连接件，其构造成将榫舌保持在适当位置直到胶固化。柔性连结件5将边缘部段3连接至榫舌主体。
所述边缘部段各自设有与内部止动件21叠置的外部突出止动件22，所述内部止动件21从榫舌的各边缘9、10突出，其中，所述内部止动件和所述外部止动件配合，用以限制榫舌1在凹槽2中的位移。
所述边缘部段还设置有断裂件20，其构造成在榫舌1被插入到凹槽2时发生断裂。
可以使用这样的胶：其胶粘至木基材料并且固化，使得一部分胶将在胶穴中形成小的突出部并且将机械地连接榫舌，即使这样的胶不能胶粘用于形成榫舌的塑料材料。
以上示出的原理可以用于连接预期可在凹槽中位移的所有类型的榫舌。根据本发明描述的原理，即使是那些非柔性和可位移的榫舌也可以被连接。

Claims (15)

1.一种用于建筑镶板的连接的榫舌(1)，所述榫舌是细长形状的并且由模压塑料制成，所述榫舌(1)包括位于榫舌的第一长边(L1)上的至少两个突出部(6)，以及
所述突出部能够在平行于所述榫舌的上表面的平面内弯曲，并且在该平行于所述榫舌的上表面的平面内延伸，以及
所述榫舌(1)具有第二长边(L2)，该第二长边在榫舌的基本整个长度上是直的，
其中，所述榫舌包括构造成用于胶粘到位于建筑镶板的边缘处的凹槽(2)中的胶粘部件，
所述胶粘部件是边缘部段(3)，该边缘部段在所述榫舌的长度方向上与所述突出部(6)间隔开，以及
所述榫舌(1)设有将所述边缘部段(3)连接至榫舌主体的柔性连结件(5)。
2.根据权利要求1所述的榫舌，其特征在于，所述边缘部段包括胶穴(4)。
3.根据权利要求1或2所述的榫舌，其特征在于，所述边缘部段设有断裂件(20)，该断裂件构造成在所述榫舌(1)被插入到所述凹槽(2)时发生断裂。
4.根据权利要求1或2所述的榫舌，其特征在于，所述边缘部段设有与从榫舌的边缘(9，10)突出的内部止动件(21)叠置的外部突出止动件(22)，其中，所述内部止动件(21)和所述外部突出止动件(22)配合以限制所述榫舌(1)在所述凹槽(2)中的位移。
5.根据权利要求1或2所述的榫舌，其特征在于，所述边缘部段设有突出的摩擦连接件，所述摩擦连接件构造成将榫舌保持在合适位置直到胶固化。
6.根据权利要求1或2所述的榫舌，其特征在于，所述榫舌在榫舌的每个边缘上均设有所述边缘部段。
7.根据权利要求1所述的榫舌，其特征在于，所述胶粘部件是在所述榫舌的纵向上延伸的胶条(8)，其中，所述胶条附接至一些突出部(6)的外端部(18)。
8.根据权利要求7所述的榫舌，其特征在于，位于所述榫舌的第一边缘(9)处的突出部(6)的外端部(17)是自由的且未附接至所述胶条(8)。
9.根据权利要求7或8所述的榫舌，其特征在于，位于所述榫舌的第二边缘(10)处的突出部(6)的外端部(18)附接至所述胶条。
10.根据权利要求7或8中任一项所述的榫舌，其特征在于，所述突出部的外端部(18)设有较薄部段(15)，以有助于所述突出部的弯曲。
11.根据权利要求7或8所述的榫舌，其特征在于，所述胶条(8)的外端部设有弓形部件(16)，以有助于所述榫舌插入到所述凹槽(2)中。
12.根据权利要求1或2所述的榫舌，其特征在于，所述突出部(6)是弓形的。
13.根据权利要求1或2所述的榫舌，其特征在于，所述突出部(6)与所述榫舌的纵向之间具有一角度。
14.根据权利要求7所述的榫舌，其特征在于，所述胶条(8)沿榫舌的整个长度延伸。
15.一种设有根据权利要求1-14中任一项所述的榫舌的建筑镶板，其中，所述榫舌能够在位于该建筑镶板的边缘处的凹槽中位移。
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