CN103753866A - Full-automatic hydraulic deep embossing machine - Google Patents
Full-automatic hydraulic deep embossing machine Download PDFInfo
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- CN103753866A CN103753866A CN201410000375.8A CN201410000375A CN103753866A CN 103753866 A CN103753866 A CN 103753866A CN 201410000375 A CN201410000375 A CN 201410000375A CN 103753866 A CN103753866 A CN 103753866A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The invention relates to a full-automatic hydraulic deep embossing machine which comprises a framework, a paper conveying mechanism, a main unit, a paper collecting machine, a hydraulic mechanism and a cooler. The paper conveying mechanism, the main unit and the paper collecting machine are sequentially arranged on the framework, and the hydraulic mechanism is mounted on one side of the framework. The full-automatic hydraulic deep embossing machine has the advantages that stroke of a working piston is shortened by a two-third as long as normal work of the full-automatic hydraulic deep embossing machine is guaranteed, and is only 75mm currently, so that inlet and outlet oil quantities of cylinders can be reduced, and the working speed can be increased; the work efficiency is improved after a first measure is adopted, but the temperature of oil in an existing oil tank is quickly increased, and an existing embossing machine cannot even work normally, and the problem of increase of the temperature of the oil in the existing oil tank can be effectively solved after the direct cooler is additionally arranged in an oil tank; the hydraulic deep embossing machine is provided with a large cylinder, two small cylinders and two oil pumps, accordingly, problems of noise of the existing machine, vibration of the existing machine and impact sound can be effectively solved by a stepped pressure relief mode, measured noise is 83 decibels, impact sound can be greatly lowered, and vibration can be greatly reduced.
Description
technical field:
The present invention relates to the dark embossing machine of a kind of fully automatic hydraulic.
Background technology
The existing hydraulic press embossing machine of using on the market, is all bare machine, and a lot of machines are all fill plate under working plate, paper feeding location etc., almost without any safety prevention measure, and be all manual embossing machine, a kind of manually embossing machine is directly with handgrip paper, to deliver under portable plate, after having good positioning to paper, portable plate is after lower corrugated sizing, and portable plate rises, and takes out with the hand paper that handle presses under portable plate, again another a piece of paper is sent to location, enter next circulation; Another kind of manually embossing machine is under portable plate, to have increased a lower platen that can be passed in and out by servomotor control, when lower platen is out, paper is put up to paper feeding location, after having good positioning, lower platen is delivered to embossing position paper exactly and is carried out embossing sizing under servomotor drives, and portable plate rises, lower platen exits automatically, the paper pressing with handgrip is taken down, more another a piece of paper is put to location, enters next circulation; The operating rate of hand-machine is generally 800 left and right per hour, and above-mentioned hydraulic press embossing machine is all to press from the top down, and it is by two oil cylinders pressboard downwards fast, and upper lower platen produces strike note, and the noise and vibration of machine is also multiplied.
Summary of the invention
In order to overcome above-mentioned defect, the object of this invention is to provide the dark embossing machine of a kind of fully automatic hydraulic.
To achieve these goals, the present invention adopts following technical scheme:
The dark embossing machine of a kind of fully automatic hydraulic, it is comprised of frame, conveying mechanism of paper, main frame, paper collecting machine, hydraulic mechanism, cooler, carries mechanism of paper, main frame, paper collecting machine to be arranged in order in frame, and hydraulic mechanism is arranged on a side of frame; Main frame comprises cope match-plate pattern, lower bolster, cylinder pedestal, master cylinder, small oil tank, cope match-plate pattern and machine frame at two sides are fixed, the centre of lower bolster is connected with master cylinder, four jiaos of small oil tank and lower bolster are connected, master cylinder, small oil tank are fixed with cylinder pedestal respectively, both sides and the frame of cylinder pedestal are fixed, and master cylinder, small oil tank are connected with hydraulic mechanism by pipeline; Hydraulic mechanism comprises little fuel tank, large tank, plunger displacement pump, threephase asynchronous machine, three-phase variable frequency motor, oil pump, the slotting liquid valve of two-way, flywheel, vane pump, threephase asynchronous machine connects plunger displacement pump by flywheel, plunger displacement pump connects two-way by pipeline respectively and inserts liquid valve and large tank, three-phase variable frequency motor connects two-way by vane pump and inserts liquid valve and large tank, two-way is inserted liquid valve and also by pipeline, is connected little fuel tank upper end, little fuel tank lower end, master cylinder, prefill valve, and cooler is arranged on a side of large tank; Carry mechanism of paper to comprise pre-sheet stacker structure, conveying paper, tooth row, tooth row guide rail, carry motor, dispenser, servomotor, reductor, final drive shaft, tooth row is arranged on tooth row guide rail, servomotor drives final drive shaft by reductor, and final drive shaft drives dispenser, and dispenser drives; Paper collecting machine is provided with neat paper device.
The operation principle of the dark embossing machine of fully automatic hydraulic is: the paper of embossing is managed on the paving cardboard that is deposited in paper guide, the flying to reach and can one by one paper be delivered on defeated paper plane of defeated paper, conveyer belt on defeated paper plane is delivered to paper before tooth row seaming more one by one, paper is behind front lay, side mark location, after holding paper in the month, tooth row automatically delivers to embossing position, after embossing sizing, then by tooth row, hold paper in the month and deliver to paper collecting machine, paper collecting machine is neat embossed paper geographical one-tenth a pile.In embossing sizing, the second rooted tooth row holds the paper of having good positioning in the month again, and when embossed paper send toward paper collecting machine, the second rooted tooth row also send paper toward embossing position, and this continuously-running duty has improved operating efficiency greatly; The operating rate of full-automatic embossing machine can reach 2400 per hour.
The speed of hydraulic press is all slow, is mainly that the impulse stroke of working piston is long, and it is many that piston oil-cylinder passes in and out oily oil mass, so speed is slow.If strengthen the flow of plunger displacement pump, strengthen main motor current, speed is to improve, but working piston can produce strike note while arriving He Xia summit, upper summit, and the noise and vibration of machine is also multiplied.
The dark embossing machine of fully automatic hydraulic has adopted state-of-the-art full-automatic, the defeated paper of fish phosphorus formula, the paper guide of paper feeding continuously, to guarantee paper feed speed.Hydraulic pressure embossing machine has also done bold improvement innovation.In order to accelerate the speed of hydraulic pressure, reduce noise, reduce vibration and strike note.The present invention done 3 improve design, 1, as long as guarantee machine normally work, the stroke of working piston has been shortened to 2/3rds, only have now 75mm, so just reduced the turnover oil mass of oil cylinder, thereby improved operating rate; 2, taked after first measure, operating efficiency has improved, but fuel tank oil temperature also improved rapidly, even cannot normally work.We have added direct-cooling type cooler in fuel tank, have well solved the problem that oil temperature raises, 3, general hydraulic pressure embossing machine only has a large tank and a plunger displacement pump, and our hydraulic pressure embossing machine has large two little three oil cylinders and two oil pumps, (wherein one is high-pressure plunger pump, another is vane pump), first with two pumps, give two small oil tanks simultaneously, small oil tank can upwards push up portable plate fast, at this moment in large tank, formed vacuum, the prefill valve being connected with large tank is opened, pass through connecting pipe, large tank can suck the oil in little fuel tank in large tank under the effect of vacuum, when arriving peak soon, portable plate (meets first photoelectricity), vane pump quits work, prefill valve cuts out, at this moment only take advantage of next high-pressure plunger pump to continue to large tank pressurization oiling, until arrive the operating pressure of required setting.In this stepped release mode, effectively solved the noise of machine, vibration and the strike note of machine, actual measurement noise is 83 decibels, has greatly reduced strike note and vibration.
Advantage of the present invention is: 1,, as long as assurance machine is normally worked, the stroke of working piston has been shortened to 2/3rds, only had now 75mm, so just reduced the turnover oil mass of oil cylinder, thereby improved operating rate; 2, taked after first measure, operating efficiency has improved, but fuel tank oil temperature also improved rapidly, even cannot normally work.We have added direct-cooling type cooler in fuel tank, have well solved the problem that oil temperature raises; 3, hydraulic pressure embossing machine of the present invention has large two little three oil cylinders and two oil pumps, by stepped release mode, has effectively solved the noise of machine, vibration and the strike note of machine, and actual measurement noise is 83 decibels, has greatly reduced strike note and vibration.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is structure one side view of the present invention;
Fig. 3 is hydraulic mechanism and host relation figure;
Fig. 4 is hydraulic mechanism structural representation.
The specific embodiment
Below by embodiment, further illustrate:
As shown in Fig. 1 ~ 4, the dark embossing machine of a kind of fully automatic hydraulic, it is comprised of frame 1, conveying mechanism of paper 2, main frame 3, paper collecting machine 4, hydraulic mechanism, cooler 5, chase 6, carry mechanism of paper 2, main frame 3, paper collecting machine 4 to be arranged in order in frame 1, chase 6 is arranged on a side of main frame 3, hydraulic mechanism be arranged on chase 6 the same sides and hydraulic mechanism on pedal 12 is set, main frame comprises cope match-plate pattern 19, lower bolster 20, cylinder pedestal 21, master cylinder 22, small oil tank 23, cope match-plate pattern 19 is fixing with machine frame at two sides 1, the centre of lower bolster 20 is connected with master cylinder 22, four jiaos of small oil tank 23 and lower bolster 20 are connected, little fuel tank 29 is by little tank drainback pipe 30 connecting fluid press mechanisms, master cylinder 22, small oil tank 23 is connected with cylinder pedestal 21 respectively, the both sides of cylinder pedestal 21 and frame 1 are fixing, small oil tank 23 is connected with hydraulic mechanism loop with small oil tank oil returning tube 25 by oil-piping on small oil tank 24, master cylinder 22 is by master cylinder oil-piping 26, prefill valve 27, prefill valve oil cylinder 28 is connected with hydraulic mechanism loop, hydraulic mechanism comprises little fuel tank, large tank 37, plunger displacement pump 32, threephase asynchronous machine 31, three-phase variable frequency motor 35, the slotting liquid valve 34 of two-way, flywheel 33, vane pump 36, threephase asynchronous machine 31 connects plunger displacement pump 32 by flywheel 33, plunger displacement pump 32 connects two-way by pipeline respectively and inserts liquid valve 34 and large tank 37, three-phase variable frequency motor 35 connects two-way by vane pump 36 and inserts liquid valve 34 and large tank 37, two-way is inserted liquid valve 34 and also by pipeline, is connected little fuel tank 29 upper ends, little fuel tank lower end, master cylinder, prefill valve, and cooler is arranged on a side of large tank, carry mechanism of paper 2 to comprise pre-sheet stacker structure 7, conveying paper, tooth row 8, tooth row guide rail 9, lateral pull guage 10, front lay 11, dispenser 15, servomotor 17, reductor 13, final drive shaft 14, tooth row 8 is arranged on tooth row guide rail 9, servomotor 12 drives final drive shaft 14 by reductor 13, final drive shaft 14 drives dispenser 15, dispenser 15 drives tooth row guide rail 9 by front output paper sprocket wheel 16, front output paper sprocket wheel 16, rear output paper sprocket wheel 16 tooth row guide rails 9 form a ring conveying mechanism, and paper collecting machine is provided with neat paper device 18.
Claims (1)
1. the dark embossing machine of fully automatic hydraulic, it is comprised of frame, conveying mechanism of paper, main frame, paper collecting machine, hydraulic mechanism, cooler, carries mechanism of paper, main frame, paper collecting machine to be arranged in order in frame, and hydraulic mechanism is arranged on a side of frame; Main frame comprises cope match-plate pattern, lower bolster, cylinder pedestal, master cylinder, small oil tank, cope match-plate pattern and machine frame at two sides are fixed, the centre of lower bolster is connected with master cylinder, four jiaos of small oil tank and lower bolster are connected, master cylinder, small oil tank are fixed with cylinder pedestal respectively, both sides and the frame of cylinder pedestal are fixed, and master cylinder, small oil tank are connected with hydraulic mechanism by pipeline; Hydraulic mechanism comprises little fuel tank, large tank, plunger displacement pump, threephase asynchronous machine, three-phase variable frequency motor, oil pump, the slotting liquid valve of two-way, flywheel, vane pump, threephase asynchronous machine connects plunger displacement pump by flywheel, plunger displacement pump connects two-way by pipeline respectively and inserts liquid valve and large tank, three-phase variable frequency motor connects two-way by vane pump and inserts liquid valve and large tank, two-way is inserted liquid valve and also by pipeline, is connected little fuel tank upper end, little fuel tank lower end, master cylinder, prefill valve, and cooler is arranged on a side of large tank; Carry mechanism of paper to comprise pre-sheet stacker structure, conveying paper, tooth row, tooth row guide rail, carry motor, dispenser, servomotor, reductor, final drive shaft, tooth row is arranged on tooth row guide rail, servomotor drives final drive shaft by reductor, and final drive shaft drives dispenser, and dispenser drives; Paper collecting machine is provided with neat paper device.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410000375.8A CN103753866B (en) | 2014-01-02 | 2014-01-02 | The deep embossing machine of fully automatic hydraulic |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410000375.8A CN103753866B (en) | 2014-01-02 | 2014-01-02 | The deep embossing machine of fully automatic hydraulic |
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| CN103753866A true CN103753866A (en) | 2014-04-30 |
| CN103753866B CN103753866B (en) | 2016-07-06 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104441787A (en) * | 2014-12-26 | 2015-03-25 | 沈小弟 | Full-automatic deep embossing machine |
| CN104441786A (en) * | 2014-12-26 | 2015-03-25 | 沈小弟 | Full-automatic deep embossing machine |
| CN105881979A (en) * | 2015-01-08 | 2016-08-24 | 沈小弟 | Semi-automatic embossment pattern deep-pressing and gilding dualpurpose machine |
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| CN201432410Y (en) * | 2009-06-29 | 2010-03-31 | 黄晋山 | Multifunctional brightness embosser |
| JP3158561U (en) * | 2010-01-25 | 2010-04-08 | 大石 宗弘 | Small waste paper embossing machine |
| US20110020605A1 (en) * | 2005-06-09 | 2011-01-27 | Kawano Paper Co., Ltd. | Embossed crepe paper and its manufacturing method |
| CN102229261A (en) * | 2011-04-07 | 2011-11-02 | 陈献诚 | Novel hydraulic embossing machine |
| CN202413222U (en) * | 2012-01-17 | 2012-09-05 | 瑞安市红旗液压设备厂 | Hydraulic embossing machine |
| CN103213320A (en) * | 2013-05-16 | 2013-07-24 | 江阴美高特电气机械有限公司 | High-precision graining machine |
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2014
- 2014-01-02 CN CN201410000375.8A patent/CN103753866B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US20110020605A1 (en) * | 2005-06-09 | 2011-01-27 | Kawano Paper Co., Ltd. | Embossed crepe paper and its manufacturing method |
| CN201432410Y (en) * | 2009-06-29 | 2010-03-31 | 黄晋山 | Multifunctional brightness embosser |
| JP3158561U (en) * | 2010-01-25 | 2010-04-08 | 大石 宗弘 | Small waste paper embossing machine |
| CN102229261A (en) * | 2011-04-07 | 2011-11-02 | 陈献诚 | Novel hydraulic embossing machine |
| CN202413222U (en) * | 2012-01-17 | 2012-09-05 | 瑞安市红旗液压设备厂 | Hydraulic embossing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104441787A (en) * | 2014-12-26 | 2015-03-25 | 沈小弟 | Full-automatic deep embossing machine |
| CN104441786A (en) * | 2014-12-26 | 2015-03-25 | 沈小弟 | Full-automatic deep embossing machine |
| CN104441787B (en) * | 2014-12-26 | 2017-05-10 | 沈小弟 | Full-automatic deep embossing machine |
| CN105881979A (en) * | 2015-01-08 | 2016-08-24 | 沈小弟 | Semi-automatic embossment pattern deep-pressing and gilding dualpurpose machine |
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| CN103753866B (en) | 2016-07-06 |
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