CN103757818A

CN103757818A - Carbon fiber three-dimensional fabric knitting machine

Info

Publication number: CN103757818A
Application number: CN201410042753.9A
Authority: CN
Inventors: 李锋山; 刘新科; 赵瑾; 李新兴; 李建涛; 史建刚; 李飞; 张玲; 江伟; 程文; 崔红; 杨杰
Original assignee: XI'AN AEROSPACE COMPOSITE MATERIALS INSTITUTE; Shaanxi Pusheng Electric Co Ltd
Current assignee: XI'AN AEROSPACE COMPOSITE MATERIALS INSTITUTE; Shaanxi Pusheng Electric Co Ltd
Priority date: 2014-01-29
Filing date: 2014-01-29
Publication date: 2014-04-30
Anticipated expiration: 2034-01-29
Also published as: CN103757818B

Abstract

The invention discloses a carbon fiber three-dimensional fabric knitting machine which comprises a rack and a carbon rob fixing frame mechanism, a carbon rod fixing frame positioning and clamping mechanism, a carbon rod quantitative lifting mechanism, a braided fabric quantitative lifting mechanism, a carbon rod fixing frame 120-degree positioning rotating mechanism, an X-directional yarn guide operation mechanism and a Y-directional yarn guide operation mechanism which are arranged on the rack. The top plane of the rack is a working table; an electrical control box and a control panel box are arranged beside the rack; an electrical control system is arranged in the electrical control box; the electrical control system comprises a main controller unit, a carbon rod lifting control unit, a braided fabric lifting control unit, a carbon rod fixing frame rotation control unit, an X-directional yarn guide control unit and a Y-directional yarn guide control unit; human-computer interaction equipment is arranged in the control panel box. The carbon fiber three-dimensional fabric knitting machine has a compact structure, is novel and reasonable in design, reduces labor intensity, improves production efficiency and production quality, is high in practicality, has a good use effect and is convenient to popularize and use.

Description

Carbon fiber tri-dimensional fabric braiding machine

Technical field

The invention belongs to technical field of textile machine, especially relate to a kind of carbon fiber tri-dimensional fabric braiding machine.

Background technology

The processing of traditional carbon fiber tri-dimensional fabric is to be undertaken by braiding manually, and labour intensity is high, and the uniformity of quality cannot guarantee, production efficiency is very low.Along with social progress and expanding economy, weave manually three dimensional fabric and can not meet the demand in market, be therefore badly in need of a kind of carbon fiber tri-dimensional fabric braiding machine to solve the problem that braiding brings manually.

Summary of the invention

Technical problem to be solved by this invention is for above-mentioned deficiency of the prior art, a kind of carbon fiber tri-dimensional fabric braiding machine is provided, its compact conformation, rationally novel in design, reduce labour intensity, improved production efficiency and the quality of production, practical, result of use is good, is convenient to promote the use of.

For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of carbon fiber tri-dimensional fabric braiding machine, it is characterized in that: comprise frame and be arranged on carbon-point fixed mount mechanism, carbon-point fixed mount positioning and clamping mechanism, the quantitative elevating mechanism of carbon-point, the quantitative elevating mechanism of braided fabric, carbon-point fixed mount 120° position rotating mechanism, X-direction guide travelling mechanism and the Y-direction guide travelling mechanism in frame, the top planes of described frame is work top, and the side of described frame is provided with electric control box and control panel case; In described electric control box, be provided with electric control system, described electric control system comprises Main Control Unit and the carbon-point elevating control unit joining with Main Control Unit, braided fabric elevating control unit, carbon-point fixed mount rotation control unit, X-direction guide control module and Y-direction guide control module, in described control panel case, be provided with human-computer interaction device, described human-computer interaction device and Main Control Unit join;

Described carbon-point fixed mount positioning and clamping mechanism comprises carbon-point fixed mount pallet and a plurality of positioning sleeves for carbon-point fixed mount mechanism installation site is in the horizontal direction positioned;

Described carbon-point fixed mount mechanism comprises that the first carbon-point setting gradually from top to bottom inserts dish, the second carbon-point is inserted dish, the 3rd carbon-point is inserted dish and carbon-point chassis, described the first carbon-point is inserted between dish and the slotting dish of the second carbon-point and is provided with a plurality of spacer sleeves, a plurality of positioning sleeves be all arranged on the 3rd carbon-point insert between dish and carbon-point chassis and setting position relative up and down with a plurality of spacer sleeves, described the first carbon-point is inserted dish, the second carbon-point is inserted dish and a plurality of spacer sleeve is connected to one, described in each, in spacer sleeve, be all fixedly connected with and stretch out downwards and through the 3rd carbon-point, insert dish successively from top to bottom, positioning sleeve, the guide pillar of carbon-point chassis and carbon-point fixed mount pallet, described the 3rd carbon-point is inserted dish, positioning sleeve, carbon-point chassis and carbon-point fixed mount pallet are connected to one, described the first carbon-point is inserted dish, the second carbon-point is inserted on dish and the slotting dish of the 3rd carbon-point and is provided with a plurality of carbon-point jacks that insert for carbon-point, a plurality of carbon-point jacks are distributed on a plurality of regular hexagons that inscribed circle diameter increases gradually, spacing between a plurality of carbon-point jacks all equates, the carbon-point jack that described the first carbon-point is inserted on dish, the slotting dish of the second carbon-point and the slotting dish of the 3rd carbon-point is oppositely arranged up and down, and the space between adjacent two row carbon-point jacks is for supplying doffing tube leading the carbon fiber passage of carbon fiber operation,

The quantitative elevating mechanism of described carbon-point comprises carbon-point lifting shaft and for driving the first servomotor of carbon-point lifting shaft elevating movement, and for by the transmission of power of the first servomotor to the carbon-point lifting drive transmission mechanism of carbon-point lifting shaft with for the first transmission mechanism fixed mount of described carbon-point lifting drive transmission mechanism is installed, described carbon-point fixed mount pallet is fixedly connected on the top of carbon-point lifting shaft; Described the first servomotor and carbon-point elevating control unit join;

The quantitative elevating mechanism of described braided fabric comprises braided fabric pallet, braided fabric lifting hollow shaft, be sleeved on the braided fabric pallet slip cap of braided fabric lifting hollow shaft outside and for driving the second servomotor of braided fabric lifting hollow shaft elevating movement, and for the braided fabric lifting drive transmission mechanism to braided fabric lifting hollow shaft by the transmission of power of the second servomotor, on described braided fabric pallet slip cap, be fixedly connected with and be useful on the second transmission mechanism fixed mount that described braided fabric lifting drive transmission mechanism is installed, it is outside that described braided fabric lifting hollow shaft sleeve is contained in carbon-point lifting shaft, described braided fabric pallet is fixedly connected on the top of braided fabric lifting hollow shaft, on described braided fabric pallet, be provided with locating hole, in described locating hole, be provided with the guide pin bushing inserting for the bottom of guide pillar, the bottom of described guide pillar is fixedly connected with guide pin bushing, described the first transmission mechanism fixed mount is fixedly connected on the bottom of braided fabric bracket, described the second servomotor and braided fabric elevating control unit join,

Described carbon-point fixed mount 120° position rotating mechanism comprises rotating mechanism pedestal and the 3rd servomotor for driving braided fabric lifting hollow shaft to rotatablely move of hollow setting, and for the rotary power transmission mechanism to braided fabric lifting hollow shaft by the transmission of power of the 3rd servomotor; Described braided fabric lifting hollow shaft is rotatably connected on rotating mechanism base interior, is fixedly connected with and is useful on the 3rd transmission mechanism fixed mount that described rotary power transmission mechanism is installed on described rotating mechanism pedestal; Described the 3rd servomotor and carbon-point fixed mount rotation control unit join;

The second drive pulley and the 3rd drive pulley that described X-direction guide travelling mechanism comprises X-direction guide rail and is connected to X-direction guide rail two ends, one end near the second drive pulley on described X-direction guide rail is connected with installing plate, described installing plate be provided with the 4th servomotor with coaxial the first drive pulley being connected of the second drive pulley, on the output shaft of described the 4th servomotor, be connected with the first motor-driven belt wheel, on described the first motor-driven belt wheel and the first drive pulley, be connected with the first motor curved tooth driving belt, on described the second drive pulley and the 3rd drive pulley, be connected with open type curved tooth driving belt, on described open type curved tooth driving belt, be fixedly connected with doffing tube seat, on described doffing tube seat, be fixedly connected with doffing tube, described the 4th servomotor and X-direction guide control module join,

Described Y-direction guide travelling mechanism comprises the 5th servomotor, be disposed on the first Y-direction guide rail and the second Y-direction guide rail on work top, rack-mounted leading screw, and penetrate in X-direction guide rail and the distance rod moving on the first Y-direction guide rail and the second Y-direction guide rail for promoting X-direction guide rail, described distance rod is fixedly connected with X-direction guide rail by force application arm, described X-direction guide rail is connected with the first Y-direction guide rail by the first adapter, described X-direction guide rail is connected with the second Y-direction guide rail by the second adapter, the side of described work top is connected with the second connecting plate, on described the second connecting plate, be connected with Y-direction operation gearbox, on described Y-direction operation gearbox, be connected with the first connecting plate, on described the first connecting plate, be connected with the 5th servomotor, on the output shaft of described the 5th servomotor, be connected with the second motor-driven belt wheel, on the power shaft of described Y-direction operation gearbox, be connected with the 4th drive pulley, on described the second motor-driven belt wheel and the 4th drive pulley, be connected with the second motor curved tooth driving belt, on the output shaft of described Y-direction operation gearbox, be connected with gearbox output gear, on described leading screw, be fixedly connected with the lead screw transmission gear with the engagement of gearbox output gear, on described leading screw, be connected with screw, described distance rod is fixedly connected with screw, described the 5th servomotor and Y-direction guide control module join.

Above-mentioned carbon fiber tri-dimensional fabric braiding machine, is characterized in that: described Main Control Unit comprises micro controller module and the crystal oscillating circuit and the reset circuit that join with micro controller module, described carbon-point elevating control unit comprises the first signal isolation module joining with micro controller module, and the first motor driver module and the first switching value interface module of joining with first signal isolation module, described the first servomotor and the first motor driver module are joined, on described the first servomotor, be provided with the first encoder for the rotating speed of the first servomotor and turned position are detected, described the first encoder and first signal isolation module join, in described frame, be provided with for the ascending motion of the quantitative elevating mechanism of carbon-point being carried out to the first spacing upper limit position switch and for the descending motion of the quantitative elevating mechanism of carbon-point being carried out to the first spacing lower position switch, described the first upper limit position switch and the first lower position switch all join with the first switching value interface module,

Described braided fabric elevating control unit comprises the secondary signal isolation module joining with micro controller module, and the second motor driver module and the second switch amount interface module of joining with secondary signal isolation module, described the second servomotor and the second motor driver module are joined, on described the second servomotor, be provided with the second encoder for the rotating speed of the second servomotor and turned position are detected, described the second encoder and secondary signal isolation module join, in described frame, be provided with for the ascending motion of the quantitative elevating mechanism of braided fabric being carried out to the second spacing upper limit position switch, on described braided fabric pallet slip cap, be provided with for the descending motion of the quantitative elevating mechanism of braided fabric being carried out to the second spacing lower position switch, described the second upper limit position switch and the second lower position switch all join with second switch amount interface module,

Described carbon-point fixed mount rotation control unit comprises the 3rd signal isolation module joining with micro controller module, and the 3rd motor driver module and the 3rd switching value interface module of joining with the 3rd signal isolation module, described the 3rd servomotor and the 3rd motor driver module are joined, on described the 3rd servomotor, be provided with the 3rd encoder for the rotating speed of the 3rd servomotor and turned position are detected, described the 3rd encoder and the 3rd signal isolation module join, on the outer edge of described braided fabric pallet slip cap, be evenly provided with three hall position sensors, on described rotating mechanism pedestal, be fixedly connected with Receiver installing rack, on described Receiver installing rack, be fixedly connected with the Receiver that is useful on three hall position sensors of induction, described Receiver and the 3rd switching value interface module are joined,

Described X-direction guide control module comprises the 4th signal isolation module joining with micro controller module, and the 4th motor driver module and the 4th switching value interface module of joining with the 4th signal isolation module, described the 4th servomotor and the 4th motor driver module are joined, on described the 4th servomotor, be provided with the 4th encoder for the rotating speed of the 4th servomotor and turned position are detected, described the 4th encoder and the 4th signal isolation module join, on described adapter, be provided with the photoelectric detection switch for the position of carbon-point is detected, described photoelectric detection switch and the 4th switching value interface module are joined,

Described Y-direction guide control module comprises the 5th signal isolation module joining with micro controller module and the 5th motor driver module of joining with the 5th signal isolation module, described the 5th servomotor and the 5th motor driver module are joined, on described the 5th servomotor, be provided with the 5th encoder for the rotating speed of the 5th servomotor and turned position are detected, described the 5th encoder and the 5th signal isolation module join;

Described human-computer interaction device consists of button operation circuit module and LCDs, and described button operation circuit module and LCDs all join with micro controller module.

Above-mentioned carbon fiber tri-dimensional fabric braiding machine, is characterized in that: described micro controller module is ARM micro controller module.

Above-mentioned carbon fiber tri-dimensional fabric braiding machine, it is characterized in that: described the first carbon-point is inserted dish, dish inserted by the second carbon-point and a plurality of spacer sleeve is connected to one by screw, and described the 3rd carbon-point is inserted dish, positioning sleeve, carbon-point chassis and carbon-point fixed mount pallet and is connected to one by screw.

Above-mentioned carbon fiber tri-dimensional fabric braiding machine, it is characterized in that: described carbon-point lifting drive transmission mechanism comprises the first motor-driven gear, the first duplicate gear, the first gearbox input gear, carbon-point lifting gearbox, carbon-point lifter wheel and carbon-point lifter rack, described the first motor-driven gear is connected on the output shaft of the first servomotor, described the first duplicate gear consists of gear shaft and the gear wheel and the pinion that are connected to gear shaft two ends, form pinion and the engagement of the first motor-driven gear of the first duplicate gear, form gear wheel and the engagement of the first gearbox input gear of the first duplicate gear, the first gearbox input gear is connected on the power shaft of carbon-point lifting gearbox, carbon-point lifter wheel is connected on the output shaft of carbon-point lifting gearbox, carbon-point lifter rack is fixedly connected on the side of carbon-point lifting shaft, described carbon-point lifter wheel is meshed with carbon-point lifter rack, the engagement position of described carbon-point lifter wheel and carbon-point lifter rack is exposed at braided fabric lifting hollow shaft outside, described carbon-point lifting gearbox is arranged on the first transmission mechanism fixed mount, on described carbon-point lifting gearbox, is fixedly connected with the 3rd connecting plate, and described the first servomotor and the first duplicate gear are installed on the 3rd connecting plate.

Above-mentioned carbon fiber tri-dimensional fabric braiding machine, it is characterized in that: described braided fabric lifting drive transmission mechanism comprises the second motor-driven gear, the second duplicate gear, the second gearbox input gear, braided fabric lifting gearbox, braided fabric lifter wheel and braided fabric lifter rack, described the second motor-driven gear is connected on the output shaft of the second servomotor, described the second duplicate gear consists of gear shaft and the gear wheel and the pinion that are connected to gear shaft two ends, form pinion and the engagement of the second motor-driven gear of the second duplicate gear, form gear wheel and the engagement of the second gearbox input gear of the second duplicate gear, the second gearbox input gear is connected on the power shaft of braided fabric lifting gearbox, braided fabric lifter wheel is connected on the output shaft of braided fabric lifting gearbox, braided fabric lifter rack is installed in the side of braided fabric lifting hollow shaft, described braided fabric lifter wheel is meshed with braided fabric lifter rack, described braided fabric lifting gearbox is arranged on the second transmission mechanism fixed mount, on described braided fabric lifting gearbox, is fixedly connected with the 4th connecting plate, and described the second servomotor and the second duplicate gear are installed on the 4th connecting plate.

Above-mentioned carbon fiber tri-dimensional fabric braiding machine, it is characterized in that: described rotary power transmission mechanism comprises the 3rd motor-driven gear, the 3rd duplicate gear, the 3rd gearbox input gear, rotation gearbox, the second swing pinion and the first swing pinion, described the 3rd motor-driven gear is connected on the output shaft of the 3rd servomotor, described the 3rd duplicate gear consists of gear shaft and the gear wheel and the pinion that are connected to gear shaft two ends, form pinion and the engagement of the 3rd motor-driven gear of the 3rd duplicate gear, form gear wheel and the engagement of the 3rd gearbox input gear of the 3rd duplicate gear, the 3rd gearbox input gear is connected on the power shaft of rotation gearbox, the second swing pinion is connected on the output shaft of rotation gearbox, the first swing pinion is connected to the bottom of braided fabric lifting hollow shaft, described the first swing pinion is meshed with the second swing pinion, described rotation gearbox is arranged on the 3rd transmission mechanism fixed mount, is fixedly connected with the 5th connecting plate on described rotation gearbox, and described the 3rd servomotor and the 3rd duplicate gear are installed on the 5th connecting plate.

Above-mentioned carbon fiber tri-dimensional fabric braiding machine, is characterized in that: described braided fabric lifting hollow shaft is rotatably connected on rotating mechanism base interior by upper thrust bearing and lower ball bearing.

Above-mentioned carbon fiber tri-dimensional fabric braiding machine, it is characterized in that: on described X-direction guide rail, be fixedly connected with belt tension regulating arm, on described belt tension regulating arm, be connected with for regulate the tension adjustment screw of open type curved tooth belt tension by belt tension regulating arm.

Above-mentioned carbon fiber tri-dimensional fabric braiding machine, is characterized in that: described leading screw is fixed in frame by leading screw seat.

The present invention compared with prior art has the following advantages:

1, compact conformation of the present invention, rationally novel in design.

2, adopt the present invention to carry out carbon fiber tri-dimensional fabric braiding, whole braiding process is without manual intervention, and the coordination matched motion of each mechanism has realized automation, can significantly reduce labour intensity and significantly enhance productivity.

3, adopt the present invention, the quality of the braided fabric of braiding is good.

4, of the present invention practical, result of use is good, is convenient to promote the use of.

In sum, compact conformation of the present invention, rationally novel in design, reduced labour intensity, improved production efficiency and the quality of production, practical, result of use is good, is convenient to promote the use of.

Below by drawings and Examples, technical scheme of the present invention is described in further detail.

Accompanying drawing explanation

Fig. 1 is overall structure schematic diagram of the present invention.

Fig. 2 is the front view of carbon-point fixed mount of the present invention mechanism.

Fig. 3 is the top view of Fig. 2.

Fig. 4 is the schematic diagram of doffing tube running orbit.

Fig. 5 is the overall structure schematic diagram of carbon-point fixed mount of the present invention mechanism, the quantitative elevating mechanism of carbon-point, the quantitative elevating mechanism of braided fabric and carbon-point fixed mount 120° position rotating mechanism.

Fig. 6 is the side view of Fig. 5.

Fig. 7 is the operation principle schematic diagram of the quantitative elevating mechanism of carbon-point of the present invention.

Fig. 8 is the operation principle schematic diagram of the quantitative elevating mechanism of braided fabric of the present invention.

Fig. 9 is the operation principle schematic diagram of carbon-point fixed mount 120° position rotating of the present invention mechanism.

Figure 10 is the top view of Fig. 9.

Figure 11 is the structural representation of X-direction guide travelling mechanism of the present invention.

Figure 12 is the left view of Figure 11.

Figure 13 is the structural representation of Y-direction guide travelling mechanism of the present invention.

Figure 14 is the right view of Figure 13.

Figure 15 is electric control system of the present invention and human-computer interaction device's schematic block circuit diagram.

Description of reference numerals:

1-frame; 2-carbon-point fixed mount mechanism; 2-1-the first carbon-point is inserted dish;

2-2-the second carbon-point is inserted dish; 2-3-three carbon-point is inserted dish; 2-4-carbon-point chassis;

2-5-guide pillar; 2-6-spacer sleeve; 2-7-carbon-point jack;

3-carbon-point fixed mount positioning and clamping mechanism; 3-1-positioning sleeve;

3-2-carbon-point fixed mount pallet; The quantitative elevating mechanism of 4-carbon-point; 4-1-carbon-point lifting shaft;

4-2-carbon-point lifter wheel; 4-3-the first transmission mechanism fixed mount;

4-4-carbon-point lifter rack; 4-5-carbon-point lifting gearbox;

4-6-the first motor-driven gear; 4-7-the first duplicate gear;

4-8-the first gearbox input gear; 4-9-the first servomotor;

4-10-three connecting plate; The quantitative elevating mechanism of 5-braided fabric;

5-1-braided fabric pallet; 5-2-braided fabric pallet slip cap;

5-3-the second servomotor; 5-4-the second motor-driven gear;

5-5-the second duplicate gear; 5-6-braided fabric lifting gearbox;

5-7-the second gearbox input gear; 5-8-braided fabric lifting hollow shaft;

5-9-braided fabric lifter rack; 5-10-guide pin bushing; 5-11-braided fabric lifter wheel;

5-12-four connecting plate; 5-13-the second transmission mechanism fixed mount;

6-carbon-point fixed mount 120° position rotating mechanism; 6-1-rotating mechanism pedestal;

6-2-three servomotor; 6-3-the first swing pinion;

6-4-three transmission mechanism fixed mount; 6-5-three motor-driven gear;

6-6-three duplicate gear; 6-7-three gearbox input gear;

6-8-the second swing pinion; 6-9-lower ball bearing; 6-10-upper thrust bearing;

6-11-rotation gearbox; 6-12-five connecting plate; 6-13-hall position sensor;

6-14-Receiver; 6-15-Receiver installing rack; 7-X-direction guide travelling mechanism;

7-1-four servomotor; 7-2-the first motor-driven belt wheel;

7-3-the first motor curved tooth driving belt; 7-4-the first drive pulley;

7-5-the second drive pulley; 7-6-open type curved tooth driving belt; 7-7-three drive pulley;

7-8-X-direction guide rail; 7-9-doffing tube seat; 7-10-installing plate;

7-11-doffing tube; 7-12-belt tension regulating arm;

7-13-tension adjustment screw; 7-14-the first adapter; 7-15-the second adapter;

8-Y-direction guide travelling mechanism; 8-1-the first Y-direction guide rail; 8-2-the second Y-direction guide rail;

8-3-five servomotor; 8-4-the second motor-driven belt wheel;

8-5-the second motor curved tooth driving belt; 8-6-four drive pulley; 8-7-Y-direction operation gearbox;

8-8-gearbox output gear; 8-9-lead screw transmission gear; 8-10-leading screw seat;

8-11-leading screw; 8-12-screw; 8-13-distance rod;

8-14-the second connecting plate; 8-15-force application arm; 8-16-the first connecting plate;

9-electric control box; 10-control panel case; 11-work top;

12-Main Control Unit; 12-1-micro controller module; 12-2-crystal oscillating circuit;

12-3-reset circuit; 13-carbon-point elevating control unit;

13-1-first signal isolation module; 13-2-the first motor driver module;

13-3-the first switching value interface module; 14-braided fabric elevating control unit;

14-1-secondary signal isolation module; 14-2-the second motor driver module;

14-3-second switch amount interface module; 15-carbon-point fixed mount rotation control unit;

15-1-three signal isolation module; 15-2-three motor driver module;

15-3-three switching value interface module; 16-X-direction guide control module;

16-1-four signal isolation module; 16-2-four motor driver module;

16-3-four switching value interface module; 17-Y-direction guide control module;

17-1-five signal isolation module; 17-2-five motor driver module;

18-human-computer interaction device; 18-1-button operation circuit module; 18-2-LCDs;

The 19-the first encoder; The 20-the first upper limit position switch; The 21-the first lower position switch;

The 22-the second encoder; The 23-the second upper limit position switch; The 24-the second lower position switch;

The 25-the three encoder; The 26-the four encoder; 27-photoelectric detection switch;

28-carbon-point; 29-carbon fiber passage; 30-doffing tube running orbit;

The 31-the five encoder.

The specific embodiment

As shown in Fig. 1 and Figure 15, the present invention includes frame 1 and be arranged on carbon-point fixed mount mechanism 2, carbon-point fixed mount positioning and clamping mechanism 3, the quantitative elevating mechanism 4 of carbon-point, the quantitative elevating mechanism 5 of braided fabric, carbon-point fixed mount 120° position rotating mechanism 6, X-direction guide travelling mechanism 7 and the Y-direction guide travelling mechanism 8 in frame 1, the top planes of described frame 1 is work top 11, and the side of described frame 1 is provided with electric control box 9 and control panel case 10; In described electric control box 9, be provided with electric control system, described electric control system comprises Main Control Unit 12 and the carbon-point elevating control unit 13 joining with Main Control Unit 12, braided fabric elevating control unit 14, carbon-point fixed mount rotation control unit 15, X-direction guide control module 16 and Y-direction guide control module 17, in described control panel case 10, be provided with human-computer interaction device 18, described human-computer interaction device 18 is joined with Main Control Unit 12;

As shown in Fig. 2 and Fig. 5 and Fig. 6, described carbon-point fixed mount positioning and clamping mechanism 3 comprises carbon-point fixed mount pallet 3-2 and a plurality of positioning sleeve 3-1 for carbon-point fixed mount mechanism 2 installation site is in the horizontal direction positioned;

As shown in Fig. 2～Fig. 6, described carbon-point fixed mount mechanism 2 comprises that the first carbon-point setting gradually from top to bottom inserts dish 2-1, the second carbon-point is inserted dish 2-2, the 3rd carbon-point is inserted dish 2-3 and carbon-point chassis 2-4, described the first carbon-point is inserted between dish 2-1 and the slotting dish of the second carbon-point 2-2 and is provided with a plurality of spacer sleeve 2-6, a plurality of positioning sleeve 3-1 be all arranged on the 3rd carbon-point insert between dish 2-3 and carbon-point chassis 2-4 and setting position relative up and down with a plurality of spacer sleeve 2-6, described the first carbon-point is inserted dish 2-1, the second carbon-point is inserted dish 2-2 and a plurality of spacer sleeve 2-6 is connected to one, described in each, in spacer sleeve 2-6, be all fixedly connected with and stretch out downwards and through the 3rd carbon-point, insert dish 2-3 successively from top to bottom, positioning sleeve 3-1, the guide pillar 2-5 of carbon-point chassis 2-4 and carbon-point fixed mount pallet 3-2, described the 3rd carbon-point is inserted dish 2-3, positioning sleeve 3-1, carbon-point chassis 2-4 and carbon-point fixed mount pallet 3-2 are connected to one, described the first carbon-point is inserted dish 2-1, the second carbon-point is inserted on dish 2-2 and the slotting dish of the 3rd carbon-point 2-3 and is provided with a plurality of carbon-point jack 2-7 that insert for carbon-point 28, a plurality of carbon-point jack 2-7 are distributed on a plurality of regular hexagons that inscribed circle diameter increases gradually, spacing between a plurality of carbon-point jack 2-7 all equates, described the first carbon-point is inserted dish 2-1, the carbon-point jack 2-7 that the second carbon-point is inserted on dish 2-2 and the slotting dish of the 3rd carbon-point 2-3 is oppositely arranged up and down, space between adjacent two row carbon-point jack 2-7 is for leading the carbon fiber passage 29 of carbon fiber operation for doffing tube 7-11, doffing tube 7-11 is leading carbon fiber along 29 operations of carbon fiber passage, formed doffing tube running orbit 30, such carbon-point jack 2-7 set-up mode, can make the present invention be applicable to the different weaving textile of shape and size size,

As shown in Fig. 5, Fig. 6 and Fig. 7, the quantitative elevating mechanism 4 of described carbon-point comprises carbon-point lifting shaft 4-1 and for driving the first servomotor 4-9 of carbon-point lifting shaft 4-1 elevating movement, and for by the transmission of power of the first servomotor 4-9 to the carbon-point lifting drive transmission mechanism of carbon-point lifting shaft 4-1 with for the first transmission mechanism fixed mount 4-3 of described carbon-point lifting drive transmission mechanism is installed, described carbon-point fixed mount pallet 3-2 is fixedly connected on the top of carbon-point lifting shaft 4-1; Described the first servomotor 4-9 and carbon-point elevating control unit 13 join;

As Fig. 5, shown in Fig. 6 and Fig. 8, the quantitative elevating mechanism 5 of described braided fabric comprises braided fabric pallet 5-1, braided fabric lifting hollow shaft 5-8, be sleeved on the braided fabric pallet slip cap 5-2 of braided fabric lifting hollow shaft 5-8 outside and for driving the second servomotor 5-3 of braided fabric lifting hollow shaft 5-8 elevating movement, and for the braided fabric lifting drive transmission mechanism to braided fabric lifting hollow shaft 5-8 by the transmission of power of the second servomotor 5-3, on described braided fabric pallet slip cap 5-2, be fixedly connected with and be useful on the second transmission mechanism fixed mount 5-13 that described braided fabric lifting drive transmission mechanism is installed, it is outside that described braided fabric lifting hollow shaft 5-8 is sleeved on carbon-point lifting shaft 4-1, described braided fabric pallet 5-1 is fixedly connected on the top of braided fabric lifting hollow shaft 5-8, on described braided fabric pallet 5-1, be provided with locating hole, in described locating hole, be provided with the guide pin bushing 5-10 inserting for the bottom of guide pillar 2-5, the bottom of described guide pillar 2-5 is fixedly connected with guide pin bushing 5-10, described the first transmission mechanism fixed mount 4-3 is fixedly connected on the bottom of braided fabric bracket 5-1, described the second servomotor 5-3 and braided fabric elevating control unit 14 join,

As shown in Fig. 5, Fig. 6, Fig. 9 and Figure 10, described carbon-point fixed mount 120° position rotating mechanism 6 comprises rotating mechanism pedestal 6-1 and the 3rd servomotor 6-2 for driving braided fabric lifting hollow shaft 5-8 to rotatablely move of hollow setting, and for the rotary power transmission mechanism to braided fabric lifting hollow shaft 5-8 by the transmission of power of the 3rd servomotor 6-2; It is inner that described braided fabric lifting hollow shaft 5-8 is rotatably connected on rotating mechanism pedestal 6-1, is fixedly connected with and is useful on the 3rd transmission mechanism fixed mount 6-4 that described rotary power transmission mechanism is installed on described rotating mechanism pedestal 6-1; Described the 3rd servomotor 6-2 and carbon-point fixed mount rotation control unit 15 join;

As Figure 11, Figure 12, shown in Figure 13 and Figure 14, the second drive pulley 7-5 and the 3rd drive pulley 7-7 that described X-direction guide travelling mechanism 7 comprises X-direction guide rail 7-8 and is connected to X-direction guide rail 7-8 two ends, the upper one end near the second drive pulley 7-5 of described X-direction guide rail 7-8 is connected with installing plate 7-10, described installing plate 7-10 be provided with the 4th servomotor 7-1 with coaxial the first drive pulley 7-4 being connected of the second drive pulley 7-5, on the output shaft of described the 4th servomotor 7-1, be connected with the first motor-driven belt wheel 7-2, on described the first motor-driven belt wheel 7-2 and the first drive pulley 7-4, be connected with the first motor curved tooth driving belt 7-3, on described the second drive pulley 7-5 and the 3rd drive pulley 7-7, be connected with open type curved tooth driving belt 7-6, on described open type curved tooth driving belt 7-6, be fixedly connected with doffing tube seat 7-9, on described doffing tube seat 7-9, be fixedly connected with doffing tube 7-11, described the 4th servomotor 7-1 and X-direction guide control module 16 join, during work, the 4th servomotor 7-1 rotation, drive the first motor-driven belt wheel 7-2 to rotate, the first motor-driven belt wheel 7-2 drives the first drive pulley 7-4 to rotate by the first motor curved tooth driving belt 7-3, the first drive pulley 7-4 drives the second drive pulley 7-5 synchronously to rotate, the second drive pulley 7-5 drives the 3rd drive pulley 7-7 synchronously to rotate by open type curved tooth driving belt 7-6, realized the transmission of open type curved tooth driving belt 7-6, open type curved tooth driving belt 7-6 drives doffing tube seat 7-9 back and forth to move along X-direction guide rail 7-8, the doffing tube 7-11 that is drawing carbon fiber back and forth moves along X-direction guide rail 7-8 simultaneously.It is upper along X-direction guide rail 7-8 linear reciprocation running orbit accurately that the doffing tube 7-11 that the special construction of X-direction guide rail 7-8 keeps drawing carbon fiber is packed in doffing tube seat 7-9.

As Figure 11, Figure 12, shown in Figure 13 and Figure 14, described Y-direction guide travelling mechanism 8 comprises the 5th servomotor 8-3, be disposed on the first Y-direction guide rail 8-1 and the second Y-direction guide rail 8-2 on work top 11, rack-mounted leading screw 8-11, and penetrate in X-direction guide rail 7-8 and the distance rod 8-13 moving on the first Y-direction guide rail 8-1 and the second Y-direction guide rail 8-2 for promoting X-direction guide rail 7-8, described distance rod 8-13 is fixedly connected with X-direction guide rail 7-8 by force application arm 8-15, described X-direction guide rail 7-8 is connected with the first Y-direction guide rail 8-1 by the first adapter 7-14, described X-direction guide rail 7-8 is connected with the second Y-direction guide rail 8-2 by the second adapter 7-15, the side of described work top 11 is connected with the second connecting plate 8-14, on described the second connecting plate 8-14, be connected with Y-direction operation gearbox 8-7, on described Y-direction operation gearbox 8-7, be connected with the first connecting plate 8-16, on described the first connecting plate 8-16, be connected with the 5th servomotor 8-3, on the output shaft of described the 5th servomotor 8-3, be connected with motor-driven belt wheel 8-4, on the power shaft of described Y-direction operation gearbox 8-7, be connected with drive pulley 8-6, on described motor-driven belt wheel 8-4 and drive pulley 8-6, be connected with the second motor curved tooth driving belt 8-5, on the output shaft of described Y-direction operation gearbox 8-7, be connected with gearbox output gear 8-8, on described leading screw 8-11, be fixedly connected with the lead screw transmission gear 8-9 with gearbox output gear 8-8 engagement, on described leading screw 8-11, be connected with screw 8-12, described distance rod 8-13 is fixedly connected with screw 8-12, described the 5th servomotor 8-3 and Y-direction guide control module 17 join.

During work, the 5th servomotor 8-3 rotation, drive motor drive pulley 8-4 rotates, motor-driven belt wheel 8-4 drives drive pulley 8-6 to rotate by the second motor curved tooth driving belt 8-5, the transmission of power of drive pulley 8-6 passes to gearbox output gear 8-8 to drive pulley 8-6 and after drive pulley 8-6 speed change, gearbox output gear 8-8 drives lead screw transmission gear 8-9 to rotate, lead screw transmission gear 8-9 drives leading screw 8-11 to rotate, leading screw 8-11 drives screw 8-12 to promote distance rod 8-13, boosting-rod 8-15 is along the first Y-direction guide rail 8-1, the second Y-direction guide rail 8-2 even running, promote X-direction guide rail 7-8 perpendicular to the first Y-direction guide rail 8-1, the second Y-direction guide rail 8-2 even running, boosting-rod 8-15 is equidistant periodic running.

As shown in figure 15, in the present embodiment, described Main Control Unit 12 comprises micro controller module 12-1 and the crystal oscillating circuit 12-2 and the reset circuit 12-3 that join with micro controller module 12-1, described carbon-point elevating control unit 13 comprises the first signal isolation module 13-1 joining with micro controller module 12-1, and the first motor driver module 13-2 and the first switching value interface module 13-3 that join with first signal isolation module 13-1, described the first servomotor 4-9 and the first motor driver module 13-2 join, on described the first servomotor 4-9, be provided with the first encoder 19 for the rotating speed of the first servomotor 4-9 and turned position are detected, described the first encoder 19 joins with first signal isolation module 13-1, in described frame 1, be provided with for the ascending motion of the quantitative elevating mechanism 4 of carbon-point being carried out to the first spacing upper limit position switch 20 and for the descending motion of the quantitative elevating mechanism 4 of carbon-point being carried out to the first spacing lower position switch 21, described the first upper limit position switch 20 and the first lower position switch 21 all join with the first switching value interface module 13-3,

Described braided fabric elevating control unit 14 comprises the secondary signal isolation module 14-1 joining with micro controller module 12-1, and the second motor driver module 14-2 and the second switch amount interface module 14-3 that join with secondary signal isolation module 14-1, described the second servomotor 5-3 and the second motor driver module 14-2 join, on described the second servomotor 5-3, be provided with the second encoder 22 for the rotating speed of the second servomotor 5-3 and turned position are detected, described the second encoder 22 joins with secondary signal isolation module 14-1, in described frame 1, be provided with for the ascending motion of the quantitative elevating mechanism 5 of braided fabric being carried out to the second spacing upper limit position switch 23, on described braided fabric pallet slip cap 5-2, be provided with for the descending motion of the quantitative elevating mechanism 5 of braided fabric being carried out to the second spacing lower position switch 24, described the second upper limit position switch 23 and the second lower position switch 24 all join with second switch amount interface module 14-3,

Described carbon-point fixed mount rotation control unit 15 comprises the 3rd signal isolation module 15-1 joining with micro controller module 12-1, and the 3rd motor driver module 15-2 and the 3rd switching value interface module 15-3 that join with the 3rd signal isolation module 15-1, described the 3rd servomotor 6-2 and the 3rd motor driver module 15-2 join, on described the 3rd servomotor 6-2, be provided with the 3rd encoder 25 for the rotating speed of the 3rd servomotor 6-2 and turned position are detected, described the 3rd encoder 25 and the 3rd signal isolation module 15-1 join, on the outer edge of described braided fabric pallet slip cap 5-2, be evenly provided with three hall position sensor 6-13, on described rotating mechanism pedestal 6-1, be fixedly connected with Receiver installing rack 6-15, on described Receiver installing rack 6-15, be fixedly connected with the Receiver 6-14 that is useful on three hall position sensor 6-13 of induction, described Receiver 6-14 and the 3rd switching value interface module 15-3 join,

Described X-direction guide control module 16 comprises the 4th signal isolation module 16-1 joining with micro controller module 12-1, and the 4th motor driver module 16-2 and the 4th switching value interface module 16-3 that join with the 4th signal isolation module 16-1, described the 4th servomotor 7-1 and the 4th motor driver module 16-2 join, on described the 4th servomotor 7-1, be provided with the 4th encoder 26 for the rotating speed of the 4th servomotor 7-1 and turned position are detected, described the 4th encoder 26 and the 4th signal isolation module 16-1 join, on described adapter 7-9, be provided with the photoelectric detection switch 27 for the position of carbon-point is detected, described photoelectric detection switch 27 and the 4th switching value interface module 16-3 join, rotate the accurate location of 120 ° and sent after signal by hall position sensor 6-13 contraposition, by Receiver 6-14, feed back to Main Control Unit 12 and control the 3rd servomotor 6-2 and drive transmission systems to quantize to have turned round,

Described Y-direction guide control module 17 comprises the 5th signal isolation module 17-1 joining with micro controller module 12-1 and the 5th motor driver module 17-2 joining with the 5th signal isolation module 17-1, described the 5th servomotor 8-3 and the 5th motor driver module 17-2 join, on described the 5th servomotor 8-3, be provided with the 5th encoder 31 for the rotating speed of the 5th servomotor 8-3 and turned position are detected, described the 5th encoder 31 and the 5th signal isolation module 17-1 join;

Described human-computer interaction device 18 consists of button operation circuit module 18-1 and LCDs 18-2, and described button operation circuit module 18-1 and LCDs 18-2 all join with micro controller module 12-1.

In the present embodiment, described micro controller module 12-1 is ARM7 micro controller module.

In the present embodiment, described the first carbon-point is inserted dish 2-1, dish 2-2 inserted by the second carbon-point and a plurality of spacer sleeve 2-6 is connected to one by screw, and described the 3rd carbon-point is inserted dish 2-3, positioning sleeve 3-1, carbon-point chassis 2-4 and carbon-point fixed mount pallet 3-2 and is connected to one by screw.

As shown in Figure 9, in the present embodiment, it is inner that described braided fabric lifting hollow shaft 5-8 is rotatably connected on rotating mechanism pedestal 6-1 by upper thrust bearing 6-10 and lower ball bearing 6-9.

As Fig. 5, shown in Fig. 6 and Fig. 7, in the present embodiment, described carbon-point lifting drive transmission mechanism comprises the first motor-driven gear 4-6, the first duplicate gear 4-7, the first gearbox input gear 4-8, carbon-point lifting gearbox 4-5, carbon-point lifter wheel 4-2 and carbon-point lifter rack 4-4, described the first motor-driven gear 4-6 is connected on the output shaft of the first servomotor 4-9, described the first duplicate gear 4-7 consists of gear shaft and the gear wheel and the pinion that are connected to gear shaft two ends, form pinion and the first motor-driven gear 4-6 engagement of the first duplicate gear 4-7, form gear wheel and the first gearbox input gear 4-8 engagement of the first duplicate gear 4-7, the first gearbox input gear 4-8 is connected on the power shaft of carbon-point lifting gearbox 4-5, carbon-point lifter wheel 4-2 is connected on the output shaft of carbon-point lifting gearbox 4-5, carbon-point lifter rack 4-4 is fixedly connected on the side of carbon-point lifting shaft 4-1, described carbon-point lifter wheel 4-2 is meshed with carbon-point lifter rack 4-4, the engagement position of described carbon-point lifter wheel 4-2 and carbon-point lifter rack 4-4 is exposed at braided fabric lifting hollow shaft 5-8 outside, described carbon-point lifting gearbox 4-5 is arranged on the first transmission mechanism fixed mount 4-3, on described carbon-point lifting gearbox 4-5, be fixedly connected with the 3rd connecting plate 4-10, described the first servomotor 4-9 and the first duplicate gear 4-7 are installed on the 3rd connecting plate 4-10.

During work, the first servomotor 4-9 rotates, drive the first motor-driven gear 4-6 to rotate, the first motor-driven gear 4-6 drives the first duplicate gear 4-7 to rotate, the first duplicate gear 4-7 drives the first gearbox input gear 4-8 to rotate, the transmission of power of the first gearbox input gear 4-8 passes to carbon-point lifter wheel 4-2 to carbon-point lifting gearbox 4-5 and after carbon-point lifting gearbox 4-5 speed change, the power of carbon-point lifter wheel 4-2 passes to carbon-point lifter rack 4-4 again, carbon-point lifter rack 4-4 drives carbon-point lifting shaft 4-1 asking carbon-point fixed mount pallet 3-2 to move up and down, carbon-point chassis 2-4 moves up and down along guide pillar 2-5 with carbon-point fixed mount pallet 3-2, realized rising or the decline of carbon-point 28 tops with respect to the upper surface of the slotting dish of the first carbon-point 2-1.So often the cast off fabric of certain altitude, carbon-point certain value that just relatively rises, take that to keep the carbon-point 28 relative fabric side in top to stretch out be highly the value of setting, and the condition that next work step is moved is guaranteed.

As Fig. 5, shown in Fig. 6 and Fig. 8, in the present embodiment, described braided fabric lifting drive transmission mechanism comprises the second motor-driven gear 5-4, the second duplicate gear 5-5, the second gearbox input gear 5-7, braided fabric lifting gearbox 5-6, braided fabric lifter wheel 5-11 and braided fabric lifter rack 5-9, described the second motor-driven gear 5-4 is connected on the output shaft of the second servomotor 5-3, described the second duplicate gear 5-5 consists of gear shaft and the gear wheel and the pinion that are connected to gear shaft two ends, form pinion and the second motor-driven gear 5-4 engagement of the second duplicate gear 5-5, form gear wheel and the second gearbox input gear 5-7 engagement of the second duplicate gear 5-5, the second gearbox input gear 5-7 is connected on the power shaft of braided fabric lifting gearbox 5-6, braided fabric lifter wheel 5-11 is connected on the output shaft of braided fabric lifting gearbox 5-6, braided fabric lifter rack 5-9 is installed in the side of braided fabric lifting hollow shaft 5-8, described braided fabric lifter wheel 5-11 is meshed with braided fabric lifter rack 5-9, described braided fabric lifting gearbox 5-6 is arranged on the second transmission mechanism fixed mount 5-13, on described braided fabric lifting gearbox 5-6, be fixedly connected with the 4th connecting plate 5-12, described the second servomotor 5-3 and the second duplicate gear 5-5 are installed on the 4th connecting plate 5-12.

During work, the second servomotor 5-3 rotates, drive the second motor-driven gear 5-4 to rotate, the second motor-driven gear 5-4 drives the second duplicate gear 5-5 to rotate, the second duplicate gear 5-5 drives the second gearbox input gear 5-7 to rotate, the transmission of power of the second gearbox input gear 5-7 passes to braided fabric lifter wheel 5-11 after to braided fabric lifting gearbox 5-6 tricot lifting gearbox 5-6 speed change, the power of braided fabric lifter wheel 5-11 passes to braided fabric lifter rack 5-9 again, braided fabric lifter rack 5-9 drives braided fabric lifting hollow shaft 5-8 asking braided fabric pallet 5-1 to move up and down along the guiding of braided fabric pallet slip cap 5-2, and, braided fabric lifting hollow shaft 5-8 returns moving up and down of carbon-point lifting shaft 4-1 rational guide function is provided, because the first carbon-point is inserted dish 2-1, the second carbon-point is inserted dish 2-2 and braided fabric pallet 5-1 up and down can not relative motion, therefore, the fabric that the oscilaltion of braided fabric pallet 5-1 correspondingly drives the first carbon-point to insert in dish 2-1 plane rises or declines.So often the cast off fabric of certain altitude, carbon-point 28 is relative certain value that rises just, keep the relative fabric side in carbon-point top to stretch out highly for after the value of setting, braided fabric pallet 5-1 just drives the first carbon-point to insert the value that the fabric in dish 2-1 plane declines and sets, remain that the upper plane of braided fabric is in identical height, the condition of next work step motion is guaranteed.

As Fig. 5, shown in Fig. 6 and Fig. 9, in the present embodiment, described rotary power transmission mechanism comprises the 3rd motor-driven gear 6-5, the 3rd duplicate gear 6-6, the 3rd gearbox input gear 6-7, rotation gearbox 6-11, the second swing pinion 6-8 and the first swing pinion 6-3, described the 3rd motor-driven gear 6-5 is connected on the output shaft of the 3rd servomotor 6-2, described the 3rd duplicate gear 6-6 consists of gear shaft and the gear wheel and the pinion that are connected to gear shaft two ends, form pinion and the 3rd motor-driven gear 6-5 engagement of the 3rd duplicate gear 6-6, form gear wheel and the 3rd gearbox input gear 6-7 engagement of the 3rd duplicate gear 6-6, the 3rd gearbox input gear 6-7 is connected on the power shaft of rotation gearbox 6-11, the second swing pinion 6-8 is connected on the output shaft of rotation gearbox 6-11, the first swing pinion 6-3 is connected to the bottom of braided fabric lifting hollow shaft 5-8, described the first swing pinion 6-3 is meshed with the second swing pinion 6-8, it is upper that described rotation gearbox 6-11 is arranged on the 3rd transmission mechanism fixed mount 6-4, on described rotation gearbox 6-11, is fixedly connected with the 5th connecting plate 6-12, and described the 3rd servomotor 6-2 and the 3rd duplicate gear 6-6 are installed on the 5th connecting plate 6-12.

During work, the 3rd servomotor 6-2 rotates, drive the 3rd motor-driven gear 6-5 to rotate, the 3rd motor-driven gear 6-5 drives the 3rd duplicate gear 6-6 to rotate, the 3rd duplicate gear 6-6 drives the 3rd gearbox input gear 6-7 to rotate, the transmission of power of the 3rd gearbox input gear 6-7 is given rotation gearbox 6-11 and pass to the second swing pinion 6-8 after rotation gearbox 6-11 speed change, the power of the second swing pinion 6-8 passes to the first swing pinion 6-3 again, the first swing pinion 6-3 drives braided fabric lifting hollow shaft 5-8 to rotate, under the positioning key effect of having at braided fabric lifter rack 5-9, braided fabric lifting hollow shaft 5-8 drives braided fabric pallet 5-1 to carry out 120 ° of position rotating, meanwhile, braided fabric pallet slip cap 5-2 also starts to rotate under the effect of upper thrust bearing 6-10,

In the present embodiment, on described X-direction guide rail 7-8, be fixedly connected with belt tension regulating arm 7-12, on described belt tension regulating arm 7-12, be connected with for regulate the tension adjustment screw 7-13 of open type curved tooth driving belt 7-6 tension force by belt tension regulating arm 7-12.Belt tension regulating arm 7-12 adjusts open type curved tooth driving belt 7-6 by tension adjustment screw 7-13 and keeps suitable tension force so that doffing tube 7-11 even running.

In the present embodiment, described leading screw 8-11 is fixed in frame by leading screw seat 8-10.

The present invention is when work, after carbon-point fixed mount 2 Qi positioning and clamping mechanisms 3 fixedly assemble, by the quantitative elevating mechanism 4 of carbon-point, the quantitative elevating mechanism 5 of braided fabric, 120 ° of location of carbon-point fixed mount, to revolve mechanism 6, X-direction guide travelling mechanism 7 and Y-direction guide travelling mechanism 8 five componental movement mechanisms to apply separately respectively own driven by servomotor transmission system alone, according to the operation of the body function division of labor, function operation order harmonious orderly, complete the braiding of carbon fiber tri-dimensional fabric.

When work, the first work step: after the carbon-point fixed mount 2 Qi positioning and clamping mechanisms 3 that braided fabric specification is required to stick with carbon-point 28 fixedly assemble, the quantitative elevating mechanism 5 of operation braided fabric, adjusts according to the desired location of carbon-point fixed mount location magnetic sheet the initialization position that the first carbon-point is inserted dish 2-1;

The second work step: Y-direction guide travelling mechanism 8 promotes X-direction guide rail 7-8 and moves to the carbon fiber entrance of first row carbon fiber passage 29 with doffing tube 7-11;

The 3rd work step: X-direction guide travelling mechanism 7 drives doffing tube 7-11 leading carbon fiber and moves to setting end points along carbon fiber passage 29, Y-direction guide travelling mechanism 8 promotes X-direction guide rail 7-8 and with doffing tube 7-11, moves to the carbon fiber entrance of secondary series carbon fiber passage 29, X-direction guide travelling mechanism 7 drive again doffing tube 7-11 leading carbon fiber along secondary series carbon fiber passage 29 inverted runnings to setting end points, through setting doffing tube for several times, back and forth move like this, until carbon fiber is covered with all carbon fiber passages 29, doffing tube has also arrived the carbon fiber entrance of first row carbon fiber passage 29 when time one deck weaves and has waited for, just completed one deck braiding.

The 4th work step: 120 ° of location of carbon-point fixed mount are revolved mechanism 6 and driven carbon-point fixed mount mechanism to rotate in the counterclockwise direction after 120 °, repeat the 3rd work step;

The 5th work step: repeat after order four work steps, 120 ° of location of carbon-point fixed mount are revolved mechanism 6 and driven carbon-point fixed mount mechanism to be rotated in a clockwise direction 240 °, so just complete a weaving cycle again;

The 6th work step: repeat above-mentioned the second work step to the five work steps to set point number week after date, be that braided fabric also reaches setting height, the quantitative elevating mechanism 4 of carbon-point drives carbon-point chassis 2-4 carbon-point 28 upper ends to be pushed up to the setpoint distance of relative braiding object plane with the height that stretches out of assurance carbon-point 28;

The 7th work step: the textile faces again that the quantitative elevating mechanism of braided fabric 5 drives carbon-point fixed mount mechanisms 2 that the first carbon-point is inserted to the upper braided fabric of dish 2-1 is reduced to desired location, when guaranteeing doffing tube 7-11 trouble-free operation with the setpoint distance that weaves object plane;

The 8th work step: repeat above-mentioned the second work step to the seven work steps to set point number week after date, braided fabric also reaches setting height, completes the braiding of a carbon fiber tri-dimensional fabric; Whole braiding process is without manual intervention, and the coordination matched motion of each mechanism has realized automation, has improved greatly production efficiency.

The above; it is only preferred embodiment of the present invention; not the present invention is imposed any restrictions, every any simple modification of above embodiment being done according to the technology of the present invention essence, change and equivalent structure change, and all still belong in the protection domain of technical solution of the present invention.

Claims

1. a carbon fiber tri-dimensional fabric braiding machine, it is characterized in that: comprise frame (1) and be arranged on the carbon-point fixed mount mechanism (2) in frame (1), carbon-point fixed mount positioning and clamping mechanism (3), the quantitative elevating mechanism of carbon-point (4), the quantitative elevating mechanism of braided fabric (5), carbon-point fixed mount 120° position rotating mechanism (6), X-direction guide travelling mechanism (7) and Y-direction guide travelling mechanism (8), the top planes of described frame (1) is work top (11), the side of described frame (1) is provided with electric control box (9) and control panel case (10), described electric control box is provided with electric control system in (9), described electric control system comprises Main Control Unit (12) and the carbon-point elevating control unit (13) joining with Main Control Unit (12), braided fabric elevating control unit (14), carbon-point fixed mount rotation control unit (15), X-direction guide control module (16) and Y-direction guide control module (17), in described control panel case (10), be provided with human-computer interaction device (18), described human-computer interaction device (18) is joined with Main Control Unit (12),

Described carbon-point fixed mount positioning and clamping mechanism (3) comprises carbon-point fixed mount pallet (3-2) and a plurality of positioning sleeves (3-1) for carbon-point fixed mount mechanism (2) installation site is in the horizontal direction positioned;

Described carbon-point fixed mount mechanism (2) comprises the slotting dish of the first carbon-point (2-1) setting gradually from top to bottom, the second carbon-point is inserted dish (2-2), the 3rd carbon-point is inserted dish (2-3) and carbon-point chassis (2-4), described the first carbon-point is inserted between dish (2-1) and the slotting dish of the second carbon-point (2-2) and is provided with a plurality of spacer sleeves (2-6), a plurality of positioning sleeves (3-1) be all arranged on the 3rd carbon-point insert between dish (2-3) and carbon-point chassis (2-4) and setting position relative up and down with a plurality of spacer sleeves (2-6), described the first carbon-point is inserted dish (2-1), the second carbon-point is inserted dish (2-2) and a plurality of spacer sleeve (2-6) is connected to one, in spacer sleeve described in each (2-6), be all fixedly connected with and stretch out downwards and through the 3rd carbon-point, insert dish (2-3) successively from top to bottom, positioning sleeve (3-1), the guide pillar (2-5) of carbon-point chassis (2-4) and carbon-point fixed mount pallet (3-2), described the 3rd carbon-point is inserted dish (2-3), positioning sleeve (3-1), carbon-point chassis (2-4) and carbon-point fixed mount pallet (3-2) are connected to one, described the first carbon-point is inserted dish (2-1), on the slotting dish of the slotting dish of the second carbon-point (2-2) and the 3rd carbon-point (2-3), be provided with a plurality of carbon-point jacks (2-7) for carbon-point (28) insertion, a plurality of carbon-point jacks (2-7) are distributed on a plurality of regular hexagons that inscribed circle diameter increases gradually, spacing between a plurality of carbon-point jacks (2-7) all equates, described the first carbon-point is inserted dish (2-1), the carbon-point jack (2-7) that the second carbon-point is inserted on dish (2-2) and the slotting dish of the 3rd carbon-point (2-3) is oppositely arranged up and down, space between adjacent two row carbon-point jacks (2-7) is for leading the carbon fiber passage (29) of carbon fiber operation for doffing tube (7-11),

The quantitative elevating mechanism of described carbon-point (4) comprises carbon-point lifting shaft (4-1) and for driving first servomotor (4-9) of carbon-point lifting shaft (4-1) elevating movement, and for by the transmission of power of the first servomotor (4-9) to the carbon-point lifting drive transmission mechanism of carbon-point lifting shaft (4-1) with for the first transmission mechanism fixed mount (4-3) of described carbon-point lifting drive transmission mechanism is installed, described carbon-point fixed mount pallet (3-2) is fixedly connected on the top of carbon-point lifting shaft (4-1); Described the first servomotor (4-9) joins with carbon-point elevating control unit (13);

The quantitative elevating mechanism of described braided fabric (5) comprises braided fabric pallet (5-1), braided fabric lifting hollow shaft (5-8), be sleeved on the outside braided fabric pallet slip cap (5-2) of braided fabric lifting hollow shaft (5-8) and for driving second servomotor (5-3) of braided fabric lifting hollow shaft (5-8) elevating movement, and for the braided fabric lifting drive transmission mechanism to braided fabric lifting hollow shaft (5-8) by the transmission of power of the second servomotor (5-3), on described braided fabric pallet slip cap (5-2), be fixedly connected with and be useful on the second transmission mechanism fixed mount (5-13) that described braided fabric lifting drive transmission mechanism is installed, described braided fabric lifting hollow shaft (5-8) is sleeved on carbon-point lifting shaft (4-1) outside, described braided fabric pallet (5-1) is fixedly connected on the top of braided fabric lifting hollow shaft (5-8), on described braided fabric pallet (5-1), be provided with locating hole, in described locating hole, be provided with the guide pin bushing (5-10) inserting for the bottom of guide pillar (2-5), the bottom of described guide pillar (2-5) is fixedly connected with guide pin bushing (5-10), described the first transmission mechanism fixed mount (4-3) is fixedly connected on the bottom of braided fabric bracket (5-1), described the second servomotor (5-3) joins with braided fabric elevating control unit (14),

Described carbon-point fixed mount 120° position rotating mechanism (6) comprises rotating mechanism pedestal (6-1) and the 3rd servomotor (6-2) for driving braided fabric lifting hollow shaft (5-8) to rotatablely move that hollow arranges, and for the rotary power transmission mechanism to braided fabric lifting hollow shaft (5-8) by the transmission of power of the 3rd servomotor (6-2); Described braided fabric lifting hollow shaft (5-8) is rotatably connected on rotating mechanism pedestal (6-1) inside, is fixedly connected with and is useful on the 3rd transmission mechanism fixed mount (6-4) that described rotary power transmission mechanism is installed on described rotating mechanism pedestal (6-1); Described the 3rd servomotor (6-2) joins with carbon-point fixed mount rotation control unit (15);

The second drive pulley (7-5) and the 3rd drive pulley (7-7) that described X-direction guide travelling mechanism (7) comprises X-direction guide rail (7-8) and is connected to X-direction guide rail (7-8) two ends, the upper one end near the second drive pulley (7-5) of described X-direction guide rail (7-8) is connected with installing plate (7-10), described installing plate (7-10) be provided with the 4th servomotor (7-1) with coaxial the first drive pulley (7-4) being connected of the second drive pulley (7-5), on the output shaft of described the 4th servomotor (7-1), be connected with the first motor-driven belt wheel (7-2), on described the first motor-driven belt wheel (7-2) and the first drive pulley (7-4), be connected with the first motor curved tooth driving belt (7-3), on described the second drive pulley (7-5) and the 3rd drive pulley (7-7), be connected with open type curved tooth driving belt (7-6), on described open type curved tooth driving belt (7-6), be fixedly connected with doffing tube seat (7-9), on described doffing tube seat (7-9), be fixedly connected with doffing tube (7-11), described the 4th servomotor (7-1) joins with X-direction guide control module (16),

Described Y-direction guide travelling mechanism (8) comprises the 5th servomotor (8-3), be disposed on the first Y-direction guide rail (8-1) and the second Y-direction guide rail (8-2) on work top (11), rack-mounted leading screw (8-11), and penetrate in X-direction guide rail (7-8) and for promoting X-direction guide rail (7-8) at the distance rod (8-13) of the first Y-direction guide rail (8-1) and the upper motion of the second Y-direction guide rail (8-2), described distance rod (8-13) is fixedly connected with X-direction guide rail (7-8) by force application arm (8-15), described X-direction guide rail (7-8) is connected with the first Y-direction guide rail (8-1) by the first adapter (7-14), described X-direction guide rail (7-8) is connected with the second Y-direction guide rail (8-2) by the second adapter (7-15), the side of described work top (11) is connected with the second connecting plate (8-14), on described the second connecting plate (8-14), be connected with Y-direction operation gearbox (8-7), on described Y-direction operation gearbox (8-7), be connected with the first connecting plate (8-16), on described the first connecting plate (8-16), be connected with the 5th servomotor (8-3), on the output shaft of described the 5th servomotor (8-3), be connected with the second motor-driven belt wheel (8-4), on the power shaft of described Y-direction operation gearbox (8-7), be connected with the 4th drive pulley (8-6), on described the second motor-driven belt wheel (8-4) and the 4th drive pulley (8-6), be connected with the second motor curved tooth driving belt (8-5), on the output shaft of described Y-direction operation gearbox (8-7), be connected with gearbox output gear (8-8), on described leading screw (8-11), be fixedly connected with the lead screw transmission gear (8-9) with gearbox output gear (8-8) engagement, on described leading screw (8-11), be connected with screw (8-12), described distance rod (8-13) is fixedly connected with screw (8-12), described the 5th servomotor (8-3) joins with Y-direction guide control module (17).

2. according to carbon fiber tri-dimensional fabric braiding machine claimed in claim 1, it is characterized in that: described Main Control Unit (12) comprises micro controller module (12-1) and the crystal oscillating circuit (12-2) and the reset circuit (12-3) that join with micro controller module (12-1); described carbon-point elevating control unit (13) comprises the first signal isolation module (13-1) joining with micro controller module (12-1), and the first motor driver module (13-2) and the first switching value interface module (13-3) of joining with first signal isolation module (13-1), described the first servomotor (4-9) joins with the first motor driver module (13-2), on described the first servomotor (4-9), be provided with the first encoder (19) for the rotating speed of the first servomotor (4-9) and turned position are detected, described the first encoder (19) joins with first signal isolation module (13-1), in described frame (1), be provided with for the ascending motion of the quantitative elevating mechanism of carbon-point (4) being carried out to spacing the first upper limit position switch (20) and for the descending motion of the quantitative elevating mechanism of carbon-point (4) being carried out to spacing the first lower position switch (21), described the first upper limit position switch (20) and the first lower position switch (21) all join with the first switching value interface module (13-3),

Described braided fabric elevating control unit (14) comprises the secondary signal isolation module (14-1) joining with micro controller module (12-1), and the second motor driver module (14-2) and the second switch amount interface module (14-3) of joining with secondary signal isolation module (14-1), described the second servomotor (5-3) joins with the second motor driver module (14-2), on described the second servomotor (5-3), be provided with the second encoder (22) for the rotating speed of the second servomotor (5-3) and turned position are detected, described the second encoder (22) joins with secondary signal isolation module (14-1), in described frame (1), be provided with for the ascending motion of the quantitative elevating mechanism of braided fabric (5) being carried out to spacing the second upper limit position switch (23), on described braided fabric pallet slip cap (5-2), be provided with for the descending motion of the quantitative elevating mechanism of braided fabric (5) being carried out to spacing the second lower position switch (24), described the second upper limit position switch (23) and the second lower position switch (24) all join with second switch amount interface module (14-3),

Described carbon-point fixed mount rotation control unit (15) comprises the 3rd signal isolation module (15-1) joining with micro controller module (12-1), and the 3rd motor driver module (15-2) and the 3rd switching value interface module (15-3) of joining with the 3rd signal isolation module (15-1), described the 3rd servomotor (6-2) joins with the 3rd motor driver module (15-2), on described the 3rd servomotor (6-2), be provided with the 3rd encoder (25) for the rotating speed of the 3rd servomotor (6-2) and turned position are detected, described the 3rd encoder (25) joins with the 3rd signal isolation module (15-1), on the outer edge of described braided fabric pallet slip cap (5-2), be evenly provided with three hall position sensors (6-13), on described rotating mechanism pedestal (6-1), be fixedly connected with Receiver installing rack (6-15), on described Receiver installing rack (6-15), be fixedly connected with the Receiver (6-14) that is useful on three hall position sensors of induction (6-13), described Receiver (6-14) joins with the 3rd switching value interface module (15-3),

Described X-direction guide control module (16) comprises the 4th signal isolation module (16-1) joining with micro controller module (12-1), and the 4th motor driver module (16-2) and the 4th switching value interface module (16-3) of joining with the 4th signal isolation module (16-1), described the 4th servomotor (7-1) joins with the 4th motor driver module (16-2), on described the 4th servomotor (7-1), be provided with the 4th encoder (26) for the rotating speed of the 4th servomotor (7-1) and turned position are detected, described the 4th encoder (26) joins with the 4th signal isolation module (16-1), on described adapter (7-9), be provided with the photoelectric detection switch (27) for the position of carbon-point is detected, described photoelectric detection switch (27) joins with the 4th switching value interface module (16-3),

Described Y-direction guide control module (17) comprises the 5th signal isolation module (17-1) joining with micro controller module (12-1) and the 5th motor driver module (17-2) of joining with the 5th signal isolation module (17-1), described the 5th servomotor (8-3) joins with the 5th motor driver module (17-2), on described the 5th servomotor (8-3), be provided with the 5th encoder (31) for the rotating speed of the 5th servomotor (8-3) and turned position are detected, described the 5th encoder (31) joins with the 5th signal isolation module (17-1),

Described human-computer interaction device (18) consists of button operation circuit module (18-1) and LCDs (18-2), and described button operation circuit module (18-1) and LCDs (18-2) all join with micro controller module (12-1).

3. according to carbon fiber tri-dimensional fabric braiding machine claimed in claim 2, it is characterized in that: described micro controller module (12-1) is ARM7 micro controller module.

4. according to carbon fiber tri-dimensional fabric braiding machine claimed in claim 1, it is characterized in that: described the first carbon-point is inserted dish (2-1), dish (2-2) inserted by the second carbon-point and a plurality of spacer sleeve (2-6) is connected to one by screw, and described the 3rd carbon-point is inserted dish (2-3), positioning sleeve (3-1), carbon-point chassis (2-4) and carbon-point fixed mount pallet (3-2) and is connected to one by screw.

5. according to carbon fiber tri-dimensional fabric braiding machine claimed in claim 1, it is characterized in that: described carbon-point lifting drive transmission mechanism comprises the first motor-driven gear (4-6), the first duplicate gear (4-7), the first gearbox input gear (4-8), carbon-point lifting gearbox (4-5), carbon-point lifter wheel (4-2) and carbon-point lifter rack (4-4), described the first motor-driven gear (4-6) is connected on the output shaft of the first servomotor (4-9), described the first duplicate gear (4-7) consists of gear shaft and the gear wheel and the pinion that are connected to gear shaft two ends, form pinion and the engagement of the first motor-driven gear (4-6) of the first duplicate gear (4-7), form gear wheel and the engagement of the first gearbox input gear (4-8) of the first duplicate gear (4-7), the first gearbox input gear (4-8) is connected on the power shaft of carbon-point lifting gearbox (4-5), carbon-point lifter wheel (4-2) is connected on the output shaft of carbon-point lifting gearbox (4-5), carbon-point lifter rack (4-4) is fixedly connected on the side of carbon-point lifting shaft (4-1), described carbon-point lifter wheel (4-2) is meshed with carbon-point lifter rack (4-4), described carbon-point lifter wheel (4-2) exposes in braided fabric lifting hollow shaft (5-8) outside with the engagement position of carbon-point lifter rack (4-4), described carbon-point lifting gearbox (4-5) is arranged on the first transmission mechanism fixed mount (4-3), on described carbon-point lifting gearbox (4-5), be fixedly connected with the 3rd connecting plate (4-10), described the first servomotor (4-9) and the first duplicate gear (4-7) are installed on the 3rd connecting plate (4-10).

6. according to carbon fiber tri-dimensional fabric braiding machine claimed in claim 1, it is characterized in that: described braided fabric lifting drive transmission mechanism comprises the second motor-driven gear (5-4), the second duplicate gear (5-5), the second gearbox input gear (5-7), braided fabric lifting gearbox (5-6), braided fabric lifter wheel (5-11) and braided fabric lifter rack (5-9), described the second motor-driven gear (5-4) is connected on the output shaft of the second servomotor (5-3), described the second duplicate gear (5-5) consists of gear shaft and the gear wheel and the pinion that are connected to gear shaft two ends, form pinion and the engagement of the second motor-driven gear (5-4) of the second duplicate gear (5-5), form gear wheel and the engagement of the second gearbox input gear (5-7) of the second duplicate gear (5-5), the second gearbox input gear (5-7) is connected on the power shaft of braided fabric lifting gearbox (5-6), braided fabric lifter wheel (5-11) is connected on the output shaft of braided fabric lifting gearbox (5-6), braided fabric lifter rack (5-9) is installed in the side of braided fabric lifting hollow shaft (5-8), described braided fabric lifter wheel (5-11) is meshed with braided fabric lifter rack (5-9), described braided fabric lifting gearbox (5-6) is arranged on the second transmission mechanism fixed mount (5-13), on described braided fabric lifting gearbox (5-6), be fixedly connected with the 4th connecting plate (5-12), described the second servomotor (5-3) and the second duplicate gear (5-5) are installed on the 4th connecting plate (5-12).

7. according to carbon fiber tri-dimensional fabric braiding machine claimed in claim 1, it is characterized in that: described rotary power transmission mechanism comprises the 3rd motor-driven gear (6-5), the 3rd duplicate gear (6-6), the 3rd gearbox input gear (6-7), rotation gearbox (6-11), the second swing pinion (6-8) and the first swing pinion (6-3), described the 3rd motor-driven gear (6-5) is connected on the output shaft of the 3rd servomotor (6-2), described the 3rd duplicate gear (6-6) consists of gear shaft and the gear wheel and the pinion that are connected to gear shaft two ends, form pinion and the engagement of the 3rd motor-driven gear (6-5) of the 3rd duplicate gear (6-6), form gear wheel and the engagement of the 3rd gearbox input gear (6-7) of the 3rd duplicate gear (6-6), the 3rd gearbox input gear (6-7) is connected on the power shaft of rotation gearbox (6-11), the second swing pinion (6-8) is connected on the output shaft of rotation gearbox (6-11), the first swing pinion (6-3) is connected to the bottom of braided fabric lifting hollow shaft (5-8), described the first swing pinion (6-3) is meshed with the second swing pinion (6-8), described rotation gearbox (6-11) is arranged on the 3rd transmission mechanism fixed mount (6-4), on described rotation gearbox (6-11), be fixedly connected with the 5th connecting plate (6-12), described the 3rd servomotor (6-2) and the 3rd duplicate gear (6-6) are installed on the 5th connecting plate (6-12).

8. according to carbon fiber tri-dimensional fabric braiding machine claimed in claim 1, it is characterized in that: described braided fabric lifting hollow shaft (5-8) is rotatably connected on rotating mechanism pedestal (6-1) inside by upper thrust bearing (6-10) and lower ball bearing (6-9).

9. according to carbon fiber tri-dimensional fabric braiding machine claimed in claim 1, it is characterized in that: on described X-direction guide rail (7-8), be fixedly connected with belt tension regulating arm (7-12), on described belt tension regulating arm (7-12), be connected with for regulate the tension adjustment screw (7-13) of open type curved tooth driving belt (7-6) tension force by belt tension regulating arm (7-12).

10. according to carbon fiber tri-dimensional fabric braiding machine claimed in claim 1, it is characterized in that: described leading screw (8-11) is fixed in frame by leading screw seat (8-10).