CN103794319B - Resistance automatic jacketing machine - Google Patents
Resistance automatic jacketing machine Download PDFInfo
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- CN103794319B CN103794319B CN201410076589.3A CN201410076589A CN103794319B CN 103794319 B CN103794319 B CN 103794319B CN 201410076589 A CN201410076589 A CN 201410076589A CN 103794319 B CN103794319 B CN 103794319B
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Abstract
The present invention relates to a kind of resistance automatic jacketing machine, belong to electronic devices and components technical field of processing equipment.It includes fixing successively in frame pay-off, actuating device and casing bit, and casing bit outer ring is provided with apparatus for baking.Pay-off includes vibration feeder, blanking device, rolling device, handing-over wheel, idler and trigger guard assembly.Casing bit includes that sleeve pipe apparatus for feeding, sleeve pipe put in place device, station turnplate, resistor clamp, fixture device for opening and resistance positioner, is along the circumferential direction sequentially provided with fixture device for opening in station turnplate outer ring, sleeve pipe feed arrangement, sleeve pipe put device in place and fixture opens projection.Present configuration is simple, compact, reasonable, it is achieved that automated machine processing mode replaces traditional manual mode, has the advantage that production efficiency is high, the quality of production is high and production cost is low.
Description
Technical field
The present invention relates to a kind of resistance automatic jacketing machine, belong to electronic devices and components technical field of processing equipment.
Background technology
Resistance is widely used in the production preparation process of electronic product as a kind of important electronic devices and components.Before electronic product produces preparation, resistance bulk cargo need to be processed by production firm through set heat-shrink tube.
Existing resistor housing plumber's skill typically uses manual type, i.e. carries out resistor housing heat-shrink tube processing by manual mode.Above-mentioned traditional manual mode exists that production efficiency is low, production cost is high and the defect of unstable product quality.
Summary of the invention
It is an object of the invention to overcome above-mentioned weak point, thus a kind of resistance automatic jacketing machine is provided, use automated mechanical equipment to replace traditional manual mode, it is possible to high efficiency, to carry out resistor housing heat-shrink tube processing in high quality, improve enterprises production efficiency, largely save production cost.
The technical scheme provided according to the present invention, resistance automatic jacketing machine includes frame, it is characterized in that: fix pay-off, actuating device and casing bit in frame successively, and casing bit outer ring is provided with apparatus for baking；Described pay-off includes that vibration feeder, blanking device, rolling device, handing-over wheel, idler and trigger guard assembly, handing-over wheel and idler are rotatably installed in frame, and idler drives handing-over wheel to rotate by drive sprocket mechanism；Handing-over wheel and idler are located along the same line, and handing-over wheel and the axle center of idler are positioned at sustained height and the resistance draw-in groove number that is along the circumferential direction distributed on both is equal；It is provided with blanking device directly over handing-over wheel, blanking device connects vibration feeder；It is provided with rolling device between handing-over wheel and idler, between handing-over wheel and rolling device, is provided with trigger guard assembly；Described rolling device includes two rolling wheel pedestals, each rolling wheel pedestal rotates and installs a rolling wheel, be provided with one and roll base bottom each rolling wheel；Moved by rolling wheel driving belt drive coordination between two rolling wheels；Described casing bit includes that sleeve pipe feed arrangement, sleeve pipe put in place device, station turnplate, resistor clamp, fixture device for opening and resistance positioner, station turnplate is rotatably installed in frame, station turnplate is along the circumferential direction uniformly provided with multiple resistor clamp, and each resistor clamp front end is provided with a dop；Along the circumferential direction be sequentially provided with fixture device for opening in station turnplate outer ring, sleeve pipe feed arrangement, sleeve pipe put device in place and fixture opens projection；Resistance positioner is positioned at casing bit and pay-off junction, and resistance is transported to casing bit by resistance positioner from pay-off；Described actuating device includes servomotor, worm type of reduction gearing and the speed increasing gear pair being connected on worm type of reduction gearing, and driven by servomotor station turnplate rotates, and station turnplate connects drive idler by worm type of reduction gearing and rolling wheel rotates.
Further, drive sprocket mechanism includes the handing-over wheel sprocket being fixed on handing-over wheel and the idler sprocket wheel being fixed on idler, and idler sprocket wheel drives handing-over wheel sprocket to rotate by driving chain connection；Driving chain is provided with lacing film.
Further, blanking device includes that blanking plate, blanking plate upper end are provided with the hopper of charging, and blanking plate is uniformly provided with multiple bending plate from top to bottom, and multiple bending plates form blanking channel.
Further, trigger guard assembly includes that alignment pin, alignment pin are provided with two trigger guard plates.
Further, the resistance card trench bottom of idler is provided with the electric magnet of absorption resistance.
Further, sleeve pipe feed arrangement includes sleeve pipe feeding substrate, sleeve pipe feeding substrate rotates and installs two idle pulleys and two feed wheels, and feed is taken turns by sleeve pipe feeding motor-driven rotation；Sleeve pipe feeding substrate feed end is provided with sleeve pipe locating piece, and sleeve pipe feeding substrate discharge end is provided with locating clip, and locating clip is driven by positioning cylinder；Locating clip lower end is provided with cutting knife, and cutting knife is connected on cutting knife cam, and cutting knife cam is driven by cutter motor and rotates.
Further, the sleeve pipe device that puts in place includes sleeve pipe positioning cylinder and be connected to the guide pipe of sleeve pipe positioning cylinder front end.
Further, fixture device for opening includes opening that motor and opening connects on motor opens cam.
Further, resistance positioner includes Material Sensor and is connected to the spacer of Material Sensor front end.
Compared with the prior art the present invention has the advantage that
Present configuration is simple, compact, reasonable, it is achieved that automated machine processing mode replaces traditional manual mode, has the advantage that production efficiency is high, the quality of production is high and production cost is low.
Accompanying drawing explanation
Fig. 1 is front view of the present invention.
Fig. 2 is rearview of the present invention.
Fig. 3 is enlarged drawing at A in Fig. 2.
Fig. 4 is casing bit structural representation.
Fig. 5 is sleeve pipe feed arrangement structural representation.
nullDescription of reference numerals: 1-frame、2-pay-off、2.1-vibration feeder、2.2-blanking device 2.2.1-hopper、2.2.2-blanking plate、2.2.3-bending plate、2.3-rolling device、2.3.1-rolling wheel pedestal、2.3.2-rolling wheel、2.3.3-base is rolled、2.3.4-rolling wheel driving belt、2.4-joins wheel、2.5-idler、2.6-trigger guard assembly、2.6.1-trigger guard plate、2.6.2-alignment pin、2.7-drive sprocket mechanism、2.7.1-wheel sprocket is joined、2.7.2-idler sprocket wheel、2.7.3-driving chain、2.7.4-lacing film、3-casing bit、3.1-sleeve pipe feed arrangement、3.1.1-sleeve pipe feeding motor、3.1.2-feed wheel、3.1.3-idle pulley、3.1.4-positioning cylinder、3.1.5-locating clip、3.1.6-cutter motor、3.1.7-cutting knife、3.1.8-cutting knife cam、3.1.9-sleeve pipe locating piece、3.1.10-sleeve pipe feeding substrate、3.2-sleeve pipe puts in place device、3.2.1-sleeve pipe positioning cylinder、3.2.2-guide pipe、3.3-station turnplate、3.4-resistor clamp、3.5-fixture device for opening、3.5.1-motor is opened、3.5.2-cam is opened、3.6-resistance positioner、3.6.1-Material Sensor、3.6.2-spacer、3.7-fixture opens projection、4-apparatus for baking、5-actuating device、5.1-servomotor、5.2-worm type of reduction gearing、5.3-speed increasing gear pair.
Detailed description of the invention
The embodiment combined in accompanying drawing is further described by the present invention below:
As shown in Fig. 1 ~ 5, the invention mainly comprises frame 1, frame 1 is fixed pay-off 2, actuating device 5 and casing bit 3 successively, casing bit 3 outer ring is provided with apparatus for baking 4.
Described pay-off 2 includes vibration feeder 2.1, blanking device 2.2, rolling device 2.3, handing-over wheel 2.4, idler 2.5 and trigger guard assembly 2.6, handing-over wheel 2.4 and idler 2.5 are rotatably installed in frame 1, and idler 2.5 drives handing-over wheel 2.4 rotation by drive sprocket mechanism 2.7.Handing-over wheel 2.4 and idler 2.5 are located along the same line.Handing-over wheel 2.4 and the axle center of idler 2.5 are positioned at sustained height and the resistance draw-in groove number that is along the circumferential direction distributed on both is equal.The resistance card trench bottom of described idler 2.5 is provided with the electric magnet of absorption resistance.
Described drive sprocket mechanism 2.7 includes that handing-over wheel sprocket 2.7.1 being fixed on handing-over wheel 2.4 and the idler sprocket wheel 2.7.2, idler sprocket wheel 2.7.2 that are fixed on idler 2.5 are connected by driving chain 2.7.3 and drives handing-over wheel sprocket 2.7.1 to rotate.Driving chain 2.7.3 is provided with lacing film 2.7.4, and the resistance rotated on handing-over wheel 2.4 is advanced by lacing film 2.7.4 band trend idler 2.5.
It is provided with blanking device 2.2 directly over handing-over wheel 2.4, blanking device 2.2 connects vibration feeder 2.1.It is provided with rolling device 2.3 between handing-over wheel 2.4 and idler 2.5, between handing-over wheel 2.4 and rolling device 2.3, is provided with trigger guard assembly 2.6.
Described blanking device 2.2 includes that blanking plate 2.2.2, blanking plate 2.2.2 upper end is provided with the hopper 2.2.1 of charging, blanking plate 2.2.2 is uniformly provided with multiple bending plate 2.2.3, multiple bending plate 2.2.3 from top to bottom and forms blanking channel.
Described rolling device 2.3 includes two rolling wheel pedestal 2.3.1, each rolling wheel pedestal 2.3.1 rotates and installs a rolling wheel 2.3.2, be provided with one and roll base 2.3.3 bottom each rolling wheel 2.3.2.Lacing film 2.7.4 on driving chain 2.7.3 drives resistance through rolling wheel 2.3.2 and to roll between base 2.3.3, carries out grinding straight to resistance stitch by rolling wheel 2.3.2.Moved by rolling wheel driving belt 2.3.4 drive coordination between two rolling wheel 2.3.2.
Described trigger guard assembly 2.6 includes that alignment pin 2.6.2, alignment pin 2.6.2 are provided with two trigger guard plate 2.6.1.Resistance in the resistance card tankage of handing-over wheel 2.4, with handing-over wheel 2.4 rotation, falls in rotary course on the lacing film 2.7.4 of driving chain 2.7.3 after the protection of trigger guard assembly 2.6.
Described casing bit 3 includes that sleeve pipe feed arrangement 3.1, sleeve pipe put in place device 3.2, station turnplate 3.3, resistor clamp 3.4, fixture device for opening 3.5 and resistance positioner 3.6, station turnplate 3.3 is rotatably installed in frame 1, station turnplate 3.3 is along the circumferential direction uniformly provided with multiple resistor clamp 3.4, and each resistor clamp 3.4 front end is provided with a dop.Along the circumferential direction be sequentially provided with fixture device for opening 3.5 in station turnplate 3.3 outer ring, sleeve pipe feed arrangement 3.1, sleeve pipe put device 3.2 in place and fixture opens projection 3.7.Resistance positioner 3.6 is positioned at casing bit 3 and pay-off 2 junction, and resistance is transported to casing bit 3 by resistance positioner 3.6 from pay-off 2.
Described sleeve pipe feed arrangement 3.1 includes sleeve pipe feeding substrate 3.1.10, sleeve pipe feeding substrate 3.1.10 rotates and installs two idle pulley 3.1.3 and two feed wheel 3.1.2, and feed wheel 3.1.2 is driven by sleeve pipe feeding motor 3.1.1 and rotates.Sleeve pipe feeding substrate 3.1.10 feed end is provided with sleeve pipe locating piece 3.1.9, and sleeve pipe feeding substrate 3.1.10 discharge end is provided with locating clip 3.1.5, locating clip 3.1.5 and is driven by positioning cylinder 3.1.4.Locating clip 3.1.5 lower end is provided with cutting knife 3.1.7, cutting knife 3.1.7 and is connected on cutting knife cam 3.1.8, and cutting knife cam 3.1.8 is driven by cutter motor 3.1.6 and rotates.
The described sleeve pipe device 3.2 that puts in place includes sleeve pipe positioning cylinder 3.2.1 and be connected to the guide pipe 3.2.2 of sleeve pipe positioning cylinder 3.2.1 front end.
Described fixture device for opening 3.5 include opening motor 3.5.1 and open connection motor 3.5.1 on open cam 3.5.2.Open motor 3.5.1 to control to open cam 3.5.2 and open the resistor clamp 3.4 of rotation, thus grip the resistance on resistance positioner 3.6.
Described resistance positioner 3.6 includes Material Sensor 3.6.1 and is connected to the spacer 3.6.2 of Material Sensor 3.6.1 front end.
Described apparatus for baking 4 toasts for electrical heating, and for arcuate zone channel block, heat-shrinkable T bush is heat shrink in groove.Apparatus for baking 4 puts device in place and fixture is opened between projection at sleeve pipe, and the resistance after resistor clamp 3.4 retaining sleeve heat-shrink tube rotates past apparatus for baking 4, and heat-shrink tube is toasted and pyrocondensation in apparatus for baking 4 groove, wraps resistance.
Described actuating device 5 includes that servomotor 5.1, worm type of reduction gearing 5.2 and the speed increasing gear that is connected on worm type of reduction gearing 5.2 are to 5.3, servomotor 5.1 drives station turnplate 3.3 to rotate, and station turnplate 3.3 connects drive idler 2.5 by worm type of reduction gearing 5.2 and rolling wheel 2.3.2 rotates.
The operation principle of the present invention and process: adding man-hour utilizing the present invention to carry out resistor housing heat-shrink tube, bulk cargo resistance is first sent into by vibration feeder in the hopper of blanking device.Under gravity, resistance falls in the resistance card tankage that handing-over is taken turns the spacing of bending plate through blanking plate；Servomotor drives station turnplate to rotate simultaneously, then drives idler, handing-over wheel and rolling wheel to rotate through worm type of reduction gearing.Resistance in the resistance card tankage of handing-over wheel rotates with handing-over wheel, rotary course fall into after the protection of trigger guard assembly on the lacing film of driving chain, resistance is transferred into rolling device along with driving chain, rolling wheel carry out resistance stitch on base grinding straight rolling.Grind straight after resistance again in the resistance card tankage absorbing into idler of the transmission of driving chain and the electric magnet of idler.Along with the rotation of idler, resistance falls on the spacer of resistance positioner.After Material Sensor on resistance positioner detects resistance, control the rotation opening motor of fixture device for opening, i.e. open the rotation of cam, thus control opening of fixture.When fixture rotates to resistance positioner position with station turnplate, fixture opens dop gripping resistance stitch under fixture opens cam effect, and continues to rotate to the station at sleeve pipe apparatus for feeding place.Then servomotor stops operating under PLC control, now sleeve pipe apparatus for feeding realize under sleeve pipe feeding motor, cutter motor and positioning cylinder effect heat-shrink tube to resistance slightly wearing and heat-shrink tube cut off, can by PLC control sleeve pipe feeding motor rotational speed regulation heat-shrink tube wear length.Heat-shrink tube slightly wears rear station turnplate and is rotated into next station and stops operating.Sleeve pipe put in place device guide pipe promote heat-shrink tube be inserted in resistance further, carry out essence sleeve pipe.Rotating with station turnplate after resistance after essence sleeve pipe, heat-shrink tube shrinks through apparatus for baking baking, wraps resistance.Resistor clamp rotates with station turnplate, and in frame, fixture is opened under opening projection effect, and the finished product of casing resistance falls into resistor collecting device.
Claims (9)
1. a resistance automatic jacketing machine, including frame (1), it is characterized in that: fix pay-off (2), actuating device (5) and casing bit (3) in frame (1) successively, casing bit (3) outer ring is provided with apparatus for baking (4)；Described pay-off (2) includes vibration feeder (2.1), blanking device (2.2), rolling device (2.3), handing-over wheel (2.4), idler (2.5) and trigger guard assembly (2.6), handing-over wheel (2.4) and idler (2.5) are rotatably installed in frame (1), and idler (2.5) drives handing-over wheel (2.4) to rotate by drive sprocket mechanism (2.7)；Handing-over wheel (2.4) and idler (2.5) are located along the same line, and handing-over is taken turns the axle center of (2.4) and idler (2.5) and is positioned at sustained height and resistance draw-in groove number that both are along the circumferential direction distributed is equal；It is provided with blanking device (2.2) directly over handing-over wheel (2.4), blanking device (2.2) connects vibration feeder (2.1)；It is provided with rolling device (2.3) between handing-over wheel (2.4) and idler (2.5), between handing-over wheel (2.4) and rolling device (2.3), is provided with trigger guard assembly (2.6)；Described rolling device (2.3) includes two rolling wheel pedestals (2.3.1), and upper rotation of each rolling wheel pedestal (2.3.1) installs a rolling wheel (2.3.2), and each rolling wheel (2.3.2) bottom is provided with one and rolls base (2.3.3)；Moved by rolling wheel driving belt (2.3.4) drive coordination between two rolling wheels (2.3.2)；Described casing bit (3) includes that sleeve pipe feed arrangement (3.1), sleeve pipe put in place device (3.2), station turnplate (3.3), resistor clamp (3.4), fixture device for opening (3.5) and resistance positioner (3.6), station turnplate (3.3) is rotatably installed in frame (1), station turnplate (3.3) is along the circumferential direction uniformly provided with multiple resistor clamp (3.4), and each resistor clamp (3.4) front end is provided with a dop；Along the circumferential direction be sequentially provided with fixture device for opening (3.5) in station turnplate (3.3) outer ring, sleeve pipe feed arrangement (3.1), sleeve pipe put device (3.2) in place and fixture opens projection (3.7)；Resistance positioner (3.6) is positioned at casing bit (3) and pay-off (2) junction, and resistance is transported to casing bit (3) by resistance positioner (3.6) from pay-off (2)；Described actuating device (5) includes that servomotor (5.1), worm type of reduction gearing (5.2) and the speed increasing gear that is connected on worm type of reduction gearing (5.2) are to (5.3), servomotor (5.1) drives station turnplate (3.3) to rotate, and station turnplate (3.3) connects drive idler (2.5) by worm type of reduction gearing (5.2) and rolling wheel (2.3.2) rotates.
2. resistance automatic jacketing machine as claimed in claim 1, it is characterized in that: described drive sprocket mechanism (2.7) includes the handing-over wheel sprocket (2.7.1) being fixed in handing-over wheel (2.4) and the idler sprocket wheel (2.7.2) being fixed on idler (2.5), idler sprocket wheel (2.7.2) connects drive handing-over wheel sprocket (2.7.1) by driving chain (2.7.3) and rotates；Driving chain (2.7.3) is provided with lacing film (2.7.4).
3. resistance automatic jacketing machine as claimed in claim 1, it is characterized in that: described blanking device (2.2) includes blanking plate (2.2.2), blanking plate (2.2.2) upper end is provided with the hopper (2.2.1) of charging, being uniformly provided with multiple bending plate (2.2.3) on blanking plate (2.2. 2) from top to bottom, multiple bending plates (2.2.3) form blanking channel.
4. resistance automatic jacketing machine as claimed in claim 1, is characterized in that: described trigger guard assembly (2.6) includes that alignment pin (2.6.2), alignment pin (2.6.2) are provided with two trigger guard plates (2.6.1).
5. resistance automatic jacketing machine as claimed in claim 1, is characterized in that: the resistance card trench bottom of described idler (2.5) is provided with the electric magnet of absorption resistance.
6. resistance automatic jacketing machine as claimed in claim 1, it is characterized in that: described sleeve pipe feed arrangement (3.1) includes sleeve pipe feeding substrate (3.1.10), the upper rotation of sleeve pipe feeding substrate (3.1.10) installs two idle pulleys (3.1.3) and two feeds wheel (3.1.2), and feed wheel (3.1.2) is driven by sleeve pipe feeding motor (3.1.1) and rotates；Sleeve pipe feeding substrate (3.1.10) feed end is provided with sleeve pipe locating piece (3.1.9), and sleeve pipe feeding substrate (3.1.10) discharge end is provided with locating clip (3.1.5), and locating clip (3.1.5) is driven by positioning cylinder (3.1.4)；Locating clip (3.1.5) lower end is provided with cutting knife (3.1.7), and cutting knife (3.1.7) is connected on cutting knife cam (3.1.8), and cutting knife cam (3.1.8) is driven by cutter motor (3.1.6) and rotates.
7. resistance automatic jacketing machine as claimed in claim 1, is characterized in that: the described sleeve pipe device (3.2) that puts in place includes sleeve pipe positioning cylinder (3.2.1) and is connected to the guide pipe (3.2.2) of sleeve pipe positioning cylinder (3.2.1) front end.
8. resistance automatic jacketing machine as claimed in claim 1, is characterized in that: described fixture device for opening (3.5) include opening motor (3.5.1) and open the upper connection of motor (3.5.1) open cam (3.5.2).
9. resistance automatic jacketing machine as claimed in claim 1, is characterized in that: described resistance positioner (3.6) includes Material Sensor (3.6.1) and is connected to the spacer (3.6.2) of Material Sensor (3.6.1) front end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410076589.3A CN103794319B (en) | 2014-03-04 | 2014-03-04 | Resistance automatic jacketing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410076589.3A CN103794319B (en) | 2014-03-04 | 2014-03-04 | Resistance automatic jacketing machine |
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| Publication Number | Publication Date |
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| CN103794319A CN103794319A (en) | 2014-05-14 |
| CN103794319B true CN103794319B (en) | 2016-08-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410076589.3A Active CN103794319B (en) | 2014-03-04 | 2014-03-04 | Resistance automatic jacketing machine |
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| CN104889709B (en) * | 2015-05-06 | 2017-12-12 | 深圳市格瑞特电子有限公司 | A kind of Full-automatic multifunctional intelligent poling system |
| CN107768059A (en) * | 2016-08-16 | 2018-03-06 | 谭红卫 | A kind of resistance vibrates carding machine |
| CN106384636B (en) * | 2016-10-11 | 2018-09-18 | 深圳创维－Rgb电子有限公司 | A kind of automatic casing device for resistance |
| CN106298127B (en) * | 2016-11-15 | 2018-07-13 | 东莞市晔顺自动化设备有限公司 | A kind of resistance wears tube apparatus |
| CN108480760A (en) * | 2018-05-28 | 2018-09-04 | 千志电子科技（湖北）有限公司 | A kind of cutting machine |
| CN108773083A (en) * | 2018-06-27 | 2018-11-09 | 揭阳市揭东区新美得福电子有限公司 | A kind of casing bit and jacketing machine of band indexing positioning connecting mechanism |
| CN109094002A (en) * | 2018-08-06 | 2018-12-28 | 无锡昌鼎电子有限公司 | A kind of automation bushing installation of electronic component |
| CN110571003B (en) * | 2019-09-20 | 2021-05-07 | 上海芬能自动化设备有限公司 | Automatic sleeve pipe equipment of resistor |
| CN111180156B (en) * | 2020-02-24 | 2020-08-21 | 武义仙合电子有限公司 | Resistor production positioning and transmitting device |
| CN112366053B (en) * | 2020-11-03 | 2021-06-04 | 李辛阳 | Capacitance resistance detects intelligent movement device based on atmospheric pressure |
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