CN103878870B - A kind of Special Automatic fueling injection equipment of air-entrained concrete building block mould - Google Patents
A kind of Special Automatic fueling injection equipment of air-entrained concrete building block mould Download PDFInfo
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- CN103878870B CN103878870B CN201410080053.9A CN201410080053A CN103878870B CN 103878870 B CN103878870 B CN 103878870B CN 201410080053 A CN201410080053 A CN 201410080053A CN 103878870 B CN103878870 B CN 103878870B
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- oil
- oil outlet
- pipe
- frame
- shower nozzle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/388—Treating surfaces of moulds, cores, or mandrels to prevent sticking with liquid material, e.g. lubricating
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
- Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
Abstract
The disclosure one Special Automatic fueling injection equipment of air-entrained concrete building block mould, including frame, wherein, frame top is provided with two cylinders, and two cylinder bottom are all vertically connected to support arm；Between support arm, level connection joint has oil pipe；Being provided with three sphere shower nozzles bottom oil pipe, sphere shower nozzle is provided with filling gas mouth, and filling gas mouth connects two cylinders by gas-adding pipe；Oil pipe crown center is provided with petroleum pipeline, and petroleum pipeline is provided with check valve；Frame outside on one side is provided with two trapezoid platforms, and platform is provided with PLC and high-pressure oil pump；Frame inner side on one side is provided with bracing frame；Bracing frame is provided with induction apparatus, induction apparatus is connected with PLC by electric wire, PLC is connected with cylinder, high-pressure oil pump by electric wire, high-pressure oil pump is connected with petroleum pipeline, and high-pressure oil pump is connected with oil drum by oil inlet pipe, it is to avoid manually brush oil, improve work efficiency, reduce cost of labor, it is ensured that product quality, reduce the potential safety hazard of workman and healthy hidden danger。
Description
Technical field
The present invention relates to a kind of automatic fuel spray device, particularly to a kind of Special Automatic fueling injection equipment of air-entrained concrete building block mould。
Background technology
Air-entrained concrete building block be a kind of light porous, insulation, fire protecting performance are good, intensity is high, can follow closely, can saw, can dig and have the New Building Materials of certain shock resistance。Due to the performance of its brilliance, increasingly it is subject to the favor of people。
And the air-entrained concrete building block mould indispensable base substrate moulding by casting equipment that is air-entrained concrete building block production technology。Enterprise is when producing air-entrained concrete building block, it is necessary to air-entrained concrete building block mould inside carries out brush oil, present stage in advance, and the brush oil work for air-entrained concrete building block mould inside is all turned over into mould inside by workman mostly, uses brush manually to brush oil。Owing to mould is relatively big, it is highly higher, there are about 1.5 meters high, and workman turns over progressive die tool need to use ladder mostly。And mould is carried out slip by roller on a production line and transports, causing mould to stop and unstable, the erection of ladder has certain potential safety hazard for workman thus。And owing to workman's manual operation speed is slow, brush oil is also uneven, causing that enterprise's cost of labor increases, enterprises production efficiency reduces and the quality of production declines。Separately, owing to the work of long-term brush used oil also can affect the healthy of operator, healthy hidden danger is caused。
Summary of the invention
The technical problem to be solved is to provide a kind of Special Automatic fueling injection equipment of air-entrained concrete building block mould for above drawback, avoid manually brushing oil, improve work efficiency, reduce cost of labor, reduce the potential safety hazard of workman and healthy hidden danger, and oil spout is uniform, it is ensured that product quality, substantially increase the quality of production of enterprise。
For solving above-mentioned technical problem, the technical scheme is that
A kind of Special Automatic fueling injection equipment of air-entrained concrete building block mould, including frame, wherein said frame is " n " font, is arranged on above the transport production line of mould, and described frame top is provided with two cylinders, and described cylinder is bolted to connection in frame；Said two cylinder bottom is all vertically connected to support arm；Between described support arm, level connection joint has an oil pipe, and described oil pipe is positioned at below support arm；Three sphere shower nozzles it are provided with bottom described oil pipe, described sphere shower nozzle top is square, bottom is hemispherical, top center is provided with fuel feed hole, and described fuel feed hole bottom outside is provided with location fixed block, and described fuel feed hole is arranged below separator, described separator is umbrella shape, separator upper end is semicircle spheroid, and lower end is cylinder, and its lower end is fixed on shower nozzle bottom centre position；Five groups of oil outlets it are provided with bottom described shower nozzle, often oil outlet is all rounded is uniformly distributed for group, described five groups of oil outlets are concentric circular distribution in shower nozzle bottom surface, include the first oil outlet group from inside to outside, second oil outlet group, 3rd oil outlet group, 4th oil outlet group and the 5th oil outlet group, the oil outlet quantity of described first oil outlet group is 5, the oil outlet quantity of described second oil outlet group is 8, the oil outlet quantity of described 3rd oil outlet group is 15, the oil outlet quantity of described 4th oil outlet group is 18, the oil outlet quantity of described 5th oil outlet group is 20；Described sphere shower nozzle side sidewall is provided with a filling gas mouth, and described filling gas mouth is in being inclined upwardly setting；The filling gas mouth of described three sphere shower nozzles connects two cylinders by gas-adding pipe, described gas-adding pipe is the many bifurcated pipes in two ends, and its one end fork is two mouths of pipe, and its other end fork is three mouths of pipe, tee tube mouth end connects three filling gas mouths, and two trouble nose ends connect two cylinders；Described oil pipe crown center is provided with petroleum pipeline, and described petroleum pipeline is provided with check valve；Described frame outside on one side is provided with two trapezoid platforms, and described trapezoid platform is setting up and down, is followed successively by the first platform and the second platform from top to bottom, and described frame inner side is provided with bracing frame, and support frame as described above height is between the first platform and the second platform；Described first platform is provided with PLC, described second platform is provided with high-pressure oil pump, support frame as described above is provided with induction apparatus, including the first induction apparatus, second induction apparatus and the 3rd induction apparatus, described induction apparatus is connected with PLC each through electric wire, and described PLC is connected with cylinder, high-pressure oil pump by electric wire, described high-pressure oil pump is connected with petroleum pipeline, and described high-pressure oil pump is connected with oil drum by oil inlet pipe。
Above-mentioned a kind of Special Automatic fueling injection equipment of air-entrained concrete building block mould, wherein, described can be that bolt is connected between support arm with cylinder, is welded to connect, it is also possible to be threaded。
Above-mentioned a kind of Special Automatic fueling injection equipment of air-entrained concrete building block mould, wherein, described sphere shower nozzle with can be that bolt is connected between oil pipe, be welded to connect, it is also possible to be threaded。
Above-mentioned a kind of Special Automatic fueling injection equipment of air-entrained concrete building block mould, wherein, described oil pipe can be stainless steel tube。
Use procedure: air-entrained concrete building block mould is transported by the roller on production line, when die nose arrives the first induction apparatus, now the one the second the 3rd induction apparatuss all have induced signal, three induction apparatuss also send signal to PLC by electric wire, signal is passed to cylinder and high-pressure oil pump, high-pressure oil pump and cylinder by electric wire after processing signal and opens by PCL controller。High-pressure oil pump passes through oil inlet pipe by the oily sucking-off in oil drum, and is transported in oil pipe by petroleum pipeline, and oil flows into sphere shower nozzle through oil pipe。Cylinder moving drives support arm to move up and down on the one hand, and support arm drives oil pipe to move up and down, and oil pipe drives sphere shower nozzle to move up and down；Gas is pressed into gas-adding pipe by cylinder moving on the other hand, in gas-adding pipe, gas enters sphere shower nozzle by filling gas mouth, gas constantly enters in shower nozzle and causes that shower nozzle internal gas pressure becomes big, air pressure by the oil pressure that enters in shower nozzle to the oil outlet of bottom, thus oil is ejected in oil outlet。While mould transports forward, shower nozzle moves up and down, and mould inside can be accomplished good spraying。When die end leaves three induction apparatuss, the first and second induction apparatuss are now only had to have induced signal, first and second induction apparatuss send signal to PLC by electric wire, signal is passed to cylinder and high-pressure oil pump, high-pressure oil pump and cylinder by electric wire after processing signal and closes by PCL controller。High-pressure oil pump stops oil transportation, and cylinder stop motion, automatic fuel spray device is out of service。Machine is not warrier, it is also possible to shut by the check valve on petroleum pipeline, places fluid backflow, causes waste。
Beneficial effect:
1, owing to the internal height of air-entrained concrete building block mould is high, highly reaching 1.2～1.3 meters, while mould transports forward, shower nozzle moves up and down, and mould inside can be accomplished omnibearing spraying, it is to avoid spray because of excessive height less than situation generation。
2, hemispherical bottom sphere shower nozzle, it may be achieved multi-faceted spraying, hemispherical dome structure can not only spraying mold bottom surface, also by spraying mold sidewall, can accomplish that large area sprays, improve spray efficiency。
3, be provided with five groups of oil outlets bottom shower nozzle, on the one hand often group oil outlet is all rounded is uniformly distributed, can make spraying uniformly, improve coating quality；Five groups of oil outlets are concentric circular distribution in shower nozzle bottom surface on the other hand, calculate through repeatedly science, and concentric circular distributed architecture can make oil outlet spray range, its more reasonable structure, is favorably improved spraying effect。
4, fuel feed hole is arranged below special umbrella shape separator, oil fuel feed hole from above enters and arrives separator, oil is dispersed to shower nozzle sidewall by separator, oil slides to bottom surface from shower nozzle sidewall, owing to bottom surface is hemispherical, oil to glide process in can uniform fold in shower nozzle bottom surface so that oil can uniformly arrive many groups oil outlet of bottom surface, if not having separator, oil will directly flow out from the first oil outlet group after entering from fuel feed hole。Diverter is greatly improved the result of use of product。
5, the automatic induced dies of induction apparatus, after signal is passed to PLC, PLC automatically processes and is turned on and off cylinder and high-pressure oil pump, accomplish mechanical intelligent, automatization completely, labour cost can be greatly saved, reduce operation sequence, improve production efficiency。
The one Special Automatic fueling injection equipment of air-entrained concrete building block mould of the present invention, it is to avoid manually brush oil, improves work efficiency, reduce cost of labor, reduce the potential safety hazard of workman and healthy hidden danger, and oil spout is uniform, ensure that product quality, substantially increase the quality of production of enterprise。
Accompanying drawing explanation
Fig. 1 is inventive structure figure。
Fig. 2 is induction apparatus scattergram。
Fig. 3 is sphere shower nozzle sectional view。
Fig. 4 is sphere shower nozzle bottom plan view。
Fig. 5 is oil outlet component Butut。
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described。
Embodiment
As it can be seen, a kind of Special Automatic fueling injection equipment of air-entrained concrete building block mould, including frame 1, wherein said frame 1 is in " n " font, being arranged on above the transport production line 14 of mould 17, described frame 1 top is provided with two cylinders 2, and described cylinder 2 is bolted to connection in frame 1；Support arm 3 all vertically it is connected to bottom said two cylinder 2；3 level connection joints of described support arm have an oil pipe 4, and described oil pipe is positioned at below support arm 3；Three sphere shower nozzles 5 it are provided with bottom described oil pipe, described sphere shower nozzle 5 top is square, bottom is hemispherical, top center is provided with fuel feed hole 51, and described fuel feed hole 51 bottom outside is provided with location fixed block 52, and described fuel feed hole 51 is arranged below separator 53, described separator 53 is in umbrella shape, separator 53 upper end is semicircle spheroid, and lower end is cylinder, and its lower end is fixed on shower nozzle 5 bottom centre position；Five groups of oil outlets 54 it are provided with bottom described shower nozzle 5, often oil outlet is all rounded is uniformly distributed for group, described five groups of oil outlets 54 are concentric circular distribution in shower nozzle 5 bottom surface, as shown in Figure 5, include the first oil outlet group 541 from inside to outside, second oil outlet group 542, 3rd oil outlet group 543, 4th oil outlet group 544 and the 5th oil outlet group 545, the oil outlet quantity of described first oil outlet group 541 is 5, the oil outlet quantity of described second oil outlet group 542 is 8, the oil outlet quantity of described 3rd oil outlet group 543 is 15, the oil outlet quantity of described 4th oil outlet group 544 is 18, the oil outlet quantity of described 5th oil outlet group 545 is 20；Described sphere shower nozzle 5 side sidewall is provided with a filling gas mouth 55, and described filling gas mouth 55 is in being inclined upwardly setting；The filling gas mouth 55 of described three sphere shower nozzles 5 connects two cylinders 2 by gas-adding pipe 6, described gas-adding pipe 6 is the many bifurcated pipes in two ends, and its one end fork is two mouths of pipe, and its other end fork is three mouths of pipe, tee tube mouth end connects three filling gas mouths 55, and two trouble nose ends connect two cylinders 2；Described oil pipe 4 crown center is provided with petroleum pipeline 7, and described petroleum pipeline 7 is provided with check valve 16；Described frame 1 outside on one side is provided with two trapezoid platforms 101,102, described trapezoid platform 101,102 is in setting up and down, it is followed successively by the first platform 101 and the second platform 102 from top to bottom, described frame inner side on one side is provided with bracing frame 103, and support frame as described above 103 height is between the first platform 101 and the second platform 102；Described first platform 101 is provided with PLC 8, described second platform 102 is provided with high-pressure oil pump 9, support frame as described above 103 is provided with induction apparatus 10, including the first induction apparatus 1001, second induction apparatus 1002 and the 3rd induction apparatus 1003, described induction apparatus 10 is connected with PLC 8 each through electric wire 11, described PLC 8 is connected with cylinder 2, high-pressure oil pump 9 by electric wire 11, described high-pressure oil pump 9 is connected with petroleum pipeline 7, and described high-pressure oil pump is connected with oil drum 13 by oil inlet pipe 12。Described support arm 3 with can be that bolt is connected between cylinder 2, be welded to connect, it is also possible to be threaded。Described sphere shower nozzle 3 with can be that bolt is connected between oil pipe 4, be welded to connect, it is also possible to be threaded。Described oil pipe 4 can be stainless steel tube。
Use procedure: air-entrained concrete building block mould is transported by the roller 15 on production line, when die nose arrives the first induction apparatus, now the one the second the 3rd induction apparatuss all have induced signal, three induction apparatuss also send signal to PLC by electric wire, signal is passed to cylinder and high-pressure oil pump, high-pressure oil pump and cylinder by electric wire after processing signal and opens by PCL controller。High-pressure oil pump passes through oil inlet pipe by the oily sucking-off in oil drum, and is transported in oil pipe by petroleum pipeline, and oil flows into sphere shower nozzle through oil pipe。Cylinder moving drives support arm to move up and down on the one hand, and support arm drives oil pipe to move up and down, and oil pipe drives sphere shower nozzle to move up and down；Gas is pressed into gas-adding pipe by cylinder moving on the other hand, in gas-adding pipe, gas enters sphere shower nozzle by filling gas mouth, gas constantly enters in shower nozzle and causes that shower nozzle internal gas pressure becomes big, air pressure by the oil pressure that enters in shower nozzle to the oil outlet of bottom, thus oil is ejected in oil outlet。While mould transports forward, shower nozzle moves up and down, and mould inside can be accomplished good spraying。When die end leaves three induction apparatuss, the first and second induction apparatuss are now only had to have induced signal, first and second induction apparatuss send signal to PLC by electric wire, signal is passed to cylinder and high-pressure oil pump, high-pressure oil pump and cylinder by electric wire after processing signal and closes by PCL controller。High-pressure oil pump stops oil transportation, and cylinder stop motion, automatic fuel spray device is out of service。Machine is not warrier, it is also possible to shut by the check valve on petroleum pipeline, places fluid backflow, causes waste。
Beneficial effect: owing to the internal height of air-entrained concrete building block mould is high, highly reach 1.2～1.3 meters, while mould transports forward, shower nozzle moves up and down, and mould inside can be accomplished omnibearing spraying, it is to avoid spray because of excessive height less than situation occur。Bottom sphere shower nozzle hemispherical, it may be achieved multi-faceted spraying, hemispherical dome structure can not only spraying mold bottom surface, also by spraying mold sidewall, can accomplish that large area sprays, improve spray efficiency。Be provided with five groups of oil outlets bottom shower nozzle, on the one hand often group oil outlet is all rounded is uniformly distributed, can make spraying uniformly, improve coating quality；Five groups of oil outlets are concentric circular distribution in shower nozzle bottom surface on the other hand, calculate through repeatedly science, and concentric circular distributed architecture can make oil outlet spray range, its more reasonable structure, is favorably improved spraying effect。Fuel feed hole is arranged below special umbrella shape separator, oil fuel feed hole from above enters and arrives separator, oil is dispersed to shower nozzle sidewall by separator, oil slides to bottom surface from shower nozzle sidewall, owing to bottom surface is hemispherical, oil to glide process in can uniform fold in shower nozzle bottom surface so that oil can uniformly arrive many groups oil outlet of bottom surface, if not having separator, oil will directly flow out from the first oil outlet group after entering from fuel feed hole。Diverter is greatly improved the result of use of product。The automatic induced dies of induction apparatus, after signal is passed to PLC, PLC automatically processes and is turned on and off cylinder and high-pressure oil pump, accomplishes mechanical intelligent, automatization completely, can be greatly saved labour cost, reduces operation sequence, improves production efficiency。
The one Special Automatic fueling injection equipment of air-entrained concrete building block mould of the present invention, it is to avoid manually brush oil, improves work efficiency, reduce cost of labor, reduce the potential safety hazard of workman and healthy hidden danger, and oil spout is uniform, ensure that product quality, substantially increase the quality of production of enterprise。
The above; being only the present invention preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, any those familiar with the art is in the technical scope that the invention discloses; the change that can readily occur in or replacement, all should be encompassed in protection scope of the present invention。Therefore, protection scope of the present invention should be as the criterion with the protection domain of claims。
Claims (4)
1. the Special Automatic fueling injection equipment of air-entrained concrete building block mould, including frame, it is characterised in that, described frame is " n " font, being arranged on above the transport production line of mould, described frame top is provided with two cylinders, and described cylinder is bolted to connection in frame；Said two cylinder bottom is all vertically connected to support arm；Between described support arm, level connection joint has an oil pipe, and described oil pipe is positioned at below support arm；Three sphere shower nozzles it are provided with bottom described oil pipe, described sphere shower nozzle top is square, bottom is hemispherical, top center is provided with fuel feed hole, and described fuel feed hole bottom outside is provided with location fixed block, and described fuel feed hole is arranged below separator, described separator is umbrella shape, separator upper end is semicircle spheroid, and lower end is cylinder, and its lower end is fixed on shower nozzle bottom centre position；Five groups of oil outlets it are provided with bottom described shower nozzle, often oil outlet is all rounded is uniformly distributed for group, described five groups of oil outlets are concentric circular distribution in shower nozzle bottom surface, include the first oil outlet group from inside to outside, second oil outlet group, 3rd oil outlet group, 4th oil outlet group and the 5th oil outlet group, the oil outlet quantity of described first oil outlet group is 5, the oil outlet quantity of described second oil outlet group is 8, the oil outlet quantity of described 3rd oil outlet group is 15, the oil outlet quantity of described 4th oil outlet group is 18, the oil outlet quantity of described 5th oil outlet group is 20；Described sphere shower nozzle side sidewall is provided with a filling gas mouth, and described filling gas mouth is in being inclined upwardly setting；The filling gas mouth of described three sphere shower nozzles connects two cylinders by gas-adding pipe, described gas-adding pipe is the many bifurcated pipes in two ends, and its one end fork is two mouths of pipe, and its other end fork is three mouths of pipe, tee tube mouth end connects three filling gas mouths, and two trouble nose ends connect two cylinders；Described oil pipe crown center is provided with petroleum pipeline, and described petroleum pipeline is provided with check valve；Described frame outside on one side is provided with two trapezoid platforms, and described trapezoid platform is setting up and down, is followed successively by the first platform and the second platform from top to bottom, and described frame inner side is provided with bracing frame, and support frame as described above height is between the first platform and the second platform；Described first platform is provided with PLC, described second platform is provided with high-pressure oil pump, support frame as described above is provided with induction apparatus, including the first induction apparatus, second induction apparatus and the 3rd induction apparatus, described induction apparatus is connected with PLC each through electric wire, and described PLC is connected with cylinder, high-pressure oil pump by electric wire, described high-pressure oil pump is connected with petroleum pipeline, and described high-pressure oil pump is connected with oil drum by oil inlet pipe；Described air-entrained concrete building block mould is transported by the roller on production line。
2. a kind of Special Automatic fueling injection equipment of air-entrained concrete building block mould as claimed in claim 1, it is characterised in that described support arm is that bolt is connected with the connected mode between cylinder, is welded to connect, the one in threaded。
3. a kind of Special Automatic fueling injection equipment of air-entrained concrete building block mould as claimed in claim 1, it is characterised in that described sphere shower nozzle is that bolt is connected with the connected mode between oil pipe, is welded to connect, the one in threaded。
4. a kind of Special Automatic fueling injection equipment of air-entrained concrete building block mould as claimed in claim 1, it is characterised in that described oil pipe is stainless steel tube。
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410080053.9A CN103878870B (en) | 2014-03-06 | 2014-03-06 | A kind of Special Automatic fueling injection equipment of air-entrained concrete building block mould |
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| CN201410080053.9A CN103878870B (en) | 2014-03-06 | 2014-03-06 | A kind of Special Automatic fueling injection equipment of air-entrained concrete building block mould |
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| CN103878870A CN103878870A (en) | 2014-06-25 |
| CN103878870B true CN103878870B (en) | 2016-06-22 |
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| CN201410080053.9A Expired - Fee Related CN103878870B (en) | 2014-03-06 | 2014-03-06 | A kind of Special Automatic fueling injection equipment of air-entrained concrete building block mould |
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| CN104476664B (en) * | 2014-11-26 | 2016-08-17 | 北方重工集团有限公司 | A kind of prefabricated components clean oil-injection machine |
| CN104492636A (en) * | 2014-12-10 | 2015-04-08 | 寿光市恒鑫新型建材有限公司 | Automatic oil sprayer |
| CN104802292A (en) * | 2015-05-13 | 2015-07-29 | 贵州长泰源节能建材股份有限公司 | Automatic mold oil spraying system for mold frame |
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| CN106513215B (en) * | 2016-10-11 | 2022-08-23 | 赤峰鑫海节能建材有限公司 | Automatic fueling injection equipment of aerated brick mould car |
| CN106362892A (en) * | 2016-11-22 | 2017-02-01 | 太仓克米特自动化设备有限公司 | Automatic oil spraying machine |
| CN106626022B (en) * | 2016-11-24 | 2018-09-21 | 重庆市泰日建材有限公司 | Cast template automatic oiling device |
| CN107377275A (en) * | 2017-09-01 | 2017-11-24 | 山东宏发科工贸有限公司 | A kind of air-entrained concrete building block production line mould sprays integrated device |
| CN108722724B (en) * | 2018-06-02 | 2020-04-28 | 湖北神州建材有限责任公司 | Oil injection device and oil injection method for aerated building block forming mold frame |
| CN113499876B (en) * | 2021-09-09 | 2021-11-19 | 南通市恒达机械制造有限公司 | Oil spraying machine for aerated building block forming die frame |
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| CN2034478U (en) * | 1988-08-30 | 1989-03-22 | 唐明 | Concrete isolation agent spraying apparatus |
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|---|---|---|---|---|
| CN2034478U (en) * | 1988-08-30 | 1989-03-22 | 唐明 | Concrete isolation agent spraying apparatus |
| US6358575B1 (en) * | 1997-06-13 | 2002-03-19 | Peter H. Spragg | Method of making an article from a lightweight cementitious composition and a decorative article made therefrom |
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