CN103965862A - Method for producing high-strength oil fracturing propping agent by using phosphate waste bricks - Google Patents

Method for producing high-strength oil fracturing propping agent by using phosphate waste bricks Download PDF

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Publication number
CN103965862A
CN103965862A CN201410180060.6A CN201410180060A CN103965862A CN 103965862 A CN103965862 A CN 103965862A CN 201410180060 A CN201410180060 A CN 201410180060A CN 103965862 A CN103965862 A CN 103965862A
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China
Prior art keywords
propping agent
fracturing propping
phosphoric acid
acid salt
strength
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CN201410180060.6A
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Chinese (zh)
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CN103965862B (en
Inventor
曹凯莉
苏志远
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Gongyi City Hong Da Ceramsite Sand Co Ltd
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Gongyi City Hong Da Ceramsite Sand Co Ltd
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Priority to CN201410180060.6A priority Critical patent/CN103965862B/en
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Publication of CN103965862B publication Critical patent/CN103965862B/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/60Compositions for stimulating production by acting on the underground formation
    • C09K8/80Compositions for reinforcing fractures, e.g. compositions of proppants used to keep the fractures open

Abstract

The invention discloses a method for producing a high-strength oil fracturing propping agent by using phosphate waste bricks. The high-strength oil fracturing propping agent comprises the following components in percentage by weight: 40% of phosphate waste bricks, 50% of a bauxite ore raw material, 3% of Suzhou soil, 3% of manganese powder, 2% of dolomite and 2% of talcum powder; each phosphate crushed brick comprises the following chemical constituents in percentage by weight: 75-80% of P2O3, 5-7.2% of SiO2 and 1.1-2.3% of Fe2O3, wherein the burn loss is smaller than 2.5%; the bauxite ore raw material comprises the following chemical constituents in percentage by weight: 60-70% of Al2O3, 7.3-11.4% of SiO2, 1.5-2.5% of Fe2O3, smaller than 1.0% of MgO and smaller than 1.0% of CaO, wherein the burn loss is smaller than 12-14%. The high-strength oil fracturing propping agent produced by the invention can not only remarkably reduce the production cost of the propping agent, but also greatly improve the strength of the oil fracturing propping agent, and all performance indexes of the propping agent reach or exceed the national standard.

Description

The method of utilizing the useless brick of phosphoric acid salt to produce high-strength petroleum fracturing propping agent
Technical field:
The method of the dark high-strength petroleum fracturing propping agent of oil well production in the present invention relates to phosphoric acid block salt that a kind of utilization scraps, abundant bauxitic clay ore raw material and special auxiliary material and being.
Background technology:
Petroleum fracturing propping agent is the resuscitable successful key of oil fracturing Technology.Petroleum fracturing propping agent is to make depths, stratum rock fracture keep the upholder of the state that splits.In use, propping agent is sneaked in fracturing liquid, utilize high pressure tactics to inject deep layer rock fracture and support rock stratum, to improve oily rate, increase crude production rate.At present, the pressure break ceramsite sand intensity of domestic employing is generally lower, can only be for shallow-layer oil mining.If these propping agents are used in middle-deep well oil production, will be difficult to bear the various corrosion in the huge pressure in rock stratum and ground environment, can be a large amount of broken, 20~40 order 69mpa percentages of damage, generally 4~8%, are difficult to the requirement of dark oil well in meeting.(as the U.S.) in the world adopts alundum goods, although this goods on physicochemical property, can meet the demands, but raw material sources are difficult, complete processing complexity, and energy consumption is large, cost is high.
Summary of the invention:
Technical problem to be solved by this invention is: provide phosphoric acid block salt that a kind of utilization scraps, abundant bauxitic clay ore raw material and special auxiliary material be in the method for the dark high-strength petroleum fracturing propping agent of oil well production.
The present invention is that the technical scheme that technical solution problem is taked is:
A method of utilizing the useless brick of phosphoric acid salt to produce high-strength petroleum fracturing propping agent, each raw materials by weight proportioning is as follows: the phosphoric acid salt brick 40% that gives up, bauxitic clay ore raw material 50%, Suzhou soil 3%, manganese powder 3%, rhombspar 2%, talcum powder 2%;
Concrete production stage is as follows:
1. prepare burden: by above-mentioned weight percent, prepare burden;
2. broken: different material to be carried out respectively to fragmentation, be first broken into after 50mm~60mm, then be broken into 8mm~10mm;
3. fine grinding: the material after fragmentation is sent into mix grinding 60~80 min in ball mill, and mix grinding becomes the even fine powder of 350~400 order;
4. granulation: the material after fine grinding is delivered in each tablets press and carried out granulation, dry at the temperature of 60~120 ℃ after granulation, until moisture < 3% in spherolite;
5. high-temperature calcination: the card nailing neps after granulation is sent into and carried out high-temperature calcination, high-temperature calcination temperature in rotary kiln: 1200~1250 ℃, calcination time: 75~90min;
6. screen analysis: the high-strength petroleum fracturing propping agent burning till is carried out to check analysis, screening, for sale by automatic weighing and packing machine package test warehouse-in after qualified.
The chemical composition of the useless brick of described phosphoric acid salt is by mass percentage: P 2o 375~80%, SiO 25~7.2%, Fe 2o 31.1~2.3%, burn and lose < 2.5%.
The chemical composition of described bauxitic clay ore raw material is by mass percentage: Al 2o 360~70%, SiO 27.3~11.4%, Fe 2o 31.5~2.5%, MgO < 1.0%, CaO < 1.0%, burn and lose < 12~14%.
The present invention innovates and proposes to utilize bauxitic clay ore raw material and the useless brick of phosphoric acid salt is main raw material, is equipped with special auxiliary material, obtained high-strength petroleum fracturing propping agent, has reached utilization of waste material, cost-saving object.
There are abundant bauxitic clay ore resource and the useless brick resource of phosphoric acid salt in China, and relative price is cheap, for the invention provides good main raw material resource.
In each auxiliary material:
Suzhou soil: can increase blank plasticity-, improve base ball intensity, reduce goods base ball breakage rate;
Manganese powder: because its ionic radius is close with 3 valency aluminum ion radiuses, very easily replaces aluminum ion and form solution body and cause lattice distortion;
Rhombspar: can greatly reduce the sintering temperature of goods, improve liquid phase surface tension, improve sintering degree, widen the scope of its sintering, simultaneously due to its under 1000 ℃ of temperature condition can with Al 2o 3form folder spar, outside being wrapped in, in grain boundaries, work as Al 2o 3during grain growth, it is subject to grain boundaries foreign matter obstruction, and crystal boundary just will be moved further must surpass Spinel, need to pay larger energy and could realize, and stops thus Al 2o 3growing up of crystal grain, makes goods obtain microlitic structure, greatly improves proppant strength;
Talcum powder can obviously provide support the surface flatness of agent.
Batching foundation of the present invention: for meeting molten mass viscosity, temperature, easy crystallization and shrinking the requirements such as little, the present invention adopts CaO-MgO-Mn O 2-Al 2o 3-SiO 2system, take that finally to separate out α-corundum crystalline phase be principle, and point selection is approaching in the chemical composition of α-corundum.
The high-strength petroleum fracturing propping agent that the present invention produces, not only can obviously reduce the production cost of propping agent, and can greatly improve the intensity of petroleum fracturing propping agent, and its property indices all meets or exceeds national standard.
Four, embodiment:
Embodiment: a kind of method of utilizing the useless brick of phosphoric acid salt to produce high-strength petroleum fracturing propping agent, each raw materials by weight proportioning is as follows: the phosphoric acid salt brick 40% that gives up, bauxitic clay ore raw material 50%, Suzhou soil 3%, manganese powder 3%, rhombspar 2%, talcum powder 2%;
Concrete production stage is as follows:
1. prepare burden: by above-mentioned weight percent, prepare burden;
2. broken: different material to be carried out respectively to fragmentation, be first broken into after 50mm~60mm, then be broken into 8mm~10mm;
3. fine grinding: the material after fragmentation is sent into mix grinding 60~80 min in ball mill, and mix grinding becomes the even fine powder of 350~400 order;
4. granulation: the material after fine grinding is delivered in each tablets press and carried out granulation, dry at the temperature of 60~120 ℃ after granulation, until moisture < 3% in spherolite;
5. high-temperature calcination: the card nailing neps after granulation is sent into and carried out high-temperature calcination, high-temperature calcination temperature in rotary kiln: 1200~1250 ℃, calcination time: 75~90min;
6. screen analysis: the high-strength petroleum fracturing propping agent burning till is carried out to check analysis, screening, for sale by automatic weighing and packing machine package test warehouse-in after qualified.
The chemical composition of the useless brick of phosphoric acid salt recited above is by mass percentage: P 2o 375~80%, SiO 25~7.2%, Fe 2o 31.1~2.3%, burn and lose < 2.5%.
The chemical composition of bauxitic clay ore raw material recited above is by mass percentage: Al 2o 360~70%, SiO 27.3~11.4%, Fe 2o 31.5~2.5%, MgO < 1.0%, CaO < 1.0%, burn and lose < 12~14%.
The high-strength petroleum fracturing propping agent that the present invention produces, not only can obviously reduce the production cost of propping agent, and can greatly improve the intensity of petroleum fracturing propping agent, and its property indices all meets or exceeds national standard.

Claims (3)

1. a method of utilizing the useless brick of phosphoric acid salt to produce high-strength petroleum fracturing propping agent, is characterized in that: each raw materials by weight proportioning is as follows: the phosphoric acid salt brick 40% that gives up, bauxitic clay ore raw material 50%, Suzhou soil 3%, manganese powder 3%, rhombspar 2%, talcum powder 2%;
Concrete production stage is as follows:
1. prepare burden: by above-mentioned weight percent, prepare burden;
2. broken: different material to be carried out respectively to fragmentation, be first broken into after 50mm~60mm, then be broken into 8mm~10mm;
3. fine grinding: the material after fragmentation is sent into mix grinding 60~80 min in ball mill, and mix grinding becomes the even fine powder of 350~400 order;
4. granulation: the material after fine grinding is delivered in each tablets press and carried out granulation, dry at the temperature of 60~120 ℃ after granulation, until moisture < 3% in spherolite;
5. high-temperature calcination: the card nailing neps after granulation is sent into and carried out high-temperature calcination, high-temperature calcination temperature in rotary kiln: 1200~1250 ℃, calcination time: 75~90min;
6. screen analysis: the high-strength petroleum fracturing propping agent burning till is carried out to check analysis, screening, for sale by automatic weighing and packing machine package test warehouse-in after qualified.
2. the method for utilizing the useless brick of phosphoric acid salt to produce high-strength petroleum fracturing propping agent according to claim 1, is characterized in that: the chemical composition of the useless brick of described phosphoric acid salt is by mass percentage: P 2o 375~80%, SiO 25~7.2%, Fe 2o 31.1~2.3%, burn and lose < 2.5%.
3. the method for utilizing the useless brick of phosphoric acid salt to produce high-strength petroleum fracturing propping agent according to claim 1, is characterized in that: the chemical composition of described bauxitic clay ore raw material is by mass percentage: Al 2o 360~70%, SiO 27.3~11.4%, Fe 2o 31.5~2.5%, MgO < 1.0%, CaO < 1.0%, burn and lose < 12~14%.
CN201410180060.6A 2014-04-30 2014-04-30 The useless brick of phosphoric acid salt is utilized to produce the method for high-strength petroleum fracturing propping agent Expired - Fee Related CN103965862B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6450260B1 (en) * 2000-07-07 2002-09-17 Schlumberger Technology Corporation Sand consolidation with flexible gel system
US20040261995A1 (en) * 2003-06-27 2004-12-30 Nguyen Philip D. Compositions and methods for improving proppant pack permeability and fracture conductivity in a subterranean well
CN101575503A (en) * 2009-06-11 2009-11-11 邹平金刚新材料有限公司 High-strength compress supporting agent for coarse oil and preparation method thereof
US20100167965A1 (en) * 2008-12-26 2010-07-01 Bp Corporation North America Inc. Amphiphobic Proppant
CN103509547A (en) * 2013-09-24 2014-01-15 淄博嘉丰矿业有限公司 Ceramic proppant added with aluminium dihydrogen phosphate and preparation method of ceramic proppant

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6450260B1 (en) * 2000-07-07 2002-09-17 Schlumberger Technology Corporation Sand consolidation with flexible gel system
US20040261995A1 (en) * 2003-06-27 2004-12-30 Nguyen Philip D. Compositions and methods for improving proppant pack permeability and fracture conductivity in a subterranean well
US20100167965A1 (en) * 2008-12-26 2010-07-01 Bp Corporation North America Inc. Amphiphobic Proppant
CN101575503A (en) * 2009-06-11 2009-11-11 邹平金刚新材料有限公司 High-strength compress supporting agent for coarse oil and preparation method thereof
CN103509547A (en) * 2013-09-24 2014-01-15 淄博嘉丰矿业有限公司 Ceramic proppant added with aluminium dihydrogen phosphate and preparation method of ceramic proppant

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