Composition of raw materials of polyblend wood-plastic door window auxiliary frame and preparation method thereof
Technical field
The present invention relates to composition of raw materials of a kind of door and window auxiliary frame and preparation method thereof, especially relate to a kind of polyblend and manufacture composition of raw materials of strength energy-saving wood-plastic door window auxiliary frame and preparation method thereof, belong to door and window auxiliary frame field of material technology.
Background technology
" Jiangsu Province's covil construction exterior window application temporary provisions " have been issued in Jiangsu Province's house and the town and country construction Room, auxiliary frame must be adopted to install from covil construction exterior window on January 1st, 2014, and auxiliary frame performance should meet energy-conservation, the requirement such as intensity is high, corrosion-resistant, good endurance.Mainly steel construction auxiliary frame in the market, can not meet power conservation requirement, be forced to eliminate.The MOR of traditional wood plastic composite and supine human body cannot meet specified requirement, and the censorship of many domestic Mu Su enterprises does not all reach standard-required.Standard biologic matter base plastic composites is that PE or PP or PVC general-purpose plastics add wood powder and other processing aids, through batch mixing, granulation, the operation such as to extrude and make product, MOR, bending elastic modulus, resistance to impact shock, supine human body, heat-drawn wire, tensile strength etc. are lower, can only be used for the low side place not high to mechanical property requirements.
The composition of raw materials of traditional door and window auxiliary frame is PE30 part, maleic anhydride graft PE compatilizer 3 parts, wood powder 62 parts, Zinic stearas 1 part, 2 parts, paraffin, red iron oxide 2 parts.And the performance of products obtained therefrom is as shown in table 1:
Table 1 is the performance of traditional door and window auxiliary frame
Sequence number |
Test event |
Unit |
Test value |
1 |
MOR |
MPa |
20-25 |
2 |
Bending elastic modulus |
MPa |
2200-3000 |
3 |
Resistance to impact shock |
KJ/m
2 |
3-5 |
4 |
Tensile strength |
MPa |
10-12 |
5 |
Supine human body |
N |
1200-2000 |
6 |
Heat-drawn wire |
℃ |
55-65 |
Summary of the invention
Technical problem to be solved by this invention is, provides the auxiliary frame section bar of a kind of high MOR and bending elastic modulus, high supine human body, energy-conserving and environment-protective.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
The composition of raw materials of polyblend wood-plastic door window auxiliary frame, is characterized in that, comprises following component and the parts by weight of each component are respectively:
Modified alloy plastics: 25-40 part;
Biomass fiber: 50-65 part;
Calcium stearate: 2-5 part;
Iron oxide yellow: 3-10 part,
Described modified alloy plastics then comprise following component, and the parts by weight of each component are respectively:
Waste HDPE: 40-70 part;
Waste PP: 10-20 part;
Waste and old PA6:10-30 part;
Multiple elements design compatilizer: 5-20 part.
Further, described multiple elements design compatilizer comprises following component, and the ratio of weight and number of each component is:
HDPE:50-80 part;
Maleic anhydride: 3-15 part;
TGDDM:10-20 part;
Iso-cyanuric acid triallyl ester: 5-15 part;
DCP:0.5-2 part,
Multiple elements design compatilizer is become through parallel double-screw tablets press modification granulation after above-mentioned each component mixing.
And described modified biomass fiber is at least one in the filamentary materials such as wood machining residues, stalk, rice husk.
The preparation method of above-mentioned polyblend wood-plastic door window auxiliary frame, is characterized in that, comprise the following steps:
(1) modified alloy plastics are prepared: by waste HDPE: 40-70 part; Waste PP: 10-20 part; Waste and old PA6:10-30 part; Multiple elements design compatilizer: 5-20 part joins in cold mixer, with discharging after the blended 5-8min of the rotating speed of 200-500r/min, then, extrude modification through tablets press and obtain modified alloy plastics, following reaction is there is: the amide group of epoxide group, carbon-carbon double bond and PA6 reacts respectively in tablets press in this step, maleic anhydride and HDPE, PP and epoxide group react, thus each component reacts to each other to merge and forms lightly crosslinked tridimensional network;
(2) polyblend wood-plastic door window auxiliary frame is prepared: modified alloy plastics step (1) prepared: 25-40 part, modified biomass fiber: 50-65 part, calcium stearate: 2-5 part, iron oxide yellow: 3-10 part adds in cold mixer with discharging after the blended 5-8min of the rotating speed of 200-500r/min, again mixing rotor screwing element and derotation screwing element are combined into shearing elements, add in the parallel double-screw tablets press of building blocks combination and carry out granulation, finally shaping auxiliary frame in conical double screw extruder, in this step, the combination of mixing rotor screwing element and derotation screwing element produces momentary shear high temperature, more than 220 DEG C, guarantee that high-melting-point PA6 plastifies (PA fusing point 220 DEG C), the delivery element of large pitch is used after derotation screwing element, a large amount of exhaust also sharply cools to 200 DEG C, thus ensure that biomass fiber does not carbonize (the general processing temperature of biomass fiber less than 200 DEG C, if serious charing will be there is more than 200 DEG C of several minutes), there is lightly crosslinked reaction in modified alloy plastics and modified biomass fiber.
Further, the tablets press described in step (1) is formed with 8th district altogether, and its Zhong-1 block temperature is 165-170 DEG C, and two district's temperature are 200-220 DEG C, and three district's temperature are 220-250 DEG C, and four district's temperature are 220-250 DEG C, and five district's temperature are 210-230 DEG C; Six district's temperature are 210-230 DEG C; Seven district's temperature are 220-230 DEG C, and eight district's temperature are 220-230 DEG C, and the main frame electric current of tablets press is 220-280A, and rotating speed is 320-380r/min.
And the parallel double-screw tablets press described in step (2) is formed with tenth district altogether, its Zhong-1 block temperature is 100-120 DEG C, and two district's temperature are 130-150 DEG C, and three district's temperature are 165-170 DEG C, four district's temperature are 200-210 DEG C, and five district's temperature are 200-210 DEG C; Six district's temperature are 220-235 DEG C; Seven district's temperature are 180-200 DEG C, and eight district's temperature are 200-210 DEG C, and nine district's temperature are 200-210 DEG C, and ten district's temperature are 200-210 DEG C, and the main frame electric current of parallel double-screw tablets press is 220-280A, and engine speed is 320-380r/min.
And described mixing rotor screwing element and derotation screwing element are combined into shearing elements and are arranged in parallel double-screw tablets press six district.
In addition, conical double screw extruder described in step (2) is formed with 4th district altogether, its Zhong-1 block temperature is 180-195 DEG C, and two district's temperature are 180-195 DEG C, and three district's temperature are 165-175 DEG C, four district's temperature are 160-170 DEG C, and the merging core temperature of conical double screw extruder is 150-165 DEG C, die temperature is 170-190 DEG C, and main frame electric current is 35-48A, engine speed is 12-22r/min, and feeding rotating speed is 18-35r/min.
Beneficial effect of the present invention is: the present invention passes through the improvement of composition of raw materials and preparation method, final door and window auxiliary frame is made to be all 2-3 times of standard biologic matter base plastic composites at MOR, bending elastic modulus, resistance to impact shock, tensile strength, supine human body, heat-drawn wire then than standard biologic matter base plastic composites height 40-60 DEG C, has high strength, energy-conservation advantage.
Accompanying drawing explanation
Fig. 1 is the granulation screw unitized construction schematic diagram of parallel double-screw tablets press of the present invention.
Embodiment
The present invention is described in detail below in conjunction with the drawings and specific embodiments.
Fig. 1 is the granulation screw unitized construction schematic diagram of parallel double-screw tablets press of the present invention.
As shown in Figure 1: the granulation screw unitized construction all adopting the parallel double-screw tablets press shown in Fig. 1 in following all embodiments.
Embodiment 1:
(1) prepare modified alloy plastics: by waste HDPE: 70 parts, waste PP: 10 parts, waste and old PA6:10 part, multiple elements design compatilizer: 10 parts; join in cold mixer; with discharging after the blended 8min of the rotating speed of 300r/min; then; extrude modification through tablets press pyroreaction and obtain modified alloy plastics; wherein, in step (1), tablets press is formed with 8th district altogether, and its processing parameter is as shown in table 2:
Table 2 is the processing parameter of tablets press in embodiment 1
One district's temperature (DEG C) |
Two districts' temperature (DEG C) |
Three districts' temperature (DEG C) |
Four districts' temperature (DEG C) |
Five districts' temperature (DEG C) |
165 |
200 |
220 |
220 |
210 |
Six districts' temperature (DEG C) |
Seven districts' temperature (DEG C) |
Eight districts' temperature (DEG C) |
Main frame electric current (A) |
Engine speed (r/min) |
210 |
220 |
220 |
220 |
320 |
(2) polyblend wood-plastic door window auxiliary frame is prepared: 27 parts, modified alloy plastics step (1) prepared, modified biomass fiber 65 parts, calcium stearate 3 parts, iron oxide yellow 5 parts adds in cold mixer with the blended 5min discharging of the rotating speed of 300r/min, again mixing rotor screwing element and derotation screwing element are combined into shearing elements, add in the parallel double-screw tablets press of building blocks combination and carry out granulation, described mixing rotor screwing element and derotation screwing element are combined into shearing elements and are arranged in 6th district of parallel double-screw tablets press formation, finally shaping auxiliary frame in conical double screw extruder.Wherein, the parallel double-screw tablets press described in step (2) is formed with tenth district altogether, and its granulation process parameters is as shown in table 3, and conical double screw extruder is formed with 4th district altogether, and its processing parameter is then as shown in table 4.
Table 3 be in embodiment 1 parallel double-screw tablets press processing parameter
One district's temperature (DEG C) |
Two districts' temperature (DEG C) |
Three districts' temperature (DEG C) |
Four districts' temperature (DEG C) |
Five districts' temperature (DEG C) |
100 |
130 |
165 |
200 |
200 |
Six districts' temperature (DEG C) |
Seven districts' temperature (DEG C) |
Eight districts' temperature (DEG C) |
Nine districts' temperature (DEG C) |
Ten districts' temperature (DEG C) |
220 |
180 |
200 |
200 |
200 |
Main frame electric current (A) |
230 |
Engine speed (r/min) |
320 |
|
Table 4 be in embodiment 1 conical double screw extruder processing parameter
One district's temperature (DEG C) |
Two districts' temperature (DEG C) |
Three districts' temperature (DEG C) |
Four districts' temperature (DEG C) |
Merging core temperature (DEG C) |
180 |
180 |
165 |
160 |
150 |
Die temperature (DEG C) |
Main frame electric current (A) |
Engine speed (r/min) |
Feeding rotating speed (r/min) |
|
170 |
35 |
12 |
18 |
|
The polyblend wood-plastic door window auxiliary frame prepared through above-mentioned steps is as shown in table 5:
The polyblend wood-plastic door window auxiliary frame that table 5 prepares for embodiment 1:
Sequence number |
Test event |
Unit |
Test value |
1 |
MOR |
MPa |
50.3 |
2 |
Bending elastic modulus |
MPa |
4325 |
3 |
Resistance to impact shock |
KJ/m
2 |
15.2 |
4 |
Tensile strength |
MPa |
20.4 |
5 |
Supine human body |
N |
4300 |
6 |
Heat-drawn wire |
℃ |
92 |
Embodiment 2:
(1) prepare modified alloy plastics: by waste HDPE: 40 parts, waste PP: 15 parts, waste and old PA6:25 part, multiple elements design compatilizer: 20 parts; join in cold mixer; with discharging after the blended 5min of the rotating speed of 500r/min; then; extrude modification through tablets press pyroreaction and obtain modified alloy plastics; wherein, in step (1), tablets press is formed with 8th district altogether, and its processing parameter is as shown in table 6:
Table 6 is the processing parameter of tablets press in embodiment 2
One district's temperature (DEG C) |
Two districts' temperature (DEG C) |
Three districts' temperature (DEG C) |
Four districts' temperature (DEG C) |
Five districts' temperature (DEG C) |
170 |
220 |
250 |
250 |
230 |
Six districts' temperature (DEG C) |
Seven districts' temperature (DEG C) |
Eight districts' temperature (DEG C) |
Main frame electric current (A) |
Engine speed (r/min) |
230 |
230 |
230 |
280 |
380 |
(2) polyblend wood-plastic door window auxiliary frame is prepared: 40 parts, modified alloy plastics step (1) prepared, modified biomass fiber 53 parts, calcium stearate 2 parts, iron oxide yellow 5 parts adds in cold mixer with the blended 5min discharging of the rotating speed of 300r/min, again mixing rotor screwing element and derotation screwing element are combined into shearing elements, add in the parallel double-screw tablets press of building blocks combination and carry out granulation, described mixing rotor screwing element and derotation screwing element are combined into shearing elements and are arranged in 6th district of parallel double-screw tablets press formation, finally shaping auxiliary frame in conical double screw extruder.Wherein, the parallel double-screw tablets press described in step (2) is formed with tenth district altogether, and its granulation process parameters is as shown in table 7, and conical double screw extruder is formed with 4th district altogether, and its processing parameter is then as shown in table 8.
Table 7 be in embodiment 2 parallel double-screw tablets press processing parameter
One district's temperature (DEG C) |
Two districts' temperature (DEG C) |
Three districts' temperature (DEG C) |
Four districts' temperature (DEG C) |
Five districts' temperature (DEG C) |
120 |
150 |
170 |
210 |
210 |
Six districts' temperature (DEG C) |
Seven districts' temperature (DEG C) |
Eight districts' temperature (DEG C) |
Nine districts' temperature (DEG C) |
Ten districts' temperature (DEG C) |
235 |
200 |
210 |
210 |
210 |
Main frame electric current (A) |
280 |
Engine speed (r/min) |
380 |
|
Table 8 be in embodiment 2 conical double screw extruder processing parameter
One district's temperature (DEG C) |
Two districts' temperature (DEG C) |
Three districts' temperature (DEG C) |
Four districts' temperature (DEG C) |
Merging core temperature (DEG C) |
195 |
195 |
175 |
170 |
165 |
Die temperature (DEG C) |
Main frame electric current (A) |
Engine speed (r/min) |
Feeding rotating speed (r/min) |
|
190 |
48 |
22 |
35 |
|
The polyblend wood-plastic door window auxiliary frame prepared through above-mentioned steps is as shown in table 9:
The polyblend wood-plastic door window auxiliary frame that table 9 prepares for embodiment 2:
Sequence number |
Test event |
Unit |
Test value |
1 |
MOR |
MPa |
65.3 |
2 |
Bending elastic modulus |
MPa |
5960 |
3 |
Resistance to impact shock |
KJ/m
2 |
23.5 |
4 |
Tensile strength |
MPa |
28.6 |
5 |
Supine human body |
N |
5200 |
6 |
Heat-drawn wire |
℃ |
114 |
Embodiment 3:
(1) prepare modified alloy plastics: by waste HDPE: 55 parts, waste PP: 15 parts, waste and old PA6:15 part, multiple elements design compatilizer: 15 parts; join in cold mixer; with discharging after the blended 5min of the rotating speed of 500r/min; then; extrude modification through tablets press pyroreaction and obtain modified alloy plastics; wherein, in step (1), tablets press is formed with 8th district altogether, and its processing parameter is as shown in table 10:
Table 10 is the processing parameter of tablets press in embodiment 3
One district's temperature (DEG C) |
Two districts' temperature (DEG C) |
Three districts' temperature (DEG C) |
Four districts' temperature (DEG C) |
Five districts' temperature (DEG C) |
168 |
210 |
240 |
240 |
220 |
Six districts' temperature (DEG C) |
Seven districts' temperature (DEG C) |
Eight districts' temperature (DEG C) |
Main frame electric current (A) |
Engine speed (r/min) |
220 |
225 |
225 |
262 |
367 |
(2) polyblend wood-plastic door window auxiliary frame is prepared: 32 parts, modified alloy plastics step (1) prepared, modified biomass fiber 61 parts, calcium stearate 4 parts, iron oxide yellow 3 parts adds in cold mixer with the blended 6min discharging of the rotating speed of 400r/min, again mixing rotor screwing element and derotation screwing element are combined into shearing elements, add in the parallel double-screw tablets press of building blocks combination and carry out granulation, described mixing rotor screwing element and derotation screwing element are combined into shearing elements and are arranged in 6th district of parallel double-screw tablets press formation, finally shaping auxiliary frame in conical double screw extruder.Wherein, the parallel double-screw tablets press described in step (2) is formed with tenth district altogether, and its granulation process parameters is as shown in table 11, and conical double screw extruder is formed with 4th district altogether, and its processing parameter is then as shown in table 12.
Table 11 be in embodiment 3 parallel double-screw tablets press processing parameter
One district's temperature (DEG C) |
Two districts' temperature (DEG C) |
Three districts' temperature (DEG C) |
Four districts' temperature (DEG C) |
Five districts' temperature (DEG C) |
110 |
140 |
166 |
205 |
205 |
Six districts' temperature (DEG C) |
Seven districts' temperature (DEG C) |
Eight districts' temperature (DEG C) |
Nine districts' temperature (DEG C) |
Ten districts' temperature (DEG C) |
230 |
190 |
205 |
205 |
205 |
Table 12 be in embodiment 3 conical double screw extruder processing parameter
One district's temperature (DEG C) |
Two districts' temperature (DEG C) |
Three districts' temperature (DEG C) |
Four districts' temperature (DEG C) |
Merging core temperature (DEG C) |
190 |
190 |
170 |
165 |
160 |
Die temperature (DEG C) |
Main frame electric current (A) |
Engine speed (r/min) |
Feeding rotating speed (r/min) |
|
180 |
40 |
16 |
22 |
|
The polyblend wood-plastic door window auxiliary frame prepared through above-mentioned steps is as shown in table 13:
The polyblend wood-plastic door window auxiliary frame that table 13 prepares for embodiment 3:
Sequence number |
Test event |
Unit |
Test value |
1 |
MOR |
MPa |
54.9 |
2 |
Bending elastic modulus |
MPa |
4620 |
3 |
Resistance to impact shock |
KJ/m
2 |
17.2 |
4 |
Tensile strength |
MPa |
23.5 |
5 |
Supine human body |
N |
4510 |
6 |
Heat-drawn wire |
℃ |
102 |
The present invention is illustrated according to above-described embodiment and should be appreciated that above-described embodiment does not limit the present invention in any form, and all employings are equal to replacement or the technical scheme that obtains of equivalent transformation mode, all drop within protection scope of the present invention.