CN104246049B - The electronic-grade glass fiber cloth of electronic-grade glass fiber cloth flaky process technique and production thereof - Google Patents
The electronic-grade glass fiber cloth of electronic-grade glass fiber cloth flaky process technique and production thereof Download PDFInfo
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- CN104246049B CN104246049B CN201280071200.5A CN201280071200A CN104246049B CN 104246049 B CN104246049 B CN 104246049B CN 201280071200 A CN201280071200 A CN 201280071200A CN 104246049 B CN104246049 B CN 104246049B
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/242—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads inorganic, e.g. basalt
- D03D15/267—Glass
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2101/00—Inorganic fibres
- D10B2101/02—Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
- D10B2101/06—Glass
Abstract
The present invention relates to the electronic-grade glass fiber cloth of a kind of electronic-grade glass fiber cloth flaky process technique and production thereof.First, by while reel for yarn is in warp beam to yarn monofilament starching, carry out whole slurry processing process, by obtain through beam warp and through, weave after obtain non-degreasing glass fabric.Then, above-mentioned non-degreasing glass fabric is positioned in steam steam stove and carries out stifling swelling process, make non-degreasing cloth under hot and humid environment through the injection of saturated vapor gas, fumigation action, the starch heat making the height of yarn interior bloating tendency, chance are wet to swell rapidly, yarn bundle certain hour will make the gap of silvalin interfascicular widen under resting on hot and humid environment, forms secondary structure restructuring.Subsequently, by the glass cloth after above-mentioned swelling process, at high temperature carry out laser heating and smoldering ungrease treatment.Finally, the glass cloth through ungrease treatment is carried out fibrillation process through high-pressure spray, get rid of unnecessary moisture content through extruding, and through surface treating machine dipping silane coupler.
Description
Technical field
The present invention relates to the electronic-grade glass fiber cloth of a kind of electronic-grade glass fiber cloth flaky process technique and production thereof.
Background technology
Electronic-grade glass base cloth is the upstream substrate of supply PCB industry, flourish along with electron trade in recent years, compact, lamination, the high frequency of electronic product, multifunctional integrated sustainable development, also more and more harsher to the performance requirement of upstream electronic material substrate, about the wettability of fiberglass-based cloth, DIMENSIONAL STABILITY, heat-resisting quantity (interlaminar strength), surperficial low roughness will be the emphasis that downstream client gives more sustained attention and requires.
The novel lead-free resin that present down-stream enterprise uses in a large number, environment friendly non-halogen resin and high Tg resin, mainly through the polyfunctional epoxy resin of chemical modification, also can add the filler of vast scale in addition, the adjustment change of downstream high performance resin, make the electron glass fiber cloth base material of traditional existing manufacture technics be not suitable with it, not mate, cause the problems such as wettability declines, prepreg internal gas is not easily discharged, the inner easily generation of substrate is empty.
Whole slurry is maintained mostly for the process of fiberglass-based cloth in current domestic industry and through, weave, destarch, coupling agent treatment traditional handicraft level on, fibrillation degree and wettability limited, cannot mate and meet the requirement of high performance resin.
Summary of the invention
The object of the invention is the deficiency overcoming traditional handicraft, the electronic-grade glass fiber cloth of a kind of electronic-grade glass fiber cloth flaky process technique and production thereof is provided, improving and excavating existing glass cloth production technology, more thoroughly fibrillation degree and flatness is obtained by stifling swelling process, electronic-grade glass fiber cloth has that wettability is good, impregnation is high, permeability is little, the entirety of smooth surface, glass cloth is flat thus, and improve the adhesion with resin boundary surface, strengthen the adaptability with downstream high performance resin.
The present invention is achieved by the following technical solutions, and in turn include the following steps enforcement:
First, by while reel for yarn is in warp beam to yarn monofilament starching, high bloating tendency starch selected by slurry, the temperature of monofilament starching controls at 30 ~ 70 DEG C, baking temperature 120 DEG C ~ 180 DEG C, running speed 50 ~ 150m/min, carry out whole slurry processing process, by obtain through beam warp and through, employing air-jet loom weaving after obtain non-degreasing glass fabric.
Then, above-mentioned non-degreasing glass fabric is positioned in steam steam stove and carries out stifling swelling process, be specially: in the cavity of a sealing, non-degreasing cloth is placed wherein, chamber vacuum degree 0.01 ~ 0.3 ~ MPa, duration 0.5h ~ 24h, saturated vapour pressure 0.1 ~ 1.2Mpa, non-degreasing cloth under hot and humid environment through the injection of saturated vapor gas, fumigation action, make the starch heat that the height of yarn interior is bloating tendency, meeting wets swells rapidly, yarn bundle certain hour will make the gap of silvalin interfascicular widen under resting on hot and humid environment, formation secondary structure is recombinated.
Subsequently, by the glass cloth after above-mentioned swelling process, at high temperature carry out laser heating and smoldering ungrease treatment, after ungrease treatment, obtain the glass fabric that content of organics controls within 0.01% ~ 0.1%.
Finally, the glass cloth through ungrease treatment is carried out fibrillation process through high-pressure spray, get rid of unnecessary moisture content through extruding, and obtain the glass fabric that fibrillation is even, thickness declines, loosely organized, flattening degree is high after surface treating machine dipping silane coupler.
The present invention improves the novelty of existing technique, increases stifling swelling technique, promotes the fibrillation effect of glass cloth, improve the collapsibility of glass cloth thus, reduce glass cloth surface roughness, improve the adhesion at resin and glass cloth interface, to adapt to the change requirement of the new environment in downstream.Glass fabric after present invention process process, loose in silvalin bundle, longitude and latitude intertwined point is level and smooth, and warp width increases, and glass cloth thickness declines, and internal stress reduces.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, technical solution of the present invention is described further.
Fig. 1 the present invention is used for the schematic diagram that electronic-grade glass fiber cloth high pressure fumigates swelling process steam body of heater.
Detailed description of the invention
Embodiment 1
Trial-production 1080# specification, adopts production and processing technology of the present invention to carry out flattening processing process to it.
D450 specification yarn (11.2tex yarn) is adopted according to IPC regulation, with 60 (end/inch) through the whole slurry warp beam of close proportioning, slurry is preferably high bloating tendency starch size, slurry groove temperature 60 DEG C, baking temperature 140 DEG C, running speed 100m/min carries out whole slurry processing process, obtains non-degreasing glass fabric by what obtain through beam warp after, weaving process process.
Above-mentioned non-degreasing glass fabric is positioned in steam steam stove and carries out stifling swelling process: first steam stove carries out evacuation process, by steam stove vacuum degree control-0.1MPa ↓, in body of heater, spray 0.8Mpa saturated vapor.Keep steamed furnace body with 0.1Mpa pressure, 140 DEG C of constant temperature and pressures, after continuing 8hrs, take out cooling.
Subsequently by the glass cloth after above-mentioned swelling process, to carry out continuously at being placed in 320 DEG C, through 64hrs, batch ungrease treatment, obtain after ungrease treatment content of organics 0.3% ↓ glass fabric.
Fibrillation process is carried out under the glass cloth of ungrease treatment is placed in the high-pressure spray of pressure 10KG/cm2, aperture 0.10mm, water temperature 35 DEG C, vibration frequency 40HZ, unnecessary moisture content got rid of by the compression roller being 15KG/cm2 through pressure, and obtain the glass fabric that fibrillation is even, thickness declines, loosely organized, flattening degree is high after surface treating machine dipping silane coupler.
Comparative example 1 (1080# specification glass cloth)
1080 cloth that production technology is conveniently produced by Shanghai HongHe Electron Material Co., Ltd, compare via the finished product obtained after surface treating machine dipping silane coupler.
Glass fibre yarn obtains unskimmed glass fabric after air-jet loom weaving, through twice direct destarch of about 400 DEG C, glass fabric content of organics reaches 0.3% ↓, obtain the electronic-grade glass fiber cloth being used for comparing with embodiment 1 after treated machine dipping silane coupler, see attached list 1.
Embodiment 2:
Trial-production 1078# specification, adopts production and processing technology of the present invention to carry out flattening processing process to it.
D450 specification yarn (11.2tex yarn) is adopted according to IPC regulation, with 54 (end/inch) through the whole slurry warp beam of close proportioning, slurry is preferably high bloating tendency starch size, slurry groove temperature 60 DEG C, baking temperature 140 DEG C, running speed 100m/min carries out whole slurry processing process, obtains non-degreasing glass fabric by what obtain through beam warp after, weaving process process.
Above-mentioned non-degreasing glass fabric is positioned in steam steam stove and carries out stifling swelling process: first steam stove carries out evacuation process, by steam stove vacuum degree control-0.1MPa ↓, 0.8Mpa saturated vapor is sprayed in body of heater, keep steamed furnace body with 0.1Mpa pressure, 140 DEG C of constant temperature and pressures, after continuing 8hrs, take out cooling.
By the glass cloth after above-mentioned swelling process, carry out continuously at being placed in 320 DEG C, through 64hrs, batch ungrease treatment.Obtain after ungrease treatment content of organics 0.3% ↓ glass fabric.
Fibrillation process is carried out under again the glass cloth of ungrease treatment being placed in the high-pressure spray of pressure 12KG/cm2, aperture 0.10mm, water temperature 35 DEG C, vibration frequency 45HZ, unnecessary moisture content got rid of by the compression roller being 15KG/cm2 through pressure, and the glass fabric that fibrillation is even, thickness declines, loosely organized, flattening degree is high is obtained after surface treating machine dipping silane coupler, see attached list 1.
Comparative example 2 (1078 cloth)
Production technology traditionally, 1078 cloth produced by Shanghai HongHe Electron Material Co., Ltd, compare via the finished product obtained after surface treating machine dipping silane coupler.
Glass fibre yarn obtains unskimmed glass fabric after air-jet loom weaving, through twice direct destarch of about 380 DEG C, glass fabric content of organics reaches 0.3% ↓, obtaining the electronic-grade glass fiber cloth for comparing after treated machine dipping silane coupler, seeing attached list 1.
Embodiment 3:
Trial-production (3) 106# specification, adopts production and processing technology of the present invention to carry out flattening processing process to it.
D900 specification yarn (5.5tex yarn) is adopted according to IPC regulation, with 56 (end/inch) through the whole slurry warp beam of close proportioning, slurry is preferably high bloating tendency starch size, slurry groove temperature 60 DEG C, baking temperature 140 DEG C, running speed 80m/min carries out whole slurry processing process, obtains non-degreasing glass fabric by what obtain through beam warp after, weaving process process.
Above-mentioned non-degreasing glass fabric is positioned in steam steam stove and carries out stifling swelling process: first steam stove carries out evacuation process, by steam stove vacuum degree control-0.1MPa ↓, 0.8Mpa saturated vapor is sprayed in steamed furnace body, keep steamed furnace body with 0.1Mpa pressure, 140 DEG C of constant temperature and pressures, after continuing 6hrs, take out cooling.
By above-mentioned glass cloth after swelling process, carry out continuously at being placed in 320 DEG C, through 64hrs, batch ungrease treatment.Obtain after ungrease treatment content of organics 0.3% ↓ glass fabric.
Fibrillation process is carried out under the glass cloth of ungrease treatment is placed in the high-pressure spray of pressure 8KG/cm2, aperture 0.10mm, water temperature 35 DEG C, vibration frequency 35HZ, unnecessary moisture content got rid of by the compression roller being 15KG/cm2 through pressure, and the glass fabric that fibrillation is even, thickness declines, loosely organized, flattening degree is high is obtained after surface treating machine dipping silane coupler, see attached list 1.
Comparative example 3 (106 cloth)
Production technology traditionally, 106 cloth produced by Shanghai HongHe Electron Material Co., Ltd, compare via the finished product obtained after surface treating machine dipping silane coupler.
Glass fibre yarn obtains unskimmed glass fabric after air-jet loom weaving, through twice direct destarch of about 360 DEG C, glass fabric content of organics reaches 0.3% ↓, obtaining the electronic-grade glass fiber cloth for comparing after treated machine dipping silane coupler, seeing attached list 1.
Subordinate list 1
Note:
Method of testing through weft width: three pictures are respectively taken in collection point, three, left, center, right wide to electronic-grade glass fiber cloth full width under microscope, measures the width of each collection point place warp, weft yarn, finally gets average.
Thickness measure: micrometer (finger gauge) instrument that use digital display type, certainty of measurement are 0.001mm, three collection points are respectively got in left, center, right in electronic-grade glass fiber cloth full width wide region, measure its cloth thick, finally get average.
Air permeability is measured: use import TEXtest air permeability measuring instrument, at the air permeability that two-point measurement cloth cover is respectively got at the left, center, right place of electronic-grade glass fiber cloth cloth bundle, finally get average.
Impregnation is measured: the sample respectively sampling three pieces of 10cm*10cm sizes in the position, left, center, right of electronic-grade glass fiber cloth, sample is placed in organic solvent, in airtight darkroom, use side lamp to observe sample cloth cover infiltrate situation, writing time, finally get average.
Heat resistance is tested: by electronic-grade glass fiber cloth containing after resin pickup, be a superimposed rear lamination, the plate cutting pressed is become 5cm*5cm size with six, through 120 DEG C, after 1.1bar boiling, the tin stove being placed in 283 DEG C carries out thermal shock, and plate face occurs that namely layering tests end, finally gets average.
Water cut test: by electronic-grade glass fiber cloth containing after resin pickup, be a superimposed rear lamination with six, the plate cutting pressed is become 5cm*5cm size, 105 DEG C, weigh after 30min drying and obtain weight s1, and after through 120 DEG C, obtain s2 after 1.1bar boiling, (s2-s1)/s1 obtains the water absorption rate resin of sheet material, finally will get average.
Glass cloth compared with prior art after process of the present invention, see attached list 1, large through weft width, become more flat through the cross section of weft yarn, thickness obviously declines, and lose speed wetting in water respectively and distinguish, and wetting velocity is significantly for industrial production faster by the known a piece of paper of existence general knowledge and ten paper, the production capacity of an enterprise can be improved, make enterprise more competitive.Infiltrating raising has vital effect for the high performance resin of these impregnation difficulties such as such as Halogen, high-fire resistance etc. adapting to the emerging appearance of downstream industry.Loose in glass cloth silvalin bundle of the present invention, the raising of the combination properties such as level and smooth, the surperficial low roughness in longitude and latitude intertwined point, internal stress reduction, DIMENSIONAL STABILITY, heat resistance, water absorption rate, heat-resisting quantity (interlaminar strength) is the better needs that must meet coupling downstream industry resin adjustment change, can adapt to because of the development downstream of the industry trend more and more harsher to the performance of upstream electronic material substrate.
Claims (2)
1. an electronic-grade glass fiber cloth flaky process technique, is characterized in that, in turn includes the following steps:
First, by while reel for yarn is in warp beam to yarn monofilament starching, high bloating tendency starch selected by slurry, the temperature of monofilament starching controls at 30 ~ 70 DEG C, baking temperature 120 DEG C ~ 180 DEG C, running speed 50 ~ 150m/min, carry out whole slurry processing process, by obtain through beam warp and through, employing air-jet loom weaving after obtain non-degreasing glass fabric;
Then, above-mentioned non-degreasing glass fabric is positioned in steam steam stove and carries out stifling swelling process, make non-degreasing cloth under hot and humid environment through the injection of saturated vapor gas, fumigation action, the starch heat making the height of yarn interior bloating tendency, chance are wet to swell rapidly, yarn bundle certain hour will make the gap of silvalin interfascicular widen under resting on hot and humid environment, forms secondary structure restructuring;
Subsequently, by the glass cloth after above-mentioned swelling process, at high temperature carry out laser heating and smoldering ungrease treatment, after ungrease treatment, obtain the glass fabric that content of organics controls within 0.01% ~ 0.1%;
Finally, the glass cloth through ungrease treatment is carried out fibrillation process through high-pressure spray, get rid of unnecessary moisture content through extruding, and obtain the glass fabric that fibrillation is even, thickness declines, loosely organized, flattening degree is high after surface treating machine dipping silane coupler.
2. electronic-grade glass fiber cloth flaky process technique as claimed in claim 1, it is characterized in that, described stifling swelling process, concrete operations are: in the cavity of a sealing, non-degreasing cloth is placed wherein, chamber vacuum degree 0.01 ~ 0.3MPa, duration 0.5h ~ 24h, saturated vapour pressure 0.1 ~ 1.2MPa.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/CN2012/073598 WO2013149400A1 (en) | 2012-04-06 | 2012-04-06 | Treatment process for flattening electronic-grade glass fiber cloth and electronic-grade glass fiber cloth produced by using same |
Publications (2)
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CN104246049A CN104246049A (en) | 2014-12-24 |
CN104246049B true CN104246049B (en) | 2016-02-24 |
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CN201280071200.5A Active CN104246049B (en) | 2012-04-06 | 2012-04-06 | The electronic-grade glass fiber cloth of electronic-grade glass fiber cloth flaky process technique and production thereof |
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KR (1) | KR20150001797A (en) |
CN (1) | CN104246049B (en) |
WO (1) | WO2013149400A1 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104878504A (en) * | 2015-05-28 | 2015-09-02 | 安徽丹凤集团桐城玻璃纤维有限公司 | Production process of long-life electronic-grade fiberglass cloth |
CN105887394A (en) * | 2016-06-14 | 2016-08-24 | 建滔(清远)玻璃纤维有限公司 | After-treatment processing method and equipment of flat electronic grade glass fiber cloth |
CN106906556B (en) * | 2017-03-09 | 2017-11-28 | 建滔(连州)玻璃纤维有限公司 | A kind of high Resisting fractre Strength-Glass-Fibre cloth and its production method |
CN109355776A (en) * | 2018-11-02 | 2019-02-19 | 山东谦津电子科技有限公司 | The overweight weaving process method for thickening electronic-grade glass fiber cloth |
CN113943992A (en) * | 2021-11-03 | 2022-01-18 | 宏和电子材料科技股份有限公司 | Splitting method for electronic-grade glass fiber cloth and product thereof |
CN114645365A (en) * | 2022-03-18 | 2022-06-21 | 泰山玻璃纤维邹城有限公司 | Splitting process easy to clean electronic-grade glass fiber cloth slurry and slurry used in splitting process |
CN115354494B (en) * | 2022-08-28 | 2023-05-26 | 建滔(广东)电子专用材料有限公司 | Production method of thin electronic grade glass fiber cloth |
Citations (5)
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US3980610A (en) * | 1974-11-25 | 1976-09-14 | The Firestone Tire & Rubber Company | Unsaturated polyester-1,2 polybutadiene molding compound |
US5316837A (en) * | 1993-03-09 | 1994-05-31 | Kimberly-Clark Corporation | Stretchable metallized nonwoven web of non-elastomeric thermoplastic polymer fibers and process to make the same |
CN101532229A (en) * | 2009-03-12 | 2009-09-16 | 珠海富华复合材料有限公司 | Process for flattening post treatment of electronic grade glass fiber cloth |
CN101798758A (en) * | 2009-08-13 | 2010-08-11 | 上海宏和电子材料有限公司 | Fiber opening process of electronic grade glass fiber cloth and size used in same |
CN101871149A (en) * | 2010-06-04 | 2010-10-27 | 上海宏和电子材料有限公司 | Fiber opening method for electronic grade glass fiber cloth and electronic grade glass fiber cloth obtained by using same |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2870938B2 (en) * | 1990-02-28 | 1999-03-17 | 日東紡績株式会社 | Glass cloth for printed circuit boards |
-
2012
- 2012-04-06 WO PCT/CN2012/073598 patent/WO2013149400A1/en active Application Filing
- 2012-04-06 KR KR20147030982A patent/KR20150001797A/en not_active Application Discontinuation
- 2012-04-06 CN CN201280071200.5A patent/CN104246049B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3980610A (en) * | 1974-11-25 | 1976-09-14 | The Firestone Tire & Rubber Company | Unsaturated polyester-1,2 polybutadiene molding compound |
US5316837A (en) * | 1993-03-09 | 1994-05-31 | Kimberly-Clark Corporation | Stretchable metallized nonwoven web of non-elastomeric thermoplastic polymer fibers and process to make the same |
CN101532229A (en) * | 2009-03-12 | 2009-09-16 | 珠海富华复合材料有限公司 | Process for flattening post treatment of electronic grade glass fiber cloth |
CN101798758A (en) * | 2009-08-13 | 2010-08-11 | 上海宏和电子材料有限公司 | Fiber opening process of electronic grade glass fiber cloth and size used in same |
CN101871149A (en) * | 2010-06-04 | 2010-10-27 | 上海宏和电子材料有限公司 | Fiber opening method for electronic grade glass fiber cloth and electronic grade glass fiber cloth obtained by using same |
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Publication number | Publication date |
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CN104246049A (en) | 2014-12-24 |
WO2013149400A1 (en) | 2013-10-10 |
KR20150001797A (en) | 2015-01-06 |
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Address after: 201315 Shanghai city Pudong Kangqiao Industrial Zone No. 123 road show Patentee after: Acer and electronic materials Polytron Technologies Inc Address before: Hunan Pudong New Area Kangqiao Industrial Zone, Shanghai City Road 201315 No. 2502 room 306 Patentee before: Shanghai Honghe Electronic Material Co., Ltd. |