CN104643730A - Health mattress - Google Patents
Health mattress Download PDFInfo
- Publication number
- CN104643730A CN104643730A CN201310574436.7A CN201310574436A CN104643730A CN 104643730 A CN104643730 A CN 104643730A CN 201310574436 A CN201310574436 A CN 201310574436A CN 104643730 A CN104643730 A CN 104643730A
- Authority
- CN
- China
- Prior art keywords
- weight portion
- mattress
- low resilience
- functionality
- pure natural
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Polyurethanes Or Polyureas (AREA)
Abstract
The invention discloses a health mattress. The health mattress comprises a non-woven fabric mattress sleeve and a mattress core sleeved by the mattress sleeve. The health mattress is characterized in that the mattress core comprises a polyurethane slow-rebound foamed material layer, a pure natural coconut shred layer with thickness of 2-3cm and a pure natural coconut shred layer with thickness of 7-8cm. The polyurethane slow-rebound foamed material layer and the pure natural coconut shred layer with thickness of 2-3cm are bonded by a water-based adhesive. Surfaces of the pure natural coconut shred layer with thickness of 2-3cm and the pure natural coconut shred layer with thickness of 7-8cm are bonded with non-woven fabrics by the a water-based adhesive. The polyurethane slow-rebound foamed material layer has hardness of 15-30HF. The health mattress is safe and environmentally friendly, has adjustable hardness satisfying human body demands, has slow-rebound performances, good softness, good air permeability and good support effects, and has a good health care function.
Description
Technical field
The present invention relates to a kind of bedding, particularly relate to a kind of mattress with health care.
Background technology
Modern life rhythm is fast, pressure is large, the sleep quality having high-quality is all very important to the live and work of people, closely-related with sleep is exactly mattress, the mattress had greatly can improve the sleep quality of people, the mattress of various material loosens completely owing to can not allow people's health when sleeping on the market at present, helps very limited to raising sleep quality; And undesirable also because of its raw material transitivity of more existing memory sponge mattresses, its due effect can not be played, and security reliability is not good enough.
Memory sponge is a kind of polyurethane low resilience urethane foam resilient foam material, is also space wadding, inertia cotton and viscoelastic foams, and it, after being subject to external force generation deformation, restores to the original state lentamente.Developed by US Airways Space Agency the earliest, for the seat of astronaut, to alleviate the immense pressure that astronaut bears when going up to the air and returning to ground.The memory sponge material of high-quality is made mattress and can absorb human pressure, do not give human body with reaction force, namely the tissues such as the internal organ of people, blood vessel, capilary, muscle and nerve can not be oppressed, whole body is allowed to keep loosening with unimpeded, health is recovered from fatigue, and be conducive to the conveying of required nutrient and blood, enhance metabolism, supplement new energy; Improve sleep quality simultaneously, allowing people when sleeping, being had a rest fully, regaining one's strength, keep health ground " running ".Simultaneously, the memory sponge mattress of high-quality can also be fitted the health of user completely in theory, each position of user can be made effectively to be supported, contribute to the recovery of vertebral curve, the distinctive feature of Here it is memory sponge, also be other material any, as bat, sponge, latex, simmons, spring, palm fibre pad, not available for plank etc., because when people lie on these mattresses be made up of these materials, they can bestow reaction force to human body more or less, and human body of cannot fitting, shoulder and waist can not get supporting, the muscle at these positions and vertebra cannot loosen, be in the state of chronic fatigue.So desirable polyurethane memory is cotton bring revolutionary material for our mattress, it can not only be fitted our health, gives the support that corporal parts is suitable, and does not cause any pressure to health again.If we use a mattress meeting oneself vertebral curve every night, the health of daytime fatigue and vertebra just can be allowed in time to be loosened, improve sleep quality, keep and repair vertebral curve, being just unlikely to because vertebra chronic fatigue or vertebral curve disappear or sleep-disorder and cause various disease.
But not all polyurethane memory cotton mattress all has above-mentioned effect, this depends on quality and the physical and chemical index of the memory sponge for making mattress.Want to accomplish memory sponge mattress reach Utopian index depend primarily on the density of mattress must not lower than 30 kilograms every cubic metre, low resilience time of mattress should in 2 ~ 5 seconds, and the soft durometer of mattress meets the build of self and the vertebral curve of each user.In addition, the hardness number of mattress is also very important performance indications of high-quality mattress, however mattress of the prior art also neither one to the performance assessment criteria of mattress hardness.
Summary of the invention
In order to solve the problems of the prior art, the object of this invention is to provide a kind of safety non-toxic, be applicable to without any inorganic filler, hardness and can regulate, to absorb water and permeability is good, have the health care bed mattress of low resilience performance.
For achieving the above object, the present invention is by the following technical solutions:
A kind of mattress of health care, comprise the mattress cover that non-woven fabrics is made into and the mattress core be sleeved in mattress cover, described mattress core is made up of the pure natural shredded coconut meat layer of polyurethane low resilience urethane foam resilient foam material layer, two to three cm thicks, the pure natural shredded coconut meat layer of seven to eight cm thicks; The pure natural shredded coconut meat layer of described polyurethane low resilience urethane foam resilient foam material layer and two to three cm thicks adopts water-base cement bonding integral, and the surface of the pure natural shredded coconut meat layer of described two to three cm thicks and the pure natural shredded coconut meat layer of seven to eight cm thicks all adopts water-base cement to be bonded with non-woven fabrics; The hardness of described polyurethane low resilience urethane foam resilient foam material layer is 15 ~ 30HF(because China is without the standard of sponge and memory sponge hardness, the hardness standard that we adopt be that Japan measures foam hardness standard ASKER F, and wherein HF is the Japanese unit to sponge and memory sponge hardness).
Preferred version, described mattress core also comprises the thin shredded coconut meat pad of 0.5 ~ 1.0 cm thick.
Further preferred version, described polyurethane low resilience urethane foam resilient foam material layer, the pure natural shredded coconut meat layer of two to three cm thicks, the pure natural shredded coconut meat layer of seven to eight cm thicks is sequentially arranged from top to bottom, and described polyurethane low resilience urethane foam resilient foam material layer is formed by polyethers and methyl diphenylene diisocyanate foaming, this foaming process is as follows: employing molecular weight 600 ~ 900 and degree of functionality are slow rebound polyether 100 weight portion of 3, molecular weight 3000 ~ 4000 and degree of functionality are common soft bubble polyethers 50 ~ 100 weight portion of 3, molecular weight 4000 ~ 5000 and degree of functionality are 3 and terminal EO >50%(EO is ethylene oxide-capped) perforate polyethers 0 ~ 50 weight portion, foam stabilizer 1 ~ 3 weight portion, kicker 0.2 ~ 0.4 weight portion, gel catalyst 0.1 ~ 0.3 weight portion, equilibrium catalyst 0.4 ~ 0.8 weight portion, blowing agent 2.0 ~ 4.0 weight portion composition A material, isocyanates NCO content is adopted to account for methyl diphenylene diisocyanate 100 ~ 150 weight portion composition B material of 25 ~ 27%, the A of described weight portion is expected and injects in foaming box body through mixed at high speed head after the mixing of B material chemical reaction occurs, form foams, leave standstill and after 20 ~ 30 minutes, it is taken out from foam box, then through the slaking of 1 ~ 2 day, namely obtain polyurethane low resilience urethane foam resilient foam material layer.
Another preferred version, described polyurethane low resilience urethane foam resilient foam material layer, the pure natural shredded coconut meat layer of two to three cm thicks, the pure natural shredded coconut meat layer of seven to eight cm thicks is sequentially arranged from top to bottom, and described polyurethane low resilience urethane foam resilient foam material layer is formed by polyethers and methyl diphenylene diisocyanate foaming, this foaming process is as follows: employing molecular weight 600 ~ 900 and degree of functionality are slow rebound polyether 100 weight portion of 3, molecular weight 3000 ~ 4000 and degree of functionality are common soft bubble polyethers 50 ~ 100 weight portion of 3, molecular weight 4000 ~ 5000 and degree of functionality are 3 and perforate polyethers 0 ~ 50 weight portion of terminal EO >50%, molecular weight 6000 ~ 7000 and degree of functionality are graft polyether 0 ~ 20 weight portion of 3, foam stabilizer 1 ~ 3 weight portion, kicker 0.2 ~ 0.4 weight portion, gel catalyst 0.1 ~ 0.3 weight portion, equilibrium catalyst 0.4 ~ 0.8 weight portion, blowing agent 2.0 ~ 4.0 weight portion composition A material, isocyanates NCO content is adopted to account for methyl diphenylene diisocyanate 140 ~ 200 weight portion composition B material of 25 ~ 27%, the A of described weight portion is expected and injects in foaming box body through mixed at high speed head after the mixing of B material chemical reaction occurs, form foams, leave standstill and after 20 ~ 30 minutes, it is taken out from foam box, then through the slaking of 1 ~ 2 day, namely obtain polyurethane low resilience urethane foam resilient foam material layer.
A preferred version again, the pure natural shredded coconut meat layer of described two to three cm thicks, polyurethane low resilience urethane foam resilient foam material layer, the pure natural shredded coconut meat layer of seven to eight cm thicks is sequentially arranged from top to bottom, and described polyurethane low resilience urethane foam resilient foam material layer is formed by polyethers and methyl diphenylene diisocyanate foaming, this foaming process is as follows: employing molecular weight 600 ~ 900 and degree of functionality are slow rebound polyether 100 weight portion of 3, molecular weight 3000 ~ 4000 and degree of functionality are common soft bubble polyethers 50 ~ 100 weight portion of 3, molecular weight 4000 ~ 5000 and degree of functionality are 3 and perforate polyethers 0 ~ 50 weight portion of terminal EO >50%, foam stabilizer 1 ~ 3 weight portion, kicker 0.2 ~ 0.4 weight portion, gel catalyst 0.1 ~ 0.3 weight portion, equilibrium catalyst 0.4 ~ 0.8 weight portion, blowing agent 2.0 ~ 4.0 weight portion composition A material, isocyanates NCO content is adopted to account for methyl diphenylene diisocyanate 100 ~ 150 weight portion composition B material of 25 ~ 27%, the A of described weight portion is expected and injects in foaming box body through mixed at high speed head after the mixing of B material chemical reaction occurs, form foams, leave standstill and after 20 ~ 30 minutes, it is taken out from foam box, then through the slaking of 1 ~ 2 day, namely obtain polyurethane low resilience urethane foam resilient foam material layer.
The preferred version also had, the pure natural shredded coconut meat layer of described two to three cm thicks, polyurethane low resilience urethane foam resilient foam material layer, the pure natural shredded coconut meat layer of seven to eight cm thicks is sequentially arranged from top to bottom, and described polyurethane low resilience urethane foam resilient foam material layer is formed by polyethers and methyl diphenylene diisocyanate foaming, this foaming process is as follows: employing molecular weight 600 ~ 900 and degree of functionality are slow rebound polyether 100 weight portion of 3, molecular weight 3000 ~ 4000 and degree of functionality are common soft bubble polyethers 50 ~ 100 weight portion of 3, molecular weight 4000 ~ 5000 and degree of functionality are 3 and perforate polyethers 0 ~ 50 weight portion of terminal EO >50%, molecular weight 6000 ~ 7000 and degree of functionality are graft polyether 0 ~ 20 weight portion of 3, foam stabilizer 1 ~ 3 weight portion, kicker 0.2 ~ 0.4 weight portion, gel catalyst 0.1 ~ 0.3 weight portion, equilibrium catalyst 0.4 ~ 0.8 weight portion, blowing agent 2.0 ~ 4.0 weight portion composition A material, isocyanates NCO content is adopted to account for methyl diphenylene diisocyanate 140 ~ 200 weight portion composition B material of 25 ~ 27%, the A of described weight portion is expected and injects in foaming box body through mixed at high speed head after the mixing of B material chemical reaction occurs, form foams, leave standstill and after 20 ~ 30 minutes, it is taken out from foam box, then through the slaking of 1 ~ 2 day, namely obtain polyurethane low resilience urethane foam resilient foam material layer.
A kind of scheme also had is, the pure natural shredded coconut meat layer of described seven to eight cm thicks, polyurethane low resilience urethane foam resilient foam material layer, the pure natural shredded coconut meat layer of two to three cm thicks is sequentially arranged from top to bottom, and described polyurethane low resilience urethane foam resilient foam material layer is formed by polyethers and methyl diphenylene diisocyanate foaming, this foaming process is as follows: employing molecular weight 600 ~ 900 and degree of functionality are slow rebound polyether 100 weight portion of 3, molecular weight 3000 ~ 4000 and degree of functionality are common soft bubble polyethers 50 ~ 100 weight portion of 3, molecular weight 4000 ~ 5000 and degree of functionality are 3 and perforate polyethers 0 ~ 50 weight portion of terminal EO >50%, foam stabilizer 1 ~ 3 weight portion, kicker 0.2 ~ 0.4 weight portion, gel catalyst 0.1 ~ 0.3 weight portion, equilibrium catalyst 0.4 ~ 0.8 weight portion, blowing agent 2.0 ~ 4.0 weight portion composition A material, isocyanates NCO content is adopted to account for methyl diphenylene diisocyanate 100 ~ 150 weight portion composition B material of 25 ~ 27%, the A of described weight portion is expected and injects in foaming box body through mixed at high speed head after the mixing of B material chemical reaction occurs, form foams, leave standstill and after 20 ~ 30 minutes, it is taken out from foam box, then through the slaking of 1 ~ 2 day, namely obtain polyurethane low resilience urethane foam resilient foam material layer.
The density of described mattress is greater than 30 kilograms every cubic metre.
Described blowing agent is all water, does not adopt unsafe CBA.
The low resilience time of described mattress is 2 ~ 5 seconds.
Beneficial effect of the present invention is:
1. adopt molecular weight 600 ~ 900 and degree of functionality to be the slow rebound polyether of 3, make mattress have low resilience performance, the time of mattress resilience can control at 2 ~ 5 seconds;
2. adopt molecular weight 4000 ~ 5000 and degree of functionality to be 3 and the perforate polyethers of terminal EO >50%, make mattress have softness, water suction, permeability are good;
3. adopt molecular weight 6000 ~ 7000 and degree of functionality to be the graft polyether of 3, strengthen the support performance of material, make mattress supports effective;
4. adopt the natural coconut filament plate of various thickness and hardness, effectively have adjusted the hardness of mattress, and the present invention is provided with non-woven fabrics on the surface of shredded coconut meat plate, make shredded coconut meat can not pass thorn people;
5. mattress of the present invention is specifically filled a prescription by the difference of adjustment polyurethane low resilience urethane foam resilient foam material layer, thus changes the physical characteristic of polyurethane low resilience urethane foam resilient foam material layer.In addition, we change the relative position between polyurethane low resilience urethane foam resilient foam material layer, the pure natural shredded coconut meat layer of seven to eight cm thicks and the pure natural shredded coconut meat layer of two to three cm thicks further, our mattress is made to have different hardness, to adapt to the needs of different crowd, and then reach individual sleep health function.
6. be the security reliability thoroughly solving polyurethane material, the present invention adopts the MDI(methyl diphenylene diisocyanate of safety and environmental protection) substitute highly toxic TDI(toluene di-isocyanate(TDI)).Isocyanates is then different because of its molecular structure, and Difference In Toxicity is very big.Such as MDI and methyl diphenylene diisocyanate, be exactly a kind of safe and reliable, almost non-toxic isocyanates, belong to common chemicals; TDI(toluene di-isocyanate(TDI)) be then hypertoxic chemicals, production and transport stores and all must handle according to dangerous material, and in process of production to production operation personnel and environmental danger, residual TDI is in the final product also unfavorable to the health of consumer.
The toxicity of MDI and TDI is compared as follows:
| Toxicity assessment factor | Toluene di-isocyanate(TDI) (TDI) | Methyl diphenylene diisocyanate (MDI) |
| Chemicals defines | Hazardous chemical | Common chemicals |
| Shipping storage | Danger classes 6.1 | There is no control |
| Dangerous material production, storage, permission certificate of business | Must have | Without the need to |
| Transportation management | Put on record and advance notice in public security bureau: car loading, vehicle, personnel, circuit etc. | There is no control |
| Warehousing management | Independent hypertoxic dangerous goods store | There is no control |
| Production process | Special safeguard procedures | Without the need to |
In addition, because of MDI in the reactivity of later stage and polyethers apparently higher than TDI, fully can react in the preparation process of memory sponge, so harmful substance residual in the ultimate product of the memory sponge obtained by MDI is few, toxicity is negligible.In sum, if adopt MDI raw material to produce memory sponge, thoroughly can reduce the toxicity of raw material and finished product, greatly improve the ecological environment, improve the security reliability of product, thus fundamentally public is healthy.Therefore the memory sponge produced by MDI is also called the memory sponge of safety and environmental protection by us.
Although the memory sponge safety and environmental protection obtained by MDI, and the feel of product is better, low resilience performance is more lasting, supportive is better, also effectively improves the cryogenic property of memory sponge simultaneously, and has possessed certain anti-flammability.But on the market except my company produces all-MDI polyurethane memory sponge mattress, other producer still uses the raw material of mixed material for memory sponge mattress of highly toxic TDI or TDI and MDI, this is because as used MDI, to the height of the requirement of formula, raw material and production technology, not easily realize industrial production, more cannot produce low-quality product in addition, as a large amount of talcum powder cannot be added, also cannot make the product of extremely-low density, thus production difficulty and cost higher.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further detailed explanation:
Fig. 1 is the process flow diagram of manufacturing process of the present invention.
Detailed description of the invention
Natural coconut filament plate in all embodiments is all from the direct import of Malaysia; And wherein the hardness of the pure natural shredded coconut meat layer of two to three cm thicks is less than the hardness of the pure natural shredded coconut meat layer of seven to eight cm thicks.
Embodiment 1, a kind of mattress with health care is made by the following method:
One, the production of polyurethane low resilience urethane foam resilient foam material layer (memory sponge part):
Preparation A material:
Molecular weight 600 ~ 900 and degree of functionality are the slow rebound polyether double centner of 3;
Molecular weight 3000 ~ 4000 and degree of functionality are the common soft bubble polyethers 50 kilograms of 3;
Foam stabilizer 1 kilogram, kicker 0.2 kilogram, gel catalyst 0.1 kilogram, equilibrium catalyst 0.4 kilogram, blowing agent 2.0 kilograms composition A material;
The NIAX organosilicon product that described foam stabilizer selects U.S.'s Mitugao New Material Group to produce, model is L568;
The NIAX kicker that described kicker selects U.S.'s Mitugao New Material Group to produce, model is A1;
The NIAX gel catalyst that described gel catalyst selects U.S.'s Mitugao New Material Group to produce, model is D19;
The NIAX equilibrium catalyst that described equilibrium catalyst selects U.S.'s Mitugao New Material Group to produce, model is A33;
Described blowing agent is water, and mattress of the present invention does not adopt unsafe CBA.
Preparation B material:
Isocyanates NCO content accounts for the methyl diphenylene diisocyanate double centner of 25 ~ 27%.
As Fig. 1, the A of above-mentioned weight material and B material are squeezed into tank body 1 respectively, 2, wherein squeeze into A material in tank body 1, B material is squeezed in tank body 2, tank body 1 and tank body 2 are all provided with agitating device 5, agitating device 5 ceaselessly stirs A material and B material, the bottom of tank body 1 and tank body 2 is also provided with temperature control equipment 6 simultaneously, temperature control equipment 6 controls the temperature of A material and B material respectively, the temperature of the B material in the material of the A in tank body 1 and tank body 2 is made all to remain in the scope of 22 ~ 27 degrees Celsius, corresponding A material in tank body 1 and tank body 2 and B material squeeze into mixed at high speed 9 through measuring pump 7 respectively, in a mixed at high speed 9 injection foaming box body 10, there is chemical reaction in A material and B material, form foams, leave standstill and after 20 ~ 30 minutes, it is taken out from foam box 10, again through the slaking of 1 ~ 2 day, i.e. obtained polyurethane low resilience urethane foam resilient foam material layer, the hardness of this polyurethane low resilience urethane foam resilient foam material layer is 15 ~ 20HF.
Mixed at high speed 9 is connected to feed back pipe 8, makes A material unnecessary in unnecessary mixed at high speed 9 and B expect to be back to respectively in tank body 1 and tank body 2.Mixed at high speed 9 is also connected with automatic cleaning system 4, and after mixed at high speed 9 often completes mixed once cast, automatic cleaning system 4 just starts automatically, clean mixed at high speed 9.
Two, be connected into one by gluing for the pure natural shredded coconut meat plate use of obtained polyurethane low resilience urethane foam resilient foam material layer and two to three cm thicks, not bonding with the polyurethane low resilience urethane foam resilient foam material layer face use of the pure natural shredded coconut meat plate of two to three cm thicks is gluing connects non-woven fabrics.
The pure natural shredded coconut meat plate of polyurethane low resilience urethane foam resilient foam material layer, two to three cm thicks, the pure natural shredded coconut meat plate of seven to eight cm thicks are stacked from top to bottom, the mattress cover that non-woven fabrics is made into loaded onto by cover again, namely obtained the mattress with health care of soft type.
Embodiment 2, a kind of mattress with health care is made by the following method:
One, the production of polyurethane low resilience urethane foam resilient foam material layer (memory sponge part):
Preparation A material:
Molecular weight 600 ~ 900 and degree of functionality are the slow rebound polyether double centner of 3;
Molecular weight 3000 ~ 4000 and degree of functionality are the common soft bubble polyethers 75 kilograms of 3;
Molecular weight 4000 ~ 5000 and degree of functionality are 3 and the perforate polyethers 25 kilograms of terminal EO >50%;
Foam stabilizer 1.5 kilograms, kicker 0.3 kilogram, gel catalyst 0.2 kilogram, equilibrium catalyst 0.6 kilogram, blowing agent 3.0 kilograms composition A material;
The NIAX organosilicon product that described foam stabilizer selects U.S.'s Mitugao New Material Group to produce, model is L590;
The NIAX kicker that described kicker selects U.S.'s Mitugao New Material Group to produce, model is A133;
The NIAX gel catalyst that described gel catalyst selects U.S.'s Mitugao New Material Group to produce, model is D19;
The NIAX equilibrium catalyst that described equilibrium catalyst selects U.S.'s Mitugao New Material Group to produce, model is A33;
Described blowing agent is water, and mattress of the present invention does not adopt unsafe CBA.
Preparation B material:
Isocyanates NCO content accounts for the methyl diphenylene diisocyanate 150 kilograms of 25 ~ 27%.
As Fig. 1, the A of above-mentioned weight material and B material are squeezed into tank body 1 respectively, 2, wherein squeeze into A material in tank body 1, B material is squeezed in tank body 2, tank body 1 and tank body 2 are all provided with agitating device 5, agitating device 5 ceaselessly stirs A material and B material, the bottom of tank body 1 and tank body 2 is also provided with temperature control equipment 6 simultaneously, temperature control equipment 6 controls the temperature of A material and B material respectively, the temperature of the B material in the material of the A in tank body 1 and tank body 2 is made all to remain in the scope of 22 ~ 27 degrees Celsius, corresponding A material in tank body 1 and tank body 2 and B material squeeze into mixed at high speed 9 through measuring pump 7 respectively, in a mixed at high speed 9 injection foaming box body 10, there is chemical reaction in A material and B material, form foams, leave standstill and after 20 ~ 30 minutes, it is taken out from foam box 10, again through the slaking of 1 ~ 2 day, namely the polyurethane low resilience urethane foam resilient foam material layer made, the hardness of this polyurethane low resilience urethane foam resilient foam material layer is 15 ~ 20HF.
Mixed at high speed 9 is connected to feed back pipe 8, makes A material unnecessary in unnecessary mixed at high speed 9 and B expect to be back to respectively in tank body 1 and tank body 2.Mixed at high speed 9 is also connected with automatic cleaning system 4, and after mixed at high speed 9 often completes mixed once cast, automatic cleaning system 4 just starts automatically, clean mixed at high speed 9.
Two, be connected into one by gluing for the pure natural shredded coconut meat plate use of obtained polyurethane low resilience urethane foam resilient foam material layer and two to three cm thicks, not bonding with the polyurethane low resilience urethane foam resilient foam material layer face use of the pure natural shredded coconut meat plate of two to three cm thicks is gluing connects non-woven fabrics.
The pure natural shredded coconut meat plate of polyurethane low resilience urethane foam resilient foam material layer, two to three cm thicks, the pure natural shredded coconut meat plate of seven to eight cm thicks are stacked from top to bottom, the mattress cover that non-woven fabrics is made into loaded onto by cover again, namely obtained the mattress with health care of soft type.
Embodiment 3, a kind of mattress with health care is made by the following method:
One, the production of polyurethane low resilience urethane foam resilient foam material layer (memory sponge part):
Preparation A material:
Molecular weight 600 ~ 900 and degree of functionality are the slow rebound polyether double centner of 3;
Molecular weight 3000 ~ 4000 and degree of functionality are the common soft bubble polyethers double centner of 3;
Molecular weight 4000 ~ 5000 and degree of functionality are 3 and the perforate polyethers 50 kilograms of terminal EO >50%;
Foam stabilizer 3.0 kilograms, kicker 0.4 kilogram, gel catalyst 0.3 kilogram, equilibrium catalyst 0.8 kilogram, blowing agent 4.0 kilograms composition A material;
The NIAX organosilicon product that described foam stabilizer selects U.S.'s Mitugao New Material Group to produce, model is L598;
The NIAX kicker that described kicker selects U.S.'s Mitugao New Material Group to produce, model is A133;
The NIAX gel catalyst that described gel catalyst selects U.S.'s Mitugao New Material Group to produce, model is D19;
The NIAX equilibrium catalyst that described equilibrium catalyst selects U.S.'s Mitugao New Material Group to produce, model is A33;
Described blowing agent is water, and mattress of the present invention does not adopt unsafe CBA.
Preparation B material:
Isocyanates NCO content accounts for the methyl diphenylene diisocyanate 125 kilograms of 25 ~ 27%.
As Fig. 1, the A of above-mentioned weight material and B material are squeezed into tank body 1 respectively, 2, wherein squeeze into A material in tank body 1, B material is squeezed in tank body 2, tank body 1 and tank body 2 are all provided with agitating device 5, agitating device 5 ceaselessly stirs A material and B material, the bottom of tank body 1 and tank body 2 is also provided with temperature control equipment 6 simultaneously, temperature control equipment 6 controls the temperature of A material and B material respectively, the temperature of the B material in the material of the A in tank body 1 and tank body 2 is made all to remain in the scope of 22 ~ 27 degrees Celsius, corresponding A material in tank body 1 and tank body 2 and B material squeeze into mixed at high speed 9 through measuring pump 7 respectively, in a mixed at high speed 9 injection foaming box body 10, there is chemical reaction in A material and B material, form foams, leave standstill and after 20 ~ 30 minutes, it is taken out from foam box 10, again through the slaking of 1 ~ 2 day, namely the polyurethane low resilience urethane foam resilient foam material layer made, the hardness of this polyurethane low resilience urethane foam resilient foam material layer is 15 ~ 20HF.
Mixed at high speed 9 is connected to feed back pipe 8, makes A material unnecessary in unnecessary mixed at high speed 9 and B expect to be back to respectively in tank body 1 and tank body 2.Mixed at high speed 9 is also connected with automatic cleaning system 4, and after mixed at high speed 9 often completes mixed once cast, automatic cleaning system 4 just starts automatically, clean mixed at high speed 9.
Two, be connected into one by gluing for the pure natural shredded coconut meat plate use of obtained polyurethane low resilience urethane foam resilient foam material layer and two to three cm thicks, not bonding with the polyurethane low resilience urethane foam resilient foam material layer face use of the pure natural shredded coconut meat plate of two to three cm thicks is gluing connects non-woven fabrics.
The pure natural shredded coconut meat plate of polyurethane low resilience urethane foam resilient foam material layer, two to three cm thicks, the pure natural shredded coconut meat plate of seven to eight cm thicks are stacked from top to bottom, the mattress cover that non-woven fabrics is made into loaded onto by cover again, namely obtained the mattress with health care of soft type.
Embodiment 4, a kind of mattress with health care is made by the following method:
One, the production of polyurethane low resilience urethane foam resilient foam material layer (memory sponge part):
Preparation A material:
Molecular weight 600 ~ 900 and degree of functionality are the slow rebound polyether double centner of 3;
Molecular weight 3000 ~ 4000 and degree of functionality are the common soft bubble polyethers double centner of 3;
Molecular weight 4000 ~ 5000 and degree of functionality are 3 and the perforate polyethers 50 kilograms of terminal EO >50%;
Foam stabilizer 3.0 kilograms, kicker 0.4 kilogram, gel catalyst 0.3 kilogram, equilibrium catalyst 0.8 kilogram, blowing agent 4.0 kilograms composition A material;
The NIAX organosilicon product that described foam stabilizer selects U.S.'s Mitugao New Material Group to produce, model is L598;
The NIAX kicker that described kicker selects U.S.'s Mitugao New Material Group to produce, model is A133;
The NIAX gel catalyst that described gel catalyst selects U.S.'s Mitugao New Material Group to produce, model is D19;
The NIAX equilibrium catalyst that described equilibrium catalyst selects U.S.'s Mitugao New Material Group to produce, model is A33;
Described blowing agent is water, and mattress of the present invention does not adopt unsafe CBA.
Preparation B material:
Isocyanates NCO content accounts for the methyl diphenylene diisocyanate 140 kilograms of 25 ~ 27%.
As Fig. 1, the A of above-mentioned weight material and B material are squeezed into tank body 1 respectively, 2, wherein squeeze into A material in tank body 1, B material is squeezed in tank body 2, tank body 1 and tank body 2 are all provided with agitating device 5, agitating device 5 ceaselessly stirs A material and B material, the bottom of tank body 1 and tank body 2 is also provided with temperature control equipment 6 simultaneously, temperature control equipment 6 controls the temperature of A material and B material respectively, the temperature of the B material in the material of the A in tank body 1 and tank body 2 is made all to remain in the scope of 22 ~ 27 degrees Celsius, corresponding A material in tank body 1 and tank body 2 and B material squeeze into mixed at high speed 9 through measuring pump 7 respectively, in a mixed at high speed 9 injection foaming box body 10, there is chemical reaction in A material and B material, form foams, leave standstill and after 20 ~ 30 minutes, it is taken out from foam box 10, again through the slaking of 1 ~ 2 day, i.e. obtained polyurethane low resilience urethane foam resilient foam material layer, the hardness of this polyurethane low resilience urethane foam resilient foam material layer is 15 ~ 20HF.
Mixed at high speed 9 is connected to feed back pipe 8, makes A material unnecessary in unnecessary mixed at high speed 9 and B expect to be back to respectively in tank body 1 and tank body 2.Mixed at high speed 9 is also connected with automatic cleaning system 4, and after mixed at high speed 9 often completes mixed once cast, automatic cleaning system 4 just starts automatically, clean mixed at high speed 9.
Two, be connected into one by gluing for the pure natural shredded coconut meat plate use of obtained polyurethane low resilience urethane foam resilient foam material layer and two to three cm thicks, not bonding with the polyurethane low resilience urethane foam resilient foam material layer face use of the pure natural shredded coconut meat plate of two to three cm thicks is gluing connects non-woven fabrics.
The pure natural shredded coconut meat plate of the pure natural shredded coconut meat plate of two to three cm thicks, polyurethane low resilience urethane foam resilient foam material layer, seven to eight cm thicks is stacked from top to bottom, the mattress cover that non-woven fabrics is made into loaded onto by cover again, namely obtained the mattress with health care of standard type.
Embodiment 5, a kind of mattress with health care is made by the following method:
One, the production of polyurethane low resilience urethane foam resilient foam material layer (memory sponge part):
Preparation A material:
Molecular weight 600 ~ 900 and degree of functionality are the slow rebound polyether double centner of 3;
Molecular weight 3000 ~ 4000 and degree of functionality are the common soft bubble polyethers double centner of 3;
Molecular weight 4000 ~ 5000 and degree of functionality are 3 and the perforate polyethers 50 kilograms of terminal EO >50%;
Molecular weight 6000 ~ 7000 and degree of functionality are the graft polyether 20 kilograms of 3;
Foam stabilizer 3.0 kilograms, kicker 0.4 kilogram, gel catalyst 0.3 kilogram, equilibrium catalyst 0.8 kilogram, blowing agent 4.0 kilograms composition A material;
The NIAX organosilicon product that described foam stabilizer selects U.S.'s Mitugao New Material Group to produce, model is L598;
The NIAX kicker that described kicker selects U.S.'s Mitugao New Material Group to produce, model is A133;
The NIAX gel catalyst that described gel catalyst selects U.S.'s Mitugao New Material Group to produce, model is D19;
The NIAX equilibrium catalyst that described equilibrium catalyst selects U.S.'s Mitugao New Material Group to produce, model is A33;
Described blowing agent is water, and mattress of the present invention does not adopt unsafe CBA.
Preparation B material:
Isocyanates NCO content accounts for the methyl diphenylene diisocyanate 200 kilograms of 25 ~ 27%.
As Fig. 1, the A of above-mentioned weight material and B material are squeezed into tank body 1 respectively, 2, wherein squeeze into A material in tank body 1, B material is squeezed in tank body 2, tank body 1 and tank body 2 are all provided with agitating device 5, agitating device 5 ceaselessly stirs A material and B material, the bottom of tank body 1 and tank body 2 is also provided with temperature control equipment 6 simultaneously, temperature control equipment 6 controls the temperature of A material and B material respectively, the temperature of the B material in the material of the A in tank body 1 and tank body 2 is made all to remain in the scope of 22 ~ 27 degrees Celsius, corresponding A material in tank body 1 and tank body 2 and B material squeeze into mixed at high speed 9 through measuring pump 7 respectively, in a mixed at high speed 9 injection foaming box body 10, there is chemical reaction in A material and B material, form foams, leave standstill and after 20 ~ 30 minutes, it is taken out from foam box 10, again through the slaking of 1 ~ 2 day, i.e. obtained polyurethane low resilience urethane foam resilient foam material layer, the hardness of this polyurethane low resilience urethane foam resilient foam material layer is 25 ~ 30HF.
Mixed at high speed 9 is connected to feed back pipe 8, makes A material unnecessary in unnecessary mixed at high speed 9 and B expect to be back to respectively in tank body 1 and tank body 2.Mixed at high speed 9 is also connected with automatic cleaning system 4, and after mixed at high speed 9 often completes mixed once cast, automatic cleaning system 4 just starts automatically, clean mixed at high speed 9.
Two, be connected into one by gluing for the pure natural shredded coconut meat plate use of obtained polyurethane low resilience urethane foam resilient foam material layer and two to three cm thicks, not bonding with the polyurethane low resilience urethane foam resilient foam material layer face use of the pure natural shredded coconut meat plate of two to three cm thicks is gluing connects non-woven fabrics.
The pure natural shredded coconut meat plate of polyurethane low resilience urethane foam resilient foam material layer, two to three cm thicks, the pure natural shredded coconut meat plate of seven to eight cm thicks are stacked from top to bottom, the mattress cover that non-woven fabrics is made into loaded onto by cover again, namely obtained the mattress with health care of Microsoft's type.
Embodiment 6, a kind of mattress with health care is made by the following method:
One, the production of polyurethane low resilience urethane foam resilient foam material layer (memory sponge part):
Preparation A material:
Molecular weight 600 ~ 900 and degree of functionality are the slow rebound polyether double centner of 3;
Molecular weight 3000 ~ 4000 and degree of functionality are the common soft bubble polyethers 50 kilograms of 3;
Molecular weight 4000 ~ 5000 and degree of functionality are 3 and the perforate polyethers 25 kilograms of terminal EO >50%;
Molecular weight 6000 ~ 7000 and degree of functionality are the graft polyether 10 kilograms of 3;
Foam stabilizer 1.0 kilograms, kicker 0.2 kilogram, gel catalyst 0.1 kilogram, equilibrium catalyst 0.4 kilogram, blowing agent 2.0 kilograms composition A material;
The NIAX organosilicon product that described foam stabilizer selects U.S.'s Mitugao New Material Group to produce, model is L598;
The NIAX kicker that described kicker selects U.S.'s Mitugao New Material Group to produce, model is A133;
The NIAX gel catalyst that described gel catalyst selects U.S.'s Mitugao New Material Group to produce, model is D19;
The NIAX equilibrium catalyst that described equilibrium catalyst selects U.S.'s Mitugao New Material Group to produce, model is A33;
Described blowing agent is water, and mattress of the present invention does not adopt unsafe CBA.
Preparation B material:
Isocyanates NCO content accounts for the methyl diphenylene diisocyanate 140 kilograms of 25 ~ 27%.
As Fig. 1, the A of above-mentioned weight material and B material are squeezed into tank body 1 respectively, 2, wherein squeeze into A material in tank body 1, B material is squeezed in tank body 2, tank body 1 and tank body 2 are all provided with agitating device 5, agitating device 5 ceaselessly stirs A material and B material, the bottom of tank body 1 and tank body 2 is also provided with temperature control equipment 6 simultaneously, temperature control equipment 6 controls the temperature of A material and B material respectively, the temperature of the B material in the material of the A in tank body 1 and tank body 2 is made all to remain in the scope of 22 ~ 27 degrees Celsius, corresponding A material in tank body 1 and tank body 2 and B material squeeze into mixed at high speed 9 through measuring pump 7 respectively, in a mixed at high speed 9 injection foam box 10, there is chemical reaction in A material and B material, form foams, leave standstill and after 20 ~ 30 minutes, it is taken out from foam box 10, again through the slaking of 1 ~ 2 day, i.e. obtained polyurethane low resilience urethane foam resilient foam material layer, the hardness of this polyurethane low resilience urethane foam resilient foam material layer is 25 ~ 30HF.
Mixed at high speed 9 is connected to feed back pipe 8, makes A material unnecessary in unnecessary mixed at high speed 9 and B expect to be back to respectively in tank body 1 and tank body 2.Mixed at high speed 9 is also connected with automatic cleaning system 4, and after mixed at high speed 9 often completes mixed once cast, automatic cleaning system 4 just starts automatically, clean mixed at high speed 9.
Two, be connected into one by gluing for the pure natural shredded coconut meat plate use of obtained polyurethane low resilience urethane foam resilient foam material layer and two to three cm thicks, not bonding with the polyurethane low resilience urethane foam resilient foam material layer face use of the pure natural shredded coconut meat plate of two to three cm thicks is gluing connects non-woven fabrics.
The pure natural shredded coconut meat plate of polyurethane low resilience urethane foam resilient foam material layer, two to three cm thicks, the pure natural shredded coconut meat plate of seven to eight cm thicks are stacked from top to bottom, the mattress cover that non-woven fabrics is made into loaded onto by cover again, namely obtained the mattress with health care of Microsoft's type.
Embodiment 7, a kind of mattress with health care is made by the following method:
One, the production of polyurethane low resilience urethane foam resilient foam material layer (memory sponge part):
Preparation A material:
Molecular weight 600 ~ 900 and degree of functionality are the slow rebound polyether double centner of 3;
Molecular weight 3000 ~ 4000 and degree of functionality are the common soft bubble polyethers 75 kilograms of 3;
Molecular weight 4000 ~ 5000 and degree of functionality are 3 and the perforate polyethers 30 kilograms of terminal EO >50%;
Molecular weight 6000 ~ 7000 and degree of functionality are the graft polyether 15 kilograms of 3;
Foam stabilizer 2.0 kilograms, kicker 0.3 kilogram, gel catalyst 0.2 kilogram, equilibrium catalyst 0.6 kilogram, blowing agent 3.0 kilograms composition A material;
The NIAX organosilicon product that described foam stabilizer selects U.S.'s Mitugao New Material Group to produce, model is L598;
The NIAX kicker that described kicker selects U.S.'s Mitugao New Material Group to produce, model is A133;
The NIAX gel catalyst that described gel catalyst selects U.S.'s Mitugao New Material Group to produce, model is D19;
The NIAX equilibrium catalyst that described equilibrium catalyst selects U.S.'s Mitugao New Material Group to produce, model is A33;
Described blowing agent is water, and mattress of the present invention does not adopt unsafe CBA.
Preparation B material:
Isocyanates NCO content accounts for the methyl diphenylene diisocyanate 170 kilograms of 25 ~ 27%.
As Fig. 1, the A of above-mentioned weight material and B material are squeezed into tank body 1 respectively, 2, wherein squeeze into A material in tank body 1, B material is squeezed in tank body 2, tank body 1 and tank body 2 are all provided with agitating device 5, agitating device 5 ceaselessly stirs A material and B material, the bottom of tank body 1 and tank body 2 is also provided with temperature control equipment 6 simultaneously, temperature control equipment 6 controls the temperature of A material and B material respectively, the temperature of the B material in the material of the A in tank body 1 and tank body 2 is made all to remain in the scope of 22 ~ 27 degrees Celsius, corresponding A material in tank body 1 and tank body 2 and B material squeeze into mixed at high speed 9 through measuring pump 7 respectively, in a mixed at high speed 9 injection foaming box body 10, there is chemical reaction in A material and B material, form foams, leave standstill and after 20 ~ 30 minutes, it is taken out from foam box 10, again through the slaking of 1 ~ 2 day, i.e. obtained polyurethane low resilience urethane foam resilient foam material layer, the hardness of this polyurethane low resilience urethane foam resilient foam material layer is 25 ~ 30HF.
Mixed at high speed 9 is connected to feed back pipe 8, makes A material unnecessary in unnecessary mixed at high speed 9 and B expect to be back to respectively in tank body 1 and tank body 2.Mixed at high speed 9 is also connected with automatic cleaning system 4, and after mixed at high speed 9 often completes mixed once cast, automatic cleaning system 4 just starts automatically, clean mixed at high speed 9.
Two, be connected into one by gluing for the pure natural shredded coconut meat plate use of obtained polyurethane low resilience urethane foam resilient foam material layer and two to three cm thicks, not bonding with the polyurethane low resilience urethane foam resilient foam material layer face use of the pure natural shredded coconut meat plate of two to three cm thicks is gluing connects non-woven fabrics.
The pure natural shredded coconut meat plate of the pure natural shredded coconut meat plate of two to three cm thicks, polyurethane low resilience urethane foam resilient foam material layer, seven to eight cm thicks is stacked from top to bottom, the mattress cover that non-woven fabrics is made into loaded onto by cover again, namely obtained the mattress with health care of abundant type.
Embodiment 8, a kind of mattress with health care is made by the following method:
One, the production of polyurethane low resilience urethane foam resilient foam material layer (memory sponge part):
Preparation A material:
Molecular weight 600 ~ 900 and degree of functionality are the slow rebound polyether double centner of 3;
Molecular weight 3000 ~ 4000 and degree of functionality are the common soft bubble polyethers double centner of 3;
Molecular weight 4000 ~ 5000 and degree of functionality are 3 and the perforate polyethers 50 kilograms of terminal EO >50%;
Foam stabilizer 3.0 kilograms, kicker 0.4 kilogram, gel catalyst 0.3 kilogram, equilibrium catalyst 0.8 kilogram, blowing agent 4.0 kilograms composition A material;
The NIAX organosilicon product that described foam stabilizer selects U.S.'s Mitugao New Material Group to produce, model is L598;
The NIAX kicker that described kicker selects U.S.'s Mitugao New Material Group to produce, model is A133;
The NIAX gel catalyst that described gel catalyst selects U.S.'s Mitugao New Material Group to produce, model is D19;
The NIAX equilibrium catalyst that described equilibrium catalyst selects U.S.'s Mitugao New Material Group to produce, model is A33;
Described blowing agent is water, and mattress of the present invention does not adopt unsafe CBA.
Preparation B material:
Isocyanates NCO content accounts for the methyl diphenylene diisocyanate 150 kilograms of 25 ~ 27%.
As Fig. 1, the A of above-mentioned weight material and B material are squeezed into tank body 1 respectively, 2, wherein squeeze into A material in tank body 1, B material is squeezed in tank body 2, tank body 1 and tank body 2 are all provided with agitating device 5, agitating device 5 ceaselessly stirs A material and B material, the bottom of tank body 1 and tank body 2 is also provided with temperature control equipment 6 simultaneously, temperature control equipment 6 controls the temperature of A material and B material respectively, the temperature of the B material in the material of the A in tank body 1 and tank body 2 is made all to remain in the scope of 22 ~ 27 degrees Celsius, corresponding A material in tank body 1 and tank body 2 and B material squeeze into mixed at high speed 9 through measuring pump 7 respectively, in a mixed at high speed 9 injection foaming box body 10, there is chemical reaction in A material and B material, form foams, leave standstill and after 20 ~ 30 minutes, it is taken out from foam box 10, again through the slaking of 1 ~ 2 day, i.e. obtained polyurethane low resilience urethane foam resilient foam material layer, the hardness of this polyurethane low resilience urethane foam resilient foam material layer is 15 ~ 20HF.
Mixed at high speed 9 is connected to feed back pipe 8, makes A material unnecessary in unnecessary mixed at high speed 9 and B expect to be back to respectively in tank body 1 and tank body 2.Mixed at high speed 9 is also connected with automatic cleaning system 4, and after mixed at high speed 9 often completes mixed once cast, automatic cleaning system 4 just starts automatically, clean mixed at high speed 9.
Two, be connected into one by gluing for the pure natural shredded coconut meat plate use of obtained polyurethane low resilience urethane foam resilient foam material layer and two to three cm thicks, not bonding with the polyurethane low resilience urethane foam resilient foam material layer face use of the pure natural shredded coconut meat plate of two to three cm thicks is gluing connects non-woven fabrics.
The pure natural shredded coconut meat plate of the pure natural shredded coconut meat plate of seven to eight cm thicks, polyurethane low resilience urethane foam resilient foam material layer, two to three cm thicks is stacked from top to bottom, the mattress cover that non-woven fabrics is made into loaded onto by cover again, namely obtained the mattress with health care of strong type.
Above embodiment is one of embodiments of the present invention, not in order to limit claimed scope of the present invention, in actual production, the foam stabilizer of our company can select the NIAX organosilicon product that U.S. Mitugao New Material Group is produced, and model is any one or any two kinds in L568, L590, L598, L618, L635, L638, L650, L682, L626, L627; The foam stabilizer that foam stabilizer can also select Air Prod & Chem of the U.S. to produce, model is any one or any two kinds in DC2525, DC198, DC5188, DC5810, DC5906, DC5950, DC5986; The surfactant that foam stabilizer can also select German Gauss Mitt USA Corporation to produce, model is any one or any two kinds in BF2370, BF2470, B4900, B8002, B8040, B8050, B8080.Water-base cement is the model DCA-12J of Ao Sijia material science and technology (Shanghai) Co., Ltd. production or the water-base cement of model DCA-280.
The NIAX gel catalyst that gel catalyst can select U.S.'s Mitugao New Material Group to produce, model is D19; The gel catalyst that gel catalyst also can select Air Prod & Chem of the U.S. to produce, model is T-9 or T-12; The K29 gel catalyst that gel catalyst can also select German Gauss Mitt USA Corporation to produce.
The NIAX kicker that kicker can select U.S.'s Mitugao New Material Group to produce, model is A1 or A133; The DABCO kicker that kicker also can select Air Prod & Chem of the U.S. to produce, model is any one in BL-11, BLX-11, NE300; The kicker that kicker can also select German Gauss Mitt USA Corporation to produce, model is ZE1.
The NIAX equilibrium catalyst that equilibrium catalyst can select U.S.'s Mitugao New Material Group to produce, model is A33; The DABCO equilibrium catalyst that equilibrium catalyst also can select Air Prod & Chem of the U.S. to produce, model is any one in 33-LV, 33-LX, RP202, NE220, NE600; Foaming/gel equilibrium catalyst that equilibrium catalyst can also select German Gauss Mitt USA Corporation to produce, model is PTA.
Above-mentioned mattress is progressively hardening to the hardness of strong type mattress from soft type, Microsoft's type, standard type, abundant type.
In real life, want the health care realizing mattress, just need vertebra radian and the body weight of mating each sleeping individual, we find through research, the lower mattress of hardness should be suitable in principle for young man, along with the increase at age, fading away or the increase of body weight of the vertebra radian of people, just needs the hardness improving mattress.
In order to increase everyone sleep health function further, we have developed and a set ofly select everyone method of mattress applicable:
We are according to vertebra medicine principle, adopt the method for muscular energy test (MPT) to be implemented.MPT(Muscle Power Test) principle based on: the everything of human body is all send instruction by brain, is realized by the transmission of vertebra and whole body nerve.Once the nerve at certain position of health is oppressed, the conduction of muscular energy will be had influence on.So just can learn cervical vertebra by MPT test (muscular energy test), whether thoracic vertebrae and lumbar vertebrae nerve are oppressed.When client is applicable on the memory sponge mattress of oneself hardness or vertebral curve, spinal nerve does not suffer oppression, completely unimpeded; Waist muscle obtains and supports, and be in relaxation state, muscular energy just can reach optimum level.It is specifically implemented as follows: allow measured lie on the mattress of different soft and hard degree, test his/her leg power, and mattress corresponding when leg power is maximum is the mattress of the most applicable testee.
Claims (10)
1. the mattress of a health care, comprise the mattress cover that non-woven fabrics is made into and the mattress core be sleeved in mattress cover, it is characterized in that: described mattress core is made up of the pure natural shredded coconut meat layer of polyurethane low resilience urethane foam resilient foam material layer, two to three cm thicks, the pure natural shredded coconut meat layer of seven to eight cm thicks; The pure natural shredded coconut meat layer of described polyurethane low resilience urethane foam resilient foam material layer and two to three cm thicks adopts water-base cement bonding integral, and the surface of the pure natural shredded coconut meat layer of described two to three cm thicks and the pure natural shredded coconut meat layer of seven to eight cm thicks all adopts water-base cement to be bonded with non-woven fabrics; The hardness of described polyurethane low resilience urethane foam resilient foam material layer is 15 ~ 30HF.
2. the mattress of a kind of health care according to claim 1, is characterized in that: described mattress core also comprises the thin shredded coconut meat pad of 0.5 ~ 1.0 cm thick.
3. the mattress of a kind of health care according to claim 1, it is characterized in that: described polyurethane low resilience urethane foam resilient foam material layer, the pure natural shredded coconut meat layer of two to three cm thicks, the pure natural shredded coconut meat layer of seven to eight cm thicks is sequentially arranged from top to bottom, and described polyurethane low resilience urethane foam resilient foam material layer is formed by polyethers and methyl diphenylene diisocyanate foaming, this foaming process is as follows: employing molecular weight 600 ~ 900 and degree of functionality are slow rebound polyether 100 weight portion of 3, molecular weight 3000 ~ 4000 and degree of functionality are common soft bubble polyethers 50 ~ 100 weight portion of 3, molecular weight 4000 ~ 5000 and degree of functionality are 3 and perforate polyethers 0 ~ 50 weight portion of terminal EO>50%, foam stabilizer 1 ~ 3 weight portion, kicker 0.2 ~ 0.4 weight portion, gel catalyst 0.1 ~ 0.3 weight portion, equilibrium catalyst 0.4 ~ 0.8 weight portion, blowing agent 2.0 ~ 4.0 weight portion composition A material, isocyanates NCO content is adopted to account for methyl diphenylene diisocyanate 100 ~ 150 weight portion composition B material of 25 ~ 27%, the A of described weight portion is expected and injects in foaming box body through mixed at high speed head after the mixing of B material chemical reaction occurs, form foams, leave standstill and after 20 ~ 30 minutes, it is taken out from foam box, then through the slaking of 1 ~ 2 day, namely obtain polyurethane low resilience urethane foam resilient foam material layer.
4. the mattress of a kind of health care according to claim 1, it is characterized in that: described polyurethane low resilience urethane foam resilient foam material layer, the pure natural shredded coconut meat layer of two to three cm thicks, the pure natural shredded coconut meat layer of seven to eight cm thicks is sequentially arranged from top to bottom, and described polyurethane low resilience urethane foam resilient foam material layer is formed by polyethers and methyl diphenylene diisocyanate foaming, this foaming process is as follows: employing molecular weight 600 ~ 900 and degree of functionality are slow rebound polyether 100 weight portion of 3, molecular weight 3000 ~ 4000 and degree of functionality are common soft bubble polyethers 50 ~ 100 weight portion of 3, molecular weight 4000 ~ 5000 and degree of functionality are 3 and perforate polyethers 0 ~ 50 weight portion of terminal EO >50%, molecular weight 6000 ~ 7000 and degree of functionality are graft polyether 0 ~ 20 weight portion of 3, foam stabilizer 1 ~ 3 weight portion, kicker 0.2 ~ 0.4 weight portion, gel catalyst 0.1 ~ 0.3 weight portion, equilibrium catalyst 0.4 ~ 0.8 weight portion, blowing agent 2.0 ~ 4.0 weight portion composition A material, isocyanates NCO content is adopted to account for methyl diphenylene diisocyanate 140 ~ 200 weight portion composition B material of 25 ~ 27%, the A of described weight portion is expected and injects in foaming box body through mixed at high speed head after the mixing of B material chemical reaction occurs, form foams, leave standstill and after 20 ~ 30 minutes, it is taken out from foam box, then through the slaking of 1 ~ 2 day, namely obtain polyurethane low resilience urethane foam resilient foam material layer.
5. the mattress of a kind of health care according to claim 1, it is characterized in that: the pure natural shredded coconut meat layer of described two to three cm thicks, polyurethane low resilience urethane foam resilient foam material layer, the pure natural shredded coconut meat layer of seven to eight cm thicks is sequentially arranged from top to bottom, and described polyurethane low resilience urethane foam resilient foam material layer is formed by polyethers and methyl diphenylene diisocyanate foaming, this foaming process is as follows: employing molecular weight 600 ~ 900 and degree of functionality are slow rebound polyether 100 weight portion of 3, molecular weight 3000 ~ 4000 and degree of functionality are common soft bubble polyethers 50 ~ 100 weight portion of 3, molecular weight 4000 ~ 5000 and degree of functionality are 3 and perforate polyethers 0 ~ 50 weight portion of terminal EO >50%, foam stabilizer 1 ~ 3 weight portion, kicker 0.2 ~ 0.4 weight portion, gel catalyst 0.1 ~ 0.3 weight portion, equilibrium catalyst 0.4 ~ 0.8 weight portion, blowing agent 2.0 ~ 4.0 weight portion composition A material, isocyanates NCO content is adopted to account for methyl diphenylene diisocyanate 100 ~ 150 weight portion composition B material of 25 ~ 27%, the A of described weight portion is expected and injects in foaming box body through mixed at high speed head after the mixing of B material chemical reaction occurs, form foams, leave standstill after 20 ~ 30 minutes and it is taken out from sending out case, then through the slaking of 1 ~ 2 day, namely obtain polyurethane low resilience urethane foam resilient foam material layer.
6. the mattress of a kind of health care according to claim 1, it is characterized in that: the pure natural shredded coconut meat layer of described two to three cm thicks, polyurethane low resilience urethane foam resilient foam material layer, the pure natural shredded coconut meat layer of seven to eight cm thicks is sequentially arranged from top to bottom, and described polyurethane low resilience urethane foam resilient foam material layer is formed by polyethers and methyl diphenylene diisocyanate foaming, this foaming process is as follows: employing molecular weight 600 ~ 900 and degree of functionality are slow rebound polyether 100 weight portion of 3, molecular weight 3000 ~ 4000 and degree of functionality are common soft bubble polyethers 50 ~ 100 weight portion of 3, molecular weight 4000 ~ 5000 and degree of functionality are 3 and perforate polyethers 0 ~ 50 weight portion of terminal EO >50%, molecular weight 6000 ~ 7000 and degree of functionality are graft polyether 0 ~ 20 weight portion of 3, foam stabilizer 1 ~ 3 weight portion, kicker 0.2 ~ 0.4 weight portion, gel catalyst 0.1 ~ 0.3 weight portion, equilibrium catalyst 0.4 ~ 0.8 weight portion, blowing agent 2.0 ~ 4.0 weight portion composition A material, isocyanates NCO content is adopted to account for methyl diphenylene diisocyanate 140 ~ 200 weight portion composition B material of 25 ~ 27%, the A of described weight portion is expected and injects in foaming box body through mixed at high speed head after the mixing of B material chemical reaction occurs, form foams, leave standstill and after 20 ~ 30 minutes, it is taken out from foam box, then through the slaking of 1 ~ 2 day, namely obtain polyurethane low resilience urethane foam resilient foam material layer.
7. the mattress of a kind of health care according to claim 1, it is characterized in that: the pure natural shredded coconut meat layer of described seven to eight cm thicks, polyurethane low resilience urethane foam resilient foam material layer, the pure natural shredded coconut meat layer of two to three cm thicks is sequentially arranged from top to bottom, and described polyurethane low resilience urethane foam resilient foam material layer is formed by polyethers and methyl diphenylene diisocyanate foaming, this foaming process is as follows: employing molecular weight 600 ~ 900 and degree of functionality are slow rebound polyether 100 weight portion of 3, molecular weight 3000 ~ 4000 and degree of functionality are common soft bubble polyethers 50 ~ 100 weight portion of 3, molecular weight 4000 ~ 5000 and degree of functionality are 3 and perforate polyethers 0 ~ 50 weight portion of terminal EO >50%, foam stabilizer 1 ~ 3 weight portion, kicker 0.2 ~ 0.4 weight portion, gel catalyst 0.1 ~ 0.3 weight portion, equilibrium catalyst 0.4 ~ 0.8 weight portion, blowing agent 2.0 ~ 4.0 weight portion composition A material, isocyanates NCO content is adopted to account for methyl diphenylene diisocyanate 100 ~ 150 weight portion composition B material of 25 ~ 27%, the A of described weight portion is expected and injects in foaming box body through mixed at high speed head after the mixing of B material chemical reaction occurs, form foams, standingly after 20 ~ 30 minutes, it to be taken out from foam box, then through the slaking of 1 ~ 2 day, the polyurethane low resilience urethane foam resilient foam material layer namely made.
8. according to the mattress of a kind of health care one of claim 1 to 7 Suo Shu, it is characterized in that: the density of described mattress is greater than 30 kilograms every cubic metre.
9. according to the mattress of a kind of health care one of claim 3 to 7 Suo Shu, it is characterized in that: described blowing agent is water.
10. the mattress of a kind of health care according to claim 1, is characterized in that: the low resilience time of described mattress is 2 ~ 5 seconds.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310574436.7A CN104643730A (en) | 2013-11-17 | 2013-11-17 | Health mattress |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310574436.7A CN104643730A (en) | 2013-11-17 | 2013-11-17 | Health mattress |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104643730A true CN104643730A (en) | 2015-05-27 |
Family
ID=53235767
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310574436.7A Pending CN104643730A (en) | 2013-11-17 | 2013-11-17 | Health mattress |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104643730A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105237724A (en) * | 2015-09-06 | 2016-01-13 | 上海高裕家居科技有限公司 | Breathable MDI system slow-rebound polyurethane material |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2115707U (en) * | 1992-03-18 | 1992-09-16 | 中国兵器工业第五九研究所 | High elastic composite buffer |
| CN2490920Y (en) * | 2001-06-29 | 2002-05-15 | 广州市康佰保健用品有限公司 | Multilayer structure mattress |
| CN2638555Y (en) * | 2003-08-19 | 2004-09-08 | 谭芙芩 | Mattress |
| US7073223B2 (en) * | 2003-07-25 | 2006-07-11 | Huza James P | Flatulence filter seat cushion for absorbing odor and providing sound attenuation from an anal discharge of a seated individual |
| CN101392049A (en) * | 2008-10-31 | 2009-03-25 | 北京科聚化工新材料有限公司 | All-MDI polyurethane low resilience urethane foam resilient foam |
| CN101862087A (en) * | 2010-05-31 | 2010-10-20 | 陈强 | Antibiosis anti-acarien multifunctional mattress of nanosilver ion and manufacturing method |
| CN102115522A (en) * | 2010-12-01 | 2011-07-06 | 上海人脊橡塑科技制品有限公司 | Slowly-recoverable polyurethane foam material |
-
2013
- 2013-11-17 CN CN201310574436.7A patent/CN104643730A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2115707U (en) * | 1992-03-18 | 1992-09-16 | 中国兵器工业第五九研究所 | High elastic composite buffer |
| CN2490920Y (en) * | 2001-06-29 | 2002-05-15 | 广州市康佰保健用品有限公司 | Multilayer structure mattress |
| US7073223B2 (en) * | 2003-07-25 | 2006-07-11 | Huza James P | Flatulence filter seat cushion for absorbing odor and providing sound attenuation from an anal discharge of a seated individual |
| CN2638555Y (en) * | 2003-08-19 | 2004-09-08 | 谭芙芩 | Mattress |
| CN101392049A (en) * | 2008-10-31 | 2009-03-25 | 北京科聚化工新材料有限公司 | All-MDI polyurethane low resilience urethane foam resilient foam |
| CN101862087A (en) * | 2010-05-31 | 2010-10-20 | 陈强 | Antibiosis anti-acarien multifunctional mattress of nanosilver ion and manufacturing method |
| CN102115522A (en) * | 2010-12-01 | 2011-07-06 | 上海人脊橡塑科技制品有限公司 | Slowly-recoverable polyurethane foam material |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105237724A (en) * | 2015-09-06 | 2016-01-13 | 上海高裕家居科技有限公司 | Breathable MDI system slow-rebound polyurethane material |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US8973190B2 (en) | Foam with green tea additive for foam mattresses, pillows and cushions | |
| CN101333281A (en) | Charcoal-containing polyurethane foam composite material | |
| US20080307583A1 (en) | Foam with green tea additive for foam mattresses, pillows and cushions | |
| CN203897837U (en) | Softness-adjustable mattress with music playing and massaging function | |
| CN201509964U (en) | Intelligent adjusting type water-air mattress | |
| EP3005907B1 (en) | Mattress for evenly gathering and dispersing human body gravity | |
| CN201005388Y (en) | Pillow fitted to the radian measure of the cervix of human body | |
| CN204394014U (en) | A kind of novel neck-protecting health pillow | |
| CN104643730A (en) | Health mattress | |
| CN201248526Y (en) | Mattress capable of assembling and disassembling | |
| BG67068B1 (en) | Polyurethane composition | |
| CN107057018A (en) | A kind of slow rebound polyurethane foam | |
| CN207461814U (en) | A kind of modular mattress of comfort liner | |
| CN201700804U (en) | Sleeping device good for health | |
| CN202088605U (en) | Memory polyurethane with far-infrared health care function | |
| RU2357638C2 (en) | Orthopedic bedding and related manufacture method | |
| CN209269132U (en) | Ergonomics mattress | |
| CN202636282U (en) | Circulation ventilating safe edge mattress | |
| CN104140519B (en) | Low-bounce ice-cold breathable sponge and preparing process thereof | |
| CN203262790U (en) | Baby sponge mattress | |
| CN202005496U (en) | Polyester filer bed mattress | |
| CN206534412U (en) | A kind of special core of waist support mattress | |
| CN204483620U (en) | A kind of multipurpose memory gel mattress | |
| WO2022244310A1 (en) | Cushion | |
| CN209219667U (en) | A kind of anion latex bed mattress |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150527 |