CN104760080A - Circular knife CCD real-time on-line monitoring measurement intelligent regulation control device - Google Patents
Circular knife CCD real-time on-line monitoring measurement intelligent regulation control device Download PDFInfo
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- CN104760080A CN104760080A CN201510136336.5A CN201510136336A CN104760080A CN 104760080 A CN104760080 A CN 104760080A CN 201510136336 A CN201510136336 A CN 201510136336A CN 104760080 A CN104760080 A CN 104760080A
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Abstract
The invention provides a circular knife CCD real-time on-line monitoring measurement intelligent regulation control device. The circular knife CCD real-time on-line monitoring measurement intelligent regulation control device comprises a CCD visual image measuring instrument adjustable fixing device, a CCD control device, a four-color output condition indicating lamp, an integrated fixing device, an operation fixing device, and a machine body. The integrated fixing device is installed on the top of the machine body; and the CCD control device is arranged at the upper end of the integrated fixing device. The four-color output condition indicating lamp is arranged on the right end of the machine body and is connected with the CCD control device. The control fixing device is arranged at the front end of the machine body. By replacing the manual regulation with the circular knife CCD control system on-line real-time intelligent regulation, the product quality and the regulation efficiency are improved, thereby reducing the labor cost, ensuring the production quality, and increasing the production efficiency.
Description
Technical field
The present invention relates to machinery, a kind of dise knife CCD real time and on line monitoring particularly related to measures Intelligent adjustment control device.
Background technology
The dise knife die-cutting machine of current existing company is all by regulating cutting die " X " direction of walking about to ensure that precision cut by product cover manually, because die cutting product is very high to required precision, common product tolerance all can not exceed ± 0.15mm, even some product tolerance requires to exceed ± 0.08mm, regulate so manually and cannot regulate in such margin of tolerance, can not meet client's quality requirements at all.
Manual adjustment efficiency is low: because dise knife cross cutting board is in operation due to a lot of variance factors, and cause board stability often can occur variation, therefore product cover is cut size and also be there will be variation, even can exceed tolerance value, become defective products.When board frequently changes, manual operation cannot regulate at all in real time, and, there is a lot of product to flow out because naked eyes are not checked through.
Summary of the invention
The object of the invention is to solve the problem, a kind of CCD adjustable fixer is provided.
Improve dise knife cross cutting board production precision, namely control tolerance+0.15mm from existing dise knife cross cutting board, control tolerance by dise knife CCD control system and can reach ± 0.08mm, control of product precision is greatly improved.Improve the adjustment efficiency of dise knife die-cutting machine, namely regulated by the online real-time intelligent of dise knife CCD control system and replace regulating manually, thus improve product quality and adjust engine efficiency.
Dise knife CCD control system is used by installing additional on existing independent research dise knife die-cutting machine in product die cutting process, can reduce or replace direct surveillance's product and regulate board cover to cut precision, reduce operator to work fatigue strength, improve tune machine precision and efficiency, reduce the material loss caused in tune machine, increase the stability in product processing, improve product yield and production efficiency.
Technical scheme of the present invention is as follows: a kind of dise knife CCD real time and on line monitoring measures Intelligent adjustment control device, comprises CCD vision imaging measuring instrument adjustable fixer, CCD control device, output situation run four look indicator lamps, integrated fixture, manipulation fixture, platform body; Described CCD vision imaging measuring instrument adjustable fixer is located at platform body front plan, and is connected by communication with CCD control device; Described CCD vision imaging measuring instrument adjustable fixer comprises fixed mount, stepper motor, fixed block, skid-proof screw rod, back-up block, Compress Spring, rotating shaft, rubber tire, cutting knife, belt wheel, shaft coupling, cylinder; Described fixed mount rear and front end is upwards respectively equipped with convex plane, and convex plane is located at the fixed mount left and right sides, for being symmetrical arranged; Fluting is provided with in the middle of described convex plane; Described back-up block is provided with four pieces, and is located in the middle fluting of fixed mount convex plane respectively; Described back-up block upper end is provided with circular hole, and described Compress Spring is located in fixed block circular hole; Described fixed block is provided with four pieces, and is located at fluting upper end in the middle of convex plane respectively; Described fixed block upper end is provided with threaded perforations, and described skid-proof screw rod is located in the perforation of fixed block threaded upper ends, and is located at Compress Spring upper end; Described rotating shaft connects left and right fixed block respectively, and shaft coupling is located at rotating shaft upper end; Described shaft coupling is connected by belt wheel; Described rotating shaft is connected with stepper motor; Described rubber tire is provided with four, and is located at the rotating shaft left and right sides respectively; In the middle of described fixed mount, the left and right sides is provided with protruding fixed block, and described projection is fixed fast upper end and is provided with fluting, and described cutting knife is located in fluting; Described fixed mount intermediate projections lower end is provided with cylinder, and described cylinder is connected with cutting knife by screw rod; Described integrated fixture is located at platform body top, and CCD control device is located at integrated fixture upper end; Described output situation is run four look indicator lamps and is located at platform body right-hand member, and is connected with CCD control device; Described manipulation fixture is located at platform body front end.
Preferably, described platform body upper end is provided with material rod, mold fixed plate, mould, belt wheel, belt, motor, shaft coupling, rotating shaft;
Described material rod is provided with many, is located at both sides up and down, platform body front end respectively;
Described mold fixed plate is located at board front end, and mould is located at mold fixed plate upper end;
Described mould rear end is connected with belt wheel, and described belt is located between belt wheel;
Described belt wheel is connected with shaft coupling, and described shaft coupling is connected with rotating shaft, and described rotating shaft is connected with motor.
Preferably, described CCD control device is desk-top fixing computer.
Preferably, it is four look alarm lamps that described output situation runs four look indicator lamps, and green is normally run for board, and blue CCD rectifies a deviation, and yellow is alarming value, and red board stops, stop line.
Preferably, described integrated fixture comprises fixed head, screw rod;
Described fixed head upper end is provided with screw rod circular hole, fastening by transverse plane on screw rod and board.
Preferably, described manipulation fixture comprises fixed bar one, fixed head one, display screen, fixed frame, control panel;
Described fixed bar one is connected with fixed head one, and fixed frame is located at upper end;
Described display screen is located at fixed frame upper end, and is located in fixed frame by control panel.
Adopt such scheme, namely the present invention is regulated by the online real-time intelligent of dise knife CCD control system and replaces regulating manually, thus improves product quality and adjust engine efficiency, reduces cost of labor, ensure that the quality of production, improve product efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of example of the present invention.
Detailed description of the invention
For the ease of understanding the present invention, below in conjunction with the drawings and specific embodiments, the present invention will be described in more detail.Preferred embodiment of the present invention is given in accompanying drawing.But the present invention can realize in many different forms, is not limited to the embodiment described by this description.On the contrary, provide the object of these embodiments be make the understanding of disclosure of the present invention more comprehensively thorough.
It should be noted that, when element is called as " being fixed on " another element, directly can there is element placed in the middle in it on another element or also.When an element is considered to " connection " another element, it can be directly connected to another element or may there is centering elements simultaneously.Term that this description uses " vertical ", " level ", " left side ", " right side " and similar statement are just for illustrative purposes.
Unless otherwise defined, all technology of using of this description and scientific terminology are identical with belonging to the implication that those skilled in the art of the present invention understand usually.The object of term used in the description of the invention in this description just in order to describe specific embodiment is not for limiting the present invention.Term that this description uses " and/or " comprise arbitrary and all combinations of one or more relevant Listed Items.
Below in conjunction with accompanying drawing and example, the present invention is further described.
A kind of dise knife CCD real time and on line monitoring measures Intelligent adjustment control device, comprises CCD vision imaging measuring instrument adjustable fixer 201, CCD control device 202, output situation run four look indicator lamps 203, integrated fixture 204, manipulation fixture 205, platform body 206;
Described CCD vision imaging measuring instrument adjustable fixer 201 is located at platform body 206 front plan, and is connected by communication with CCD control device 202;
Described platform body upper end is provided with material rod, mold fixed plate, mould, belt wheel, belt, motor, shaft coupling, rotating shaft;
Described material rod is provided with many, is located at both sides up and down, platform body front end respectively;
Described mold fixed plate is located at board front end, and mould is located at mold fixed plate upper end;
Described mould rear end is connected with belt wheel, and described belt is located between belt wheel;
Described belt wheel is connected with shaft coupling, and described shaft coupling is connected with rotating shaft, and described rotating shaft is connected with motor.
Described mould is circular, cooperatively interacts for roll form;
Described CCD vision imaging measuring instrument adjustable fixer 201 comprises fixed mount, stepper motor, fixed block, skid-proof screw rod, back-up block, Compress Spring, rotating shaft, rubber tire, cutting knife, belt wheel, shaft coupling, cylinder;
Described fixed mount rear and front end is upwards respectively equipped with convex plane, and convex plane is located at the fixed mount left and right sides, for being symmetrical arranged;
Fluting is provided with in the middle of described convex plane;
Described back-up block is provided with four pieces, and is located in the middle fluting of fixed mount convex plane respectively;
Described back-up block upper end is provided with circular hole, and described Compress Spring is located in fixed block circular hole;
Described fixed block is provided with four pieces, and is located at fluting upper end in the middle of convex plane respectively;
Described fixed block upper end is provided with threaded perforations, and described skid-proof screw rod is located in the perforation of fixed block threaded upper ends, and is located at Compress Spring upper end;
Described rotating shaft connects left and right fixed block respectively, and shaft coupling is located at rotating shaft upper end;
Described shaft coupling is connected by belt wheel;
Described rotating shaft is connected with stepper motor;
Described rubber tire is provided with four, and is located at the rotating shaft left and right sides respectively;
In the middle of described fixed mount, the left and right sides is provided with protruding fixed block, and described projection is fixed fast upper end and is provided with fluting, and described cutting knife is located in fluting; Described fixed mount intermediate projections lower end is provided with cylinder, and described cylinder is connected with cutting knife by screw rod;
Described integrated fixture 204 is located at platform body top, and CCD control device 202 is located at integrated fixture 204 upper end;
Described integrated fixture comprises fixed head, screw rod;
Described fixed head upper end is provided with screw rod circular hole, fastening by transverse plane on screw rod and board.
Preferably, described manipulation fixture comprises fixed bar one, fixed head one, display screen, fixed frame, control panel;
Described fixed bar one is connected with fixed head one, and fixed frame is located at upper end;
Described display screen is located at fixed frame upper end, and is located in fixed frame by control panel;
Described CCD control device is desk-top fixing computer;
Described output situation is run four look indicator lamps 203 and is located at platform body 206 right-hand member, and is connected with CCD control device 202;
Board installs four look alarm lamps additional, green is normally run for board, and blue CCD rectifies a deviation, yellow is alarming value, and red board stops, stop line: circular knife machine CCD stops instruction, blinking red lamp also has chimes of doom, product specification line: exceed alarming value, and amber light glimmers, CCD adjusts line: exceed tolerance value, blue lamp glimmers with adjustment, CCD control line: board runs, green light Chang Liang, only have when amber light and blinking red lamp, green light does not work;
Described manipulation fixture 205 is located at platform body 206 front end.
Preferably, described platform body upper end is provided with material rod, mold fixed plate, mould, belt wheel, belt, motor, shaft coupling, rotating shaft;
Described material rod is provided with many, is located at both sides up and down, platform body front end respectively;
Described mold fixed plate is located at board front end, and mould is located at mold fixed plate upper end;
Described mould rear end is connected with belt wheel, and described belt is located between belt wheel;
Described belt wheel is connected with shaft coupling, and described shaft coupling is connected with rotating shaft, and described rotating shaft is connected with motor.
Preferably, described CCD control device is desk-top fixing computer.
Preferably, it is four look alarm lamps that described output situation runs four look indicator lamps, and green is normally run for board, and blue CCD rectifies a deviation, and yellow is alarming value, and red board stops, stop line.
Preferably, described integrated fixture comprises fixed head, screw rod;
Described fixed head upper end is provided with screw rod circular hole, fastening by transverse plane on screw rod and board.
Preferably, described manipulation fixture comprises fixed bar one, fixed head one, display screen, fixed frame, control panel;
Described fixed bar one is connected with fixed head one, and fixed frame is located at upper end;
Described display screen is located at fixed frame upper end, and is located in fixed frame by control panel.
During use: dise knife CCD real time and on line monitoring, measurement, Intelligent adjustment control device, this device on the dise knife die-cutting machine of existing independent research, installs upgrading additional form, be mainly used in dise knife die-cutting machine two cuttves or product cut by much knives cover, online product is taken pictures in real time by CCD vision imaging measuring instrument, read product feature, revise dise knife die cutting machine tool mould " X " direction according to overproof value after carrying out correction data analysis with standard form and walk dynamic deviation, thus ensure that die cutting product cover is cut and be in standard state all the time.Realize intelligent control method to replace regulating manually, because dise knife CCD regulating system is real time and on line monitoring, measurement, from Adjustment precision with regulated efficiency is all superior regulates manually, and alleviate the workload of machine operations person and adjust machine technology difficult point, reduce work fatigue degree.Described CCD vision imaging measuring instrument adjustable fixer is located at platform body front plan, and is connected by communication with CCD control device; Described platform body upper end is provided with material rod, mold fixed plate, mould, belt wheel, belt, motor, shaft coupling, rotating shaft; Described material rod is provided with many, is located at both sides up and down, platform body front end respectively; Described mold fixed plate is located at board front end, and mould is located at mold fixed plate upper end; Described mould rear end is connected with belt wheel, and described belt is located between belt wheel; Described belt wheel is connected with shaft coupling, and described shaft coupling is connected with rotating shaft, and described rotating shaft is connected with motor.Described mould is circular, cooperatively interacts for roll form; Described CCD vision imaging measuring instrument adjustable fixer comprises fixed mount, stepper motor, fixed block, skid-proof screw rod, back-up block, Compress Spring, rotating shaft, rubber tire, cutting knife, belt wheel, shaft coupling, cylinder; Described fixed mount rear and front end is upwards respectively equipped with convex plane, and convex plane is located at the fixed mount left and right sides, for being symmetrical arranged; Fluting is provided with in the middle of described convex plane; Described back-up block is provided with four pieces, and is located in the middle fluting of fixed mount convex plane respectively; Described back-up block upper end is provided with circular hole, and described Compress Spring is located in fixed block circular hole; Described fixed block is provided with four pieces, and is located at fluting upper end in the middle of convex plane respectively; Described fixed block upper end is provided with threaded perforations, and described skid-proof screw rod is located in the perforation of fixed block threaded upper ends, and is located at Compress Spring upper end; Described rotating shaft connects left and right fixed block respectively, and shaft coupling is located at rotating shaft upper end; Described shaft coupling is connected by belt wheel; Described rotating shaft is connected with stepper motor; Described rubber tire is provided with four, and is located at the rotating shaft left and right sides respectively; In the middle of described fixed mount, the left and right sides is provided with protruding fixed block, and described projection is fixed fast upper end and is provided with fluting, and described cutting knife is located in fluting; Described fixed mount intermediate projections lower end is provided with cylinder, and described cylinder is connected with cutting knife by screw rod; Described integrated fixture is located at platform body top, and CCD control device is located at integrated fixture upper end; Described integrated fixture comprises fixed head, screw rod; Described fixed head upper end is provided with screw rod circular hole, fastening by transverse plane on screw rod and board.Preferably, described manipulation fixture comprises fixed bar one, fixed head one, display screen, fixed frame, control panel; Described fixed bar one is connected with fixed head one, and fixed frame is located at upper end; Described display screen is located at fixed frame upper end, and is located in fixed frame by control panel; Described CCD control device is desk-top fixing computer; Described output situation is run four look indicator lamps and is located at platform body right-hand member, and is connected with CCD control device; Board installs four look alarm lamps additional, green is normally run for board, and blue CCD rectifies a deviation, yellow is alarming value, and red board stops, stop line: circular knife machine CCD stops instruction, blinking red lamp also has chimes of doom, product specification line: exceed alarming value, and amber light glimmers, CCD adjusts line: exceed tolerance value, blue lamp glimmers with adjustment, CCD control line: board runs, green light Chang Liang, only have when amber light and blinking red lamp, green light does not work; Described manipulation fixture is located at platform body front end.Improve dise knife cross cutting board production precision, namely control tolerance+0.15mm from existing dise knife cross cutting board, control tolerance by dise knife CCD control system and can reach ± 0.08mm, control of product precision is greatly improved.Improve the adjustment efficiency of dise knife die-cutting machine, namely regulated by the online real-time intelligent of dise knife CCD control system and replace regulating manually, thus improve product quality and adjust engine efficiency.
Further illustrate: dise knife CCD control system can measure the measurement of position deviation after two cutter die cuttings in X-direction " product feature " or the arbitrary scope of X-direction product; For different product, each product two cutter die cutting retrodeviates the wide <=15mm*15mm of coverage (area) long * of difference measurements, certainty of measurement: ± 0.05mm, measuring speed: 9m/min data communication: realize serial communication between dise knife die-cutting machine PLC, communication robust is reliable.Wherein, detect and trigger conditioning signal and provided by dise knife die-cutting machine PLC system, often trigger once, feedback regulation once, and without accumulated error; Operation conditions exports instruction: on board, install 4 look alarm lamps additional, and green is normally run for board, and blue CCD rectifies a deviation, yellow is alarming value, and red board stops, stop line: circular knife machine CCD stops instruction, blinking red lamp also has chimes of doom, product specification line: exceed alarming value, and amber light glimmers, CCD adjusts line: exceed tolerance value, and blue lamp glimmers with adjustment, CCD control line: board runs, green light Chang Liang, only have when amber light and blinking red lamp, green light does not work, and design is as figure.CCD vision imaging measuring instrument just carries out a sound and light alarm after the deviation range being checked through certain product exceedes maximum set value, sends cross cutting bias contribution data to dise knife die-cutting machine PLC by serial communication.The deviation data amount that dise knife die-cutting machine PLC is sent here by CCD vision imaging measuring instrument carries out data analysis, change into the parameter regulating dise knife die cutting machine tool mould, (as product established standards value is: 7.65 ± 0.08, measured value 7.80, deviate 0.15, this deviate is delivered to dise knife die-cutting machine PLC system by CCD vision imaging measuring instrument, PLC changes into the regulating parameter of walking about of cutting die again according to this deviate analysis, regulate the speed of walking about of cutting die, make it meet product cover and cut allowance control in critical field.
Namely the present invention is regulated by the online real-time intelligent of dise knife CCD control system and replaces regulating manually, thus improves product quality and adjust engine efficiency, reduces cost of labor, ensure that the quality of production, improve product efficiency.
It should be noted that, above-mentioned each technical characteristic continues combination mutually, is formed not in above-named various embodiment, is all considered as the scope that description of the present invention is recorded; Further, for those of ordinary skills, can be improved according to the above description or convert, and all these improve and convert the protection domain that all should belong to claims of the present invention.
Claims (6)
1. a dise knife CCD real time and on line monitoring measures Intelligent adjustment control device, it is characterized in that, comprise CCD vision imaging measuring instrument adjustable fixer, CCD control device, output situation run four look indicator lamps, integrated fixture, manipulation fixture, platform body;
Described CCD vision imaging measuring instrument adjustable fixer is located at platform body front plan, and is connected by communication with CCD control device;
Described CCD vision imaging measuring instrument adjustable fixer comprises fixed mount, stepper motor, fixed block, skid-proof screw rod, back-up block, Compress Spring, rotating shaft, rubber tire, cutting knife, belt wheel, shaft coupling, cylinder;
Described fixed mount rear and front end is upwards respectively equipped with convex plane, and convex plane is located at the fixed mount left and right sides, for being symmetrical arranged;
Fluting is provided with in the middle of described convex plane;
Described back-up block is provided with four pieces, and is located in the middle fluting of fixed mount convex plane respectively;
Described back-up block upper end is provided with circular hole, and described Compress Spring is located in fixed block circular hole;
Described fixed block is provided with four pieces, and is located at fluting upper end in the middle of convex plane respectively;
Described fixed block upper end is provided with threaded perforations, and described skid-proof screw rod is located in the perforation of fixed block threaded upper ends, and is located at Compress Spring upper end;
Described rotating shaft connects left and right fixed block respectively, and shaft coupling is located at rotating shaft upper end;
Described shaft coupling is connected by belt wheel;
Described rotating shaft is connected with stepper motor;
Described rubber tire is provided with four, and is located at the rotating shaft left and right sides respectively;
In the middle of described fixed mount, the left and right sides is provided with protruding fixed block, and described projection is fixed fast upper end and is provided with fluting, and described cutting knife is located in fluting; Described fixed mount intermediate projections lower end is provided with cylinder, and described cylinder is connected with cutting knife by screw rod;
Described integrated fixture is located at platform body top, and CCD control device is located at integrated fixture upper end;
Described output situation is run four look indicator lamps and is located at platform body right-hand member, and is connected with CCD control device;
Described manipulation fixture is located at platform body front end.
2. a kind of dise knife CCD real time and on line monitoring according to claim 1 measures Intelligent adjustment control device, and it is characterized in that, described platform body upper end is provided with material rod, mold fixed plate, mould, belt wheel, belt, motor, shaft coupling, rotating shaft;
Described material rod is provided with many, is located at both sides up and down, platform body front end respectively;
Described mold fixed plate is located at board front end, and mould is located at mold fixed plate upper end;
Described mould rear end is connected with belt wheel, and described belt is located between belt wheel;
Described belt wheel is connected with shaft coupling, and described shaft coupling is connected with rotating shaft, and described rotating shaft is connected with motor.
3. a kind of dise knife CCD real time and on line monitoring according to claim 1 measures Intelligent adjustment control device, and it is characterized in that, described CCD control device is desk-top fixing computer.
4. a kind of dise knife CCD real time and on line monitoring according to claim 1 measures Intelligent adjustment control device, it is characterized in that, it is four look alarm lamps that described output situation runs four look indicator lamps, green is normally run for board, blue CCD rectifies a deviation, yellow is alarming value, and red board stops, stop line.
5. a kind of dise knife CCD real time and on line monitoring according to claim 1 measures Intelligent adjustment control device, and it is characterized in that, described integrated fixture comprises fixed head, screw rod;
Described fixed head upper end is provided with screw rod circular hole, fastening by transverse plane on screw rod and board.
6. a kind of dise knife CCD real time and on line monitoring according to claim 1 measures Intelligent adjustment control device, and it is characterized in that, described manipulation fixture comprises fixed bar one, fixed head one, display screen, fixed frame, control panel;
Described fixed bar one is connected with fixed head one, and fixed frame is located at upper end;
Described display screen is located at fixed frame upper end, and is located in fixed frame by control panel.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510136336.5A CN104760080A (en) | 2015-03-26 | 2015-03-26 | Circular knife CCD real-time on-line monitoring measurement intelligent regulation control device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510136336.5A CN104760080A (en) | 2015-03-26 | 2015-03-26 | Circular knife CCD real-time on-line monitoring measurement intelligent regulation control device |
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| CN104760080A true CN104760080A (en) | 2015-07-08 |
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| CN201510136336.5A Pending CN104760080A (en) | 2015-03-26 | 2015-03-26 | Circular knife CCD real-time on-line monitoring measurement intelligent regulation control device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111147748A (en) * | 2019-12-31 | 2020-05-12 | 中融飞腾（北京）科技有限公司 | Signal triggering system for CCD system on die-cutting machine |
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| CN2406789Y (en) * | 1999-01-29 | 2000-11-22 | 德昌事务用品有限公司 | Cylinder cutting wheel with structure for preventing edge from being blunt |
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| CN1107767A (en) * | 1993-11-19 | 1995-09-06 | 伊斯卡有限公司 | Clamping device for a cutting insert |
| US5701789A (en) * | 1995-04-10 | 1997-12-30 | Best Cutting Die Company | Waste repellent die structure |
| US5970685A (en) * | 1997-08-19 | 1999-10-26 | Huang; Fu-Chuan | Cutting mechanism for a thermal--Shrinking film labeling machine |
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| CN111147748A (en) * | 2019-12-31 | 2020-05-12 | 中融飞腾（北京）科技有限公司 | Signal triggering system for CCD system on die-cutting machine |
| CN111147748B (en) * | 2019-12-31 | 2022-03-15 | 中融飞腾（北京）科技有限公司 | Signal triggering system for CCD system on die-cutting machine |
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Application publication date: 20150708 |