CN104924355A - Dual-oscillation-angle ultrasonic cutting device and method - Google Patents
Dual-oscillation-angle ultrasonic cutting device and method Download PDFInfo
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- CN104924355A CN104924355A CN201510272656.3A CN201510272656A CN104924355A CN 104924355 A CN104924355 A CN 104924355A CN 201510272656 A CN201510272656 A CN 201510272656A CN 104924355 A CN104924355 A CN 104924355A
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Abstract
The invention discloses a dual-oscillation-angle ultrasonic cutting device and method. The dual-oscillation-angle ultrasonic cutting device comprises a bottom plate, a screw, a first bracket plate, a first height adjusting plate, a first connection plate, a rodless air cylinder, a three-position and five-way electromagnetic valve, a first one-way throttle valve, a second one-way throttle valve, a silencer, a pneumatic triple element, a pneumatic pump, a bearing plate, a second connection plate, a first horizontal oscillation angle plate, a second horizontal oscillation angle plate, a nut, a first vertical oscillation angle plate, a second vertical oscillation angle plate, a round connection sleeve, a third connection plate, an ultrasonic transducer, an ultrasonic amplitude-changing rod, a cutter clamp, an ultrasonic cutter, a first bolt, a second bolt, a second bracket plate, a second height adjusting plate and a fourth connection plate. Adjustment of the horizontal and vertical oscillation angles is additionally achieved; after the vertical angle adjusting function is added, the front-back angle of the cutter changes, and cutting force is reduced; the dual-oscillation-angle ultrasonic cutting device can cut different materials, so that the adaptability is higher; whether the cutting angle is available or not is found at any time, the optimal cutting angle can be changed at any time, and adjustability is largely enhanced.
Description
Technical field
The invention belongs to ultrasonic cut technical field, be specifically related to a kind of double-swinging angle ultrasonic cut device and method.
Background technology
Ultrasonic cut is widely used in the field of compound material of various difficulty cutting now, and the ultrasonic cut device of various pattern also constantly occurs, device is generally made up of mechanical device, drive unit and acoustic apparatus.
The realization of ultrasonic cut generally drives Vltrasonic device to do stroke motion by drive unit, and Vltrasonic device does cutting movement.Traditional ultrasonic cut device is all for a certain material, fixed installation work, when usually doing cutting movement, the height of cutter and material, direction, angle are all prior fastening good, its adjustability and adaptability are all very poor, not only can not timely adjustment cutter cutting angle to cut out best effect, and set of device can only be used for cutting a kind of material and considerably increases production cost.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, propose a kind of double-swinging angle ultrasonic cut device and method
The present invention proposes a kind of double-swinging angle ultrasonic cut device, comprise base plate, screw, first supporting plate, first DOCK LEVELER, first connecting plate, Rodless cylinder, 3 position-5 way magnetic valve, first one-way throttle valve, second one-way throttle valve, muffler, pneumatic triple piece, pulsometer, hold thing plate, second connecting plate, first horizontal pendulum gusset, second horizontal pendulum gusset, nut, about first pivot angle plate, about second pivot angle plate, connect circle cover, 3rd connecting plate, ultrasonic transducer, ultrasonic amplitude transformer, tool mounting, ultrasonic cutter, first bolt, second bolt, second supporting plate, second DOCK LEVELER, 4th connecting plate.
First supporting plate and the second supporting plate are vertically fixed on base plate by screw, and the first DOCK LEVELER is fixedly installed on the first supporting plate by screw, and the second DOCK LEVELER is fixedly installed on the second supporting plate by screw; One end of Rodless cylinder is fixedly installed on the first DOCK LEVELER by the first connecting plate, the other end is fixedly installed on the second DOCK LEVELER by the 4th connecting plate, hold the slide block downside that thing plate is fixed by screws in Rodless cylinder, hold thing plate to be fixedly connected with the first horizontal pendulum gusset upper side by the second connecting plate, second horizontal pendulum gusset is connected with the first horizontal pendulum gusset by three the second bolts, the first described horizontal pendulum gusset is identical with the second horizontal pendulum corner board structure, horizontal pendulum gusset leaves three identical concentric arcs grooves;
About first pivot angle plate and about the second pivot angle plate are fixed by screws on two relative sides of the second horizontal pendulum gusset, and about the first described pivot angle plate is identical with about the second pivot angle plate structure, is a fanning strip, fanning strip has a deep-slotted chip breaker; Connect circle cover to be connected with the circle centre position of the second about pivot angle plate through the circle centre position of the first about pivot angle plate, the 3rd connecting plate successively and roundly to overlap connection, connected by the first bolt between two deep-slotted chip breakers, ultrasonic transducer is connected with ultrasonic cutter by ultrasonic amplitude transformer, and ultrasonic transducer and ultrasonic amplitude transformer are fixed on the 3rd connecting plate by tool mounting;
The A mouth of 3 position-5 way magnetic valve is connected with an air inlet/outlet of Rodless cylinder by the first one-way throttle valve, the B mouth of 3 position-5 way magnetic valve is connected with another air inlet/outlet of Rodless cylinder by the second one-way throttle valve, the P mouth of 3 position-5 way magnetic valve is connected with the gas outlet of pulsometer by pneumatic triple piece, and the R mouth of 3 position-5 way magnetic valve and S mouth connect a muffler respectively;
Arc groove on the first described horizontal pendulum gusset and the second horizontal pendulum gusset, with the angle distribution of 60 degree, interval, can be flapped toward 30 degree of angles in left and right;
The radian of about the first described pivot angle plate and the arc groove of about the second pivot angle plate is 60 °;
A kind of double-swinging angle ultrasound cutting methods, the method comprises the steps:
The first step, regulates horizontal pivot angle angle, and concentrically ringed deep-slotted chip breaker driven by the first horizontal pendulum gusset and the second horizontal pendulum gusset, and the second horizontal pendulum gusset rotates relative to the first horizontal pendulum gusset certain angle, and angle of regulation range is 0 ~ 120 degree.
Second step, regulates upper and lower pivot angle angle, and about the first pivot angle plate overlaps fixing with about second pivot angle plate one end by being connected circle, the other end is bolted, nut is fixed, and about the second pivot angle plate is with the adjustment of round trepanning upper and lower pivot angle for initial point does of both sides, and angle of regulation range is 0 ~ 60 degree.
3rd step, through the adjustment of level angle and upper lower angle, the height of point of a knife has had change, in order to cut to material, also to highly finely tuning, must unclamp the bolt and nut of DOCK LEVELER, highly will be adjusted to correct position.Then start pulsometer, open ultrasonic-frequency power supply, allow Rodless cylinder move back and forth, allow ultrasonic cutter do cutting movement.
The beneficial effect that the present invention compared with prior art has:
add the adjustment of horizontal pivot angle and upper and lower pivot angle.
after increasing upper and lower angular adjustment, the front-and-back angle change of cutter, reduces cutting force, can cut, adaptability grow to different materials.
can find the feasibility of cutting angle at any time, can change best cutting angle at any time, adjustability strengthens greatly.
Accompanying drawing explanation
Fig. 1 is double-swinging angle ultrasonic cut equipments overall structure schematic diagram of the present invention;
Fig. 2 is the front view of double-swinging angle ultrasonic cut device;
Fig. 3 is the horizontal pivot angle partial view of double-swinging angle ultrasonic cut device;
Fig. 4 is the partial view of pivot angle up and down of double-swinging angle ultrasonic cut device.
Detailed description of the invention
A kind of double-swinging angle ultrasonic cut device, comprise base plate 5, screw, first supporting plate 4, first DOCK LEVELER 3, first connecting plate 2, Rodless cylinder 1, 3 position-5 way magnetic valve 7, first one-way throttle valve 6, second one-way throttle valve 26, muffler 8, pneumatic triple piece 9, pulsometer 10, hold thing plate 21, second connecting plate 19, first horizontal pendulum gusset 12, second horizontal pendulum gusset 22, nut, about first pivot angle plate 13, about second pivot angle plate 18, connect circle cover 23, 3rd connecting plate 20, ultrasonic transducer 14, ultrasonic amplitude transformer 16, tool mounting 15, ultrasonic cutter 17, first bolt 24, second bolt 25, second supporting plate 27, second DOCK LEVELER 28, 4th connecting plate 29.
As shown in Figure 1, Figure 2, Figure 3 shows, first supporting plate 4 and the second supporting plate 27 are vertically fixed on base plate 5 by screw, first DOCK LEVELER 3 is fixedly installed on the first supporting plate 4 by screw, and the second DOCK LEVELER 28 is fixedly installed on the second supporting plate 27 by screw, one end of Rodless cylinder is fixedly installed on the first DOCK LEVELER 3 by the first connecting plate 2, the other end is fixedly installed on the second DOCK LEVELER 28 by the 4th connecting plate 29, hold the slide block downside that thing plate 21 is fixed by screws in Rodless cylinder, hold thing plate 21 to be fixedly connected with the first horizontal pendulum gusset 12 upper side by the second connecting plate 19, second horizontal pendulum gusset 22 is connected with the first horizontal pendulum gusset 12 by three the second bolts 25, the first described horizontal pendulum gusset is identical with the second horizontal pendulum corner board structure, horizontal pendulum gusset leaves three identical concentric arcs grooves,
As shown in Figure 4, about first pivot angle plate 13 and about the second pivot angle plate 22 are fixed by screws on two relative sides of the second horizontal pendulum gusset 22, about the first described pivot angle plate is identical with about the second pivot angle plate structure, is a fanning strip, fanning strip has a deep-slotted chip breaker; Connect circle cover 23 to be connected with the circle centre position of about the second pivot angle plate 22 through the circle centre position of the first about pivot angle plate 13, the 3rd connecting plate 20 successively and to justify cover 23 and connect, connected by the first bolt 24 between two deep-slotted chip breakers, ultrasonic transducer 14 is connected with ultrasonic cutter 17 by ultrasonic amplitude transformer 16, and ultrasonic transducer 14 and ultrasonic amplitude transformer 16 are fixed on the 3rd connecting plate 20 by tool mounting 15;
The A mouth of 3 position-5 way magnetic valve 7 is connected with an air inlet/outlet of Rodless cylinder 1 by the first one-way throttle valve 6, the B mouth of 3 position-5 way magnetic valve 7 is connected with another air inlet/outlet of Rodless cylinder 1 by the second one-way throttle valve 26, the P mouth of 3 position-5 way magnetic valve 7 is connected with the gas outlet of pulsometer 10 by pneumatic triple piece 9, and the R mouth of 3 position-5 way magnetic valve 7 and S mouth connect a muffler 8 respectively;
Arc groove on the first described horizontal pendulum gusset and the second horizontal pendulum gusset, with the angle distribution of 60 degree, interval, can be flapped toward 30 degree of angles in left and right;
The radian of the arc groove of described about first pivot angle plate 13 and about the second pivot angle plate 22 is 60 °
A kind of double-swinging angle ultrasound cutting methods, the method comprises the steps:
The first step, regulates horizontal pivot angle angle, and concentrically ringed deep-slotted chip breaker driven by the first horizontal pendulum gusset and the second horizontal pendulum gusset, and the second horizontal pendulum gusset rotates relative to the first horizontal pendulum gusset certain angle, and angle of regulation range is 0 ~ 120 degree.
Second step, regulates upper and lower pivot angle angle, and about the first pivot angle plate overlaps fixing with about second pivot angle plate one end by being connected circle, the other end is bolted, nut is fixed, and about the second pivot angle plate is with the adjustment of round trepanning upper and lower pivot angle for initial point does of both sides, and angle of regulation range is 0 ~ 60 degree.
3rd step, through the adjustment of level angle and upper lower angle, the height of point of a knife has had change, in order to cut to material, also to highly finely tuning, must unclamp the bolt and nut of DOCK LEVELER, highly will be adjusted to correct position.Then start pulsometer, open ultrasonic-frequency power supply, allow Rodless cylinder move back and forth, allow ultrasonic cutter do cutting movement.
Claims (2)
1. a double-swinging angle ultrasonic cut device, comprise base plate, screw, first supporting plate, first DOCK LEVELER, first connecting plate, Rodless cylinder, 3 position-5 way magnetic valve, first one-way throttle valve, second one-way throttle valve, muffler, pneumatic triple piece, pulsometer, hold thing plate, second connecting plate, first horizontal pendulum gusset, second horizontal pendulum gusset, nut, about first pivot angle plate, about second pivot angle plate, connect circle cover, 3rd connecting plate, ultrasonic transducer, ultrasonic amplitude transformer, tool mounting, ultrasonic cutter, first bolt, second bolt, second supporting plate, second DOCK LEVELER, 4th connecting plate,
It is characterized in that: the first supporting plate and the second supporting plate are vertically fixed on base plate by screw, the first DOCK LEVELER is fixedly installed on the first supporting plate by screw, and the second DOCK LEVELER is fixedly installed on the second supporting plate by screw; One end of Rodless cylinder is fixedly installed on the first DOCK LEVELER by the first connecting plate, the other end is fixedly installed on the second DOCK LEVELER by the 4th connecting plate, hold the slide block downside that thing plate is fixed by screws in Rodless cylinder, hold thing plate to be fixedly connected with the first horizontal pendulum gusset upper side by the second connecting plate, second horizontal pendulum gusset is connected with the first horizontal pendulum gusset by three the second bolts, the first described horizontal pendulum gusset is identical with the second horizontal pendulum corner board structure, horizontal pendulum gusset leaves three identical concentric arcs grooves;
About first pivot angle plate and about the second pivot angle plate are fixed by screws on two relative sides of the second horizontal pendulum gusset, and about the first described pivot angle plate is identical with about the second pivot angle plate structure, is a fanning strip, fanning strip has a deep-slotted chip breaker; Connect circle cover to be connected with the circle centre position of the second about pivot angle plate through the circle centre position of the first about pivot angle plate, the 3rd connecting plate successively and roundly to overlap connection, connected by the first bolt between two deep-slotted chip breakers, ultrasonic transducer is connected with ultrasonic cutter by ultrasonic amplitude transformer, and ultrasonic transducer and ultrasonic amplitude transformer are fixed on the 3rd connecting plate by tool mounting;
The A mouth of 3 position-5 way magnetic valve is connected with an air inlet/outlet of Rodless cylinder by the first one-way throttle valve, the B mouth of 3 position-5 way magnetic valve is connected with another air inlet/outlet of Rodless cylinder by the second one-way throttle valve, the P mouth of 3 position-5 way magnetic valve is connected with the gas outlet of pulsometer by pneumatic triple piece, and the R mouth of 3 position-5 way magnetic valve and S mouth connect a muffler respectively;
Arc groove on the first described horizontal pendulum gusset and the second horizontal pendulum gusset, with the angle distribution of 60 degree, interval, can be flapped toward 30 degree of angles in left and right;
The radian of about the first described pivot angle plate and the arc groove of about the second pivot angle plate is 60 °.
2. the cutting method of a kind of double-swinging angle ultrasonic cut device according to claim 1, it is characterized in that, the method comprises the steps:
The first step, regulates horizontal pivot angle angle, and concentrically ringed deep-slotted chip breaker driven by the first horizontal pendulum gusset and the second horizontal pendulum gusset, and the second horizontal pendulum gusset rotates relative to the first horizontal pendulum gusset certain angle, and angle of regulation range is 0 ~ 120 degree;
Second step, regulates upper and lower pivot angle angle, and about the first pivot angle plate overlaps fixing with about second pivot angle plate one end by being connected circle, the other end is bolted, nut is fixed, and about the second pivot angle plate is with the adjustment of round trepanning upper and lower pivot angle for initial point does of both sides, and angle of regulation range is 0 ~ 60 degree;
3rd step, through the adjustment of level angle and upper lower angle, the height of point of a knife has had change, in order to cut to material, also to highly finely tuning, must unclamp the bolt and nut of DOCK LEVELER, highly will be adjusted to correct position; Then start pulsometer, open ultrasonic-frequency power supply, allow Rodless cylinder move back and forth, allow ultrasonic cutter do cutting movement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510272656.3A CN104924355B (en) | 2015-05-25 | 2015-05-25 | A kind of double-swinging angle ultrasonic cut device and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510272656.3A CN104924355B (en) | 2015-05-25 | 2015-05-25 | A kind of double-swinging angle ultrasonic cut device and method |
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| CN104924355A true CN104924355A (en) | 2015-09-23 |
| CN104924355B CN104924355B (en) | 2017-03-08 |
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| CN201510272656.3A Expired - Fee Related CN104924355B (en) | 2015-05-25 | 2015-05-25 | A kind of double-swinging angle ultrasonic cut device and method |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106182101A (en) * | 2016-08-26 | 2016-12-07 | 合肥市富华精密机械制造有限公司 | Cutting machine |
| CN106881749A (en) * | 2017-03-10 | 2017-06-23 | 安徽禾臣新材料有限公司 | A kind of adjustable perforating mechanism in position |
| CN107498602A (en) * | 2017-09-26 | 2017-12-22 | 杭州朝阳橡胶有限公司 | A kind of forming machine ultrasonic wave cutting means |
| CN109227715A (en) * | 2018-08-01 | 2019-01-18 | 安徽信息工程学院 | Angle of rotation regulating device |
| CN109795113A (en) * | 2019-02-20 | 2019-05-24 | 广州黑格智造信息科技有限公司 | 3D printer and three dimensional model printing method |
| CN113954143A (en) * | 2021-09-30 | 2022-01-21 | 芜湖精准胶带有限公司 | V-belt corner cutting machine with convex edge front wheel and corner cutting method |
| CN113954144A (en) * | 2021-09-30 | 2022-01-21 | 芜湖精准胶带有限公司 | V-belt corner cutting machine feeding from front side of positioning groove and corner cutting method |
| CN114068370A (en) * | 2022-01-18 | 2022-02-18 | 江苏邑文微电子科技有限公司 | Driving mechanism and semiconductor equipment |
| CN115122394A (en) * | 2021-03-24 | 2022-09-30 | 南通华兴办公设备科技有限公司 | Two-in-one cutting knife |
| CN116690837A (en) * | 2023-06-28 | 2023-09-05 | 徐州海颜材料科技有限公司 | Masterbatch granulating device and processing method thereof |
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| US5701789A (en) * | 1995-04-10 | 1997-12-30 | Best Cutting Die Company | Waste repellent die structure |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106182101A (en) * | 2016-08-26 | 2016-12-07 | 合肥市富华精密机械制造有限公司 | Cutting machine |
| CN106881749A (en) * | 2017-03-10 | 2017-06-23 | 安徽禾臣新材料有限公司 | A kind of adjustable perforating mechanism in position |
| CN107498602A (en) * | 2017-09-26 | 2017-12-22 | 杭州朝阳橡胶有限公司 | A kind of forming machine ultrasonic wave cutting means |
| CN109227715B (en) * | 2018-08-01 | 2021-04-20 | 安徽信息工程学院 | Rotation angle adjusting device |
| CN109227715A (en) * | 2018-08-01 | 2019-01-18 | 安徽信息工程学院 | Angle of rotation regulating device |
| CN109795113B (en) * | 2019-02-20 | 2021-06-08 | 广州黑格智造信息科技有限公司 | 3D printer and three-dimensional model printing method |
| CN109795113A (en) * | 2019-02-20 | 2019-05-24 | 广州黑格智造信息科技有限公司 | 3D printer and three dimensional model printing method |
| CN115122394A (en) * | 2021-03-24 | 2022-09-30 | 南通华兴办公设备科技有限公司 | Two-in-one cutting knife |
| CN113954143A (en) * | 2021-09-30 | 2022-01-21 | 芜湖精准胶带有限公司 | V-belt corner cutting machine with convex edge front wheel and corner cutting method |
| CN113954144A (en) * | 2021-09-30 | 2022-01-21 | 芜湖精准胶带有限公司 | V-belt corner cutting machine feeding from front side of positioning groove and corner cutting method |
| CN113954144B (en) * | 2021-09-30 | 2024-01-26 | 芜湖精准胶带有限公司 | V-belt corner cutting machine and corner cutting method for feeding cutter from front side of positioning groove |
| CN113954143B (en) * | 2021-09-30 | 2024-03-26 | 芜湖精准胶带有限公司 | V-belt corner cutting machine with convex edge front wheel and corner cutting method |
| CN114068370A (en) * | 2022-01-18 | 2022-02-18 | 江苏邑文微电子科技有限公司 | Driving mechanism and semiconductor equipment |
| CN116690837A (en) * | 2023-06-28 | 2023-09-05 | 徐州海颜材料科技有限公司 | Masterbatch granulating device and processing method thereof |
| CN116690837B (en) * | 2023-06-28 | 2023-10-17 | 徐州海颜材料科技有限公司 | Masterbatch granulating device and processing method thereof |
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| CN104924355B (en) | 2017-03-08 |
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Granted publication date: 20170308 Termination date: 20170525 |