CN105040335B - Cleaning device and cleaning method for kettle body in supercritical carbon dioxide dyeing equipment - Google Patents

Cleaning device and cleaning method for kettle body in supercritical carbon dioxide dyeing equipment Download PDF

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CN105040335B
CN105040335B CN201510412465.2A CN201510412465A CN105040335B CN 105040335 B CN105040335 B CN 105040335B CN 201510412465 A CN201510412465 A CN 201510412465A CN 105040335 B CN105040335 B CN 105040335B
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cleaning
carbon dioxide
cleaning device
central shaft
impeller
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CN105040335A (en
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郑环达
郑来久
张娟
闫俊
高世会
熊小庆
徐炎炎
赵虹娟
苏耀华
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Dalian Polytechnic University
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Dalian Polytechnic University
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Abstract

The invention discloses a cleaning device for a kettle body in supercritical carbon dioxide dyeing equipment. The cleaning device comprise a carbon dioxide inlet pipe, a solvent inlet pipe, a central shaft, an impeller, a cleaning concentration detecting probe, a motor, a lead screw and a heating unit; threads which are matched with each other are arranged inside the central shaft and outside the lead screw respectively; the central shaft is connected with the lead screw through the threads; the top of the lead screw is connected with the impeller through an air hole; the middle of the central shaft is connected with the motor; the carbon dioxide inlet pipe is connected with the bottom of the central shaft through a rotating joint; the solvent inlet pipe is connected with the carbon dioxide inlet pipe through a valve; the heating unit is arranged on the solvent inlet pipe. The cleaning device is simple and flexible to use, the cleaning device can be used for cleaning a dye kettle, a dyeing kettle, a separating kettle and the like, the difficult problem for cleaning critical components of a supercritical carbon dioxide dyeing device is effectively solved, and the cleaning device has a wide application prospect.

Description

The cleaning device and cleaning method of kettle in a kind of supercritical CO 2 dyeing equipment
Technical field
The present invention relates to the cleaning device and cleaning method of a kind of supercritical CO 2 dyeing equipment, belong to textile printing and dyeing Field.
Background technology
Traditional textile is dyeed mainly with water as medium, and substantial amounts of dyestuff, auxiliary agent and surfactant are added in dye liquor Etc. chemical substance, severe contamination is not only caused to environment, while also govern the sustainable development of textile printing and dyeing industry.With Economical constantly to develop, during " 12 ", the few water of development, energy-conservation, free of contamination staining technique become domestic and international urgent needss. In 20 end of the centurys, supercritical carbon dioxide waterless staining technique is considered as because of outstanding features such as which is pollution-free, short route, high efficiency It is a kind of " clean, greenization, environmental protection " and enjoys favor.
Now with constantly studying both at home and abroad, supercritical CO 2 dyeing technology dyes skill as a kind of novel green Art, is reached the more ripe stage in terms of dyeing installation, dyeing theory and dyeing.Due to dyeing installation structure again Miscellaneous, dyeing condition is higher, and dyestuff may be trapped in inner wall of kettle.If dyeing temperature is too high, dyestuff may generate polymer, It is securely attached to inner wall of kettle.After dyeing terminates, the dyestuff of these residuals can not be removed in time, will certainly affect next time Color and colour changing production.However, a kind of cleaning device of supercritical CO 2 dyeing kettle is had no at present, can be thorough Solve a cleaning difficult problem for dyeing kettle.Therefore, a kind of cleaning device of supercritical CO 2 dyeing equipment of invention System and cleaning method, it is adaptable to the cleaning of various kettlies and system.
The content of the invention
The present invention is directed to the problems referred to above, it is proposed that a kind of cleaning device of supercritical CO 2 dyeing equipment and cleaning side Method.
The cleaning device of kettle in a kind of supercritical CO 2 dyeing equipment, including it is carbon dioxide inlet duct (1), molten Agent inlet duct (2), central shaft (3), impeller (4), cleaning Concentration Testing probe (6), motor (7), leading screw (8), heating are single First (9).
Wherein, hollow structure of the central shaft (3) for both ends open;It is provided with outside central shaft (3) inside and leading screw (8) The screw thread being mutually matched;The central shaft and leading screw are attached by screw thread;Connected by pore at the top of the leading screw (8) Impeller (4);The leading screw (8) is hollow structure;The impeller (4) is hollow, double suction, open architecture;The impeller (4) is provided with 6 blades (5);The blade (5) is swept-back, airfoil type, hollow structure;Blade (5) outer rim is provided with blade duct (10);The blade duct is double-row hole, to reduce the friction of blade construction and fluid, increases kinetic energy, meets cleaning needs.
Connect motor (7) in the middle part of the central shaft (3);Central shaft (3) can drive leading screw and impeller to do perpendicular when rotating The straight and motion that rotates in a circumferential direction.Its rotary speed is 10-500r/min, and preferred 100r/min, rising or falling speed are 0.5-5m/min, excellent Select 4m/min.
The carbon dioxide inlet duct (1) connects central shaft (3) bottom by swivel joint;The colvent inlet pipeline (2) carbon dioxide inlet duct (1) is connected by valve;The colvent inlet pipeline is provided with heating unit (9).
Cleaning Concentration Testing probe (6) is provided with the top of the impeller.
Further, the central shaft described in above-mentioned technical proposal (3) is connected by gear or conveyer belt with motor (7) Connect.
Before cleaning, a cleaning device and dyestuff kettle, dyeing caldron or separating still link are first had to, the carbon dioxide in gas cylinder leads to Heater heating is crossed, then is cooled down through condenser, become storage in liquid in carbon dioxide recycle tank.After cleaning starts, circulation In tank, the carbon dioxide of liquid is cooled down by condenser first, then reaches supercritical state by high-pressure pump pressurization, heat exchanger heating State.After supercritical carbon dioxide fluid enters kettle, fluid Jing carbon dioxide entrance enters central shaft and leading screw;Cleaning solvent enters Enter colvent inlet, and gaseous state is converted into by heating unit and be sufficiently mixed with CO 2 fluid.Actuating motor, centre axis Dynamic leading screw and impeller do high speed rotary motion, and now, CO 2 fluid is sprayed into kettle by the double duct on blade Wall, realizes cleaning process.By adjusting center rotating speed, centrifugal force is continuously increased, the fluid of ejection can be improved to kettle wall Impulsive force, and then improve cleaning performance.Meanwhile, at impeller central, after being ejected due to fluid under the influence of centrifugal force Form vacuum, the fluid in carbon dioxide inlet duct is easier to be pressed into impeller, so as to define fluid into flow out Cyclic process, reduces energy expenditure.Meanwhile, while impeller rotates, central shaft is vertically transported by screw thread with leading screw It is dynamic, such that it is able to make fluid complete the cleaning operation of whole kettle.In addition, during cleaning, the cleaning of impeller upper end is dense Degree detection probe can clean state with real-time detection, when fluid concentrations are cleaned less than 5%, show to reach cleaning standard, clearly Wash work to be automatically stopped;When fluid concentrations are more than 5%, show that cleaning is not yet completed, cleaning device may proceed to cleaning, until Till reaching cleaning standard.After cleaning terminates, in separating still, supercritical carbon dioxide fluid, cleaning solvent and residual dye Separated, after carbon dioxide gasification, Jing condensers are by pure carbon dioxide recovery to carbon dioxide holding tank.
The cleaning device of the supercritical CO 2 dyeing equipment of the present invention is applicable to dyestuff kettle, dyeing caldron and separating still Etc. the cleaning of various kettlies.
Further, in above-mentioned technical proposal, inlet blade angle, the angle of outlet are less than 90 °.Inlet blade angle:Entrance Vane airfoil profile slip tangent line and circumferencial direction angle;The angle of outlet:The tangent line of water outlet and the angle of circumferencial direction.
Every blade outer rim is provided with double-row hole;Blade duct pore size is 0.5-2mm, and pitch of holes is 0.5mm.
Further, in above-mentioned technical proposal, the impeller upper end is provided with cleaning Concentration Testing probe, it is possible to achieve clear Wash the real-time detection of state.After the requirement of cleaning standard is reached, cleaning is automatically stopped.
Another object of the present invention is to provide supercritical CO 2 dyeing apparatus cleaning method, and the cleaning condition is 50-100 DEG C, 10-25MPa, carry out automatic detection while cleaning, scavenging period is generally 20-60min.
The cleaning process is made up of the cleaning of critical component kettle and tubing cleaning.
Further, in above-mentioned technical proposal, the cleaning solvent is ethanol, methanol, water.Cleaning solvent consumption is two The 0.5-5% of carbonoxide gross mass.
After cleaning, equipment meets Chinese name republic chemical industry standard GB/T 25146-2010《Industrial equipment chemistry Cleaning quality acceptance specification》.After cleaning, its clean rate can reach more than 95%, and corrosion-free to equipment.
Invention beneficial effect
1st, invention supercritical CO 2 dyeing equipment cleaning device and cleaning method, using CO 2 fluid with Cleaning solvent is cleaned to kettle, the corrosion-free damage of cleaning process, and carbon dioxide is recyclable to be used again, meets sending out for low-carbon economy Exhibition is required;
2nd, invention supercritical CO 2 dyeing equipment cleaning device and cleaning method, can according to cleaning needs, Directly cleaning device is put in kettle and is cleaned, it is simple to operation, it is applicable to dyestuff kettle, dyeing caldron and separating still Etc. the cleaning process of various kettlies;
3rd, the cleaning device and cleaning method of the supercritical CO 2 dyeing equipment of invention, its impeller upper end is provided with cleaning Concentration Testing is popped one's head in, can be with real-time detection cleaning performance, and device is intelligent higher, meets industrialization production requirements.
Description of the drawings
4 width of accompanying drawing of the present invention,
Fig. 1 is cleaning device and kettle structure schematic diagram;
Fig. 2 is blade wheel structure schematic diagram;
Fig. 3 is impeller top view;
Fig. 4 is blade duct schematic diagram;
In figure, 1, carbon dioxide inlet duct;2nd, colvent inlet pipeline;3rd, central shaft;4th, impeller;5th, blade;6th, clean Concentration Testing is popped one's head in;7th, motor;8th, screw mandrel;9th, heating unit;10th, blade duct;11st, swivel joint;12nd, valve.
Specific embodiment
Following non-limiting examples can make one of ordinary skill in the art be more fully understood the present invention, but not with Any mode limits the present invention.
Embodiment 1
As shown in figure 1, in a kind of supercritical CO 2 dyeing equipment kettle cleaning device, including carbon dioxide entrance Pipeline 1, colvent inlet pipeline 2, central shaft 3, impeller 4, cleaning Concentration Testing probe 6, motor 7, leading screw 8, heating unit 9.
Wherein, hollow structure of the central shaft 3 for both ends open;Inside central shaft 3 and it is provided with what is be mutually matched outside leading screw 8 Screw thread;Central shaft 3 and leading screw 8 are attached by screw thread;Impeller 4 is connected by pore at the top of leading screw 8, leading screw 8 is hollow knot Structure;As shown in Figure 2,3, impeller 4 is hollow, double suction, open architecture;Impeller 4 is provided with 6 blades 5;Blade 5 is swept-back, wing Type, hollow structure, as shown in Figure 4,5 outer rim of blade are provided with blade duct 10, and blade duct is double duct.
Motor 7 is connected by gear in the middle part of central shaft 3.
Carbon dioxide inlet duct 1 is connected 3 bottom of central shaft, colvent inlet pipeline 2 by swivel joint and is connected by valve Connect carbon dioxide inlet duct 1;Colvent inlet pipeline is provided with heating unit 9.
Cleaning Concentration Testing probe 6 is provided with the top of impeller.
With reference to accompanying drawing 1, cleaning device and the cleaning of supercritical CO 2 dyeing equipment of the present invention are described in detail The specific embodiment of method, its workflow are as follows:
Before cleaning, first have to connection leading screw impeller be put in dyestuff kettle, the screw mandrel in cleaning device by rotation with Kettle outside hub axle is attached.Carbon dioxide in gas cylinder is heated by heater, then is cooled down through condenser, becomes liquid State is stored in carbon dioxide recycle tank.
Cleaning starts, and in carbon dioxide holding tank, the carbon dioxide of liquid is cooled down by condenser first, then by high pressure Pump is pressurized to 18MPa, is then heated to 70 DEG C through heat exchanger, and at this moment carbon dioxide is supercriticality.Supercritical titanium dioxide After carbon flow body enters kettle, fluid Jing carbon dioxide inlet ducts sequentially enter central shaft, leading screw, impeller;Cleaning solvent is entered Colvent inlet, and gaseous state is converted into by heating unit is sufficiently mixed with CO 2 fluid.Actuating motor, central shaft drive Leading screw, impeller and fluid do high speed rotary motion, and now, CO 2 fluid is sprayed to dyestuff by the blade duct on blade The inner wall of kettle of kettle, realizes cleaning process.By adjusting center rotating speed, centrifugal force is continuously increased, the stream of ejection can be improved Impulsive force of the body to kettle wall, and then improve cleaning performance.Meanwhile, at impeller central, due to fluid under the influence of centrifugal force Vacuum is formed after being ejected, the fluid in carbon dioxide inlet duct is easier to be pressed into impeller, enters so as to define fluid The cyclic process for entering and flowing out, reduces energy expenditure.Meanwhile, while impeller rotates, central shaft acts on lower band in leading screw Movable vane wheel carries out vertical motion, such that it is able to make fluid complete the cleaning operation of whole kettle.At this moment cleaning path includes key Device clean cycle and tubing global cycle.During cleaning, the cleaning Concentration Testing probe of impeller upper end can be real When detect cleaning state, when clean fluid concentrations be less than 5% when, show to reach cleaning standard, cleaning is automatically stopped;When When fluid concentrations are more than 5%, show that cleaning is not yet completed, cleaning device may proceed to cleaning, till reaching cleaning standard.
After cleaning terminates, the supercritical carbon dioxide fluid for completing to clean is decompressed to 3-3.3MPa, and Jing heat exchangers are cooled to After 30-35 DEG C, in separating still, supercritical carbon dioxide fluid, cleaning solvent are separated with residual dye, carbon dioxide gass After change, Jing condensers are by pure carbon dioxide recovery to carbon dioxide holding tank.
Embodiment 2
Describe in detail supercritical CO 2 dyeing equipment of the present invention cleaning device and cleaning method it is concrete Embodiment, its workflow are as follows:
Before cleaning, first have to cleaning device to be put in dyeing caldron, the carbon dioxide in gas cylinder is heated by heater, then Cool down through condenser, become storage in liquid in carbon dioxide recycle tank.
Cleaning starts, and in circulating tank, the carbon dioxide of liquid is cooled down by condenser first, then is pressurized to by high-pressure pump 20MPa, is then heated to 90 DEG C through heat exchanger, and at this moment carbon dioxide is supercriticality.Supercritical carbon dioxide fluid enters After entering kettle, fluid Jing carbon dioxide inlet ducts sequentially enter central shaft, screw mandrel, impeller;Cleaning solvent enters colvent inlet, And gaseous state is converted into by heating unit is sufficiently mixed with CO 2 fluid.Actuating motor, central shaft drive leading screw, impeller High speed rotary motion is done with fluid, now, CO 2 fluid sprays the kettle to dyeing caldron by the double duct on blade Inwall, realizes cleaning process.By adjusting center rotating speed, centrifugal force is continuously increased, the fluid of ejection can be improved to kettle wall Impulsive force, and then improve cleaning performance.Meanwhile, at impeller central, as fluid is ejected under the influence of centrifugal force After form vacuum, the fluid in carbon dioxide inlet duct is easier to be pressed into impeller, so as to define fluid into outflow Cyclic process, reduce energy expenditure.Meanwhile, while impeller rotates, leading screw impeller in the presence of central shaft Vertical motion is carried out, such that it is able to make fluid complete the cleaning operation of whole kettle.At this moment cleaning path includes that key device is clear Wash circulation and tubing global cycle.During cleaning, the cleaning Concentration Testing probe of impeller upper end can be with real-time detection Cleaning state, when fluid concentrations are cleaned less than 5%, shows to reach cleaning standard, and cleaning is automatically stopped;When fluid it is dense When degree is more than 5%, show that cleaning is not yet completed, cleaning device may proceed to cleaning, till reaching cleaning standard.
After cleaning terminates, the supercritical carbon dioxide fluid for completing to clean is decompressed to 3.1-3.5MPa, the cooling of Jing heat exchangers To after 33-34 DEG C, in separating still, supercritical carbon dioxide fluid, cleaning solvent are separated with residual dye, carbon dioxide After gasification, Jing condensers are by pure carbon dioxide recovery to carbon dioxide holding tank.

Claims (7)

1. in a kind of supercritical CO 2 dyeing equipment kettle cleaning device, it is characterised in that:Including carbon dioxide entrance Pipeline(1), colvent inlet pipeline(2), central shaft(3), impeller(4), cleaning Concentration Testing probe(6), motor(7), leading screw (8), heating unit(9);
Wherein, central shaft(3)For the hollow structure of both ends open;The central shaft(3)Internal and leading screw(8)Outside is provided with mutually The screw thread of matching;The central shaft and leading screw are attached by screw thread;The leading screw(8)Top connects impeller by pore (4);The leading screw(8)For hollow structure;The impeller(4)For hollow, double suction, open architecture;The impeller(4)It is provided with 6 Blade(5);The blade(5)For swept-back, airfoil type, hollow structure;The blade(5)Outer rim is provided with blade duct(10), The blade duct is double-row hole;
The central shaft(3)Middle part connection motor(7);
Carbon dioxide inlet duct(1)Central shaft is connected by swivel joint(3)Bottom, the colvent inlet pipeline(2)Pass through Valve connects carbon dioxide inlet duct(1);The colvent inlet pipeline is provided with heating unit(9);
Cleaning Concentration Testing probe is provided with the top of the impeller(6).
2. cleaning device according to claim 1, it is characterised in that:Center axle rotary speed be 10-500r/min, impeller liter Reduction of speed degree is 0.5-5m/min.
3. cleaning device according to claim 1, it is characterised in that:Inlet blade angle, the angle of outlet are less than 90 °;Blade duct Pore size is 0.5-2mm, and pitch of holes is 0.5mm.
4. using the method for cleaning device cleaning dyestuff kettle or dyeing caldron or separating still described in claim 1-3 any one.
5. the method that cleaning device cleans dyestuff kettle or dyeing caldron or separating still according to claim 4, it is characterised in that:Clearly Condition is washed for 50-100 DEG C, 10-25MPa, cleaning Concentration Testing probe while cleaning(6)Carry out automatic detection, scavenging period For 20-60min.
6. the method that cleaning device cleans dyestuff kettle or dyeing caldron or separating still according to claim 5, it is characterised in that:Institute Cleaning solvent is stated for ethanol, methanol, water.
7. the method that cleaning device cleans dyestuff kettle or dyeing caldron or separating still according to claim 6, it is characterised in that:Clearly Wash the 0.5-5% that solvent load is carbon dioxide gross mass.
CN201510412465.2A 2015-07-14 2015-07-14 Cleaning device and cleaning method for kettle body in supercritical carbon dioxide dyeing equipment Active CN105040335B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5417768A (en) * 1993-12-14 1995-05-23 Autoclave Engineers, Inc. Method of cleaning workpiece with solvent and then with liquid carbon dioxide
CN102787463A (en) * 2012-07-17 2012-11-21 大连工业大学 Cleaning method for supercritical carbon dioxide dyeing equipment
CN103357338A (en) * 2013-07-24 2013-10-23 浙江工业大学 Electric mixer
CN204238024U (en) * 2014-11-05 2015-04-01 绍兴永利环保科技有限公司 The cylinder body high-efficiency washing device of airflow dyeing machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5417768A (en) * 1993-12-14 1995-05-23 Autoclave Engineers, Inc. Method of cleaning workpiece with solvent and then with liquid carbon dioxide
CN102787463A (en) * 2012-07-17 2012-11-21 大连工业大学 Cleaning method for supercritical carbon dioxide dyeing equipment
CN103357338A (en) * 2013-07-24 2013-10-23 浙江工业大学 Electric mixer
CN204238024U (en) * 2014-11-05 2015-04-01 绍兴永利环保科技有限公司 The cylinder body high-efficiency washing device of airflow dyeing machine

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