CN105598686A - Assembly machine of breathing valve for mask - Google Patents
Assembly machine of breathing valve for mask Download PDFInfo
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- CN105598686A CN105598686A CN201610011260.8A CN201610011260A CN105598686A CN 105598686 A CN105598686 A CN 105598686A CN 201610011260 A CN201610011260 A CN 201610011260A CN 105598686 A CN105598686 A CN 105598686A
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- pipeline
- valve
- rubber strip
- valve body
- delivery track
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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Abstract
The invention discloses an assembly machine of a breathing valve for a mask. The assembly machine is characterized by comprising a machine frame and a conveying line arranged on the machine frame, a valve body feed device, a rubber belt conveying device, a valve deck feed device, a welding device, a LOGO transfer printing device, a detecting device and a material collecting device are arranged at the portion, on the conveying line, of the machine frame. The valve body feed device, the rubber belt conveying device, the valve deck feed device, the welding device, the LOGO transfer printing device, the detecting device and the material collecting device are sequentially arranged between the start end and the tail end of the conveying line. The valve body feed device is connected with the start end of the conveying line. The material collecting device is connected with the tail end of the conveying line. The valve body feed device, the rubber belt conveying device, the valve deck feed device and the material collecting device are all connected with the conveying line. The assembling efficiency of the breathing valve is improved, and assembling quality is ensured.
Description
Technical field
The present invention relates to a kind of install machinery of breather valve, relate in particular to the kludge of a kind of mouth mask breather valve.
Background technology
Along with popularizing of industrial expansion and private car, the pollution problem of urban air is more and more severe, and especially PM2.5 content overproof has a strong impact on the health that people go on a journey. To suck too much harmful substance in order reducing, to dress mouth mask and be a kind of common precautionary measures, different from the most original integral type mouth mask, existing mouth mask is generally with breather valve, and this has improved the smoothness that wearer is breathed greatly.
In the prior art, there are some mouth masks with breather valve, and breather valve can be breathed freely while being a kind of exhalation, the air-locked a kind of structure of breather valve when incoming call, comprise valve body valve gap and be arranged at valve body and valve gap between rubber valve plate, when user is air-breathing, valve block can cover the gas outlet of valve body, and user can only be air-breathing by the cloth of mouth mask, when expiration, one end of valve block is ejected, and gas is discharged by breather valve.
But in the prior art, when the three of breather valve assembles, installation effectiveness is low, sealing also can not be guaranteed. Therefore, how improving the packaging efficiency of breather valve, improve assembling quality, is the direction that those skilled in the art need to make great efforts.
Summary of the invention
The object of the invention is to provide the kludge of a kind of mouth mask breather valve, by using this structure, has realized the automatic Composition of breather valve, has improved packaging efficiency, has reduced production cost.
For achieving the above object, the technical solution used in the present invention is: the kludge of breather valve for a kind of mouth mask, comprise frame and be arranged at the pipeline in frame, in the frame at described pipeline place, be also provided with valve body feeding device, rubber strip conveying device, valve gap feeding device, welder, LOGO printer device, checkout gear and material collecting device, described valve body feeding device, rubber strip conveying device, valve gap feeding device, welder, LOGO printer device, checkout gear and material collecting device are set in turn in the initiating terminal of described pipeline between tail end, described valve body feeding device is connected with the initiating terminal of described pipeline, described material collecting device is connected with the tail end of described pipeline, and described valve body feeding device, rubber strip conveying device, valve gap feeding device and described material collecting device are all connected with described pipeline.
In technique scheme, described valve body feeding device comprises valve body feed bin, sub-material separator, delivery track, sub-material separating device and draws materials device, described valve body feed bin, sub-material separator, delivery track, sub-material separating device are arranged at a side of pipeline, described in draw materials device to be arranged at the opposite side of pipeline; The discharging opening of described valve body feed bin is connected with one end of described sub-material separator, described delivery track feed end is connected with the other end of described sub-material separator, the discharge end of described delivery track is arranged at the top of described pipeline, described sub-material separating device be arranged at described delivery track discharge end directly over, described delivery track is two delivery tracks that are arranged side by side, and is respectively the first delivery track and the second delivery track.
In technique scheme, described sub-material separator comprises gripper shoe, be arranged at material toggling mechanism and product plummer in gripper shoe, the two ends of described product plummer are the discharging opening of corresponding described valve body feed bin and the feed end setting of described delivery track respectively, described material toggling mechanism comprises keyset and is arranged on keyset, the upper guide cylinder of downside and lower guide cylinder, on described, the output shaft direction of lower guide cylinder is oppositely arranged respectively, described product plummer is installed on the top of described upper guide cylinder, described upper guide cylinder slides and is arranged at the top of described keyset, the top of described lower guide cylinder or end and described keyset are fixedly linked, the basal sliding of described lower guide cylinder is arranged in described gripper shoe.
In technique scheme, described rubber strip conveying device comprises charging tray, talcum powder scavenge unit, rubber strip pipeline, rubber strip cutting mould and rubber strip feeding device, described charging tray is installed on charging tray support, rubber strip on charging tray is positioned on described rubber strip pipeline through talcum powder scavenge unit, described rubber strip cutting mould is arranged on described rubber strip pipeline, described rubber strip cuts into valve block through described rubber strip cutting mould, and described valve block is positioned on described pipeline through described rubber strip feeding device.
In technique scheme, described talcum powder scavenge unit comprises cavity, described cavity is provided with a groove, in described groove, be provided with plural number upper and lower folder cutter, described rubber strip is through described groove, and the end face of described upper clamp knife is butted on the upper surface of described rubber strip, the end face of described lower clamp knife is butted on the lower surface of described rubber strip; Described cavity below is provided with talcum powder bearing cavity, vacuum generator and filter bag successively, and described talcum powder bearing cavity top is connected with described cavity, and described talcum powder bearing cavity bottom is connected with described filter bag by described vacuum generator.
In technique scheme, described rubber strip feeding device comprises material loading support and suction module, and described suction module is installed on described material loading support through a rotary cylinder; Described material loading support is installed on a side of described rubber strip pipeline, described suction module and described rotary cylinder be arranged at described rubber strip pipeline directly over, described rotary cylinder is installed on described material loading support through a rotary cylinder installing plate; Described suction module comprises the first suction module and the second suction module, one swivel plate is installed on the output shaft of described rotary cylinder, the center of described swivel plate is connected with the output shaft of described rotary cylinder, the two ends of described swivel plate are separately installed with described first, second suction module, and described first, second gathering mold group is connected with source of the gas through tracheae respectively.
In technique scheme, described valve gap feeding device comprises that valve gap feed bin, valve gap delivery track and valve gap capture module, in described valve gap feed bin, valve gap is set, described valve gap is carried through described valve gap delivery track, captures module crawl be arranged on described pipeline through described valve gap.
In technique scheme, described welder comprises 4 bond pads mechanisms and is arranged at the welding pressurizer of pipeline top, described in 2 groups, welding mechanism side by side and be arranged at intervals at a side of described pipeline, described in other two groups, welding mechanism is arranged at the opposite side of described pipeline, and the welding mechanism of described pipeline both sides is symmetrical arranged respectively; Described welding mechanism comprises bonding machine mount pad and is slidably mounted on the ultrasonic welding machine on described bonding machine mount pad, the corresponding described pipeline setting of plumb joint of described ultrasonic welding machine.
In technique scheme, described checkout gear leak-checking apparatus, on choose checkout gear, photocopy checkout gear and pick materials device, on described, choose checkout gear and described leak-checking apparatus and be set in turn between described welder and described LOGO printer device, described photocopy checkout gear and pick materials device and be set in turn between described LOGO printer device and described material collecting device.
In technique scheme, described material collecting device comprises sliding way and glide path, and the top of described sliding way is connected with the tail end of described pipeline, and described sliding way is from top downward setting; The middle part of described sliding way is provided with the first groove, the top of described glide path is installed on the below of described the first groove, and be connected with described the first groove, the bottom of described the first groove is provided with a demarcation strip, described demarcation strip is connected with a separation cylinder, described demarcation strip is slidably arranged in described the first groove, and described sliding way and described glide path are separated.
Because technique scheme is used, the present invention compared with prior art has following advantages:
In the present invention mouth mask with the kludge of breather valve by the valve body feeding device that is arranged at frame pipeline place, rubber strip conveying device, valve gap feeding device, welder, LOGO printer device, checkout gear and material collecting device, described valve body feeding device, rubber strip conveying device, valve gap feeding device, welder, LOGO printer device, checkout gear and material collecting device, these devices are set in turn in the initiating terminal of described pipeline between tail end, setting by these partial devices and being used in conjunction with, realize the valve body of breather valve, full-automatic assembling and the detection of rubber strip and valve gap, without manual operation, enhance productivity, reduce production costs,
2. in the present invention, valve body feeding device is provided with two delivery tracks, is respectively the first delivery track and the second delivery track, and two delivery tracks are set, and reduces the spacing between adjacent valve body, enhances productivity; , by the setting of sub-material separator, the valve body in valve body feed bin can be sent on two delivery tracks meanwhile, can realize sub-material separation without multiple feed bins are set, both improve transfer efficiency, also reduce production cost;
3. in the present invention, at the delivery end of rubber strip, talcum powder scavenge unit is set, talcum powder scavenge unit adopts blade that talcum powder is scraped off, more effectively simpler than soaked with liquid, flushing, and avoid the problem of reflux and filter, below increases vacuum extractor simultaneously, the talcum powder scraping off is collected in filter bag, prevented airborne dust, ensure production environment;
4. in the present invention, rubber strip material loading adopts suction module by the rubber strip absorption cutting, then by rotary cylinder by rubber strip be adsorbed onto pipeline directly over, be installed on valve body, the setting of rotary cylinder, improves the loading efficiency of rubber strip;
5. in the present invention, in the both sides of pipeline, two groups of ultrasonic welding machines are set respectively, two products are carried out to ultrasonic bonding simultaneously, packaging efficiency is high;
6. in the present invention, material collecting device adopts sliding way and glide path; the middle part of sliding way arranges the first groove; on the first groove, dividing plate is set; adopt two groups of slideways, and place collecting box every group of slideway bottom respectively, after wherein the collecting box of a slideway bottom is collected completely; can open or close dividing plate; change an other slideway and continue to collect product, change without shutting down, efficiency is high.
Brief description of the drawings
Fig. 1 is the structural representation in the embodiment of the present invention one;
Fig. 2 is the perspective view of Fig. 1;
Fig. 3 is the structural representation of valve body feeding device in the embodiment of the present invention one;
Fig. 4 is the structural representation of sub-material separator in the embodiment of the present invention one;
Fig. 5 is the perspective view of Fig. 4;
Fig. 6 is the structural representation of sub-material separating device in the embodiment of the present invention one;
Fig. 7 is the left view of Fig. 6;
Fig. 8 is the perspective view of Fig. 6;
Fig. 9 is the structural representation of talcum powder scavenge unit in the embodiment of the present invention one;
Figure 10 is the perspective view of Fig. 9;
Figure 11 is the structural representation of rubber strip feeding device in the embodiment of the present invention one;
Figure 12 is the perspective view of Figure 11;
Figure 13 is the structural representation of welding mechanism in the embodiment of the present invention one;
Figure 14 is the perspective view of Figure 13;
Figure 15 is the structural representation of material collecting device in the embodiment of the present invention one;
Figure 16 is the perspective view of Figure 15;
Figure 17 is the internal structure schematic diagram of Figure 15.
Wherein: 1, frame; 11, valve body; 12, valve block; 13, valve gap; 2, pipeline; 21, leak-checking apparatus; 22, on, choose checkout gear; 23, photocopy checkout gear; 24, pick materials device; 3, valve body feeding device; 30, valve body feed bin; 31, sub-material separator; 32, sub-material separating device; 33, draw materials device; 34, the first delivery track; 35, the second delivery track; 36, gripper shoe; 37, product plummer; 38, keyset; 39, upper guide cylinder; 300, lower guide cylinder; 301, the second keyset; 302, bolt; 303, limiting buffer plate; 304, anticollison block; 305, product pressing plate; 306, reflective photoelectric sensor; 310, mounting bracket; 311, installing plate; 312, the first side plate; 313, the second side plate; 314, intermediate plate; 315, telescopic cylinder; 316, the first shim; 317, the second shim; 318, left plate; 319, right plate; 320, connecting plate; 331, draw material hand; 332, draw material cylinder; 333, draw material cylinder mount pad; 334, lift cylinder; 335, handle; 4, rubber strip conveying device; 40, charging tray; 41, talcum powder scavenge unit; 42, rubber strip pipeline; 43, rubber strip cutting mould; 44, rubber strip feeding device; 45, charging tray support; 46, the first rubber strip pipeline; 47, the second rubber strip pipeline; 410, cavity; 411, groove; 412, upper clamp knife; 413, lower clamp knife; 414, talcum powder bearing cavity; 415, vacuum generator; 416, filter bag; 417, upper clamp knife mount pad; 418, lower clamp knife mount pad; 419, elbow folder; 420, elbow folder pull plate; 421, material loading support; 422, rotary cylinder; 423, suction module; 424, rotary cylinder installing plate; 425, the first suction module; 426, the second suction module; 427, swivel plate; 428, telescopic cylinder; 429, valve; 430, valve installing plate; 5, valve gap feeding device; 51, valve gap feed bin; 52, valve gap delivery track; 53, valve gap captures module; 6, welder; 61, welding mechanism; 62, plumb joint; 63, bonding machine mount pad; 64, ultrasonic welding machine; 65, bonding machine installing plate; 66, dial gauge mounting bracket; 67, dial gauge; 68, gauge head; 7, LOGO printer device; 8, material collecting device; 81, sliding way; 82, glide path; 83, the first groove; 84, demarcation strip; 85, separate cylinder;
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described:
Embodiment mono-: shown in Fig. 1～17, the kludge of breather valve for a kind of mouth mask, comprise frame 1 and be arranged at the pipeline 2 in frame 1, in the frame 1 at described pipeline 2 places, be also provided with valve body feeding device 3, rubber strip conveying device 4, valve gap feeding device 5, welder 6, LOGO printer device 7, checkout gear and material collecting device 8, described valve body feeding device 3, rubber strip conveying device 4, valve gap feeding device 5, welder 6, LOGO printer device 7, checkout gear and material collecting device 8 are set in turn in the initiating terminal of described pipeline 2 between tail end, described valve body feeding device 3 is connected with the initiating terminal of described pipeline 2, described material collecting device 8 is connected with the tail end of described pipeline 2, and described valve body feeding device 3, rubber strip conveying device 4, valve gap feeding device 5 and described material collecting device 8 are all connected with described pipeline 2. in the present embodiment, also comprise a controller, described valve body feeding device 3, rubber strip conveying device 4, valve gap feeding device 5, welder 6, LOGO printer device 7, checkout gear and material collecting device 8 are all connected with described controller, the running of controller for dispatching whole machine.
Shown in Fig. 1～3, described valve body feeding device 3 comprises valve body feed bin 30, sub-material separator 31, delivery track, sub-material separating device 32 and draws materials device 33, described valve body feed bin 30, sub-material separator 31, delivery track, sub-material separating device 32 are arranged at a side of pipeline 2, described in draw materials device 33 to be arranged at the opposite side of pipeline 2; The discharging opening of described valve body feed bin 30 is connected with one end of described sub-material separator 31, described delivery track feed end is connected with the other end of described sub-material separator 31, the discharge end of described delivery track is arranged at the top of described pipeline 2, described sub-material separating device 32 be arranged at described delivery track discharge end directly over, described delivery track is two delivery tracks that are arranged side by side, and is respectively the first delivery track 34 and the second delivery track 35.
Referring to Fig. 4, shown in 5, described sub-material separator 31 comprises gripper shoe 36, be arranged at material toggling mechanism and product plummer 37 in gripper shoe 36, the two ends of described product plummer 37 are the discharging opening of corresponding described valve body feed bin 30 and the feed end setting of described delivery track respectively, described material toggling mechanism comprises keyset 38 and is arranged on keyset 38, the upper guide cylinder 39 of downside and lower guide cylinder 300, described upper guide cylinder 39, the output shaft direction of lower guide cylinder 300 is oppositely arranged respectively, described product plummer 37 is installed on the top of described upper guide cylinder 39, described upper guide cylinder 39 slides and is arranged at the top of described keyset 38, the top of described lower guide cylinder 300 or end and described keyset 38 are fixedly linked, the basal sliding of described lower guide cylinder 300 is arranged in described gripper shoe 36.
The right-hand member of described keyset 38 is also fixed with the second keyset 301, described the second keyset 301 is arranged at the below of described keyset 38, and described the second keyset 301 arranges perpendicular to described keyset 38, the right-hand member of described lower guide cylinder 300 is connected with described the second keyset 301 through a bolt 302. The left end of described keyset 38 is fixed with a limiting buffer plate 303, and the center of described limiting buffer plate 303 is installed on the left end of described keyset 38, and described limiting buffer plate 303 arranges perpendicular to described keyset 38. The upper and lower end of described limiting buffer plate 303 is respectively equipped with an anticollison block 304, prevents that guide cylinder 39, lower guide cylinder 300 from bumping against on limiting buffer plate 303.
Described upper guide cylinder 39 is arranged at the right side of described keyset 38 upper ends, and described upper guide cylinder 39 can slide left and is arranged on described keyset 38. Described the second keyset 301 is fixed on the right-hand member of described lower guide cylinder 300, and described lower guide cylinder 300 can slide to the right and is arranged in described gripper shoe 36. Simultaneously, in the present embodiment, the top of described product plummer 37 is also provided with a product pressing plate 305, and product can be arranged between product pressing plate 305 and product plummer 37, meanwhile, on product pressing plate 305 and product plummer 37, be also provided with a reflective photoelectric sensor 306.
Described in Fig. 4,5, under off working state, the one discharging opening setting of rectifying corresponding valve body feed bin 30 of product plummer 37, the intersection of corresponding the first delivery track 34 of the other end, the second delivery track 35 arranges, and product plummer 37, upper guide cylinder 39, lower guide cylinder 300 and gripper shoe 36 are arranged on same straight line. The first delivery track 34 is arranged at left side, and the second delivery track 35 is arranged at right side. When use, valve body feed bin 30 is delivered to a valve body on product plummer 37, after reflective photoelectric sensor 306 detects and has product on product plummer 37, upper guide cylinder 39 is first worked, drive product plummer 37 to left movement, valve body on product plummer 37 is delivered in the first delivery track 34, then goes up guide cylinder 39 and reset, wait next valve body to be delivered in product plummer 37. When next valve body is delivered on product plummer 37, after reflective photoelectric sensor 306 detects and has product on product plummer 37, lower guide cylinder 300 is worked, drive keyset 38, upper guide cylinder 39 and product plummer 37 to move right, valve body on product plummer 37 is delivered in the second delivery track 35, then descend guide cylinder 300 to reset, wait next valve body to be delivered on product plummer 37. So circulation, upper guide cylinder 39,300 alternating movements of lower guide cylinder, be delivered in the first delivery track 34, the second delivery track 35 staggered the valve body in valve body feed bin 30. Realize the function that single track becomes two pass, can also can realize two-orbit feeding without valve body feed bin being made to two-orbit like this, effectively reduce production cost.
Shown in Fig. 3,6～8, described sub-material separating device 32 comprises mounting bracket 310, be arranged at the installing plate 311 on mounting bracket 310 and be arranged at the shim of installing plate 311 belows, described shim is U-shaped, comprise the first side plate 312, the second side plate 313 and connect the intermediate plate 314 at described the first side plate 312, the second side plate 313 tops, described intermediate plate 314 is installed on described installing plate 311 through a telescopic cylinder 315, and the bottom of described the first side plate 312, the second side plate 313 is butted on respectively in described the first delivery track 34, the second delivery track 35. Described shim comprises symmetrically arranged the first shim 316 and the second shim 317, described the first shim 316, the second shim 317 are arranged on the bearing of trend of described installing plate 311, and described the first shim 316, the second shim 317 are installed on described installing plate 311 through a telescopic cylinder 315 respectively. In the present embodiment, the first shim 316 arranges near mounting bracket 310, and the second shim is near pipeline setting.
Shown in Fig. 6～8, described mounting bracket 310 is U-shaped mounting bracket, comprise left plate 318, right plate 319 and connection left plate 318, the connecting plate 320 of right plate 319, described mounting bracket 310 is through described left plate 318, the bottom of right plate 319 is installed in described frame 1, and described left plate 318 is arranged at the left side of described the first delivery track 34, described right plate 319 is arranged at the right side of described the second delivery track 35, described connecting plate 320 is arranged at described the first delivery track 34, directly over the second delivery track 35, described installing plate 311 one end are installed on described connecting plate 320, the bottom of the other end is provided with described telescopic cylinder 315, and described installing plate 311 at right angle settings arrange in described connecting plate 320.
One side of described pipeline 2 is provided with delivery track, and materials device 33 is drawn in opposite side setting, described in draw materials device 33 and described delivery track to be arranged on same straight line. Describedly draw materials device 33 to comprise to draw material hand 331, draw material cylinder 332 and draw material cylinder mount pad 333, the described material cylinder mount pad 333 that draws is installed in described frame 1, described draw material hand 331 through described in draw material cylinder 332 to draw on material cylinder mount pad 333 described in being installed on, and described in draw material hand 331 to be arranged at the top of described pipeline 2. On the described output shaft that draws material cylinder 332, a lift cylinder 334 is installed, this draws material hand 331 to be installed on the output shaft of described lift cylinder 334. In the present embodiment, draw the top of the tail end of material hand 331 to be connected with the output shaft of lift cylinder 334, front end is provided with 4 handles 335, and wherein two handle 335 corresponding the first delivery tracks 34 arrange, and corresponding described the second delivery track 35 of two other handle 335 arranges.
In the present invention, valve body feed bin 30 is self-feeding vibrating disk, can self-feeding, and when valve body feeding device 3 is worked, step is as follows:
1. valve body feed bin 30 material loadings, send into valve body in material toggling mechanism one by one, then by material toggling mechanism by valve body Alternating Transportation on the first delivery track 34 and the second delivery track 35;
2. valve body is carried by the first delivery track 34, the second delivery track 35, in the time that valve body runs to the feeding end of delivery track, telescopic cylinder 315 presses down, respectively the second shim 317, the first shim 316 are pressed down successively, block the valve body on the first delivery track 34, the second delivery track 35, and between the first shim 316, the second shim 317, be provided with a valve body, and then the second shim 317 is lifted;
3. draw material cylinder 332 to stretch out, make to draw material hand 331 stretch in valve body directly over, lift cylinder 334 presses down, make to draw the handle 335 of material hand 331 to hold valve body, draw material cylinder 332 to bounce back, by drawing material hand 331 that valve body is drawn on pipeline 2, then lift cylinder 334 drives and draws material hand 331 to rise;
4. the second shim 317 presses down, the first shim 316 rises, valve body 11 is pushed forward, after being provided with a valve body 11 between the first shim 316, the second shim 317, the first shim 316 presses down, the second shim 317 rises, continue the above-mentioned material that draws and move, complete a valve body and carry in the step of pipeline 2.
In the present embodiment, the action of the first shim 316 and the second shim 317 hockets, and in the time that the first shim 316 rises, the second shim 317 presses down. In the time that the first shim 316 presses down, the second shim 317 rises.
Referring to Fig. 1, 2, shown in 9～12, described rubber strip conveying device 4 comprises charging tray 40, talcum powder scavenge unit 41, rubber strip pipeline 42, rubber strip cutting mould 43 and rubber strip feeding device 44, described charging tray 40 is installed on charging tray support 45, rubber strip on charging tray 40 is positioned on described rubber strip pipeline 42 through talcum powder scavenge unit 41, described rubber strip cutting mould 43 is arranged on described rubber strip pipeline, described rubber strip cuts into valve block 12 through described rubber strip cutting mould 43, described valve block 12 is positioned on the valve body 11 on described pipeline 2 through described rubber strip feeding device 4. and in the present embodiment, be provided with two rubber strip pipelines 42 side by side, comprise the first rubber strip pipeline 46 and the second rubber strip pipeline 47.
Shown in Fig. 9,10, described talcum powder scavenge unit 41 comprises cavity 410, described cavity 410 is provided with a groove 411, in described groove 411, be provided with plural number upper clamp knife 412, lower clamp knife 413, described rubber strip is through described groove 411, and the end face of described upper clamp knife 412 is butted on the upper surface of described rubber strip, the end face of described lower clamp knife 413 is butted on the lower surface of described rubber strip; Described cavity 410 belows are provided with talcum powder bearing cavity 414, vacuum generator 415 and filter bag 416 successively, described talcum powder bearing cavity 414 tops are connected with described cavity 410, and described talcum powder bearing cavity 414 bottoms are connected with described filter bag 416 by described vacuum generator 415.
In the present embodiment, described upper clamp knife 412 is installed in upper clamp knife mount pad 417, and described lower clamp knife 413 is installed in lower clamp knife mount pad 418, and the gap between upper clamp knife mount pad 417 and lower clamp knife mount pad 418 forms described groove 411. in the present embodiment, the top of the bottom of upper clamp knife 412 and lower clamp knife 413 is arranged in described groove 411, and described lower clamp knife mount pad 418 to the distance between the bottom of described upper clamp knife 412 is less than described lower clamp knife 413 tops to the distance between described lower clamp knife mount pad 418. in the present embodiment, upper clamp knife 412 is provided with 3, and lower clamp knife 413 is provided with 2, and lower clamp knife 413 is arranged between adjacent upper clamp knife 412. when use, rubber strip is through in groove 411, due to upper clamp knife 412, lower clamp knife 413 is crisscross arranged, and lower clamp knife 413 mount pads to the distance between the bottom of described upper clamp knife 412 is less than described lower clamp knife 413 tops to the distance between described lower clamp knife mount pad 418, like this rubber strip in groove 411 in waveform, 3 upper clamp knifes 412 are wiped the talcum powder on rubber strip upper surface off, 2 lower clamp knifes 413 are wiped the talcum powder on rubber strip lower surface off, talcum powder is fallen in talcum powder bearing cavity 414, be drawn onto in filter bag 416 by vacuum generator 415, prevent airborne dust.
Meanwhile, in the present embodiment, the top of described cavity 410 is provided with an elbow folder 419, and described elbow folder 419, through described cavity 410, is connected with the top of described upper clamp knife mount pad 417 through an elbow folder pull plate 420. Press from both sides 419 setting by elbow, can, for adjusting the position of upper clamp knife 412, be convenient to adjust the talcous dynamics of removing.
Shown in Figure 11,12, described rubber strip feeding device 44 comprises material loading support 421 and suction module 423, and described suction module 423 is installed on described material loading support 421 through a rotary cylinder 422; Described material loading support 421 is installed on a side of described rubber strip pipeline 42, described suction module 423 and described rotary cylinder 422 be arranged at described rubber strip pipeline 42 directly over, described rotary cylinder 422 is installed on described material loading support 421 through a rotary cylinder installing plate 424; Described suction module comprises the first suction module 425 and the second suction module 426, one swivel plate 427 is installed on the output shaft of described rotary cylinder 422, the center of described swivel plate 427 is connected with the output shaft of described rotary cylinder 422, the two ends of described swivel plate 427 are separately installed with described the first suction module 425, the second suction module 426, and described the first suction module 425, the second suction module 426 are connected with source of the gas through tracheae respectively.
In the present embodiment, described suction module 423 comprises a telescopic cylinder 428 and two valves that are arranged side by side 429, the top of described telescopic cylinder 428 is installed on one end of described swivel plate 427, and two valves 429 are installed on the output shaft of described telescopic cylinder 428 through valve installing plate 430. And described valve 429 is connected with described valve installing plate 430, and described valve installing plate 430 is connected with source of the gas through tracheae. In use, wherein the telescopic cylinder 428 of the first suction module 425 presses down, source of the gas work is air-breathing, the valve block 12 cutting on the first rubber strip pipeline 46, the second rubber strip pipeline 47 is adsorbed on two valves 429, then rotary cylinder work, swivel plate 427 is rotated to 180 °, by the first suction module 425 and the second suction module 426 reversing of position, the source of the gas of the first suction module 425 is blown, valve block on valve 429 12 is blown on valve body 11, complete the assembling of valve block 12 and valve body 11. In the middle of the first suction module 425 discharges the process of valve block 12, the second suction module 426 also adsorbs the valve block 12 on the first rubber strip pipeline 46, the second rubber strip pipeline 7, so circulation.
Described valve gap feeding device 5 comprises that valve gap feed bin 51, valve gap delivery track 52 and valve gap capture module 53, the interior valve gap 13 that arranges of described valve gap feed bin 51, described valve gap 13 is carried through described valve gap delivery track 52, capture module 53 through described valve gap and capture on the valve body being arranged on described pipeline 2, complete the assembling of valve gap and valve body.
Shown in Fig. 1,2,13,14, described welder 6 comprises 4 bond pads mechanisms 61 and is arranged at the welding pressurizer of pipeline 2 tops, described in 2 groups, welding mechanism 61 side by side and be arranged at intervals at a side of described pipeline 2, described in other two groups, welding mechanism 61 is arranged at the opposite side of described pipeline 2, and the welding mechanism 61 of described pipeline 2 both sides is symmetrical arranged respectively; Described welding mechanism 61 comprises bonding machine mount pad 63 and is slidably mounted on the ultrasonic welding machine 64 on described bonding machine mount pad 63, and the corresponding described pipeline 2 of plumb joint 62 of described ultrasonic welding machine 64 arranges. When work, 4 bond pads mechanisms 61 work simultaneously, two groups of sides that the welding mechanism 61 that is arranged at pipeline 2 one sides welds respectively two products, other two groups of welding mechanisms 61 that are arranged at pipeline 2 opposite sides weld respectively the opposite side of two products, and the valve body of breather valve 11 and valve gap 13 are welded and fixed.
In the present embodiment, described ultrasonic welding machine 64 is installed on described bonding machine mount pad 63 through a bonding machine installing plate 65. The tail end of described bonding machine mount pad 63 is provided with a dial gauge mounting bracket 66, and a dial gauge 67 is installed on described dial gauge mounting bracket 66, and the gauge head 68 of dial gauge 67 is butted on the bottom of described bonding machine installing plate 65. The setting of dial gauge 67, whether whether what arrange for detection of ultrasonic welding machine 64 be arranged in parallel with frame 1, be arranged in parallel with pipeline 2, ensures the welding quality of welding mechanism 61 to breather valve.
Shown in Figure 15～17, described material collecting device 8 comprises sliding way 81 and glide path 82, and the top of described sliding way 81 is connected with the tail end of described pipeline 2, and described sliding way 81 is from top downward setting; The middle part of described sliding way 81 is provided with the first groove 83, the top of described glide path 82 is installed on the below of described the first groove 83, and be connected with described the first groove 83, the bottom of described the first groove 83 is provided with a demarcation strip 84, described demarcation strip 84 is connected with a separation cylinder 85, described demarcation strip 84 is slidably arranged in described the first groove 83, and described sliding way 81 is separated with described glide path 82. In the present embodiment, glide path 82 is arranged at the below of described pipeline 2, and described glide path 82 arranges perpendicular to described pipeline 2, is the angle of 120 °～165 ° between described sliding way 81 and described pipeline 2. In use, with the discharging opening place of glide path 82, a rewinding case is all set at described sliding way 81, after one of them rewinding case has been expired; open or close demarcation strip 84, change the slideway of discharging, directly carry out rewinding with another one rewinding case; change without shutting down, ensure production efficiency.
In the present embodiment, described checkout gear comprise leak-checking apparatus 21, on choose checkout gear 22, photocopy checkout gear 23 and pick materials device 24, on described, choose checkout gear 22 and described leak-checking apparatus 21 and be set in turn between described welder 6 and described LOGO printer device 7, described photocopy checkout gear 23 and pick materials device 24 and be set in turn between described LOGO printer device 7 and described material collecting device 8.
After breather valve welding assembly completes, first in utilization, choose checkout gear 22 and provoke valve gap 13, whether confirmation valve gap 13 was fixed and was welded on valve body 11, and will detect data feedback to controller. On choose and detected after, utilize between the valve block 12 of detection of negative pressure breather valve and valve body 11 and whether leak gas by leak-checking apparatus 21, then will detect data feedback to controller. After LOGO printer device 7 stamps LOGO on breather valve, whether qualifiedly detect by photocopy checkout gear 23 LOGO being imprinted on breather valve, then will detect data feedback to controller. Last controller integral data, reacts data to picking in materials device 24, by picking materials device 24, underproof product is rejected from pipeline, and making the breather valve that pipeline 2 is carried is all certified products.
Claims (10)
1. a kludge for breather valve for mouth mask, is characterized in that: comprise frame and be arranged in framePipeline, in the frame at described pipeline place, be also provided with valve body feeding device, rubber strip conveying device,Valve gap feeding device, welder, LOGO printer device, checkout gear and material collecting device, described valve bodyFeeding device, rubber strip conveying device, valve gap feeding device, welder, LOGO printer device, inspectionSurvey initiating terminal that device and material collecting device be set in turn in described pipeline between tail end, described valve body material loadingDevice is connected with the initiating terminal of described pipeline, and described material collecting device is connected with the tail end of described pipeline, andDescribed valve body feeding device, rubber strip conveying device, valve gap feeding device and described material collecting device all with described inPipeline is connected.
2. the kludge of breather valve for mouth mask according to claim 1, is characterized in that: described valveBody feeding device comprises valve body feed bin, sub-material separator, delivery track, sub-material separating device and draws materials device,Described valve body feed bin, sub-material separator, delivery track, sub-material separating device are arranged at a side of pipeline,The described opposite side that draws materials device to be arranged at pipeline; The discharging opening of described valve body feed bin separates with described sub-materialOne end of device is connected, and described delivery track feed end is connected with the other end of described sub-material separator, described defeatedThe top of sending the discharge end of track to be arranged at described pipeline, described sub-material separating device is arranged at described conveyingDirectly over the discharge end of track, described delivery track is two delivery tracks that are arranged side by side, and is respectivelyOne delivery track and the second delivery track.
3. the kludge of breather valve for mouth mask according to claim 2, is characterized in that: described pointMaterial separator comprises gripper shoe, is arranged at material toggling mechanism and product plummer in gripper shoe, and described product holdsThe two ends of microscope carrier are the discharging opening of corresponding described valve body feed bin and the feed end setting of described delivery track respectively, instituteState upper guide cylinder and lower guide cylinder that material toggling mechanism comprises keyset and is arranged at the upper and lower side of keyset,The output shaft direction of described upper and lower guide cylinder is oppositely arranged respectively, described in described product plummer is installed onThe top of upper guide cylinder, described upper guide cylinder slides and is arranged at the top of described keyset, leads under describedTo the top of cylinder or end and described keyset be fixedly linked, the basal sliding setting of described lower guide cylinderIn described gripper shoe.
4. the kludge of breather valve for mouth mask according to claim 1, is characterized in that: described rubberAdhesive belt transferring device comprise charging tray, talcum powder scavenge unit, rubber strip pipeline, rubber strip cutting mould andRubber strip feeding device, described charging tray is installed on charging tray support, and the rubber strip on charging tray is removed through talcum powderDevice is positioned on described rubber strip pipeline, and described rubber strip cutting mould is arranged at described rubber strip and carriesOn line, described rubber strip cuts into valve block through described rubber strip cutting mould, and described valve block is through described rubber stripFeeding device is positioned on described pipeline.
5. the kludge of breather valve for mouth mask according to claim 4, is characterized in that: described cunningStone flour scavenge unit comprises cavity, and described cavity is provided with a groove, in described groove, be provided with plural number upper,Lower clamp knife, described rubber strip is through described groove, and the end face of described upper clamp knife is butted on the upper of described rubber stripOn end face, the end face of described lower clamp knife is butted on the lower surface of described rubber strip; Establish successively described cavity belowThere are talcum powder bearing cavity, vacuum generator and filter bag, described talcum powder bearing cavity top and described cavity phaseBe communicated with, described talcum powder bearing cavity bottom is connected with described filter bag by described vacuum generator.
6. the kludge of breather valve for mouth mask according to claim 4, is characterized in that: described rubberAdhesive tape feeding device comprises material loading support and suction module, and described suction module is installed on institute through a rotary cylinderState on material loading support; Described material loading support is installed on a side of described rubber strip pipeline, described suction moduleAnd described rotary cylinder be arranged at described rubber strip pipeline directly over, described rotary cylinder is through a rotary pneumaticCylinder installing plate is installed on described material loading support; Described suction module comprises the first suction module and the second suctionModule, is provided with a swivel plate on the output shaft of described rotary cylinder, the center of described swivel plate with described inThe output shaft of rotary cylinder is connected, and the two ends of described swivel plate are separately installed with described first, second gathering moldGroup, and described first, second gathering mold group is connected with source of the gas through tracheae respectively.
7. the kludge of breather valve for mouth mask according to claim 1, is characterized in that: described valveCover materials device and comprise that valve gap feed bin, valve gap delivery track and valve gap capture module, establish in described valve gap feed binPut valve gap, described valve gap is carried through described valve gap delivery track, captures module crawl be arranged at through described valve gapOn described pipeline.
8. the kludge of breather valve for mouth mask according to claim 1, is characterized in that: described welderingConnection device comprises 4 bond pads mechanisms and is arranged at the welding pressurizer of pipeline top, described in 2 groups, weldsMechanism side by side and be arranged at intervals at a side of described pipeline, described in described in other two groups, welding mechanism is arranged atThe opposite side of pipeline, the welding mechanism of described pipeline both sides is symmetrical arranged respectively; Described welding mechanism bagDraw together bonding machine mount pad and be slidably mounted on the ultrasonic welding machine on described bonding machine mount pad, described ultrasonicThe corresponding described pipeline setting of plumb joint that wave soldering picks.
9. the kludge of breather valve for mouth mask according to claim 1, is characterized in that: described inspectionSurvey device leak-checking apparatus, on choose checkout gear, photocopy checkout gear and pick materials device, choose on described and detect dressPut and described leak-checking apparatus is set in turn between described welder and described LOGO printer device, described inPhotocopy checkout gear and pick materials device be set in turn in described LOGO printer device and described material collecting device itBetween.
10. the kludge of breather valve for mouth mask according to claim 1, is characterized in that: described receiptsMaterials device comprises sliding way and glide path, and the top of described sliding way is connected with the tail end of described pipeline, instituteState sliding way from top downward setting; The middle part of described sliding way is provided with the first groove, described glide pathTop be installed on the below of described the first groove, and be connected with described the first groove, described the first grooveBottom be provided with a demarcation strip, described demarcation strip is connected with a separation cylinder, described demarcation strip slidably arrangesIn described the first groove, described sliding way and described glide path are separated.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610011260.8A CN105598686B (en) | 2016-01-08 | 2016-01-08 | A kind of kludge of mouth mask breather valve |
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| CN201610011260.8A CN105598686B (en) | 2016-01-08 | 2016-01-08 | A kind of kludge of mouth mask breather valve |
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| CN105598686A true CN105598686A (en) | 2016-05-25 |
| CN105598686B CN105598686B (en) | 2018-03-20 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106392592A (en) * | 2016-10-18 | 2017-02-15 | 黄山市屯溪工程塑料厂 | Automatic drain valve deck screwing device and assembling method of valve deck |
| CN109043699A (en) * | 2018-09-29 | 2018-12-21 | 东莞快裕达自动化设备有限公司 | Full-automatic folding gauze mask machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109043699A (en) * | 2018-09-29 | 2018-12-21 | 东莞快裕达自动化设备有限公司 | Full-automatic folding gauze mask machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105598686B (en) | 2018-03-20 |
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