CN105777007A - Rapidly hardened composite cementing material modified perlite heat-preservation plate and preparation method thereof - Google Patents

Rapidly hardened composite cementing material modified perlite heat-preservation plate and preparation method thereof Download PDF

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Publication number
CN105777007A
CN105777007A CN201610146024.7A CN201610146024A CN105777007A CN 105777007 A CN105777007 A CN 105777007A CN 201610146024 A CN201610146024 A CN 201610146024A CN 105777007 A CN105777007 A CN 105777007A
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CN
China
Prior art keywords
material modified
warming plate
cement
heat
rigid composite
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Pending
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CN201610146024.7A
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Chinese (zh)
Inventor
姜伟基
周癸豆
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LONGZHE Inc
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LONGZHE Inc
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Priority to CN201610146024.7A priority Critical patent/CN105777007A/en
Publication of CN105777007A publication Critical patent/CN105777007A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/06Aluminous cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00612Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/28Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/20Mortars, concrete or artificial stone characterised by specific physical values for the density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/30Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
    • C04B2201/32Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

Abstract

The invention discloses a rapidly hardened composite cementing material modified perlite heat-preservation plate which is characterized by being prepared from a cementing material, hydrophobic powder and expanded perlite, wherein the cementing material comprises at least one of high-alumina cement, sulfur-aluminum cement and ordinary portland cement. As the expanded perlite is taken as aggregate with a heat-preservation function and a rapidly hardened cementing material is taken as an adhesive, the rapidly hardened composite cementing material modified perlite heat-preservation plate disclosed by the invention has the characteristics of excellent durability, air drying, rapid hardening and drying, heat preservation, pressure resistance, fracture resistance, hydrophobicity and the like, and the prepared perlite heat-preservation plate has the advantages of rapid hardening and drying, strength improvement instead of degradation when encountering water, service life as long as that of a building, excellent mechanical property, fire resistance and heat preservation beyond comparison of other inorganic perlite heat-preservation materials.

Description

Fast rigid composite gelled material modified pearl rock warming plate and preparation method thereof
Technical field
The present invention relates to a kind of expanded perlite fireproof heated board, particularly to fast rigid composite gelled material modified pearl rock warming plate of one and preparation method thereof.
Background technology
Along with the fast development of national economy, improving constantly of living standards of the people, the consumption of the energy is also increasing, and in the total energy consumption of China, building energy consumption is one of main aspect of China's energy consumption.According to relevant report, in China's newly-increased house architectural area every year, major part is built for highly energy-consuming, and existing building nearly 90% is built for high energy consumption.The whole nation annual power consumption of building accounts for more than the 20% of China's generated energy, and unit construction area power consumption is the several times of developed country.Wherein main cause is that fall behind relative with correlation technique of China's building heat preservation function imperfection is caused.
For energy-saving and emission-reduction, reducing building energy consumption, current most common method is to install heat insulation layer additional at exterior wall.What existing insulation material adopted mostly is low-density loose porous material, because convection current and the conduction of heat are played very big barrier effect by the internal air filled and close, thus realizing the effect of insulation.
The mainly organic insulation material that China's present stage uses, as: polystyrene block EPS, extruded polystyrene board XPS, granular polystyrene, spraying polyurethane SPU and polyurethane PU hard bubble.Organic insulation material has feature lightweight, good effect of heat insulation, easy construction.But existing organic insulation material also has its unavoidable shortcoming: inflammable, although the fire protecting performance that existing relevant art improves organic material reaches flame retardant effect, but when the intensity of a fire is bigger, flame treatment material remains to be ignited, some material is also possible to produce a large amount of toxic smog, increases escape personnel when fire occurs and dies like a rat or damped probability.After additionally organic material is heated in a fire, mechanical property reduces rapidly and is also possible to increase its risk come off, and causes unnecessary loss.And inorganic heat insulation material is just absent from such shortcoming, its fire resistance rating is A1 level, does not burn, is not fuming and Heat stability is good, loses intensity without because of high temperature.
Therefore, from the overall situation of building energy conservation and people life property safety, substitute, with outstanding inorganic heat insulation material, the problem that organic insulation material becomes extremely urgent.
Inorganic heat insulation material is based on rock wool, expanded perlite, they have acid and alkali-resistance, corrosion-resistant, stability is high, easy construction, applied widely, insulation suitable in various body of wall basic unit materials and variously-shaped complicated body of wall, the most important thing is that its fire protection flame retarding safety is good, fire-protection rating is required strict place by other to can be widely used for intensive house, public building, large-scale public place, combustible and explosive area etc..But, insulation and the hydrophobicity performance of existing inorganic heat insulation material are relatively poor, and resistance to compression, rupture strength are not high, and durability is bad, under relative humidity environment easily defeated and dispersed, for exterior-wall heat insulation on long terms, there are major safety risks, and many with waterglass for main binding, its pH value is more than 14, in strong basicity, easily cause the exterior wall accumulation of salt in the surface soil, grow dim and rate of drying is slow, it is necessary to mass energy is dried.This constrains its development significantly.
Therefore, a kind of replacement warming plate with waterglass for main binding material is researched and developed and density is low, intensity is high, the insulation material that do not fire of good endurance becomes the practical problem currently needing solution badly.
Summary of the invention
For existing problem, it is an object of the invention to provide a kind of fire protection flame retarding, bending and compressive strength is high, wet wet strength raises, not the accumulation of salt in the surface soil, good endurance, fast firmly quick-drying, without drying, hydrophobic effect is good, the fast gravity die Binder Materials modified pearl rock warming plate of excellent thermal insulation performance.The preparation method that present invention also offers this kind of warming plate.
To achieve these goals, the technical scheme is that a kind of fast rigid composite gelled material modified pearl rock warming plate, it is characterised in that: it is made up of Binder Materials, water repellent powder and expanded perlite;
Wherein Binder Materials is at least one in alumina cement, sulfur aluminum cement, ordinary portland cement;
Be preferably two kinds and more than.
In such scheme, the parts by weight of each component are: water repellent powder 1-8 part, expanded perlite 70-100 part;
Binder Materials: any one in alumina cement, sulfur aluminum cement, ordinary portland cement is as major ingredient, and the parts by weight of described major ingredient are 60-90 part, and all the other are 0-20 part.
In such scheme, described Binder Materials also includes Gypsum Fibrosum.It is to say, Binder Materials is composite gelled material, the mixing of at least one and Gypsum Fibrosum in alumina cement, sulfur aluminum cement, ordinary portland cement, improve warming plate durable, from dry, fast firmly quick-drying, insulation, resistance to compression, fold resistance.
In such scheme, according to parts by weight, the amount of Gypsum Fibrosum is 1-10 part.
In such scheme, the following raw material of parts by weight prepare: alumina cement 1-20 part, sulfur aluminum cement 1-20 part, ordinary portland cement 60-90 part, Gypsum Fibrosum 1-10 part, water repellent powder 1-8 part, expanded perlite 70-100 part.
In such scheme, described water repellent powder is at least one in calcium stearate, silylation powder, organosilicon powder.
Preferred: the unit weight of described expanded perlite is 70-105kg/m3, room temperature heat conductivity is 0.03~0.04w/m.k.
Preparation method is: a kind of fast rigid composite gelled material modified pearl rock warming plate preparation method, it is characterized in that: by each raw material of Binder Materials described in any one of embodiment 1-8 by dry powder mixing plant mix homogeneously, again with expanded perlite and water repellent powder mix and blend, water spray stirring, obtain half-dried material, it is then pressed into type, and naturally dries and get final product.From dry, quick-drying, preparation technology is simple.
The invention has the beneficial effects as follows: fast gravity die Binder Materials modified pearl rock warming plate of the present invention with expanded perlite be heat insulation function aggregate, fast gravity die Binder Materials is for binding agent, the warming plate making the present invention have excellence durable, from the characteristic such as dry, fast firmly quick-drying, insulation, resistance to compression, anti-folding, hydrophobic, fast firmly quick-drying, chance water intensity that obtained pearlite heat-insulation plate has other inorganic heat insulating pearlite material incomparable go up not down, with the building same life-span, excellent in mechanical performance, the advantage of fireproof heat insulating.Heat conductivity≤the 0.070w/m.k of warming plate of the present invention, comprcssive strength >=1.23MPa, rupture strength >=0.40MPa, density is less than 300kg/m3
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention will be further described:
Embodiment 1-10 is according to table one dispensing
Table one
The unit weight of expanded perlite is 70-105kg/m3, room temperature heat conductivity is 0.03~0.04w/m.k.
By each raw material of above-mentioned Binder Materials by dry powder mixing plant mix homogeneously, then with expanded perlite and water repellent powder mix and blend, water spray stirring, obtain half-dried material, be then pressed into type, and naturally dry.
The fireproof heated board performance test results that embodiment 1-8 obtains is in Table two
Table two
The present invention is not limited to above-described embodiment, it will be appreciated that those of ordinary skill in the art just can make many modifications and variations according to the design of the present invention without creative work.Therefore, all technical staff in the art, all should in the protection domain being defined in the patent claims under this invention's idea on the basis of existing technology by the available technical scheme of logical analysis, reasoning, or a limited experiment.

Claims (8)

1. a fast rigid composite gelled material modified pearl rock warming plate, it is characterised in that: it is made up of Binder Materials, water repellent powder and expanded perlite;
Wherein Binder Materials is at least one in alumina cement, sulfur aluminum cement, ordinary portland cement.
2. fast rigid composite gelled material modified pearl rock warming plate according to claim 1, it is characterised in that: the parts by weight of each component are: water repellent powder 1-8 part, expanded perlite 70-100 part;
Binder Materials: any one in alumina cement, sulfur aluminum cement, ordinary portland cement is as major ingredient, and the parts by weight of described major ingredient are 60-90 part, and all the other are 0-20 part.
3. fast rigid composite gelled material modified pearl rock warming plate according to claim 1 or claim 2, it is characterised in that: described Binder Materials also includes Gypsum Fibrosum.
4. fast rigid composite gelled material modified pearl rock warming plate according to claim 3, it is characterised in that: according to parts by weight, the amount of Gypsum Fibrosum is 1-10 part.
5. fast rigid composite gelled material modified pearl rock warming plate according to claim 3, it is characterised in that: prepared by the following raw material of parts by weight: alumina cement 1-20 part, sulfur aluminum cement 1-20 part, ordinary portland cement 60-90 part, Gypsum Fibrosum 1-10 part, water repellent powder 1-8 part, expanded perlite 70-100 part.
6. fast rigid composite gelled material modified pearl rock warming plate according to claim 1, it is characterised in that: described water repellent powder is at least one in calcium stearate, silylation powder, organosilicon powder.
7. fast rigid composite gelled material modified pearl rock warming plate according to claim 6, it is characterised in that: the unit weight of described expanded perlite is 70-105kg/m3, room temperature heat conductivity is 0.03~0.04w/m.k.
8. a fast rigid composite gelled material modified pearl rock warming plate preparation method, it is characterized in that: by each raw material of Binder Materials described in any one of embodiment 1-7 by dry powder mixing plant mix homogeneously, again with expanded perlite and water repellent powder mix and blend, water spray stirring, obtain half-dried material, it is then pressed into type, and naturally dries and get final product.
CN201610146024.7A 2016-03-15 2016-03-15 Rapidly hardened composite cementing material modified perlite heat-preservation plate and preparation method thereof Pending CN105777007A (en)

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CN201610146024.7A CN105777007A (en) 2016-03-15 2016-03-15 Rapidly hardened composite cementing material modified perlite heat-preservation plate and preparation method thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2687816C1 (en) * 2018-04-23 2019-05-16 Акционерное общество Научно-производственное объединение "УНИХИМТЕК" (АО НПО "УНИХИМТЕК") Construction slab (versions)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040211338A1 (en) * 2003-04-25 2004-10-28 Georgia-Pacific Gypsum, Inc. Fire door core
CN103086661A (en) * 2011-10-27 2013-05-08 深圳市爱思宝科技发展有限公司 Thermal insulation and heat preservation slurry composition and thermal insulation and heat preservation plate containing the same
CN105254252A (en) * 2015-09-30 2016-01-20 沈阳建筑大学 Hydrophobic expansive perlite waterproof heat insulation mortar and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040211338A1 (en) * 2003-04-25 2004-10-28 Georgia-Pacific Gypsum, Inc. Fire door core
CN103086661A (en) * 2011-10-27 2013-05-08 深圳市爱思宝科技发展有限公司 Thermal insulation and heat preservation slurry composition and thermal insulation and heat preservation plate containing the same
CN105254252A (en) * 2015-09-30 2016-01-20 沈阳建筑大学 Hydrophobic expansive perlite waterproof heat insulation mortar and preparation method thereof

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* Cited by examiner, † Cited by third party
Title
张宪圆等: "蒸压膨胀珍珠岩保温板的研制及性能分析", 《新型建筑材料》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2687816C1 (en) * 2018-04-23 2019-05-16 Акционерное общество Научно-производственное объединение "УНИХИМТЕК" (АО НПО "УНИХИМТЕК") Construction slab (versions)

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Application publication date: 20160720