CN105968344A - Synthetic method of bromide polyphenylene oxide - Google Patents

Synthetic method of bromide polyphenylene oxide Download PDF

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Publication number
CN105968344A
CN105968344A CN201610538255.2A CN201610538255A CN105968344A CN 105968344 A CN105968344 A CN 105968344A CN 201610538255 A CN201610538255 A CN 201610538255A CN 105968344 A CN105968344 A CN 105968344A
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Prior art keywords
bromophenol
synthetic method
reaction
organic solvent
polyphenylene oxide
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CN105968344B (en
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宗先庆
郭安昊
郭绍永
孙丹阳
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WEIFANG RIXING CHEMICAL Co Ltd
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WEIFANG RIXING CHEMICAL Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/34Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives
    • C08G65/48Polymers modified by chemical after-treatment
    • C08G65/485Polyphenylene oxides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/34Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives
    • C08G65/38Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives derived from phenols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2650/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G2650/28Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule characterised by the polymer type
    • C08G2650/46Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule characterised by the polymer type containing halogen

Abstract

The invention discloses a synthetic method of bromide polyphenylene oxide. The synthetic method comprises the following steps of melting p-bromophenol, adding an alcohol solution of sodium alcoholate, and reacting to obtain p-bromophenol sodium; then adding an organic solvent and a catalyst, distilling to obtain alcohol, raising the temperature and performing a thermal insulation reaction; adding chlorobenzene and continuing the thermal insulation reaction; after the reaction is ended, distilling to remove the organic solvent, washing with water, extracting with a solvent, and distilling the organic solvent to obtain a polyphenylene oxide intermediate; adding the polyphenylene oxide intermediate into the organic solvent and a composite catalyst, and dropwise adding a brominating agent and performing a bromination reaction; performing bromide removal and decoloring on an organic layer product through sodium sulfite, then adding water and an emulsifier, distilling to obtain an organic solvent, and washing and drying to obtain a bromide polyphenylene oxide product. According to the synthetic method disclosed by the invention, the p-bromophenol is used as a starting material and is subjected to polymerizing, terminating and bromination reaction in a reaction system, thereby obtaining the bromide polyphenylene oxide. A traditional process is simplified, and the reaction yield can maximally reach 90 percent or higher; the product is low in cost and high in quality; reaction conditions are mild and easy to control.

Description

A kind of synthetic method of brominated polyphenylether
Technical field
The present invention relates to technical field of organic synthesis, particularly to the synthetic method of a kind of brominated polyphenylether.
Background technology
Brominated polyphenylether be a kind of novel, wide spectrum, efficiently, the additive flame retardant of environmental protection, its thermal cracking or Poisonous many bromos dibenzo dioxanes (PBDO) and PBDF is not produced during burning (PBDF), comply fully with the Europe requirement about dioxin regulations with its fire-retardant material, environment is not made Become harm.Its bromine content is high, Heat stability is good, and anti-ultraviolet property is good, oozing of relatively other bromide fire retardants Going out property is low;It is particularly well-suited to produce the high-grade material of computer, facsimile machine, telephone set, photocopier, household electrical appliances etc. Fire-retardant.Brominated polyphenylether, without any toxicity, also will not produce any teratogenecity to biology, to aquatic organism such as Fishes etc. have no side effect, it may be said that meet the requirement of environmental protection.Its thermostability, light resistance and be difficult to the spies such as leaching Point better than deca-BDE, the two anti-flammability is basically identical, but it is many to produce time fire-retardant that fears are entertained that Bromine two pecks English problem, is the excellent succedaneum of deca-BDE.Brominated polyphenylether is applicable to polystyrene, height Adhesive and the sealants such as styrene, ABS, epoxy resin, elastomer.
Summary of the invention
The present invention provides the synthetic method of a kind of brominated polyphenylether, and can substitute deca-BDE becomes high-grade material The fire retardant of material.
For solving above-mentioned technical problem, the technical scheme is that
The synthetic method of a kind of brominated polyphenylether, comprises the following steps:
The first step, melts p bromophenol at 45-60 DEG C, adds the alcoholic solution of sodium alkoxide in a reservoir, reaction Obtain p bromophenol sodium, add organic solvent and catalyst afterwards, steam alcohol, heat up and carry out insulation reaction; Adding chlorobenzene and continue insulation reaction, reaction is evaporated off organic solvent after terminating, and washes crude product, with solvent extraction, Distillation organic solvent obtains polyphenylene oxide intermediate;
Second step, adds organic solvent and composite catalyst by polyphenylene oxide intermediate, drips bromating agent, continues Carry out bromination reaction;By above-mentioned organic layer product after sodium sulfite decolours except bromine, add water and emulsifying agent steams Distillate organic solvent, through washing, be dried to obtain brominated polyphenylene ether product.
Wherein it is preferred to, the alcoholic solution of sodium alkoxide described in the first step is methanol solution and/or the ethanol of Feldalat NM The ethanol solution of sodium, addition is sodium alkoxide and the mol ratio of p bromophenol is 1-1.5:1.
Wherein it is preferred to organic solvent described in the first step is any in dimethyl sulfoxide, DMF, DMAC One or more.
Wherein it is preferred to catalyst described in the first step is in copper nitrate, copper powder, Cu-lyt., copper chloride Any one or several, described catalyst amount is the 0.5%-10% of p bromophenol quality.
Wherein it is preferred to the reaction temperature of insulation reaction described in the first step is 160 DEG C-220 DEG C.
Wherein it is preferred to the mol ratio of the addition of chlorobenzene described in the first step and p bromophenol is 0.1-2:1.
Wherein it is preferred to extracting solvent used described in the first step is dichloroethanes or chloroform;Extraction is used 2-3 times that solvent load is p bromophenol amount.
Wherein it is preferred to organic solvent described in second step is dichloromethane, dichloroethanes, chloroform, tetrachloro Change in carbon any one or several, described composite catalyst is butter of tin and titanium tetrachloride, described multiple Close the 2%-4% that consumption is p bromophenol quality of catalyst.
Wherein it is preferred to bromating agent described in second step is bromine chloride, described bromine chloride and p bromophenol mole Ratio 2~3:1, bromination reaction temperature is 0-5 DEG C, and the bromination reaction time is 2-8h.
Wherein it is preferred to emulsifying agent described in second step is dodecyl sodium sulfate, OP-10, fatty alcohol ether phosphorus In acid esters, 2, 2-Oxydiphenol phosphate ester any one or several, described emulsifier is the 2-5% of the water yield, steam Evaporate temperature and be 90-100 DEG C.
Beneficial effects of the present invention:
The present invention proposes the synthetic method of a kind of brominated polyphenylether, with p bromophenol as initiation material, instead Answer aggregated in system, end-blocking, prepare brominated polyphenylether after bromination reaction, simplify the operation of traditional handicraft Step, reaction yield reaches as high as more than 90%, and low cost, product quality are high, reaction condition is gentle, easily In control.
Detailed description of the invention
Below the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described Embodiment be only a part of embodiment of the present invention rather than whole embodiments.Based in the present invention Embodiment, it is every other that those of ordinary skill in the art are obtained under not making creative work premise Embodiment, broadly falls into the scope of protection of the invention.
The synthetic method of a kind of brominated polyphenylether, comprises the following steps:
The first step, melts p bromophenol at 45-60 DEG C, adds the alcoholic solution of sodium alkoxide in a reservoir, reaction Obtain p bromophenol sodium, add organic solvent and catalyst afterwards, steam alcohol, heat up and carry out insulation reaction; Adding chlorobenzene and continue insulation reaction, reaction is evaporated off organic solvent after terminating, and washes crude product, with solvent extraction, Distillation organic solvent obtains polyphenylene oxide intermediate;
Second step, adds organic solvent and composite catalyst by polyphenylene oxide intermediate, drips bromating agent, continues Carry out bromination reaction;By above-mentioned organic layer product after sodium sulfite decolours except bromine, add water and emulsifying agent steams Distillate organic solvent, through washing, be dried to obtain brominated polyphenylene ether product.
Embodiment 1
This enforcement provides the synthetic method of a kind of brominated polyphenylether, comprises the following steps:
The first step, melts p bromophenol at 45-60 DEG C, adds the methanol of the Feldalat NM of 20% in a reservoir Solution, sodium alkoxide is 1.2:1 with the mol ratio of p bromophenol, and when measuring pH=9, reaction obtains p bromophenol sodium, Adding dimethyl sulfoxide and copper nitrate afterwards, copper nitrate consumption is the 5% of p bromophenol quality, is warmed up to 200 DEG C Carry out insulation reaction, temperature-rise period steam methanol, after reaction terminates, add chlorobenzene and continue insulation reaction, The addition of chlorobenzene and the mol ratio of p bromophenol are 1:1, and reaction is evaporated off dimethyl sulfoxide after terminating, washing Crude product, extracts with dichloroethanes, and dichloroethanes consumption is 2.5 times of p bromophenol amount, and distillation organic solvent obtains To polyphenylene oxide intermediate;
Second step, adds dichloromethane and butter of tin that mass ratio is 1:1 and tetrachloro by polyphenylene oxide intermediate Change titanium, the consumption of composite catalyst is the 3% of p bromophenol quality, drip bromine chloride, bromine chloride with to bromobenzene Phenol mol ratio 2.5:1, proceeds bromination reaction, and bromination reaction temperature is 3 DEG C, and the bromination reaction time is 5h, By above-mentioned organic layer product after sodium sulfite decolours except bromine, add water and dodecyl sodium sulfate, dodecane Base sodium sulfonate consumption is the 4% of the water yield, and 95 DEG C distill out organic solvent, through washing, is dried to obtain brominated polyphenylene Ether product.
The present embodiment synthetic method yield 97.2%, through the content 99.48% of gas chromatographic detection brominated polyphenylether.
Embodiment 2
This enforcement provides the synthetic method of a kind of brominated polyphenylether, comprises the following steps:
The first step, melts p bromophenol at 45-60 DEG C, adds the ethanol of the Sodium ethylate of 20% in a reservoir Solution, Sodium ethylate is 1:1 with the mol ratio of p bromophenol, and when measuring pH=9, reaction obtains p bromophenol Sodium, adds DMF and copper powder afterwards, and copper powder consumption is the 0.5% of p bromophenol quality, is warmed up to 160 DEG C and enters Row insulation reaction, steams ethanol in temperature-rise period, after reaction terminates, add chlorobenzene and continue insulation reaction, chlorine The addition of benzene and the mol ratio of p bromophenol are 1.5:1, and reaction is evaporated off DMF after terminating, wash crude product, Extracting with chloroform, chloroform consumption is 2.7 times of p bromophenol amount, and distillation organic solvent obtains polyphenylene oxide intermediate;
Second step, adds dichloroethanes and butter of tin that mass ratio is 2:1 and tetrachloro by polyphenylene oxide intermediate Change titanium, the consumption of composite catalyst is the 2% of p bromophenol quality, drip bromine chloride, bromine chloride with to bromobenzene Phenol mol ratio 2:1, proceeds bromination reaction, and bromination reaction temperature is 0 DEG C, and the bromination reaction time is 8h, By above-mentioned organic layer product after sodium sulfite decolours except bromine, the consumption adding water and OP-10, OP-10 is water The 2% of amount, 90 DEG C distill out organic solvent, through washing, are dried to obtain brominated polyphenylene ether product.
The present embodiment synthetic method yield 96.9%, through the content 99.56% of gas chromatographic detection brominated polyphenylether.
Embodiment 3
This enforcement provides the synthetic method of a kind of brominated polyphenylether, comprises the following steps:
The first step, melts p bromophenol at 45-60 DEG C, adds the methanol of the Feldalat NM of 20% in a reservoir Solution, Feldalat NM is 1.5:1 with the mol ratio of p bromophenol, and when measuring pH=9, reaction obtains p bromophenol Sodium, adds dimethyl sulfoxide and Cu-lyt. afterwards, and Cu-lyt. consumption is the 10% of p bromophenol quality, Being warmed up to 220 DEG C and carry out insulation reaction, the addition of chlorobenzene and the mol ratio of p bromophenol are 0.1:1, heat up During steam methanol, after reaction terminates, add chlorobenzene and continue insulation reaction, reaction is evaporated off diformazan after terminating Base sulfoxide, washes crude product, extracts with dichloroethanes, and dichloroethanes consumption is 2 times of p bromophenol amount, steams Evaporate organic solvent and obtain polyphenylene oxide intermediate;
Second step, adds chloroform and butter of tin that mass ratio is 1:1 and titanium tetrachloride by polyphenylene oxide intermediate, The consumption of composite catalyst is the 4% of p bromophenol quality, drips bromine chloride, bromine chloride and p bromophenol mole Ratio 3:1, proceeds bromination reaction, and bromination reaction temperature is 5 DEG C, and the bromination reaction time is 2h, by above-mentioned Organic layer product, after sodium sulfite decolours except bromine, adds water and fatty alcohol ether phosphate ester, fatty alcohol ether phosphoric acid The consumption of ester is the 5% of the water yield, and 100 DEG C distill out organic solvent, through washing, is dried to obtain brominated polyphenylether Product.
The present embodiment synthetic method yield 97.0%, through the content 99.53% of gas chromatographic detection brominated polyphenylether.
Embodiment 4
This enforcement provides the synthetic method of a kind of brominated polyphenylether, comprises the following steps:
The first step, melts p bromophenol at 45-60 DEG C, adds the ethanol of the Sodium ethylate of 20% in a reservoir Solution, Sodium ethylate is 1.3:1 with the mol ratio of p bromophenol, and when measuring pH=9, reaction obtains p bromophenol Sodium, the mass ratio adding DMAC and copper powder, Cu-lyt., copper powder and Cu-lyt. afterwards is 1:1, urges Agent consumption is the 8% of p bromophenol quality, is warmed up to 180 DEG C and carries out insulation reaction, steams in temperature-rise period Ethanol, after reaction terminates, adds chlorobenzene and continues insulation reaction, the addition of chlorobenzene and p bromophenol mole Ratio is 2:1, and reaction is evaporated off DMAC after terminating, wash crude product, extracts with chloroform, and chloroform consumption is to bromine 2.2 times of phenol amount, distillation organic solvent obtains polyphenylene oxide intermediate;
Second step, adds carbon tetrachloride and butter of tin that mass ratio is 1:1 and tetrachloro by polyphenylene oxide intermediate Change titanium, the consumption of composite catalyst is the 3% of p bromophenol quality, drip bromine chloride, bromine chloride with to bromobenzene Phenol mol ratio 2.2:1, proceeds bromination reaction, and bromination reaction temperature is 4 DEG C, and the bromination reaction time is 4h, By above-mentioned organic layer product after sodium sulfite decolours except bromine, add water and 2, 2-Oxydiphenol phosphate ester, 2, 2-Oxydiphenol phosphate ester Consumption is the water yield 4%, 96 DEG C distill out organic solvent, through washing, be dried to obtain brominated polyphenylene ether product.
The present embodiment synthetic method yield 96.2%, through the content 99.67% of gas chromatographic detection brominated polyphenylether.
Embodiment 5
This enforcement provides the synthetic method of a kind of brominated polyphenylether, comprises the following steps:
The first step, melts p bromophenol at 45-60 DEG C, adds the methanol of the Feldalat NM of 20% in a reservoir Solution, Feldalat NM is 1.4:1 with the mol ratio of p bromophenol, and when measuring pH=9, reaction obtains p bromophenol Sodium, adding volume ratio afterwards is the dimethyl sulfoxide of 1:1, DMF and copper chloride, and copper chloride consumption is to bromine The 3% of phenol quality, is warmed up to 210 DEG C and carries out insulation reaction, steam ethanol in temperature-rise period, and reaction terminates After, adding chlorobenzene and continue insulation reaction, the addition of chlorobenzene and the mol ratio of p bromophenol are 0.6:1, instead Dimethyl sulfoxide and DMF should be evaporated off after terminating, wash crude product, extract with dichloroethanes, dichloroethanes consumption For 3 times of p bromophenol amount, distillation organic solvent obtains polyphenylene oxide intermediate;
Second step, is 1:1 chloroform and carbon tetrachloride by polyphenylene oxide intermediate addition volume ratio and mass ratio is 1: The butter of tin of 1 and titanium tetrachloride, the consumption of composite catalyst is the 3% of p bromophenol quality, drips chlorination Bromine, bromine chloride and p bromophenol mol ratio 2.8:1, proceed bromination reaction, and bromination reaction temperature is 4 DEG C, The bromination reaction time is 6h, by above-mentioned organic layer product after sodium sulfite decolours except bromine, adds water and quality Comparing is the dodecyl sodium sulfate of 1:1, OP-10, and dodecyl sodium sulfate and OP-10 consumption are to bromobenzene 4 times of phenol amount, 98 DEG C distill out organic solvent, through washing, are dried to obtain brominated polyphenylene ether product.
The present embodiment synthetic method yield 97.2%, through the content 99.42% of gas chromatographic detection brominated polyphenylether.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all at this Within bright spirit and principle, any modification, equivalent substitution and improvement etc. made, should be included in this Within bright protection domain.

Claims (10)

1. the synthetic method of a brominated polyphenylether, it is characterised in that comprise the following steps:
The first step, melts p bromophenol at 45-60 DEG C, adds the alcoholic solution of sodium alkoxide in a reservoir, reaction Obtain p bromophenol sodium, add organic solvent and catalyst afterwards, steam alcohol, heat up and carry out insulation reaction; Adding chlorobenzene and continue insulation reaction, reaction is evaporated off organic solvent after terminating, and washes crude product, with solvent extraction, Distillation organic solvent obtains polyphenylene oxide intermediate;
Second step, adds organic solvent and composite catalyst by polyphenylene oxide intermediate, drips bromating agent, continues Carry out bromination reaction;By above-mentioned organic layer product after sodium sulfite decolours except bromine, add water and emulsifying agent steams Distillate organic solvent, through washing, be dried to obtain brominated polyphenylene ether product.
The synthetic method of a kind of brominated polyphenylether the most according to claim 1, it is characterised in that first The alcoholic solution of sodium alkoxide described in step is methanol solution and/or the ethanol solution of Sodium ethylate of Feldalat NM, and addition is Sodium alkoxide is 1-1.5:1 with the mol ratio of p bromophenol.
The synthetic method of a kind of brominated polyphenylether the most according to claim 1, it is characterised in that first Organic solvent described in step is any one or a few in dimethyl sulfoxide, DMF, DMAC.
The synthetic method of a kind of brominated polyphenylether the most according to claim 1, it is characterised in that first Catalyst described in step be in copper nitrate, copper powder, Cu-lyt., copper chloride any one or several, Described catalyst amount is the 0.5%-10% of p bromophenol quality.
The synthetic method of a kind of brominated polyphenylether the most according to claim 1, it is characterised in that first The reaction temperature of insulation reaction described in step is 160 DEG C-220 DEG C.
The synthetic method of a kind of brominated polyphenylether the most according to claim 1, it is characterised in that first The addition of chlorobenzene described in step and the mol ratio of p bromophenol are 0.1-2:1.
The synthetic method of a kind of brominated polyphenylether the most according to claim 1, it is characterised in that first Extracting solvent used described in step is dichloroethanes or chloroform;Solvent load used by extraction is p bromophenol 2-3 times of amount.
The synthetic method of a kind of brominated polyphenylether the most according to claim 1, it is characterised in that second Organic solvent described in step be in dichloromethane, dichloroethanes, chloroform, carbon tetrachloride any one or Several, described composite catalyst is butter of tin and titanium tetrachloride, and the consumption of described composite catalyst is to bromine The 2%-4% of phenol quality.
The synthetic method of a kind of brominated polyphenylether the most according to claim 1, it is characterised in that second Bromating agent described in step is bromine chloride, described bromine chloride and p bromophenol mol ratio 2~3:1, bromination reaction temperature For 0-5 DEG C, the bromination reaction time is 2-8h.
The synthetic method of a kind of brominated polyphenylether the most according to claim 1, it is characterised in that the Emulsifying agent described in two steps is in dodecyl sodium sulfate, OP-10, fatty alcohol ether phosphate ester, 2, 2-Oxydiphenol phosphate ester Any one or several, described emulsifier is the 2-5% of the water yield, and vapo(u)rizing temperature is 90-100 DEG C.
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CN107694346A (en) * 2017-10-09 2018-02-16 山东日兴新材料股份有限公司 A kind of preparation method of water process brominated polyphenylether anisotropic membrane
CN114759238A (en) * 2022-03-14 2022-07-15 武汉轻工大学 Star-shaped cross-linked alkaline polyelectrolyte and preparation method thereof

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Cited By (4)

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Publication number Priority date Publication date Assignee Title
CN107694346A (en) * 2017-10-09 2018-02-16 山东日兴新材料股份有限公司 A kind of preparation method of water process brominated polyphenylether anisotropic membrane
CN107694346B (en) * 2017-10-09 2020-11-06 山东日兴新材料股份有限公司 Preparation method of brominated polyphenylene oxide asymmetric membrane for water treatment
CN114759238A (en) * 2022-03-14 2022-07-15 武汉轻工大学 Star-shaped cross-linked alkaline polyelectrolyte and preparation method thereof
CN114759238B (en) * 2022-03-14 2023-08-29 武汉轻工大学 Star-shaped crosslinked alkaline polyelectrolyte and preparation method thereof

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Denomination of invention: A kind of synthetic method of brominated polyphenylene ether

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Denomination of invention: A Synthesis Method of Brominated Polyphenylene Ether

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