CN106012772A - Internal mold and supporting system of double-variable-pitch hollow plate beam - Google Patents

Internal mold and supporting system of double-variable-pitch hollow plate beam Download PDF

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Publication number
CN106012772A
CN106012772A CN201610515089.4A CN201610515089A CN106012772A CN 106012772 A CN106012772 A CN 106012772A CN 201610515089 A CN201610515089 A CN 201610515089A CN 106012772 A CN106012772 A CN 106012772A
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China
Prior art keywords
mould
horizon bar
bar
traitorous
mold
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Application number
CN201610515089.4A
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CN106012772B (en
Inventor
刘旭阳
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Ningxia Ning Ning Broadcom Template Co Ltd
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Ningxia Ning Ning Broadcom Template Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/50Removable forms or shutterings for road-building purposes; Devices or arrangements for forming individual paving elements, e.g. kerbs, in situ
    • E01C19/502Removable forms or shutterings, e.g. side forms; Removable supporting or anchoring means therefor, e.g. stakes

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Moulds, Cores, Or Mandrels (AREA)

Abstract

The invention provides an internal mold and supporting system of a double-variable-pitch hollow plate beam, comprising two parts including an internal mold and a supporting structure, wherein the supporting structure is fixedly supported in the internal mold to form a hollow cavity of the double-variable-pitch hollow plate beam; the internal mold is composed of a top plane mold, a left upper corner mold, a right upper corner mold, a bottom plane mold, a left lower corner mold and a right lower corner mold and is of a cuboid cavity shell body; a corner angle is of an inclined-plane chamfered angle and mold opening parts at the two ends are bent inwards to form a variable-pitch plane structure; the supporting structure is composed of upper horizontal rods, lower horizontal rods, a transverse supporting rod and a vertical supporting rod; the upper horizontal rods are in hinged connection with the lower horizontal rods through the vertical supporting rod; the two adjacent upper horizontal rods or the two adjacent lower horizontal rods are in hinged connection through the transverse supporting rod. The internal mold and supporting system of the double-variable-pitch hollow plate beam has the beneficial effects that the molding yield and the construction efficiency are improved and the construction cost is reduced; the product can be easily drawn out from a mold opening and a template is low in damage degree, is completely preserved and can be repeatedly utilized for a plurality of times; the construction cost is greatly reduced.

Description

A kind of double traitorous hollow plate beam internal model and support system
Technical field
The invention belongs to road engineering die plate equipment technical field, particularly relate to one and pour traitorous hollow mixed The interior mould of concrete board beam and support system.
Background technology
Concrete plate beam used in Expressway Road construction is hollow slab girder, along with highway is built If the raising in required road capacity, is made that structure to concrete hollow slab girder used in engineering On improvement, hollow slab girder has been made the hollow slab girder with traitorous face, has been increased the carrying energy of cored slab Power.Due to, the change of hollow slab girder structure, hollow slab girder internal cavities structure creates change, in the past In the pull pouring hollow slab girder, mould cannot use, and reason is that inner chamber is switched political loyalty and locates closing in position size Changing, after plate-girder pours, interior mould is stuck in the inner chamber of hollow slab girder, pull the most out, Internal mould of having to carries out destructive dismounting, causes back concrete to be destroyed, has a strong impact on hollow The quality of plate-girder and template life-span.And during using the rigid form removal of instrument, interior template is easily subject to Damage modification, it is impossible to reuse.Problem above seriously increases difficulty of construction so that former hollow slab girder is taken out La Neimo exits use.
In current work progress, in order to complete the pouring construction of traitorous face hollow slab girder, it has to use Mould in solid foam body, in pouring rear foams, mould has been left in the hollow slab girder of traitorous face, belongs to once Sex aids, owing to engineering consumption is big, in disposable foams, the use of mould causes construction cost too high In problem, and foams, the soft deflection of mould matter is big, it is impossible to ensure hollow slab girder quality.
Summary of the invention
The invention aims to solve double traitorous hollow slab girder pour interior mould and be difficult to remove, construction cost High problem, it is provided that a kind of traitorous hollow plate beam internal model that can repeatedly dismantle use and support system, structure Making fine, construction quality is firm, easy to loading and unloading, can be repeatedly used for a long.
The technical solution adopted in the present invention is that inside molding plate opsition dependent structure is divided into multiple module, at mould At Kou, unification is switched political loyalty, and piecemeal template volume is little, easily disassembled taking-up, overcomes original template to be stuck in hollow slab girder The problem not can not taken out in inner chamber;By support structure designs be can the folding and unfolding of overall machinery, body is reduced Structure, easily sets up and dismounting, overcomes old supporting construction dismounting complexity, the most impaired, is not easily taken out of and asks Topic.
The double traitorous hollow plate beam internal model of the present invention and support system include Nei Mo and supporting construction two parts, Support structure is fixedly supported on the hollow cavity of the double traitorous hollow slab girder of interior mould Inner Constitution;Interior mould is flat by top Face mould, upper left angle mould, upper right angle mould, baseplane mould, lower-left angle mould and lower right corner die combination are spliced to form Switch political loyalty in mould structure, rectangular cavity housing, corner angle are chamfer;Supporting construction by upper horizon bar, Lower horizon bar, transverse support bar and vertical supporting bar composition;Upper horizon bar and lower horizon bar upper and lower water respectively Plain cloth is put, and position is vertically opposite;By vertical supporting bar chain connection between upper horizon bar and lower horizon bar; By transverse support bar chain connection between the upper horizon bar of adjacent two or adjacent two lower horizon bars.
Described interior mould, top plane mould, upper left angle mould, upper right angle mould, baseplane mould, lower-left angle mould and Bottom right angle mould uses at traitorous place chamfered transition to switch political loyalty and constructs.
Vertical supporting bar in described supporting construction divides front support rod and back support rod, and front support rod is installed Between upper horizon bar and lower horizon bar behind traitorous face, back support rod is arranged on the upper level in face of switching political loyalty Between bar and lower horizon bar.
Described lower horizon bar is made up of front horizon bar, rear horizon bar and traitorous bar, front horizon bar and Hou Shui Flat bar is horizontally disposed with, and the middle traitorous bar by being obliquely installed is hinged.
The change of upper horizon bar in described supporting construction and the link changing locations of lower horizon bar and length and interior mould Joint position and length are identical.
The outside entirety of described interior mould is tied up and wraps up plastic sheeting.
The beneficial effects of the present invention is and improve molding qualification rate height and efficiency of construction, reduce and be constructed into This, be in particular in: disclosure satisfy that traitorous hollow concrete plate-girder casting process produces laterally and perpendicular To the needs of load, in work progress, deflection is low, stabilized structure, and conforming product rate is high;Supporting construction Overall employing mechanical type structure, it is possible to being folded by linkage integral-rotation, after folding, body diminishes, Directly can take out out after force folding at die orifice, take out difficulty and reduce, construct simple and reliable, safety Height, substantially increases efficiency of construction;Template piecemeal forms, easily de-from the concrete beam body poured Fall, can easily at die orifice pull take out, template damage degree is low, intact, can be repeated several times and make With, greatly reduce construction cost.
Accompanying drawing explanation
Accompanying drawing 1 is the cross section mounting structure schematic diagram of the present invention.
Accompanying drawing 2 is formwork structure schematic diagram at the interior mould closing in of the present invention.
Accompanying drawing 3 is the longitudinal support structure schematic diagram of the present invention.
Accompanying drawing 4 is the bracing structure schematic diagram of the present invention.
In figure: interior mould 1, top plane mould 11, upper left angle mould 12, upper right angle mould 13, baseplane mould 14, Lower-left angle mould 15, bottom right angle mould 16, die orifice 17, supporting construction 2, upper horizon bar 21, lower horizon bar 22, front horizon bar 221, rear horizon bar 222, switch political loyalty bar 223, transverse support bar 23, vertical supporting bar 24, front support rod 241, back support rod 242.
Detailed description of the invention:
Below in conjunction with embodiment, the present invention is specifically described:
As shown in drawings, the double traitorous hollow plate beam internal model of the present invention and support system include interior mould 1 and support Structure 2 two parts, supporting construction 2 is fixedly supported on the sky of the double traitorous hollow slab girder of interior mould 1 Inner Constitution Chambers of the heart body, it is characterised in that: interior mould 1 be by top plane mould 11, upper left angle mould 12, upper right angle mould 13, The interior mould structure of switching political loyalty of baseplane mould 14, lower-left angle mould 15 and the combined and spliced composition of bottom right angle mould 16, in Rectangular enclosure housing, corner angle are chamfer;Supporting construction 2 by upper horizon bar 21, lower horizon bar 22, Transverse support bar 23 and vertical supporting bar 24 form;Upper horizon bar 21 and lower horizon bar 22 are the most up and down Horizontally disposed, position is vertically opposite;By vertical supporting bar 24 between upper horizon bar 21 and lower horizon bar 22 Chain connection;By laterally propping up between the upper horizon bar 21 of adjacent two or adjacent two lower horizon bars 22 Strut 23 chain connection.
Described interior mould 1, top plane mould 11, upper left angle mould 12, upper right angle mould 13, baseplane mould 14, Lower-left angle mould 15 and bottom right angle mould 16 use at traitorous place chamfered transition to switch political loyalty and construct.
Described 24 points of front support rods 241 of vertical supporting bar in supporting construction 2 and back support rod 242, Front support rod 241 is arranged on the upper horizon bar 21 behind traitorous face and between lower horizon bar 22, back support rod 242 are arranged between upper horizon bar 21 and lower horizon bar 22 in face of switching political loyalty.
Described lower horizon bar 22 is made up of front horizon bar 221, rear horizon bar 222 and traitorous bar 223, Front horizon bar 221 and rear horizon bar 222 are horizontally disposed with, and the middle traitorous bar 223 by being obliquely installed cuts with scissors Connect.
The described upper horizon bar 21 in supporting construction 2 and the link changing locations of lower horizon bar 22 and length with Link changing locations and the length of interior mould 1 are identical.
The outside entirety of described interior mould 1 is tied up and wraps up plastic sheeting.
Embodiment:
The double traitorous hollow plate beam internal model of the present invention and support system are highly suitable for pouring the steel of less than 13 meters Reinforced concrete hollow slab girder.It is below the installation process of the present invention:
1) hanging in installing rack by baseplane mould 14, lower-left angle mould 15 and bottom right angle mould 16, combination is spelled Connect;
2) supporting construction 2 is opened stretching, extension, pull transverse support bar 23, vertical supporting bar 24 by upper water Flat bar 21 and lower horizon bar 22 lock, and hang in installing rack, are placed on baseplane mould 14;
3) successively top plane mould 11, upper left angle mould 12 and upper right angle mould 13 are hung in, be arranged on support Above structure 2;
4) will top plane mould 11, upper left angle mould 12, upper right angle mould 13, baseplane mould 14, lower-left angle mould 15 and bottom right angle mould 16 binding fixing, and wrap plastic sheeting, hollow plate beam internal model 1 completes;
5) mounted interior mould 1 and supporting construction 2 entirety are hung in hollow slab girder steel reinforcement cage.
It is below the unloading process of the present invention:
1) pull horizon bar 21 in the horizontal direction, make front support rod 241 and back support rod 242 around respectively Rotating from hinge point, vertical supporting unlocks;
2) level pulls horizon bar 21 and the bar position of lower horizon bar 22 middle part, cross-brace simultaneously Bar 23 rotates around respective hinge point, makes horizon bar 21 and lower horizon bar 22 be positioned at the bar position of both sides past Middle shrinkage, cross-brace unlocks;
3) upper horizon bar 21 and lower horizon bar 22 are firmly pulled from left and right and above-below direction it has been retracted to one Rising, front horizon bar 221, rear horizon bar 222 and the traitorous bar 223 on lower horizon bar 22, at hinge Rotation stretches, and place of switching political loyalty is unaffected;
4) supporting construction 2 after shrinking is extracted out at die orifice 17;
5) the most just top plane mould 11, upper left angle mould 12 and upper right angle mould 13 draw at die orifice 17 successively Go out, then baseplane mould 14, lower-left angle mould 15 and bottom right angle mould 16 are pulled out at die orifice 17, dismounting Complete.

Claims (6)

1. double traitorous hollow plate beam internal models and a support system, including interior mould (1) and supporting construction (2) Two parts, supporting construction (2) is fixedly supported on the sky of the double traitorous hollow slab girder of interior mould (1) Inner Constitution Chambers of the heart body, it is characterised in that: interior mould (1) is by top plane mould (11), upper left angle mould (12), the right side Upper angle mould (13), baseplane mould (14), lower-left angle mould (15) and bottom right angle mould (16) combination are spelled Connecing the interior mould structure of switching political loyalty of composition, rectangular cavity housing, corner angle are chamfer;Supporting construction (2) By upper horizon bar (21), lower horizon bar (22), transverse support bar (23) and vertical supporting bar (24) Composition;Upper horizon bar (21) and lower horizon bar (22) are the most horizontally disposed, and position is vertically opposite; By vertical supporting bar (24) chain connection between upper horizon bar (21) and lower horizon bar (22);Adjacent Two upper horizon bars (21) or two adjacent lower horizon bars (22) between by transverse support bar (23) Chain connection.
2. double traitorous hollow plate beam internal model as claimed in claim 1 and support system, it is characterised in that: Top plane mould (11), upper left angle mould (12), upper right angle mould (13), baseplane mould (14), a left side Lower angle mould (15) and bottom right angle mould (16) use at traitorous place chamfered transition to switch political loyalty and construct.
3. double traitorous hollow plate beam internal model as claimed in claim 1 and support system, it is characterised in that: Vertical supporting bar (24) in supporting construction (2) point front support rod (241) and back support rod (242), Front support rod (241) is arranged between the upper horizon bar (21) behind traitorous face and lower horizon bar (22), Back support rod (242) is arranged between upper horizon bar (21) and lower horizon bar (22) in face of switching political loyalty.
4. double traitorous hollow plate beam internal model as claimed in claim 1 and support system, it is characterised in that: Lower horizon bar (22) is made up of front horizon bar (221), rear horizon bar (222) and traitorous bar (223), Front horizon bar (221) and rear horizon bar (222) are horizontally disposed with, the middle traitorous bar by being obliquely installed (223) hinged.
5. double traitorous hollow plate beam internal model as claimed in claim 1 and support system, it is characterised in that: Upper horizon bar (21) in supporting construction (2) and the link changing locations of lower horizon bar (22) and length are with interior Link changing locations and the length of mould (1) are identical.
6. double traitorous hollow plate beam internal model as claimed in claim 1 and support system, it is characterised in that: The outside entirety of interior mould (1) is tied up and wraps up plastic sheeting.
CN201610515089.4A 2016-07-04 2016-07-04 A kind of double traitorous hollow plate beam internal models and support system Active CN106012772B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107498698A (en) * 2017-09-15 2017-12-22 宁夏宁博通模板有限责任公司 A kind of drawing and pulling type hollow plate beam internal model supporting mechanism

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3205552A (en) * 1961-10-31 1965-09-14 Johnson Concrete forms
US3811646A (en) * 1971-06-04 1974-05-21 Nelson T Co Form for portable concrete building module
CN201447869U (en) * 2009-04-15 2010-05-05 中铁二十一局集团第三工程有限公司 Withdrawable internal mold for small cavity beams in bridge construction
CN201553988U (en) * 2009-10-21 2010-08-18 北京中铁天瑞机械设备有限公司 Inner mould of box girder
CN201952740U (en) * 2011-04-02 2011-08-31 湖南中铁五新钢模有限责任公司 Hydraulic inner die of asymmetric box girder
CN103510469A (en) * 2012-06-28 2014-01-15 中铁二十五局集团建筑安装工程有限公司 Construction method for manufacturing thin-walled hollow pier
CN205874929U (en) * 2016-07-04 2017-01-11 宁夏宁博通模板有限责任公司 Two traitorous internal mold of hollow plate beam and braced system

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3205552A (en) * 1961-10-31 1965-09-14 Johnson Concrete forms
US3811646A (en) * 1971-06-04 1974-05-21 Nelson T Co Form for portable concrete building module
CN201447869U (en) * 2009-04-15 2010-05-05 中铁二十一局集团第三工程有限公司 Withdrawable internal mold for small cavity beams in bridge construction
CN201553988U (en) * 2009-10-21 2010-08-18 北京中铁天瑞机械设备有限公司 Inner mould of box girder
CN201952740U (en) * 2011-04-02 2011-08-31 湖南中铁五新钢模有限责任公司 Hydraulic inner die of asymmetric box girder
CN103510469A (en) * 2012-06-28 2014-01-15 中铁二十五局集团建筑安装工程有限公司 Construction method for manufacturing thin-walled hollow pier
CN205874929U (en) * 2016-07-04 2017-01-11 宁夏宁博通模板有限责任公司 Two traitorous internal mold of hollow plate beam and braced system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107498698A (en) * 2017-09-15 2017-12-22 宁夏宁博通模板有限责任公司 A kind of drawing and pulling type hollow plate beam internal model supporting mechanism
CN107498698B (en) * 2017-09-15 2023-01-31 宁夏宁博通模板有限责任公司 Drawing type hollow plate beam inner mold supporting mechanism

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