CN1135188A - 具有耐热、耐溶剂性的亲水性组合物 - Google Patents

具有耐热、耐溶剂性的亲水性组合物 Download PDF

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CN1135188A
CN1135188A CN94194127A CN94194127A CN1135188A CN 1135188 A CN1135188 A CN 1135188A CN 94194127 A CN94194127 A CN 94194127A CN 94194127 A CN94194127 A CN 94194127A CN 1135188 A CN1135188 A CN 1135188A
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D·R·阿巴约瑟卡拉
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Abstract

一种由多孔基片制成的流体过滤材料,如一种涂布含乙烯醇重复单元的含氟共聚物后具有亲水性的膜或织物,该材料与多官能团环氧化合物进行交联使之在热环境和溶剂中保持亲水性。

Description

具有耐热、耐溶剂性的亲水性组合物
发明的领域
本发明涉及到一种涂有亲水性组合物的基片(如薄膜或织物等),特别涉及到那些用于过滤的多孔结构。
发明的背景
近来,美国专利5,130,024披露了一种亲水性多孔聚氟膜。在这个专利中,通过在普通的疏水性聚氟膜的孔穴上涂上亲水性含氟共聚物使该膜具有亲水性。通过增加过滤膜的亲水性来增加其过滤包括含水组合物在内的过滤效率。在这个专利中的共聚物具有如下特点a)单体的通式为CXY=CFZ,其中Z可以是氟或氢,X和Y可以是H,F,Cl或CF3(最好全是F),以及b)分子式如下的单体:
Figure A9419412700031
在乙酸酯基团皂化成羟基后,把该共聚物涂在膜的孔穴上使之具有亲水性。由于膜上的CF2基团和共聚物的CF键之间的氟碳化合物间的吸引作用使得涂层相当牢固。通过共聚物中
Figure A9419412700032
(乙酸酯)侧基团转化成-OH基团使之具有亲水性,因此在共聚物链上形成了乙烯醇的重复单元,这种共聚物在下面有时以VOH共聚物表示。
疏水性基片上涂布VOH共聚物明显地增加了其表面自由能。因此涂布后的基片能自发地被高表面张力的液体(如水)所湿润,使之能用于水相过滤。另外在增加对高表面能基片的粘合性以及生物医学等方面还有应用潜力。
虽然上述应用潜力很大,但VOH共聚物涂层具有二大缺点:1)在温度大于120℃时由于缺少耐热性而失去亲水能力;2)对诸如甲醇,N,N-二甲基甲酰胺这种有机溶剂缺少耐受性。
当把涂有VOH共聚物的膜加热至大于120℃时,可以观察到基片水湿润能力下降,也就是其不再能被水湿润或需要长的接触时间或提高接触压力才能完全湿润。在对涂有VOH共聚物并有水湿润能力的基片进行120℃、O.5′小时的蒸汽消毒时也发现这种现象。对加热前后的VOH共聚物进行核磁共振和红外光谱分析表明加热使VOH共聚物失去水湿润能力不是由于其内部发生化学反应所引起的,所以仅可能是由于VOH共聚物的物理变化所造成的。这种变化可能是以C-OH键的旋转形式进行的。如果当羟基基团从基片的表面旋转至其内部,则其不再处于“接受”并与外来的水分子结成氢键的最佳取向位置。
本发明的总结
在本发明中,上述问题可以通过对VOH共聚物进行化学交联来解决,此时羟基的官能度无净损失。交联将对C-OH键的旋转产生约束,还将阻止溶剂对共聚物的溶解。通过-OH基部分与多官能团环氧化合物的交联使分子具有刚性结构,阻止了旋转,保持了亲水性能。
因此,本发明提供一种含有基片的亲水性组合物,最好基片内贯穿有连续的孔隙并至少有部分基片被氟化单体和乙烯醇的共聚物所涂布,在该共聚物中的乙烯醇单元通过与多官能团环氧化合物的反应而交联。最好基片是微孔氟碳化合物膜。
本发明的描述
最好基片具有渗透性,可以是任何能使流体、液体、气体通过的材料。它是一种含有连续贯穿材料厚度的、两面开口的通道的材料,这些通道可以看作是间隙或空穴。材料最好具有柔性,并具有织物、纸、薄膜、管道、网、纤维、塞子等形状。合适的织物包括无纺织物、纺织物、针织物、棉(麻)粗布等。材料也可以是合成的或天然的多孔聚合膜或薄膜,其中的孔穴形成了间隙或管道。在材料中使用的聚合物包括聚酰胺,聚氨酯,聚酯,聚碳酸酯,聚丙烯酸酯,聚烯烃(如聚乙烯和聚丙烯),或含氟聚合物(如聚偏氟乙烯或聚四氟乙烯)以及聚氯乙烯等。材料的厚度一般在1-200微米之间。为了增加涂料对基片上涂布的粘着力,应该选择那些对基片具有亲合力基团的聚合物进行涂布。换句话说,如果基片含有氟碳化合物基团,那么选择含有氟碳化合物基团的涂布材料将会具有良好的粘着力,产生良好的涂布效果。最好基片是一种柔性的多孔材料,如美国专利3,953,566中介绍的由拉伸PTEF树脂制得的膨化多孔性聚四氟乙烯片,得到的产品具有由小纤维相互连接的节点微结构。拉伸PTEF树脂以形成具有良好透气性及耐水性的微孔或空穴。这种可以被称为膜或纤维的多孔性PTEF片的Gurley值最好在0.1秒至80秒之间,随孔径和孔容积的不同而不同。
当材料是聚四氟乙烯时,其体积孔隙率范围在15%至95%之间,最好在50%至95%。
用于涂布在基片上的共聚物可以首先通过含氟乙烯基不饱和单体和无氟乙酸乙烯酯共聚制得。
含氟乙烯基不饱和单体可以是一种乙烯基单体如:四氟乙烯,氟乙烯,偏氟乙烯,三氟氯乙烯,二氟二氯乙烯,六氟丙烯,全氟丙基乙烯基醚等。最好含氟乙烯基单体可以用通式XCY=CFZ表示,其中Z表示氟或氢,X和Y可以是氢,氟,氯或-CF3
当制得了含乙酸乙烯酯的共聚物后,乙酸酯基团皂化成羟基基团。此时,不是共聚物所含的全部的乙酸酯基团都需要由羟基基团来取代,乙酸酯基团转化成羟基基团的程度仅需进行到使共聚物具有亲水性即可。
在本发明中用于涂布的含氟亲水性共聚物中氟的含量常在2%至40%(重量百分比,下同)之间,较佳的是20%至40%,最佳的是20%至30%,当氟含量太高时,聚合物的亲水性将会下降。
在与多官能团环氧化合物进行交联后,共聚物分子的旋转受到了限制,具有代表性的环氧化合物包括乙二醇二环氧甘油醚,即:
Figure A9419412700061
和1,4-丁二醇二环氧甘油醚,即:
Figure A9419412700062
以及1,2,7,8-二环氧辛烷(一种诱变剂);1,2,4,5,9,10-三环氧癸烷等。
由于在交联部分环氧环打开形成-OH基团,可以认为这种环氧化合物与TEF/VOH共聚物中的-OH基团反应不会造成-OH官能团数量的净损失。
本发明的涂布组合物可以通过以下步骤制备:首先把共聚物溶解在一种含环氧化合物的溶剂中,然后通过浸泡,喷雾或移膜涂布把溶液和交联催化剂涂于基片上,再把涂布过的产品放于烘箱中干燥(如温度为80℃的烘箱中)或放于干燥空气中固化。
合适的溶剂是那些能溶解共聚物并在反应前挥发的溶剂,如乙醇。
在下面实例中,使用的共聚物是四氟乙烯和约25%(重量百分比)醇官能度的乙烯醇的共聚物。
实施例一
交联反应的例子
在200ml 9%的TEF/VOH甲醇溶液中加入9.4g 50%纯乙二醇二环氧甘油醚(EGDE)的甲醇溶液(Aldrich化学公司,O.027当量),取约50ml这种透明粘稠的溶液放入一陪替氏培养皿中,作未经催化的样品。另外50ml这种TEF/VOH+EGDE溶液中加入8g10%的氢氧化钾水溶液(交联反应的催化剂),该溶液经猛烈搅拌混合后被放入另一个陪替氏培养皿。这两种经催化和未经催化的样品放在室温中固化,53小时后,可以看到未经催化的样品形成了一层很透明的、淡浅黄色的、很柔软的厚膜。经氢氧化钾催化的样品也形成了一种相当透明、比未经催化样品的膜更硬的厚膜,这两种膜放于70℃,76.2mmHg(30in.Hg)的真空烘箱中继续干燥2小时后,变成淡黄色的,相当硬的膜。
进行下面实验以确定是否发生了交联:在三个分别装有二甲基甲酰胺(DMF)的烧杯中,1)在其中的一个中加入纯的TEF/VOH膜;2)另一个中加入未经催化的TEF/VOH+EGDE膜;3)第三个中加入经氢氧化钾催化的TEF/VOH+EGDE膜,经15分钟可以观察到纯的TEF/VOH膜溶解于DMF中而另二种膜略有溶膨。经一夜的浸泡仍无变化,经EGDE处理的TEF/VOH仍不溶解。
上述结果表明TEF/VOH与EGDE反应后变得不溶解了,证明发生了交联反应。
实施例二
用1%TEF/VOH甲醇/乙醇(4∶1)溶液处理名义孔径为0.1微米的微孔PTEF膜(样品2.1)。这种样品膜在2%乙二醇二环氧甘油醚/0.2%氢氧化钾水溶液中浸泡5分钟(样品2.2),这个样品铺在一个铁圈上在室温下干燥一夜。
对孔径为0.45微米的微孔PTFE膜进行相同的处理(样品2.3,仅用TEF/VOH处理的材料);对部分样品2.3的样品用2%乙二醇二环氧甘油醚/0.2%氢氧化钾水溶液浸泡5分钟并把其铺在一个铁圈上在室温下干燥一夜(样品2.4)。
用2%TEF/VOH甲醇/乙醇(4∶1)溶液处理孔径为0.2微米的微孔PTEF叠层薄片,干燥后产生一种具有水湿润能力的材料(样品2.5),把部分这种样品在2%乙二醇二环氧甘油醚/0.2%氢氧化钾水溶液中浸泡5分钟并把其铺在一个铁圈上在室温下干燥一夜(样品2.6)。
所有上述样品可用水立即完全湿润。
水湿润能力对热蒸汽的耐久性试验
取上述六个样品固定在金属铁圈上,在高压锅中于120℃下放置90分钟后马上使之与水接触以观察其水湿润能力:
样品编号    蒸汽处理后的水湿润能力
2.1         不能湿润
2.2         几秒钟就完全湿润
2.3         不能湿润
2.4         几秒钟就完全湿润
2.5         不能湿润
2.6         几秒钟就完全湿润
结果表明膜上的TEF/VOH与EGDE发生交联产生一种甚至能在高温消毒后保持水湿润能力的膜。
实例施三
配制一种含有1%TEF/VOH,1%丁二醇二环氧甘油醚,0.5%氢氧化钾的甲醇/乙醇(4∶1)溶液。在这种溶液中浸泡下列样品:
一种具有0.45微米名义孔径的微孔PTFE叠层薄片在其中浸泡1分钟,在85℃,76.2mmHg(30in.Hg)的真空干燥箱中干燥2.5分钟(样品3.1)。
一种具有0.45微米名义孔径的微孔PTFE叠层薄片在其中浸泡5分钟,在85℃,76.2mmHg(30in.Hg)的真空干燥箱中干燥2.5分钟(样品3.2)
一种具有0.1微米名义孔径的微孔PTFE叠层薄片在其中浸泡1分钟,在70-80℃,76.2mmHg(30in.Hg)的真空干燥箱中干燥12分钟(样品3.3)
一种具有0.1微米名义孔径的微孔PTFE叠层薄片在其中浸泡5分钟,在70-80℃,76.2mmHg(30in.Hg)的真空干燥箱中干燥12分钟(样品3.4)
所有上述样品可用水立即完全湿润
水湿润能力对热蒸汽的耐久性试验
取上述四个样品固定在铁圈上,在高压锅中于120℃下放置90分钟后发现所有样品都具有用水完全湿润的能力。仅浸泡1分钟的样品比浸泡5分钟的样品湿润速度更快。
实例施四
用如下方法制备四种样品:
样品4.1:在一个张布架框上,把一种具有0.1微米名义孔径的微孔PTFE膜用1%的TEF/VOH甲醇/乙醇(4∶1)溶液处理,然后用乙醇/水(2∶1)浸泡,再用水浸泡。然后在80℃的烘箱里干燥6分钟并在室温下进一步干燥一夜。经处理后的干燥膜可用水立即完全湿润。
样品4.2:处理溶液是1%的TEF/VOH,1.45%丁二醇二环氧甘油醚,0.09%的氢氧化钾的甲醇/乙醇溶液(4∶1)。把一种具有0.1微米名义孔径微孔PTFE膜固定在一个张布架框上,张布架框的长度为6.1米(20ft)并以0.45米/分(1.5ft/min)的线速度移动,把上述处理溶液滴到该膜上,当湿膜移动约1.8米(6ft)时,许多的溶剂已经挥发。经处理的膜在室温下干燥,再用同样的方法对其未处理的反面进行处理。再在室温下干燥。这个经处理的膜可用水立即完全湿润。
样品4.3:处理溶液是1%的TEF/VOH,1.45%丁二醇二环氧甘油醚,0.09%的KOH的甲醇/乙醇溶液(4∶1)。对一种具有0.1微米名义孔径的微孔PTFE膜进行样品4.2相同的处理,不同之处在于其在烘箱中于100℃下干燥4分钟,该干燥膜可用水立即完全湿润。
上面样品的水湿润能力对干热的耐久性试验
切割下上面的膜并各自固定在铁环上,放入烘箱中在规定的温度下放置1小时。然后回到室温并在其上喷水以测定水湿润能力。在每个规定的温度下都用新的,未经热处理的样品进行干热试验。干热中放置时间都是1小时。结果如下:
样品编号    温度(0℃)    热处理后的水湿润能力
4.1         130           立即,完全
4.2         130           立即,完全
4.3         130           立即,完全
4.1         140           需10-15分钟,不完全
4.2         140           立即,完全
4.3         140           需3-4秒钟,完全
4.2    150    需0-4秒钟,完全
4.3    150    需2-5秒钟,完全
4.2    160    需30-45秒钟,完全
4.3    160    需4-10秒钟,完全
4.2    170    需20-40秒钟,完全但透明
              度不够
4.3    170    需20-40秒钟,完全
实施例五
本实例旨在证明在膨化多孔PTEF(ePTEF)膜上的交联TEF-VOH共聚物的耐溶剂性。
样品5.1:用1%的TEF-VOH甲醇/乙醇(4∶1)溶液作为处理液,ePTFE是一种名义孔径为0.1微米的微孔PTEF,用处理液对其进行样品4.1相同的处理。该样品可用水立即完全湿润。
样品5.2:处理液是1%0.1的TEF-VOH共聚物/1.45%的丁二醇二环氧甘油醚/0.095氢氧化钾甲醇/乙醇(4∶1)溶液。膜是上面实例中名义孔径为0.1微米的微孔PTEF,用处理液对其进行样品4.1相同的处理。该样品可用水立即完全湿润。
测定耐溶剂性
在室温下把预先称重的样品5.1,和5.2分别浸泡于100ml的N,N-二甲基甲酰胺(DMF),不进行搅拌。尽管PTEF不能用DMF湿润,但上述经处理后的微孔ePTEF能立即完全被DMF所湿润。浸泡15小时后,把样品从DMF中取出,固定在铁圈上,在室温下干燥。检查经DMF浸泡后样品各自的水湿润能力如下:样品编号    水湿润能力5.1         不湿,在其表面上有水珠5.2         在3-10分钟内约70%的表面湿
        润

Claims (8)

1.一种亲水性的、流体可渗透的组合物,包括有连续空穴通过的基片,其中,至少部分基片内部涂布有含氟乙烯基不饱和单体和乙烯醇的共聚物,其特征在于乙烯醇单元是与多官能团环氧化合物交联的。
2.权利要求1的组合物,其中基片具有柔性,并具有织物,片材,薄膜,管道,网,基子的形状。
3.权利要求2的组合物,其中基片由合成聚合物或天然聚合物组成。
4.权利要求1的组合物,其中基片由氟聚合物组成。
5.权利要求4的组合物,其中氟聚合物是聚四氟乙烯。
6.权利要求1的组合物,其中含氟乙烯基不饱和单体是聚四氟乙烯。
7.权利要求1的组合物,其特征在于环氧化合物是二环氧甘油基环氧化合物。
8.权利要求1的组合物,其特征在于环氧化合物选自由乙二醇二环氧油醚和1,4—丁二醇二环氧苷油醚组成的这类化合物。
CN94194127A 1993-11-15 1994-02-09 具有耐热、耐溶剂性的亲水性流体过滤材料 Expired - Lifetime CN1038481C (zh)

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