CN1651229A - Method of producing cable or optical cable carriage component element using PVC resin - Google Patents
Method of producing cable or optical cable carriage component element using PVC resin Download PDFInfo
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- CN1651229A CN1651229A CNA2005100030084A CN200510003008A CN1651229A CN 1651229 A CN1651229 A CN 1651229A CN A2005100030084 A CNA2005100030084 A CN A2005100030084A CN 200510003008 A CN200510003008 A CN 200510003008A CN 1651229 A CN1651229 A CN 1651229A
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- carriage
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Abstract
A technology for preparing the bracket of electric or optical cable from PVC resin, the mixtuer of gypsum powder and dolomite powder, assistant, and metallic sand includes proportionally mixing, heating while extruding to become particles, heating to become paste, and die pressing to obtain bracket, pellet and screw bolt respectively.
Description
Technical field
The present invention relates to be used for the support of cable, in particular to polyvinyl chloride resin being the method that raw material is produced cable tray assembly.
Background technology
Cable or cable brackets that electric power and telecommunication department use almost are to make with metal material at present entirely, especially make with steel.Though steel have the high advantage of intensity, common iron is easy-to-rust in air and wet environment, and service life is limited, often changes labor intensive and financial resources.Along with The development in society and economy, electric load constantly increases, and buried cable has become inexorable trend, and carriage that steel are made and assembly thereof are underground easier the corrosion and etch, therefore, adopting new material to make cable or cable brackets and assembly thereof, is the problem that people are exploring.Make a general survey of existing patented technology, for example Chinese patent application No. 98800183.7 " combined cable tray assembly ", No. 99113911.9 " assembled type cable brackets ", No. 88204910.0 " cable testing bridge CJ type riveted type carriage ", No. 92215157.1 " combined cable tray ", No. 93225157.9 " telescopic cable tray ", No. 96228063.1 " ceramic plow-in cable carriages " or the like, majority is to improve on carrier structure, seldom selects new material for use.Producing cable or optical cable carriage and assembly thereof with polyvinyl chloride resin does not up to now appear in the newspapers as yet.
Summary of the invention
The object of the present invention is to provide a kind of method of producing cable or optical cable carriage and assembly thereof, to adapt to the underground needs of burying cable or optical cable underground of electric power and telecommunication department with polyvinyl chloride resin.
For reaching goal of the invention, what the inventor provided makes by following prescription (mass fraction) with the cable of polyvinyl chloride resin production or optical cable carriage and assembly thereof:
Polyvinyl chloride 18%～23%
The mixed powder 71%～76% of phosphogypsum powder and dolomite dust
Auxiliary agent 1%～5%
Metal sand 1%
In the mixed powder of phosphogypsum powder and dolomite dust, the mass fraction of phosphogypsum powder accounts for 70%, and the mass fraction of dolomite dust accounts for 30%; Used dolomite dust is the powder through the dolomite of half calcining.
Mainly comprise carriage, supporting plate and special-purpose fishtail punching bolt with the cable of above-mentioned prescription production or optical cable carriage and assembly thereof, also assembly that can be relevant according to the manufacturing of user's needs.
The method for making of carriage and supporting plate is as follows:
The first step, the preparation mixed powder:
Ardealite is cleaned up with clear water and dry, deliver to tunnel cave, deviate from part moisture, P in the ardealite 1300～1360 ℃ of following high-temperature calcinations 20～30 minutes
2O
5And fluorine, make its water content be lower than 10%, P
2O
5≤ 0.3%, F≤0.1%; It is standby to be milled down to 400～450 orders through the furnace charge after the calcining again.
In order to guarantee that ardealite is clean relatively, tunnel cave adopts gas fuel combustion, for example makes fuel with common town gas, natural gas, water-gas or semiwater gas, the yellow phosphorus electric furnace tail gas that purifies after filtration, calcium carbide stove exhaust etc., but can not make fuel with coal dust.
Again dolomite dust is broken to 20～30mm, calcining is 2 hours under 700 ± 20 ℃ of conditions, and the cooling back is levigate to 400～450 orders, packs standby.Facts have proved, add the dolomite of this half calcining, can reduce section bar density, can improve section bar intensity greatly again.
Afterwards, mix, be made into the mixed powder of phosphogypsum powder and dolomite dust, be called for short mixed powder according to the mass ratio 70%:30% of phosphogypsum powder and dolomite dust.
In second step, prepare burden:
Add Corvic, add auxiliary materials such as plasticizer, stabilizing agent, surfactant when being heated to 90～100 ℃, behind mixing under 1 minute the stirring, add the mixed powder that previous step is made, add metal sand simultaneously, continue stirring and evenly mixing.Wherein the mass ratio of polyvinyl chloride and mixed powder is 25: 75.
Plasticizer commonly used is dibutyl terephthalate or DOTP, and stabilizing agent commonly used is lead stearate, barium stearate, three alkaline lead sulfates, rhenocure CA etc., and surfactant commonly used is stearic acid and paraffin.
The adding of metal sand can strengthen the intensity of carriage and supporting plate.Metal sand commonly used has: aloxite, manganese sand, silica sand, titanium sand etc.
In the 3rd step, carry out the high strength batch mixing:
Under high strength stirs, the said mixture material is heated to 90～100 ℃, continuous stirring 10-12 minute, the granular material that is uniformly mixed.
In the 4th step, carry out granulation:
Above-mentioned granular material is heated to 160 ℃, is squeezed into granule materials about diameter 5mm with the squash type comminutor.
In the 5th step, carry out extrusion moulding:
Above-mentioned granule materials is sent into extruding machine, be heated to 180～200 ℃, make it be paste, clamp-on preprepared ∏ shape carriage and T shape head splint mould, make carriage, supporting plate blank by extrusion molding.
The 6th step, to blank cut, processing such as boring, make finished product, through promptly can be used as product warehousing after the assay was approved or dispatching from the factory.
The shape approximation of ∏ shape carriage cooperates in order to install with supporting plate in ∏ shape steel, is drilled with pilot hole in the front of ∏ shape carriage, and this pilot hole one end is a circular hole, and the other end is a slotted hole; In order to be connected with other section bar, be drilled with circular connecting hole in the front of ∏ shape carriage, can it and other section bar be coupled together with special bolt.Carriage length, width, thickness all can be determined as required.
Supporting plate is made of plate face, T shape head and gripper shoe, its T shape head can the slotted hole of horizontal insertion pilot hole in, after entering circular hole, T shape head can half-twist, rely on T shape head and the gripper shoe just can relative fixed, its plate face promptly can be used to bear the laying of cable or optical cable, is increase frictional force, prevent the hawser landing, some circular friction lines and a flat boss are arranged on the plate face.Pallet length, width, thickness all can be determined as required.
Cable or the used special bolt of optical cable carriage assembly are a kind of fishtail punching bolts, preceding four steps of its method for making are identical with the supporting plate method for making with carriage, the 5th step was injection mo(u)lding, the granule materials that is about to preparation is sent into injection machine, be heated to 180～200 ℃, make it be paste, inject preprepared fishtail punching die bolt, and the adding reinforcement, make screw rod; Inject preprepared special bolt nut mould, make nut.
Cable or optical cable carriage assembly that the inventive method is produced have that insulating properties are good, ageing-resistant, corrosion resistance strong, a long service life, waterproof, protection against the tide, fire-retardant, advantages such as cost is low, easy installation.According to north, grid company Guiyang, the Guizhou high-potting result of checking experiment institute of power supply administration, cable or the withstand voltage 50kV of optical cable carriage assembly industrial frequency AC that the inventive method is produced did not have puncture in 1 minute, and no flashover passes through, and meets request of national standard.
Use the inventive method, both can reduce the pollution of ardealite effectively, help improving environment, turn harm into good environment; Reduced the cost of cable or optical cable carriage assembly again.With the cable tray is example, and every price of channel-section steel is 76.8 yuan, and every price of ∏ shape of the present invention (grooved) carriage only is 32 yuan; Every price of iron and steel supporting plate is 7 yuan, and every price of supporting plate of the present invention only is 5 yuan, fishtail punching bolt, every price of iron is 7 yuan, and every price of the present invention is 5 yuan, and, use cable of the present invention or optical cable carriage assembly life-span long, the maintenance replacement cost is low.Thereby the present invention has good society and environmental effect, and good economic benefit is arranged again.
Description of drawings
Can be illustrated more clearly in the present invention in conjunction with the following drawings:
Fig. 1 is the carriage front view, Fig. 2 is the carriage top view, Fig. 3 is the right cutaway view of carriage, Fig. 4 is the carriage left view, and Fig. 5 is the supporting plate front view, and Fig. 6 is the supporting plate top view, Fig. 7 is the supporting plate right view, Fig. 8 is a fishtail punching bolt front view, and Fig. 9 is the bolt side view, and Figure 10 is carriage, supporting plate and bolt scheme of installation.
In the above accompanying drawing, 1 is pilot hole, and 2 is connecting hole, and 3 is supporting plate plate face, and 4 is T shape head, and 5 is gripper shoe, and 6 is the fish tail of bolt, and 7 is screw rod, and 8 is nut, and 9 is carriage.
The specific embodiment
Embodiment: the ardealite of getting the discharging of Guizhou Province enterprise is a raw material, and its chemical composition (mass fraction) is as shown in the table after testing:
Composition SO
3CaO SiO
2F MgO Al
2O
3Fe
2O
3
Content % 39.46 31.40 4.99 0.2 0.04 0.04 0.21
Composition P
2O
5Na
2O K
2O TiO
2The MnO loss on ignition adds up to
Content % 1.18 0.09 0.09 0.07 0.01 21.76 100
The first step, the preparation mixed powder: the residue phosphogypsum that produces in the Wet-process Phosphoric Acid Production process cleaned up with clear water and dry, deliver to tunnel cave with domestic gas 1300～1360 ℃ of following high-temperature calcinations 25 minutes, deviate from part moisture, P in the ardealite
2O
5And fluorine, it is standby to be milled down to 400～450 orders through the furnace charge after the calcining again.This moment, variation took place in the composition of ardealite, and its chemical composition (mass fraction) is as shown in the table after testing:
Composition SO
3CaO SiO
2F MgO Al
2O
3Fe
2O
3
Content % 44.46 32.40 2.99 0.04 0.02 0.02 0.18
Composition P
2O
5Na
2O K
2O TiO
2The MnO loss on ignition adds up to
Content % 0.18 0.04 0.04 0.04 0.01 19.67 100
Testing result shows: P
2O
5≤ 0.3%, F≤0.1% meets the requirement of producing cable of the present invention or optical cable carriage assembly.
Get the dolomite of Guiyang Wudang District dolomite mineral point again, its composition (mass fraction) is as follows:
Composition CaO MgO SiO
2Al
2O
3Fe
2O
3
Content % 31.36 21.58 0.15 0.06 0.09
Dolomite dust is broken to 20～30mm, and calcining is 2 hours under 700 ± 20 ℃ of conditions, realizes half calcining, and the cooling back is levigate to 400～450 orders, standby.Dolomite after half calcining is composed as follows:
Composition CaO MgO MgCO
3CaCO
3Other
Content % 3.65 23.50 8.76 61.84 2.25
The resolution ratio of half calcining back magnesium carbonate is 85.24%, and the resolution ratio of calcium carbonate is 9.11%.
Afterwards, mix, be made into mixed powder according to the mass ratio 70%:30% of phosphogypsum powder and dolomite dust.
Second step prepared burden, add the 15kg Corvic, add auxiliary materials such as dibutyl terephthalate plasticizer 250g, lead stearate 400g, barium stearate 350g, stearic acid 250g and paraffin 250g when being heated to 90～100 ℃, add aluminum metal sand 1kg simultaneously, after stirring the 1min mixing, add the mixed powder 35kg that previous step is made, continue stirring and evenly mixing, obtain the about 52.5kg of material.
The 3rd step was carried out the high strength batch mixing, the said mixture material was heated to 98 ℃, continuous stirring 12min, the granular material that is uniformly mixed under high strength stirs.
The 4th step was carried out granulation, and above-mentioned granular material is heated to 160 ℃, was squeezed into granule materials about diameter 5mm with the squash type comminutor.
The 5th step, above-mentioned granule materials is sent into extruding machine, be heated to 195 ℃, make it be paste, clamp-on preprepared ∏ shape carriage and T shape head splint mould by extrusion molding, make carriage, supporting plate blank; Above-mentioned granule materials is sent into injection machine, be heated to 180～200 ℃, make it be paste, inject preprepared fishtail die bolt, and add reinforcement, make screw rod; Inject preprepared special bolt nut mould, make nut.
The 6th step, to carriage and supporting plate blank cut, processing such as boring, make finished product, through promptly can be used as product warehousing after the assay was approved or dispatching from the factory.
Product detects through national building materials test center, and the result is as follows:
Corrosion resistance is soaked 48h, surperficial no change with 10%HCl solution; Use 10%NaOH48h, surperficial no change;
Flatness 1.0mm; Ping Zedu 60.2;
Drop impact: the 200g heavy ball is from 1m place drop impact specimen surface, no change (span is 450mm);
Not so property: alcolhol burner vertically fires sample 5min, from fire from putting out;
High temperature resistant: (70 ± 2) ℃ following 2h, specimen surface no change;
Low temperature resistant: (40 ± 2) ℃ following 2h, specimen surface no change;
Anti-artificial time is aging: 200h artificial accelerated aging, aberration are 1.1,0 grade of variable color;
High pressure resistant: the pressurization of 20000v machinery impacts 1.0 does not have the A of change level.
Through the resource environment test analysis center test of geochemical investigation institute of the Chinese Academy of Sciences, the measured value of the radioactive sample γ spectrum of this section bar does not all exceed national standard, belongs to the category-A material.
Claims (4)
1 one kinds of methods of producing cable or optical cable carriage and assembly thereof with polyvinyl chloride resin, it is a raw material with mixed powder, auxiliary agent, the metal sand of polyvinyl chloride, land plaster and dolomite dust, feature of the present invention comprises:
(1) cable or optical cable carriage and assembly thereof comprise carriage, supporting plate and special-purpose fishtail punching bolt;
(2) production process is:
The first step, the preparation mixed powder
Ardealite is cleaned up with clear water and dry, deliver to tunnel cave, deviate from part moisture, P in the ardealite 1300～1360 ℃ of following high-temperature calcinations 20～30 minutes
2O
5And fluorine, make its water content be lower than 10%, P
2O
5≤ 0.3%, F≤0.1%; It is standby to be milled down to 400～450 orders through the furnace charge after the calcining again; Again dolomite dust is broken to 20～30mm, calcining is 2 hours under 700 ± 20 ℃ of conditions, and the cooling back is levigate to 400～450 orders, packs standby; Afterwards, mix at 70%: 30%, be made into the mixed powder of phosphogypsum powder and dolomite dust according to the mass ratio of phosphogypsum powder and dolomite dust;
In second step, prepare burden
Add Corvic, add auxiliary materials such as plasticizer, stabilizing agent, surfactant when being heated to 90～100 ℃, behind mixing under 1 minute the stirring, add the mixed powder that previous step is made, add metal sand simultaneously, continue stirring and evenly mixing, wherein the mass ratio of polyvinyl chloride and mixed powder is 25: 75;
In the 3rd step, carry out the high strength batch mixing
Under high strength stirs, the said mixture material is heated to 90～100 ℃, continuous stirring 10-12 minute, the granular material that is uniformly mixed;
In the 4th step, carry out granulation
Above-mentioned granular material is heated to 160 ℃, is squeezed into granule materials about diameter 5mm with the squash type comminutor;
The 5th step, above-mentioned granule materials is sent into extruding machine, be heated to 195 ℃, make it be paste, clamp-on preprepared ∏ shape carriage and T shape head splint mould by extrusion molding, make carriage, supporting plate blank; Above-mentioned granule materials is sent into injection machine, be heated to 180～200 ℃, make it be paste, inject preprepared fishtail punching die bolt, and add reinforcement, make screw rod; Inject preprepared special bolt nut mould, make nut;
In the 6th step, to the processing of cutting, hole of carriage and supporting plate blank, make finished product, through after the assay was approved as product warehousing or dispatch from the factory.
2 produce the method for cable or optical cable carriage and assembly thereof according to claim 1 with polyvinyl chloride resin, it is characterized in that at the mass fraction of described raw material being: polyvinyl chloride 18%～23%, the mixed powder 71%～76% of phosphogypsum powder and dolomite dust, auxiliary agent 1%～5%, metal sand 1%.
3 produce the method for cable or optical cable carriage and assembly thereof according to claim 1 with polyvinyl chloride resin, it is characterized in that described auxiliary agent comprises plasticizer, stabilizing agent, surfactant, plasticizer commonly used is dibutyl terephthalate or DOTP; Stabilizing agent commonly used is lead stearate, barium stearate, three alkaline lead sulfates, rhenocure CA; Surfactant commonly used is stearic acid and paraffin; Metal sand commonly used has aloxite, manganese sand, silica sand, titanium sand.
4 produce the method for cable or optical cable carriage and assembly thereof according to claim 1 with polyvinyl chloride resin, it is characterized in that ardealite adopts gas fuel combustion in tunnel cave, for example adopt common town gas or natural gas or water-gas or semiwater gas or purify yellow phosphorus electric furnace after filtration and calcium carbide stove exhaust is made fuel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100030084A CN1314530C (en) | 2005-02-06 | 2005-02-06 | Method of producing cable or optical cable carriage component element using PVC resin |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100030084A CN1314530C (en) | 2005-02-06 | 2005-02-06 | Method of producing cable or optical cable carriage component element using PVC resin |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1651229A true CN1651229A (en) | 2005-08-10 |
| CN1314530C CN1314530C (en) | 2007-05-09 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
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Cited By (11)
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| WO2011106935A1 (en) * | 2010-03-04 | 2011-09-09 | Huawei Technologies Co., Ltd. | Screw support for securing a plurality of screws |
| US8088854B2 (en) | 2006-08-30 | 2012-01-03 | Eastman Chemical Company | Terephthalates as plasticizers in vinyl acetate polymer compositions |
| CN102555181A (en) * | 2010-12-27 | 2012-07-11 | 王松 | Preparation method of environment-friendly composite polyvinyl chloride (PVC) plastic profiles and installation method of corner wall protector |
| US8372912B2 (en) | 2005-08-12 | 2013-02-12 | Eastman Chemical Company | Polyvinyl chloride compositions |
| CN102952357A (en) * | 2012-11-29 | 2013-03-06 | 江苏亨通线缆科技有限公司 | Waterproof and flame-retarded PVC (polyvinyl chloride) cable material for data cable and preparation method thereof |
| CN103292043A (en) * | 2012-02-27 | 2013-09-11 | 杭州萧山四桥通讯器材厂 | Combined type cable bearer and production method thereof |
| CN103292045A (en) * | 2012-02-27 | 2013-09-11 | 杭州萧山四桥通讯器材厂 | Embedded, sleeved and direct-inserted type cable bearer and manufacturing method thereof |
| US8784989B2 (en) | 2006-08-30 | 2014-07-22 | Eastman Chemical Company | Sealant compositions having a novel plasticizer |
| CN105938231A (en) * | 2016-06-27 | 2016-09-14 | 武汉新能量科技发展有限公司 | OPGW (optical fiber composite overhead ground wire) fitting mounting rack |
| CN106398145A (en) * | 2016-08-29 | 2017-02-15 | 胡军 | External corrosion-resistant material for power equipment |
| CN109762266A (en) * | 2018-12-20 | 2019-05-17 | 安徽坤和电气有限公司 | A kind of multi-layer co-extruded molding method of metal plastic-steel gantry |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2043017U (en) * | 1988-04-27 | 1989-08-16 | 黑龙江省鸡西市电缆桥架厂 | Cj shape riveting type bracket for cable frame |
| CN2114744U (en) * | 1992-02-19 | 1992-09-02 | 杨清辉 | Composite cable bracket |
| RU2050790C1 (en) * | 1992-10-29 | 1995-12-27 | Колхоз "Парижская коммуна" Смолевичского района Минской области | Fodder additive for animals |
| RU2186751C1 (en) * | 2001-02-16 | 2002-08-10 | Серебряков Александр Иванович | Method of production of complex fertilizer containing nitrogen, calcium and sulfur |
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| US9388293B2 (en) | 2005-08-12 | 2016-07-12 | Eastman Chemical Company | Polyvinyl chloride compositions |
| US8372912B2 (en) | 2005-08-12 | 2013-02-12 | Eastman Chemical Company | Polyvinyl chloride compositions |
| US8088854B2 (en) | 2006-08-30 | 2012-01-03 | Eastman Chemical Company | Terephthalates as plasticizers in vinyl acetate polymer compositions |
| US8784989B2 (en) | 2006-08-30 | 2014-07-22 | Eastman Chemical Company | Sealant compositions having a novel plasticizer |
| WO2011106935A1 (en) * | 2010-03-04 | 2011-09-09 | Huawei Technologies Co., Ltd. | Screw support for securing a plurality of screws |
| CN102555181A (en) * | 2010-12-27 | 2012-07-11 | 王松 | Preparation method of environment-friendly composite polyvinyl chloride (PVC) plastic profiles and installation method of corner wall protector |
| CN103292045B (en) * | 2012-02-27 | 2016-12-14 | 杭州萧山四桥通讯器材厂 | Bury the direct insertion cable bearer of set and manufacture method thereof |
| CN103292043B (en) * | 2012-02-27 | 2016-12-14 | 杭州萧山四桥通讯器材厂 | Combined cable support and support manufacturing method thereof |
| CN103292043A (en) * | 2012-02-27 | 2013-09-11 | 杭州萧山四桥通讯器材厂 | Combined type cable bearer and production method thereof |
| CN103292045A (en) * | 2012-02-27 | 2013-09-11 | 杭州萧山四桥通讯器材厂 | Embedded, sleeved and direct-inserted type cable bearer and manufacturing method thereof |
| CN102952357A (en) * | 2012-11-29 | 2013-03-06 | 江苏亨通线缆科技有限公司 | Waterproof and flame-retarded PVC (polyvinyl chloride) cable material for data cable and preparation method thereof |
| CN102952357B (en) * | 2012-11-29 | 2014-06-18 | 江苏亨通线缆科技有限公司 | Waterproof and flame-retarded PVC (polyvinyl chloride) cable material for data cable and preparation method thereof |
| CN105938231A (en) * | 2016-06-27 | 2016-09-14 | 武汉新能量科技发展有限公司 | OPGW (optical fiber composite overhead ground wire) fitting mounting rack |
| CN106398145A (en) * | 2016-08-29 | 2017-02-15 | 胡军 | External corrosion-resistant material for power equipment |
| CN109762266A (en) * | 2018-12-20 | 2019-05-17 | 安徽坤和电气有限公司 | A kind of multi-layer co-extruded molding method of metal plastic-steel gantry |
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| CN1314530C (en) | 2007-05-09 |
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Granted publication date: 20070509 Termination date: 20110206 |