DE1629220A1 - Verfahren zur Herstellung eines Hohlkoerpers aus thermoplastischen Kunststoffolien - Google Patents

Verfahren zur Herstellung eines Hohlkoerpers aus thermoplastischen Kunststoffolien

Info

Publication number
DE1629220A1
DE1629220A1 DE19661629220 DE1629220A DE1629220A1 DE 1629220 A1 DE1629220 A1 DE 1629220A1 DE 19661629220 DE19661629220 DE 19661629220 DE 1629220 A DE1629220 A DE 1629220A DE 1629220 A1 DE1629220 A1 DE 1629220A1
Authority
DE
Germany
Prior art keywords
foils
hollow body
die
production
thermoplastic plastic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
DE19661629220
Other languages
English (en)
Inventor
Cunningham Marvin H
Greig James W
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Woodall Industries Inc
Original Assignee
Woodall Industries Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Woodall Industries Inc filed Critical Woodall Industries Inc
Publication of DE1629220A1 publication Critical patent/DE1629220A1/de
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26—Component parts, details or accessories; Auxiliary operations
    • B29C51/266—Auxiliary operations after the thermoforming operation
    • B29C51/267—Two sheets being thermoformed in separate mould parts and joined together while still in the mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
    • B29C49/06905—Using combined techniques for making the preform
    • B29C49/0691—Using combined techniques for making the preform using sheet like material, e.g. sheet blow-moulding from joined sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/1429—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the way of heating the interface
    • B29C65/1464—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the way of heating the interface making use of several radiators
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B29C66/1122—Single lap to lap joints, i.e. overlap joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
    • B29C66/1312—Single flange to flange joints, the parts to be joined being rigid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/21—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • B29C66/547—Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles, e.g. endless tubes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832—Reciprocating joining or pressing tools
    • B29C66/8322—Joining or pressing tools reciprocating along one axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
    • B29C49/06905—Using combined techniques for making the preform
    • B29C49/0691—Using combined techniques for making the preform using sheet like material, e.g. sheet blow-moulding from joined sheets
    • B29C49/06916—Means for avoiding parts of the sheets to stick together, e.g. to provide blow opening
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841—Holding or clamping means for handling purposes
    • B29C65/7847—Holding or clamping means for handling purposes using vacuum to hold at least one of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/812—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
    • B29C66/8126—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps characterised by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
    • B29C66/81261—Thermal properties, e.g. thermal conductivity, thermal expansion coefficient
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005—Body finishings
    • B29L2031/3035—Sun visors
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24628—Nonplanar uniform thickness material
    • Y10T428/24661—Forming, or cooperating to form cells

Description

  • Beschreibung "Verfahren zur Herstellung eines Hohlkörpers aus thermoplastischen Kunststoffolien" Zusatz zu Patent ... (Pat.Anm W W 29 191 X/39a2) Priorität: 18. Juni 1965 - Ver.St.v.Amerika-Die Erfindung betrifft eine vorteilhafte Weiterentwicklung des Verfahrens nach Patent ... (Pat.Anm. W 29 191 X/39a2) vom 30. Dezember 1960), bei weichem zur Herstellung eines Hohlkörpers aus thermoplastischen Kunststofflien letztere im plastifizierten Zustand zwischen gesenkartig ausgebildete Formen gebracht, dorit im Abstand voneinander in einem Rahmen unter Schmelztemperatur gehalten und getrennt etwa gleichzeitig durch einen Druckunterschied geformt und danach ohne Temperaturo abfall mindestens teilweise miteinander verschweisst werden.
  • Es hat sich gezeigt, dass in bestimmten Fällen der sich noch zwischen den gesenkartigen Formen befindliche Hohlkörper nach dem Verschweissen der Folien während des AbkUhlens infolge Schrumpfung der Folien verformt, indem sich die Folien von den Formflächen unkontrolliert abheben. Dies tritt besonders dann ein, wenn die verwendeten Folien eine ganz bestimmte Stärke erreichen oder überschreiten oder wenn das Plastikmaterial verhältnismässig grosse Moleküle gurweist (Molekularaufbau). Bei derartigen Folien kann es leicht eintreten, dass die Schrumpfkräfte beim Abkühlen grasser sind als der zwischen den Folien herrschende Atmosphärendruck.
  • Um diesem Umstand Rechnung zu tragen, wird das eingangs genannte Verfahren erfindungzgemäss dadurch verbessert, dass nach der Drucktormung der Folien und noch während des Verbleiben. derselben zwischen den gesenkartigen Formen im druckverformten Zustand ein Druckmedium, insbesondere Druckluft zwischen die Folien eingeführt wird. Vorzugsweise wird gemäss der Erfindung das betreffende Druckmedium so lange zwischen den Folien belassen, bis dieselben sich zur Entnahme des Hohlkörpers aus der Form abgeklihlt haben. Erfahrungsgemäss hat sich dabei ein Druck von etwa 3,5 atü als besonders günstig herausgestellt.
  • Um nun eine derartige Zuleitung oder Einfuhr des Druckmediums zwischen die gesenkartigen Formen bezw. die innerhalb dieser Formen gehaltenen Kunststoffolien durchzuführen, wird gemäss der Erfindung bei der gemäss dem Hauptpatent verwendeten und insbesondere anhand Fig.i und 2 desselben erläuterten Ausbildungsart der Form die als Zu- und Ableitung für Luft zur Erzeugung eines Vakuums zwischen den beiden Formteilen 46,48 dienende Leitung 40 nunmehr über eine beliebig geeignete Ventil.Steuereinrichtung an eine Druckpumpe ebenfalls beliebig geeigneter Art angeschlossen, mit welcher das Jeweils gewählte Druckmedium zum gewUnschten Zeitpunkt zwischen die Formteile 46, 48 bezw. die beiden Folien eingeführt wird. Mittels der Ventil-Steuereinrichtung kann die Dauer der Druckwirkung des betreffenden Mediums in beliebig gewünschten Grenzen geregelt werden, wobei auf die bevorzugt einzuhaltende Höhe des Drucks dieses Mediums vorangehend hingewiesen wurde.
  • Die Arbeitsweise des weiterentwickelten Verfahtens der krfindung geht so vor sich, dass die genannte Ventil-Steuereinrichtung für den Anschluss der Druckpumpe über die Leitung 40 betätigt wird, nachdem die Formung der Folien innerhalb der beiden Formteile 46,48 durch Vakuum und auch die Vorgänge für die Schmelzverbindung der Folien erfolgt sind, wobei die beiden Formteile 46,48 geschlossen bleiben. Der Vorgang der erfindungsgemässen Druckzufuhr zwischen die beiden geformten und verschweissten Folien setzt also beim Beginn des Abkühlens der Folien ein. Nachdem die Folien genügend abgekühlt sind und noch vor dem offenen der beiden Formteile 46,48 wird mittels der Ventil-Steuereinrichtung die Leitung 40 gegen die Druckpumpe abgeschlossen und diese Leitung mit der Umgebung in Verbindung gebracht. Nunmehr erfolgt das Öffnen der Formteile 46,48 und die Entnahme des fertiggeformten Hohlkörpers.
  • Auf diese Weise wird erreicht, dass das zwischen die Folien eingeführte Druckmedium al@@ inneren Schrumpfungskräfte der Folien kompensiert, so dass diese Folien sicher und genau gegen die Formflächen der Formteile 46,48 in Anlage gehalten bleiben, während die Abkühlung dieser Folien erfolgt. Ein weiterer Vorteilt des erfindungsgemäss weiterentwickelten Verfahrens des Hauptpatents ergibt sich daraus, dass infolge der stets an die Formflächen anliegend gehaltenen Folien der Wärineübergang von den Folien an diese Formflächen und damit an die Formteile ealber verbessert wird, so dass sich eine verringerte Abkühlungszeit ergibt.
  • Patentansprüche:

Claims (2)

  1. PATENTANSPR (ICHE: Verfahren zur Herstellung eines Hohlkörpers aus thermoplastischen Kunststoffolim, die im plastifizierten Zustand zwischen gesenkartig ausgebildete Formen gebracht, dort im Abstand voneinander in einem Rahmen unter Schmelztemperatur gehalten und getrennt etwa gleichzeitig durch einen Druckunterschied geformt und danach ohne Temperaturabfall mindestens teilweise miteinander verschweisst werden, nach Patent ... (Pat.Anm. W 29 191 X/39a2), dadurch gekennzeichnet, dass nach der Druckformung der Folien und noch während des Verbleibens derselben zwischen den gesenkartigen Formen im druckverformten, teilweise miteinander verschweissten Zustand ein Druckmedium, insbesondere Druckluft zwischen die Folien eingeführt wird.
  2. 2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass das Druckmedium zwischen den Folien so lange verbleibt, bis sich dieselben für die Entnahme aus den gesenkartigem Formen abgekühlt haben.
DE19661629220 1960-11-15 1966-06-07 Verfahren zur Herstellung eines Hohlkoerpers aus thermoplastischen Kunststoffolien Pending DE1629220A1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US6952160A 1960-11-15 1960-11-15
US46781965 US3242245A (en) 1960-11-15 1965-06-18 Process and apparatus for forming hollow plastic structure

Publications (1)

Publication Number Publication Date
DE1629220A1 true DE1629220A1 (de) 1972-02-24

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
DE19661629220 Pending DE1629220A1 (de) 1960-11-15 1966-06-07 Verfahren zur Herstellung eines Hohlkoerpers aus thermoplastischen Kunststoffolien

Country Status (3)

Country Link
US (1) US3242245A (de)
DE (1) DE1629220A1 (de)
GB (1) GB1075567A (de)

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US3242245A (en) 1966-03-22

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