DE4319188A1 - Heat-insulating body - Google Patents
Heat-insulating bodyInfo
- Publication number
- DE4319188A1 DE4319188A1 DE4319188A DE4319188A DE4319188A1 DE 4319188 A1 DE4319188 A1 DE 4319188A1 DE 4319188 A DE4319188 A DE 4319188A DE 4319188 A DE4319188 A DE 4319188A DE 4319188 A1 DE4319188 A1 DE 4319188A1
- Authority
- DE
- Germany
- Prior art keywords
- insulating body
- heat
- plastic foam
- foam
- body according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/32—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed at least two layers being foamed and next to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/36—After-treatment
- C08J9/40—Impregnation
- C08J9/405—Impregnation with polymerisable compounds
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
- F25D23/06—Walls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2266/00—Composition of foam
- B32B2266/02—Organic
- B32B2266/0214—Materials belonging to B32B27/00
- B32B2266/0278—Polyurethane
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2266/00—Composition of foam
- B32B2266/06—Open cell foam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/02—Cellular or porous
- B32B2305/022—Foam
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2205/00—Foams characterised by their properties
- C08J2205/04—Foams characterised by their properties characterised by the foam pores
- C08J2205/05—Open cells, i.e. more than 50% of the pores are open
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2375/04—Polyurethanes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2201/00—Insulation
- F25D2201/10—Insulation with respect to heat
- F25D2201/12—Insulation with respect to heat using an insulating packing material
- F25D2201/126—Insulation with respect to heat using an insulating packing material of cellular type
- F25D2201/1262—Insulation with respect to heat using an insulating packing material of cellular type with open cells
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2201/00—Insulation
- F25D2201/10—Insulation with respect to heat
- F25D2201/14—Insulation with respect to heat using subatmospheric pressure
Abstract
Description
Es ist bekannt, wärmeisolierende Körper (Vakuumpaneele) aus einem porösen Material und einer allseitig umhüllenden gasdichten Folie herzustellen, wobei der durch das poröse Material gebildete "Hohlraum" evakuiert wird. Das poröse Material kann entweder aus einem porigen Schüttgut oder aber aus einem harten Schaumstoff bestehen. Die Folie besteht üblicherweise aus Kombinationen von mehreren Schichten, wobei durch die verschiedenen Schichten unterschiedliche Aufgaben, wie Diffusionssperre gegenüber verschiedenen Gasen und mechanische Verfestigung, gelöst werden.It is known to heat-insulating body (vacuum panels) from a porous To produce material and a gas-tight film enveloping on all sides, the "cavity" formed by the porous material is evacuated. The porous material can either be from a porous bulk material or from a hard foam consist. The film usually consists of combinations of several Layers, whereby different tasks, such as Diffusion barrier against various gases and mechanical solidification, be solved.
Die meisten marktgängigen Vakuumpaneele haben einen Kern aus poröser Schüttung, üblicherweise auf Silikat-Basis.Most vacuum panels on the market have a core made of porous fill, usually based on silicate.
In der EP-B 188 806 werden harte Schaumstoffe auf Polyurethan-Basis als Füllmate rial für Vakuumpaneele beschrieben. Das Problem bei diesem Verfahren ist, durch genaue Rezepturwahl und durch Einhalten bestimmter Verfahrensparameter die erforderliche Offenzelligkeit zu erreichen. Von Natur aus sind PUR-Hartschaumstoffe vorwiegend geschlossenzellig. Ein weiteres Problem bei der Verwendung von PUR- Hartschaumstoffen als Trägermaterial für Vakuumpaneele stellt das Ausgasen flüch tiger Bestandteile, wie Amine, Treibmittel, evtl. auch Monomere, dar. Ein Vorteil von harten PUR-Schaumstoffen gegenüber porösen Schüttungen ist andererseits ihre genaue Dimensionierung als fertiges Vakuumpaneel, sowie ihre genaue Maßhaltig keit.In EP-B 188 806, rigid foams based on polyurethane are used as filling materials described for vacuum panels. The problem with this procedure is through exact recipe selection and by observing certain process parameters to achieve the required open cell. Rigid PUR foams are by nature predominantly closed cell. Another problem when using PUR Rigid foams as a carrier material for vacuum panels make outgassing bad components such as amines, blowing agents, possibly also monomers. An advantage on the other hand, hard PUR foams versus porous fillings are theirs exact dimensioning as a finished vacuum panel, as well as its exact dimensional accuracy speed.
Überraschenderweise wurde nun gefunden, daß man ein ausgezeichnetes Trägermaterial für Vakuumpaneele auf wirtschaftliche Weise herstellen kann, indem man einen offenzelligen Kunststoffschaumstoff mit Polyisocyanaten härtet. Hierbei bedient man sich vorzugsweise der in der DE-AS 19 11 645 beschriebenen Verfah rensweise.Surprisingly, it has now been found that an excellent Can produce carrier material for vacuum panels in an economical manner by one cures an open-cell plastic foam with polyisocyanates. Here one preferably uses the procedure described in DE-AS 19 11 645 reindeer.
Erfindungsgemäß dient der offenzellige Kunststoff-Schaumstoff nur als Matrize; er benötigt keine Festigkeit. Die Festigkeit wird durch Tränken und anschließendes Aushärten mit dem erfindungsgemäß zu verwendenden Polyisocyanat erhalten.According to the invention, the open-cell plastic foam serves only as a matrix; he does not need firmness. The firmness is achieved by soaking and then Curing obtained with the polyisocyanate to be used according to the invention.
Gegenstand der Erfindung ist somit ein wärmeisolierender Körper, bestehend ausThe invention thus relates to a heat-insulating body consisting of
- a) einem offenzelligen harten Kunststoff-Schaumstoff, der durch Tränken eines offenzelligen Kunststoff-Schaumstoffs mit Polyisocyanaten und anschließende Härtung erhalten wurde unda) an open-celled hard plastic foam, which is soaked by a open-cell plastic foam with polyisocyanates and subsequent Curing has been obtained and
- b) einer den starren Kunststoff-Schaumstoff umhüllenden Folie, wobei die den Schaumstoff enthaltende Folie evakuiert und dann hermetisch versie gelt worden ist.b) a film enveloping the rigid plastic foam, the film containing the foam being evacuated and then sealed hermetically has been applied.
Erfindungsgemäß bevorzugt ist, daßIt is preferred according to the invention that
- - der Kunststoff-Schaumstoff ein Polyurethanschaumstoff ist, - the plastic foam is a polyurethane foam,
- - der Kunststoff-Schaumstoff vor dem Tränken mit dem Polyisocyanat durch Pressen oder Kalandrieren offenzellig gemacht worden ist,- The plastic foam through before soaking with the polyisocyanate Pressing or calendering has been made open cell,
- - der Kunststoff-Schaumstoff mittels Kalandrieren mit dem Polyisocyanat getränkt worden ist,- The plastic foam by means of calendering with the polyisocyanate has been soaked
- - der Kunststoff-Schaumstoff eine Zellgröße von 0,01 mm bis 1 mm hat,- the plastic foam has a cell size of 0.01 mm to 1 mm,
- - der mit dem Polyisocyanat getränkte Kunststoff-Schaumstoff vor der Umhül lung mit der Folie durch Tempern bei Temperaturen von 50 bis 250°C, vorzugsweise 120 bis 200°C, gegebenenfalls bei niedrigem Druck, von flüch tigen Bestandteilen befreit worden ist und- The plastic foam soaked with the polyisocyanate before the envelope treatment with the film by annealing at temperatures from 50 to 250 ° C, preferably 120 to 200 ° C, optionally at low pressure, of flüch components have been exempted and
- - als umhüllende Folie eine mehrschichtige Folie, vorzugsweise eine Poly ethylen/Aluminiumfolie oder Polyethylen/Polyvinylalkoholfolie, verwendet wird.- As a wrapping film, a multilayer film, preferably a poly ethylene / aluminum foil or polyethylene / polyvinyl alcohol foil used becomes.
Für das erfindungsgemäß hergestellte Vakuumpaneel kommen alle bekannten Folien, z. B. Kombinationsfolien, wie sie auch bei der Herstellung von handelsüblichen Vakuumpaneelen verwendet werden, in Betracht. Beispielhaft seien genannt: Kom bination von Polyethylenfolie mit Polyvinylalkoholfolie oder Polyethylenfolie mit Aluminiumfolie.All known films come for the vacuum panel produced according to the invention, e.g. B. combination films, such as those used in the manufacture of commercially available Vacuum panels are used. Examples include: Com combination of polyethylene film with polyvinyl alcohol film or polyethylene film with Aluminum foil.
Als erfindungsgemaß zu verwendende Schaumstoffe (Matrix) kommen alle Kunst stoffschäume in Betracht. Da die notwendige Festigkeit durch nachträgliches Tränken und Polymerisieren der erfindungsgemäß zu verwendenden Isocyanate erfolgt, wird an die mechanische Festigkeit des Matrixschaumstoffes keine Anforderungen gestellt. Es ist jedoch von Bedeutung für die Wärmedämmeigenschaften der Vakuumpaneele, daß die verwendeten Schaumstoffe eine feine Zellstruktur besitzen. Erfindungsgemaß bevorzugt sind daher Schaumstoffe mit einer Zellgröße von <0,1 mm.All art come as foams (matrix) to be used according to the invention fabric foams into consideration. Because the necessary strength through subsequent soaking and polymerizing the isocyanates to be used according to the invention no demands were made on the mechanical strength of the matrix foam. However, it is important for the thermal insulation properties of the vacuum panels, that the foams used have a fine cell structure. According to the invention foams with a cell size of <0.1 mm are therefore preferred.
Als Polyisocyanate kommen z. B. die in der DE-AS 19 11 645 genannten Polyiso cyanate in Frage.As polyisocyanates such. B. the Polyiso mentioned in DE-AS 19 11 645 cyanate in question.
Beim Tränken und Härten des Matrizenschaumstoffes mit den Polyisocyanaten folgt man gleichfalls vorzugsweise der Lehre der DE-AS 19 11 645.When soaking and hardening the matrix foam with the polyisocyanates follows also preferably the teaching of DE-AS 19 11 645.
Ein weiterer Vorteil der erfindungsgemäßen Vakuumpaneele besteht darin, daß der Schaumstoff vor oder nach dem Tränken und Härten vorkonfektioniert werden kann oder gegebenenfalls neben Vakuumpaneelen auch Vakuumformkörper hergestellt werden können.Another advantage of the vacuum panels according to the invention is that the Foam can be pre-assembled before or after soaking and curing or optionally also vacuum molded articles are produced in addition to vacuum panels can be.
Die erfindungsgemäß erhaltenen Vakuumpaneele bzw. Vakuumformkörper können in allen Anwendungen von Dämmstoffen eingesetzt werden. Bevorzugt ist ihre Anwendung in Kühl- und Gefriergeräten, wo besonders hohe Anforderungen an die Dämmleistung gestellt werden.The vacuum panels or vacuum moldings obtained according to the invention can be in all applications of insulation materials. Her is preferred Use in refrigerators and freezers, where particularly high demands are placed on the Insulation performance.
Ein wärmeisolierender Körper (Vakuumpaneel) wurde auf folgende Weise hergestellt:
100 Gewichtsteile eines Polypropylenglykolethers, bei dessen Herstellung Trimethyl
propan und 1,2-Propylenglykol (1 : 1) als Starter verwendet wurden (OH-Zahl 47),
2,7 Gewichtsteile Wasser, 0,8 Gewichtsteile eines Siliconstabilisators, 0,1 Ge
wichtsteile permethyliertes Diethylentriamin und 0,23 Gewichtsteile eines Zinn(II)-
Salzes der 2-Ethylcapronsäure wurden miteinander vermischt. Zu dieser Mischung
wurden 45,9 Gewichtsteile eines Isomerengemisches, bestehend aus 80 Gewichts
teilen 1-Methylbenzol-2,4-diisocyanat und 20 Gewichtsteilen 1-Methylbenzol-2,6-di
isocyanat zugesetzt und mit einem hochtourigen Rührer gut vermischt. Der weiße
elastische Schaumstoff war weitgehend offenzellig und hatte ein Raumgewicht von
etwa 35 kg/m³.A heat insulating body (vacuum panel) was manufactured in the following way:
100 parts by weight of a polypropylene glycol ether, in the production of trimethyl propane and 1,2-propylene glycol (1: 1) were used as starters (OH number 47), 2.7 parts by weight of water, 0.8 parts by weight of a silicone stabilizer, 0.1 parts by weight Permethylated diethylenetriamine and 0.23 part by weight of a tin (II) salt of 2-ethylcaproic acid were mixed together. 45.9 parts by weight of an isomer mixture consisting of 80 parts by weight of 1-methylbenzene-2,4-diisocyanate and 20 parts by weight of 1-methylbenzene-2,6-di isocyanate were added to this mixture and mixed well with a high-speed stirrer. The white elastic foam was largely open-celled and had a density of about 35 kg / m³.
Der so erhaltene PUR-Schaumstoff wurde mit einem Polyisocyanat (TDI) entspre chend dem Verfahren der DE-AS 19 11 645 getränkt und anschließend gehärtet.The PUR foam thus obtained was treated with a polyisocyanate (TDI) Chend the method of DE-AS 19 11 645 and then hardened.
Der so erhaltene PUR-Hartschaum wurde für 2 Stunden auf 120°C erhitzt um alle flüchtigen Anteile zu entfernen. Der PUR-Hartschaum wurde in eine Folie einge schlagen. Diese Folie besteht aus mehreren Schichten mit dem Aufbau Polyester, Aluminium, Polyethylen. Der Körper wurde 35 min evakuiert, bis der Druck im Schaum bei 0,001 mm Hg lag, und danach wurde es thermisch versiegelt.The rigid PUR foam obtained in this way was heated at 120 ° C. for 2 hours to remove volatile components. The PUR rigid foam was placed in a film beat. This film consists of several layers with a polyester structure, Aluminum, polyethylene. The body was evacuated for 35 min until the pressure in the Foam was 0.001 mm Hg, and then it was thermally sealed.
Das Vakuumpaneel besitzt eine Wärmeleitfähigkeit von 0,009 W/K·m (bei 24°C).The vacuum panel has a thermal conductivity of 0.009 W / K · m (at 24 ° C).
Claims (8)
- a) einem offenzelligen harten Kunststoff-Schaumstoff, der durch Tränken eines offenzelligen Kunststoff-Schaumstoffs mit Polyisocyanaten und anschließende Härtung erhalten wurde und
- b) einer den starren Kunststoff-Schaumstoff umhüllenden Folie,
- a) an open-celled hard plastic foam, which was obtained by impregnating an open-celled plastic foam with polyisocyanates and subsequent curing and
- b) a film enveloping the rigid plastic foam,
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4319188A DE4319188A1 (en) | 1993-06-09 | 1993-06-09 | Heat-insulating body |
CA002125065A CA2125065A1 (en) | 1993-06-09 | 1994-06-03 | Heat insulating vacuum panel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4319188A DE4319188A1 (en) | 1993-06-09 | 1993-06-09 | Heat-insulating body |
Publications (1)
Publication Number | Publication Date |
---|---|
DE4319188A1 true DE4319188A1 (en) | 1994-12-15 |
Family
ID=6490009
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE4319188A Withdrawn DE4319188A1 (en) | 1993-06-09 | 1993-06-09 | Heat-insulating body |
Country Status (2)
Country | Link |
---|---|
CA (1) | CA2125065A1 (en) |
DE (1) | DE4319188A1 (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0783018A3 (en) * | 1995-12-21 | 1998-05-13 | Davidson Textron Inc. | Interior trim panels and method for manufacturing such panels using silaceous materials |
WO1999027312A1 (en) * | 1997-11-24 | 1999-06-03 | Isosafe Limited | Container |
WO2000071949A1 (en) * | 1999-05-21 | 2000-11-30 | BSH Bosch und Siemens Hausgeräte GmbH | Heat-insulation wall |
EP0990406A3 (en) * | 1998-09-05 | 2001-05-23 | Isovac Ingenieurgesellschaft mbH | Thermally insulating housing |
WO2006000356A1 (en) * | 2004-06-25 | 2006-01-05 | Basf Aktiengesellschaft | Porous support material containing isocyanate |
DE10211274B4 (en) * | 2002-03-13 | 2012-08-23 | Basf Se | Subsequent cured foams, process for their preparation and their use |
WO2012119892A1 (en) * | 2011-03-04 | 2012-09-13 | Basf Se | Composite elements |
-
1993
- 1993-06-09 DE DE4319188A patent/DE4319188A1/en not_active Withdrawn
-
1994
- 1994-06-03 CA CA002125065A patent/CA2125065A1/en not_active Abandoned
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0783018A3 (en) * | 1995-12-21 | 1998-05-13 | Davidson Textron Inc. | Interior trim panels and method for manufacturing such panels using silaceous materials |
WO1999027312A1 (en) * | 1997-11-24 | 1999-06-03 | Isosafe Limited | Container |
US6260360B1 (en) | 1997-11-24 | 2001-07-17 | Isosafe Limited | Container |
EP0990406A3 (en) * | 1998-09-05 | 2001-05-23 | Isovac Ingenieurgesellschaft mbH | Thermally insulating housing |
WO2000071949A1 (en) * | 1999-05-21 | 2000-11-30 | BSH Bosch und Siemens Hausgeräte GmbH | Heat-insulation wall |
DE10211274B4 (en) * | 2002-03-13 | 2012-08-23 | Basf Se | Subsequent cured foams, process for their preparation and their use |
WO2006000356A1 (en) * | 2004-06-25 | 2006-01-05 | Basf Aktiengesellschaft | Porous support material containing isocyanate |
WO2012119892A1 (en) * | 2011-03-04 | 2012-09-13 | Basf Se | Composite elements |
Also Published As
Publication number | Publication date |
---|---|
CA2125065A1 (en) | 1994-12-10 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
8130 | Withdrawal |