DE69534047D1 - Semi-kontinuierliches verfahren zur herstellung von polymeren schaumstoffen im festen zustand - Google Patents

Semi-kontinuierliches verfahren zur herstellung von polymeren schaumstoffen im festen zustand

Info

Publication number
DE69534047D1
DE69534047D1 DE69534047T DE69534047T DE69534047D1 DE 69534047 D1 DE69534047 D1 DE 69534047D1 DE 69534047 T DE69534047 T DE 69534047T DE 69534047 T DE69534047 T DE 69534047T DE 69534047 D1 DE69534047 D1 DE 69534047D1
Authority
DE
Germany
Prior art keywords
semi
production
continuous method
polymeric foams
solid condition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
DE69534047T
Other languages
English (en)
Other versions
DE69534047T2 (de
Inventor
Vipin Kumar
G Schirmer
Roland Holl
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
University of Washington
Original Assignee
University of Washington
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by University of Washington filed Critical University of Washington
Application granted granted Critical
Publication of DE69534047D1 publication Critical patent/DE69534047D1/de
Publication of DE69534047T2 publication Critical patent/DE69534047T2/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations
    • B29C44/3442—Mixing, kneading or conveying the foamable material
    • B29C44/3446—Feeding the blowing agent
    • B29C44/3453—Feeding the blowing agent to solid plastic material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations
    • B29C44/3442—Mixing, kneading or conveying the foamable material
    • B29C44/3446—Feeding the blowing agent
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations
    • B29C44/3469—Cell or pore nucleation
    • B29C44/348—Cell or pore nucleation by regulating the temperature and/or the pressure, e.g. suppression of foaming until the pressure is rapidly decreased
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • C08J9/122—Hydrogen, oxygen, CO2, nitrogen or noble gases
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/34—Chemical features in the manufacture of articles consisting of a foamed macromolecular core and a macromolecular surface layer having a higher density than the core
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2201/00—Foams characterised by the foaming process
    • C08J2201/02—Foams characterised by the foaming process characterised by mechanical pre- or post-treatments
    • C08J2201/032—Impregnation of a formed object with a gas
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00—Foams characterized by the expanding agent
    • C08J2203/06—CO2, N2 or noble gases
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2205/00—Foams characterised by their properties
    • C08J2205/04—Foams characterised by their properties characterised by the foam pores
    • C08J2205/044—Micropores, i.e. average diameter being between 0,1 micrometer and 0,1 millimeter
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2205/00—Foams characterised by their properties
    • C08J2205/04—Foams characterised by their properties characterised by the foam pores
    • C08J2205/052—Closed cells, i.e. more than 50% of the pores are closed
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2325/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
    • C08J2325/02—Homopolymers or copolymers of hydrocarbons
    • C08J2325/04—Homopolymers or copolymers of styrene
    • C08J2325/06—Polystyrene
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
    • C08J2327/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
    • C08J2327/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08J2327/06—Homopolymers or copolymers of vinyl chloride
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2333/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
    • C08J2333/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
    • C08J2333/06—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters of esters containing only carbon, hydrogen, and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C08J2333/10—Homopolymers or copolymers of methacrylic acid esters
    • C08J2333/12—Homopolymers or copolymers of methyl methacrylate
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2355/00—Characterised by the use of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08J2323/00 - C08J2353/00
    • C08J2355/02—Acrylonitrile-Butadiene-Styrene [ABS] polymers
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2369/00—Characterised by the use of polycarbonates; Derivatives of polycarbonates
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S264/00—Plastic and nonmetallic article shaping or treating: processes
    • Y10S264/13—Cell size and distribution control while molding a foam
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S264/00—Plastic and nonmetallic article shaping or treating: processes
    • Y10S264/83—Injection molding of polyolefin-type foam
DE69534047T 1994-12-13 1995-12-12 Semi-kontinuierliches verfahren zur herstellung von polymeren schaumstoffen im festen zustand Expired - Lifetime DE69534047T2 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US08/354,960 US5684055A (en) 1994-12-13 1994-12-13 Semi-continuous production of solid state polymeric foams
US354960 1994-12-13
PCT/US1995/016370 WO1996018486A2 (en) 1994-12-13 1995-12-12 Semi-continuous production of solid state polymeric foams

Publications (2)

Publication Number Publication Date
DE69534047D1 true DE69534047D1 (de) 2005-04-07
DE69534047T2 DE69534047T2 (de) 2006-04-13

Family

ID=23395633

Family Applications (1)

Application Number Title Priority Date Filing Date
DE69534047T Expired - Lifetime DE69534047T2 (de) 1994-12-13 1995-12-12 Semi-kontinuierliches verfahren zur herstellung von polymeren schaumstoffen im festen zustand

Country Status (10)

Country Link
US (1) US5684055A (de)
EP (1) EP0873230B1 (de)
AR (1) AR000289A1 (de)
AT (1) ATE289908T1 (de)
AU (1) AU4853696A (de)
DE (1) DE69534047T2 (de)
ES (1) ES2236720T3 (de)
IL (1) IL116072A0 (de)
TR (1) TR199501569A2 (de)
WO (1) WO1996018486A2 (de)

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EP0923443B1 (de) * 1996-08-27 2002-11-27 Trexel Inc. Verfahren und vorrichtung zum extrudieren von polymerschaum, insbesondere mikrozellenschaum
US6884377B1 (en) 1996-08-27 2005-04-26 Trexel, Inc. Method and apparatus for microcellular polymer extrusion
US6884823B1 (en) * 1997-01-16 2005-04-26 Trexel, Inc. Injection molding of polymeric material
US6235380B1 (en) 1997-07-24 2001-05-22 Trexel, Inc. Lamination of microcellular articles
EP1040158B2 (de) 1997-12-19 2012-04-18 Trexel, Inc. Mikrozellulares schaumstoff-extrusions/blasformverfahren und damit hergestellter gegenstand
US6706223B1 (en) * 1997-12-19 2004-03-16 Trexel, Inc. Microcelluar extrusion/blow molding process and article made thereby
US6231942B1 (en) 1998-01-21 2001-05-15 Trexel, Inc. Method and apparatus for microcellular polypropylene extrusion, and polypropylene articles produced thereby
WO2000008091A1 (fr) * 1998-08-06 2000-02-17 Sumitomo Chemical Company, Limited Procede de production d'une resine methacrylique cristalline et d'une mousse
US5955511A (en) * 1998-08-31 1999-09-21 Handa; Y. Paul Manufacturing ultramicrocellular polymer foams at low pressure
US6403663B1 (en) 1999-09-20 2002-06-11 North Carolina State University Method of making foamed materials using surfactants and carbon dioxide
AU2001296942A1 (en) * 2000-09-29 2002-04-08 Trexel, Inc. In-mold decorated articles and methods
US6919512B2 (en) * 2001-10-03 2005-07-19 Schlumberger Technology Corporation Field weldable connections
US20040171339A1 (en) * 2002-10-28 2004-09-02 Cabot Microelectronics Corporation Microporous polishing pads
US20050276967A1 (en) * 2002-05-23 2005-12-15 Cabot Microelectronics Corporation Surface textured microporous polishing pads
US6913517B2 (en) * 2002-05-23 2005-07-05 Cabot Microelectronics Corporation Microporous polishing pads
US7267607B2 (en) * 2002-10-28 2007-09-11 Cabot Microelectronics Corporation Transparent microporous materials for CMP
US7435165B2 (en) 2002-10-28 2008-10-14 Cabot Microelectronics Corporation Transparent microporous materials for CMP
US7311862B2 (en) * 2002-10-28 2007-12-25 Cabot Microelectronics Corporation Method for manufacturing microporous CMP materials having controlled pore size
US9296126B2 (en) * 2003-05-17 2016-03-29 Microgreen Polymers, Inc. Deep drawn microcellularly foamed polymeric containers made via solid-state gas impregnation thermoforming
JP2007516108A (ja) 2003-05-17 2007-06-21 マイクログリーン・ポリマーズ・インコーポレーテッド ガス含侵ポリマーから熱成形された製品を製造する方法
US7585439B2 (en) * 2003-05-17 2009-09-08 Micro Green Polymers, Inc. Manufacture of fully recyclable foamed polymer from recycled material
US8075372B2 (en) * 2004-09-01 2011-12-13 Cabot Microelectronics Corporation Polishing pad with microporous regions
EP2428358B1 (de) 2007-01-17 2015-03-04 Microgreen Polymers, Inc. Verfahren zur Herstellung eines mehrlagigen, geschäumten Polymergegenstands
US8877331B2 (en) * 2007-01-17 2014-11-04 MicroGREEN Polymers Multi-layered foamed polymeric objects having segmented and varying physical properties and related methods
US20080274346A1 (en) * 2007-03-12 2008-11-06 Washington, University Of Solid-state cellular and noncellular thermoplastic materials: processing, properties, and applications
US8926876B2 (en) * 2007-08-15 2015-01-06 University Of Washington Through Its Center For Commercialization Method for making shapeable microcellular poly lactic acid articles
US20100052201A1 (en) * 2008-03-03 2010-03-04 Microgreen Polymers, Inc. Foamed cellular panels and related methods
US8568125B2 (en) 2008-04-14 2013-10-29 Microgreen Polymers Inc. Roll fed flotation/impingement air ovens and related thermoforming systems for corrugation-free heating and expanding of gas impregnated thermoplastic webs
US8080194B2 (en) * 2008-06-13 2011-12-20 Microgreen Polymers, Inc. Methods and pressure vessels for solid-state microcellular processing of thermoplastic rolls or sheets
US8827197B2 (en) * 2008-11-04 2014-09-09 Microgreen Polymers Inc Apparatus and method for interleaving polymeric roll for gas impregnation and solid-state foam processing
US20110195165A1 (en) * 2010-02-08 2011-08-11 Cahill John E Material and sheet for packaging bacon and/or other meats, and methods for making and using the same
EP2560818B1 (de) 2010-04-19 2015-08-26 Microgreen Polymers, Inc. Verfahren zum verbinden eines thermoplastischen polymermaterials
ES2383747B1 (es) * 2010-11-30 2013-05-06 Universitat Politècnica De Catalunya Procedimiento para conformar pet celular a partir de preformas sólidas
EP2668033A4 (de) * 2011-01-27 2014-10-08 Microgreen Polymers Inc Mikrostruktur für ein schmelzverbundenes thermoplastisches polymermaterial und zugehörige verfahren
WO2013085773A1 (en) 2011-12-06 2013-06-13 3M Innovative Properties Company Methods of bonding polyester substrates
US9914247B2 (en) 2012-02-29 2018-03-13 Dart Container Corporation Method for infusing a gas into a thermoplastic material, and related systems
WO2013155088A1 (en) 2012-04-09 2013-10-17 University Of Washington Through Its Center For Commercialization A method to enhance cell nucleation density in solid-state foams
JP6258972B2 (ja) * 2013-01-14 2018-01-10 マイクログリーン ポリマーズ，インク． 多孔質材料と交互配置された熱可塑性材料のロールを巻解するシステム、及び、関連する方法
EP3046776A4 (de) * 2013-09-19 2017-05-31 Dart Container Corporation Verfahren zur erzeugung einer mikrostruktur in einem material mit thermoplastischen polymermolekülen und zugehörige systeme
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US4473665A (en) * 1982-07-30 1984-09-25 Massachusetts Institute Of Technology Microcellular closed cell foams and their method of manufacture
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US4761256A (en) * 1987-01-27 1988-08-02 Eastman Kodak Company Method for producing microcellular foamed plastic material with smooth integral skin
US5182307A (en) * 1990-11-21 1993-01-26 Board Of Regents Of The University Of Washington Polyethylene terephthalate foams with integral crystalline skins
US5158986A (en) * 1991-04-05 1992-10-27 Massachusetts Institute Of Technology Microcellular thermoplastic foamed with supercritical fluid
US5223545A (en) * 1992-02-03 1993-06-29 The Board Of Regents Of The University Of Washington Polyethylene terephthalate foams with integral crystalline skins

Also Published As

Publication number Publication date
US5684055A (en) 1997-11-04
DE69534047T2 (de) 2006-04-13
WO1996018486A2 (en) 1996-06-20
ATE289908T1 (de) 2005-03-15
WO1996018486A3 (en) 1996-08-29
AU4853696A (en) 1996-07-03
EP0873230B1 (de) 2005-03-02
ES2236720T3 (es) 2005-07-16
AR000289A1 (es) 1997-06-18
TR199501569A2 (tr) 1996-07-21
EP0873230A2 (de) 1998-10-28
IL116072A0 (en) 1996-01-31

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