EP0280756A1 - Process for improving the grinding efficiency of grinding and honing tools - Google Patents
Process for improving the grinding efficiency of grinding and honing tools Download PDFInfo
- Publication number
- EP0280756A1 EP0280756A1 EP87103236A EP87103236A EP0280756A1 EP 0280756 A1 EP0280756 A1 EP 0280756A1 EP 87103236 A EP87103236 A EP 87103236A EP 87103236 A EP87103236 A EP 87103236A EP 0280756 A1 EP0280756 A1 EP 0280756A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- grinding
- metal
- pore spaces
- reaction
- soap
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims description 13
- 239000000344 soap Substances 0.000 claims abstract description 36
- 229910052751 metal Inorganic materials 0.000 claims abstract description 28
- 239000002184 metal Substances 0.000 claims abstract description 28
- 238000006243 chemical reaction Methods 0.000 claims abstract description 16
- 239000011148 porous material Substances 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 5
- 239000000194 fatty acid Substances 0.000 claims abstract description 5
- 229930195729 fatty acid Natural products 0.000 claims abstract description 5
- 150000004665 fatty acids Chemical class 0.000 claims abstract description 5
- 229910000000 metal hydroxide Inorganic materials 0.000 claims abstract description 5
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 4
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 4
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims abstract description 4
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims abstract description 4
- 235000021355 Stearic acid Nutrition 0.000 claims abstract description 3
- 239000008117 stearic acid Substances 0.000 claims abstract description 3
- 239000011541 reaction mixture Substances 0.000 claims abstract 6
- 239000006227 byproduct Substances 0.000 claims abstract 2
- 239000000919 ceramic Substances 0.000 claims abstract 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims abstract 2
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 9
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 8
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 claims description 6
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 6
- 238000005470 impregnation Methods 0.000 claims description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 3
- 150000004692 metal hydroxides Chemical class 0.000 claims description 3
- 229910021529 ammonia Inorganic materials 0.000 claims description 2
- 150000002739 metals Chemical class 0.000 claims description 2
- 229910000069 nitrogen hydride Inorganic materials 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical class CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 claims 2
- 150000002736 metal compounds Chemical class 0.000 claims 2
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical class CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 claims 1
- KIHBGTRZFAVZRV-UHFFFAOYSA-N 2-Hydroxyoctadecanoic acid Chemical class CCCCCCCCCCCCCCCCC(O)C(O)=O KIHBGTRZFAVZRV-UHFFFAOYSA-N 0.000 claims 1
- 235000021314 Palmitic acid Nutrition 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 claims 1
- 239000000155 melt Substances 0.000 claims 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Chemical class CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 claims 1
- 230000000737 periodic effect Effects 0.000 claims 1
- RYYKJJJTJZKILX-UHFFFAOYSA-M sodium octadecanoate Chemical group [Na+].CCCCCCCCCCCCCCCCCC([O-])=O RYYKJJJTJZKILX-UHFFFAOYSA-M 0.000 claims 1
- 239000002904 solvent Substances 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 abstract description 8
- 229910000831 Steel Inorganic materials 0.000 abstract description 4
- 239000010959 steel Substances 0.000 abstract description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 abstract description 3
- 229910052708 sodium Inorganic materials 0.000 abstract description 3
- 239000011734 sodium Substances 0.000 abstract description 3
- 238000002791 soaking Methods 0.000 abstract 1
- 238000005755 formation reaction Methods 0.000 description 5
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 239000002826 coolant Substances 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000011593 sulfur Substances 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- -1 ferrous metals Chemical class 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000001447 alkali salts Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000005068 cooling lubricant Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000004108 freeze drying Methods 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 150000002440 hydroxy compounds Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- UTOPWMOLSKOLTQ-UHFFFAOYSA-N octacosanoic acid Chemical class CCCCCCCCCCCCCCCCCCCCCCCCCCCC(O)=O UTOPWMOLSKOLTQ-UHFFFAOYSA-N 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 235000017550 sodium carbonate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/20—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
- B24D3/28—Resins or natural or synthetic macromolecular compounds
- B24D3/32—Resins or natural or synthetic macromolecular compounds for porous or cellular structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/04—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic
- B24D3/14—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic ceramic, i.e. vitrified bondings
- B24D3/18—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic ceramic, i.e. vitrified bondings for porous or cellular structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/34—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
- B24D3/342—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties incorporated in the bonding agent
Definitions
- the invention relates to a method according to the preamble of claim 1.
- the object of the invention is to achieve this advantageous grinding behavior even with conventionally produced grinding or honing bodies.
- ceramic-bonded disks with a relatively large pore volume primarily a structure 7 or larger, are treated with metal soaps until the volume of the metal soaps introduced corresponds to at least 5% of the total volume of the grinding disk.
- plastic-bonded grinding wheels provided that they have a corresponding structure.
- Metal soaps are to be understood here as neutral or basic salts of mono- or polyvalent metals or amines. Such soaps are advantageously used which, on the one hand, are compatible with the environment and coolants, and on the other hand have the highest possible melting point. Salts and soaps of the following fatty acids, whose melting point (F) is also given, are to be mentioned here: with calcium, zinc, aluminum, sodium or lithium.
- Montanic acids C22 ... to C34 with melting points above 80 ° C can also be used as fatty acids, as can hydroxy compounds of the listed compounds, for example 12-oxystearic acid.
- sodium or lithium soaps can be dissolved in hot water.
- the grinding wheel can be soaked with such solutions, if necessary in vacuo.
- the disc should also be warmed (approx. 90 ° C) to avoid premature gelation of the solution.
- the water After the solution has been gelled by cooling, the water must be removed, preferably by freeze-drying. This step can be followed by a further impregnation with subsequent drying in order to introduce the desired amount of soap into the glass body.
- C17H35-COOH + NaOH C17H35-COONa + H2O
- N2N-C2H4NH2 (C17H35-CO) 2-C2H4- H2 + 2 H2O
Abstract
Zur Verbesserung der Schleifleistung keramisch oder kunststoffgebundener Schleif- oder Honkörper werden in deren Porenräume Metallseifen eingelagert. Diese Einlagerung der Metallseifen kann auf verschiedene Weise erfolgen, entweder dadurch, daß der Schleif- oder Honkörper in einer Lösung der Metallseife gegebenenfalls unter Vakuum, solange getränkt wird, bis eine ausreichende Ausfüllung der Porenräume mit der Metallseife erfolgt ist, oder, daß ein Reaktionsgemisch in die Porenräume eingebracht wird, wonach bei Erhitzung dieses Reaktionsgemischs dann eine chemische Reaktion abläuft, die zur Bildung der erwünschten Metallseife direkt in den Porenräumen führt. Ein derartiges Reaktionsgemisch besteht beispielsweise aus einer Fettsäure wie der Stearinsäure und einem Metalloxid oder - hydroxid, wodurch sich bei der Reaktion die entsprechende Natriumseife unter gleichzeitiger Entstehung von Wasser bildet. Die Reaktionsnebenprodukte (wie hier das Wasser) werden dann ausgetrieben. Die derart behandelten Schleif- oder Honkörper weisen gegenüber den unbehandelten Schleif- oder Honkörpern eine wesentliche Verbesserung der Schleifleistung in dem Sinne auf, daß man mit solchen Scheiben vergütete und gehärtete Stähle schneller und kühler schleifen kann, daß sich insbesondere solche Schleifscheiben während des Schleifens nicht zusetzen und die daraus resultierenden Nachteile wie zum Beispiel Wiederaufschweißungen und Blechmantelbildungen vermieden werden.To improve the grinding performance of ceramic or plastic-bonded grinding or honing bodies, metal soaps are stored in their pore spaces. This storage of the metal soaps can be carried out in various ways, either by soaking the grinding or honing body in a solution of the metal soap, if appropriate under vacuum, until the pore spaces have been adequately filled with the metal soap, or by a reaction mixture in the pore spaces is introduced, after which, when this reaction mixture is heated, a chemical reaction takes place which leads to the formation of the desired metal soap directly in the pore spaces. Such a reaction mixture consists, for example, of a fatty acid such as stearic acid and a metal oxide or hydroxide, as a result of which the corresponding sodium soap is formed during the reaction with the simultaneous formation of water. The reaction by-products (such as water here) are then driven off. The grinding or honing bodies treated in this way have a significant improvement in the grinding performance compared to the untreated grinding or honing bodies in the sense that tempered and hardened steels can be ground faster and cooler with such discs, in particular that such grinding discs do not become clogged during grinding and the resulting disadvantages such as rewelding and sheet metal jacket formation can be avoided.
Description
Die Erfindung betrifft ein Verfahren nach dem Oberbegriff des Patentanspruches 1.The invention relates to a method according to the preamble of claim 1.
Es ist bekannt, daß beim Schleifen wärmeempfindlicher Stähle mit reduzierter Zerspanleistung gearbeitet werden muß wegen der sonst unzulässigen thermischen Beeinflußung des Werkstoffgefüges. Als hauptsächliche thermisch bedingte Schleifschäden sind hierbei zu nennen: Maßabweichung und Verzug, Brandmarken, Gefügeveränderungen, Auf- und Neuhärtung, Weichhautbildung, ungünstige Beeinflussung des Eigenspannungszustandes, Rißbildung und chemische Reaktionen.It is known that when grinding heat-sensitive steels, reduced cutting power must be used because of the otherwise impermissible thermal influence on the material structure. The main thermally induced grinding damage can be mentioned here: dimensional deviation and warpage, branding, structural changes, hardening and new hardening, soft skin formation, unfavorable influence on the state of internal stress, crack formation and chemical reactions.
Auch beim Schleifen von NE-Metallen wie Aluminium, Messing, Titan u.a. treten Schwierigkeiten mit den herkömmlichen Schleifscheiben auf, und zwar dadurch, daß sich die Späne in der Scheibenoberfläche verkeilen und nachfolgend zum Teil wieder auf die geschliffene Werkstückoberfläche aufgeschweißt werden. Man hilft sich dann dadurch, daß man mit Schleiföl als Kühlmittel arbeitet und die Scheiben kontinuierlich abrichtet. Dies führt einerseits zu Umweltproblemen (verbrauchtes Schleiföl ist "Abfallöl", kein "Altöl") und entsprechenden Kosten, auch steigt der Schleifscheibenverbrauch durch das "continuous dressing", wodurch die Schleifkosten weiter steigen.Difficulties with conventional grinding wheels also arise when grinding non-ferrous metals such as aluminum, brass, titanium, among other things, because the chips wedge in the wheel surface and are subsequently partially welded back onto the ground workpiece surface. You can then help yourself by working with grinding oil as a coolant and continuously dressing the discs. On the one hand, this leads to environmental problems (used grinding oil is "waste oil", not "old oil") and corresponding costs, and the grinding wheel consumption increases due to "continuous dressing", which further increases the grinding costs.
Es hat nicht an Versuchen gefehlt, hier zumindest in Teilbereichen Abhilfe zu schaffen. So werden schon seit Jahrzehnten für bestimmte Aufgaben keramisch gebundene Schleif- und Honkörper nachträglich in der Wärme und zumeist im Vakuum mit flüssigem Schwefel getränkt und anschließend erkalten gelassen. Der Schwefel wirkt hier als Hochdruckschmiermittel. Es läßt sich jedoch nicht vermeiden, daß beim Arbeiten mit derart getränkten Schleifkörpern chemische Reaktionen mit der Werkstückoberfläche ablaufen. Schwefel macht aber den Stahl spröde und rotbrüchig und ist mithin sehr schädlich, von der Umweltbelastung einmal abgesehen.There has been no shortage of attempts to remedy this, at least in some areas. For decades, ceramically bonded grinding and honing bodies have been soaked with liquid sulfur for certain tasks in the heat and mostly in a vacuum and then left to cool. The sulfur acts here as a high pressure lubricant. However, it cannot be avoided that chemical reactions with the workpiece surface take place when working with such impregnated grinding wheels. However, sulfur makes the steel brittle and brittle and is therefore very harmful, apart from the environmental impact.
Ein anderer Weg, der vorgeschlagen wurde, ist die Zuführung von Kühlschmiermittel über eine Hohlwelle in die Schleifscheibenbohrung und von dort durch die entsprechend poröse Schleifscheibe an die Kontaktstelle Scheibe/Werkstück. Hier muß das im Umlauf geführte Kühlmittel extrem gereinigt werden, damit sich die Poren der Schleifscheibe nicht verstopfen. (Industrie-Anzeiger 53, 1982, S.39ff)Another way that has been proposed is the supply of cooling lubricant via a hollow shaft into the grinding wheel bore and from there through the correspondingly porous grinding wheel to the contact point between wheel and workpiece. Here the circulating coolant must be cleaned extremely so that the pores of the grinding wheel do not become blocked. (Industrie-Anzeiger 53, 1982, p.39ff)
Es hat sich gezeigt, daß Schleifkörper, die gemäß der EP-0 114 280 bzw. US-4,541,843 unter Zusatz einer Metallseife hergestellt wurden, überraschend gute Schleifeigenschaften besitzen. So lassen sich mit solchen Scheiben vergütete und gehärtete Stähle schneller und kühler schleifen als mit herkömmlichen Schleifscheiben. Beim Schleifen von Aluminium, Titan, Kunststoffen und ähnlichen Werkstoffen setzen sich solche metallseifenenthaltenden Schleifscheiben bzw. Honkörper nicht zu, weshalb die gefürchteten Wiederaufschweißungen und Blechmantelbildungen vermieden werden. Auch die Gratbildung wird stark unterdrückt, wenn nicht völlig vermieden.It has been shown that abrasive bodies which have been produced in accordance with EP-0 114 280 or US Pat. No. 4,541,843 with the addition of a metal soap have surprisingly good grinding properties. In this way, tempered and hardened steels can be ground faster and cooler than with conventional grinding wheels. When grinding aluminum, titanium, plastics and similar materials, such grinding disks or honing bodies containing metal soap do not become clogged, which is why the feared re-welding and sheet metal jacket formation are avoided. Burr formation is also strongly suppressed, if not completely avoided.
Aufgabe der Erfindung ist es, dieses vorteilhafte Schleifverhalten auch bei konventionell hergestellten Schleif- oder Honkörpern zu erreichen.The object of the invention is to achieve this advantageous grinding behavior even with conventionally produced grinding or honing bodies.
Erfindungsgemäß wird diese Aufgabe gemäß dem kennzeichnenden Teil des Patentanspruchs 1 gelöst.According to the invention, this object is achieved in accordance with the characterizing part of patent claim 1.
Vorteilhafterweise werden hierbei fertig gebrannte, keramisch gebundene Scheiben mit verhältnismäßig großem Porenvolumen, vornehmlich einer Struktur 7 oder größer, mit Metallseifen behandelt, bis das Volumen der eingebrachten Metallseifen wenigstens 5 % des Gesamtvolumens der Schleifscheibe entspricht. Entsprechendes gilt für kunststoffgebundene Schleifkörper, sofern sie eine entsprechende Struktur besitzen.Advantageously, completely fired, ceramic-bonded disks with a relatively large pore volume, primarily a structure 7 or larger, are treated with metal soaps until the volume of the metal soaps introduced corresponds to at least 5% of the total volume of the grinding disk. The same applies to plastic-bonded grinding wheels, provided that they have a corresponding structure.
Als Metallseifen sollen hier verstanden werden neutrale oder basische Salze ein- oder mehrwertiger Metalle oder Amine. Vorteilhafterweise werden solche Seifen verwendet, die einerseits umwelt- und kühlmittelverträglich sind, und die andererseits einen möglichst hohen Schmelzpunkt haben. Hierzu sind vornehmlich zu nennen Salze bzw. Seifen folgender Fettsäuren, deren Schmelzpunkt (F) mit angegeben ist:
Als Fettsäuren können auch Montansäuren C₂₂... bis C₃₄ mit Schmelzpunkten über 80° C verwendet werden, ebenso wie Hydroxyverbindungen der aufgeführten Verbindungen, als Beispiel sei hierzu die 12-Oxystearinsäure erwähnt.Montanic acids C₂₂ ... to C₃₄ with melting points above 80 ° C can also be used as fatty acids, as can hydroxy compounds of the listed compounds, for example 12-oxystearic acid.
Es gibt verschiedene Möglichkeiten, solche Metallseifen in die Schleifkörper einzubringen, die im folgenden im einzelnen anhand von Beispielen erläutert werden:There are various ways of introducing such metal soaps into the grinding wheels, which are explained in detail below using examples:
So lassen sich zum Beispiel Natrium-oder Lithium-Seifen in heißem Wasser lösen. Mit solchen Lösungen kann die Schleifscheibe, gegebenenfalls im Vakuum, getränkt werden. Hierbei sollte die Scheibe ebenfalls erwärmt sein (ca. 90° C), um vorzeitiges Gelieren der Lösung zu vermeiden. Nach dem Gelieren der Lösung durch Abkühlung muß das Wasser entfernt werden, am besten durch Gefriertrocknung. Auf diesen Arbeitsgang kann eine weitere Tränkung mit anschließen- der Trocknung folgen, um die gewünschte Menge an Seife in den Scheibenkörper einzubringen.For example, sodium or lithium soaps can be dissolved in hot water. The grinding wheel can be soaked with such solutions, if necessary in vacuo. The disc should also be warmed (approx. 90 ° C) to avoid premature gelation of the solution. After the solution has been gelled by cooling, the water must be removed, preferably by freeze-drying. This step can be followed by a further impregnation with subsequent drying in order to introduce the desired amount of soap into the glass body.
Dieses Tränkverfahren ist in analoger Weise auch mit entsprechenden organischen Lösungsmitteln möglich. In beiden Fällen kann es zweckmäßig sein, geringe Mengen an Bindemittel zuzusetzen, im Falle wässriger Lösungen beispielsweise Polyvinylalkohol, im Falle organischer Lösungsmittel beispielsweise Polyvinylazetat, Zelluloseazetat, o.ä., um diese sich pulverförmig abscheidenden Seifen in den Scheibenporen zu fixieren.This impregnation process is also possible in an analogous manner with appropriate organic solvents. In both cases, it may be expedient to add small amounts of binder, in the case of aqueous solutions, for example, polyvinyl alcohol, in the case of organic solvents, for example polyvinyl acetate, cellulose acetate, or the like, in order to fix these powder-separating soaps in the disk pores.
Eine weitere Möglichkeit der Einbringung solcher Seifen in entsprechend poröse Schleifscheibenkörper ist die, daß sich die Seife in der Schleifscheibe bzw. in dem Honkörper durch chemische Reaktion bildet. Dies hat den Vorteil, daß sich nur geringe Wassermengen bilden, die entfernt werden müssen, und daß die Seifen in kompakter Form anfallen, also ggf. nur eine einzige Tränkung ausreicht. Ferner kann hier auf den Zusatz geringer Bindemittelmengen verzichtet werden.Another possibility of introducing such soaps into correspondingly porous grinding wheel bodies is that the soap is formed in the grinding wheel or in the honing body by chemical reaction. This has the advantage that only small amounts of water are formed which have to be removed and that the soaps are obtained in a compact form, so that only a single impregnation may be sufficient. Furthermore, the addition of small amounts of binder can be dispensed with here.
Beispielsweise wird Stearinsäure geschmolzen, die stöchiometrische Menge Zinkoxid hierin dispergiert und die erhitzte Scheibe sofort im Anschluß daran hiermit getränkt, ggf. im Vakuum, und solange weiter erhitzt, bis die folgende Reaktion
2 C₁₇H₃₅-COOH + ZnO = (C₁₇H₃₅-COO)₂Zn + H₂O
abgelaufen und das Reaktionswasser entfernt ist. Anstelle entsprechender Metalloxide können auch Metallhydroxide oder -carbonate verwendet werden, so daß dann beispielsweise folgende entsprechende Reaktionen zur Bildung der Metallseife im Schleifkörper ablaufen:
2 C₁₇H₃₅-COOH + Na₂CO₃ = 2 C₁₇H₃₅-COONa + CO₂ + H₂O
C₁₇H₃₅-COOH + NaOH = C₁₇H₃₅-COONa + H₂O
2 C₁₇H₃₅-COOH + N₂N-C₂H₄NH₂ = (C₁₇H₃₅-CO )₂-C₂H₄-H₂ + 2 H₂OFor example, stearic acid is melted, the stoichiometric amount of zinc oxide is dispersed therein, and the heated disk is immediately impregnated thereafter, if necessary in vacuo, and heated until the subsequent reaction
2 C₁₇H₃₅-COOH + ZnO = (C₁₇H₃₅-COO) ₂Zn + H₂O
expired and the water of reaction is removed. Instead of corresponding metal oxides, metal hydroxides or carbonates can also be used, so that, for example, the following corresponding reactions to form the metal soap then take place in the grinding wheel:
2 C₁₇H₃₅-COOH + Na₂CO₃ = 2 C₁₇H₃₅-COONa + CO₂ + H₂O
C₁₇H₃₅-COOH + NaOH = C₁₇H₃₅-COONa + H₂O
2 C₁₇H₃₅-COOH + N₂N-C₂H₄NH₂ = (C₁₇H₃₅-CO) ₂-C₂H₄- H₂ + 2 H₂O
Eine weitere Möglichkeit der Bildung erfindungsgemäßer Metallseifen in den Schleif- bzw. Honkörpern durch chemische Reaktion besteht darin, daß man von einer entsprechenden Schmelze einer Ammoniumseife ausgeht, welcher die stöchiometrische Menge des entsprechenden Metalloxids bzw. Metallhydroxids zugesetzt wurde. Nach der Tränkung wird zur Bildung der Metallseife das bei der Reaktion
(Beispiel):
C₁₇H₃₅-COONH₄ + LiOH = C₁₇H₃₅-COOLi + NH₃ + H₂O
entstehende Wasser und Ammoniak ausgetrieben.Another possibility for the formation of metal soaps according to the invention in the abrasive or honing bodies by chemical reaction is to start from a corresponding melt of an ammonium soap, to which the stoichiometric amount of the corresponding metal oxide or metal hydroxide has been added. After the impregnation, the metal soap forms during the reaction
(Example):
C₁₇H₃₅-COONH₄ + LiOH = C₁₇H₃₅-COOLi + NH₃ + H₂O
emerging water and ammonia expelled.
Claims (10)
C₁₇H₃₅-COOH + NaOH = C₁₇H₃₅-COONa + H₂O8. The method according to claim 6 and 7, characterized in that the fatty acid stearic acid and the metal compound is sodium hydroxide, that the heating takes place above 71 ° C, after which sodium stearate and water form after introduction into the pore spaces according to the following reaction equation:
C₁₇H₃₅-COOH + NaOH = C₁₇H₃₅-COONa + H₂O
C₁₇H₃₅-COONH₄ + LiOH = C₁₇H₃₅-COOLi + NH₃ + H₂O10. The method according to claim 9, characterized in that the ammonium soap is C₁₇H₃₅-COONH₄ and the metal hydroxide LiOH, whereby the following reaction takes place:
C₁₇H₃₅-COONH₄ + LiOH = C₁₇H₃₅-COOLi + NH₃ + H₂O
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE8787103236T DE3763377D1 (en) | 1987-03-06 | 1987-03-06 | METHOD FOR IMPROVING THE GRINDING PERFORMANCE OF GRINDING AND HONOR BODIES. |
EP87103236A EP0280756B1 (en) | 1987-03-06 | 1987-03-06 | Process for improving the grinding efficiency of grinding and honing tools |
AT87103236T ATE54084T1 (en) | 1987-03-06 | 1987-03-06 | METHOD OF IMPROVING ABRASIVE AND HONING BODY ABRASIVE PERFORMANCE. |
ES87103236T ES2016583B3 (en) | 1987-03-06 | 1987-03-06 | PROCEDURE FOR THE IMPROVEMENT OF THE SHARPENING POWER OF THE SHARPENING AND RECTIFYING BODIES. |
US07/164,468 US4784671A (en) | 1987-03-06 | 1988-03-04 | Method of improving the grinding performance of grinding and honing bodies |
GR90400694T GR3003005T3 (en) | 1987-03-06 | 1990-09-05 | Process for improving the grinding efficiency of grinding and honing tools |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP87103236A EP0280756B1 (en) | 1987-03-06 | 1987-03-06 | Process for improving the grinding efficiency of grinding and honing tools |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0280756A1 true EP0280756A1 (en) | 1988-09-07 |
EP0280756B1 EP0280756B1 (en) | 1990-06-27 |
Family
ID=8196805
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP87103236A Expired - Lifetime EP0280756B1 (en) | 1987-03-06 | 1987-03-06 | Process for improving the grinding efficiency of grinding and honing tools |
Country Status (6)
Country | Link |
---|---|
US (1) | US4784671A (en) |
EP (1) | EP0280756B1 (en) |
AT (1) | ATE54084T1 (en) |
DE (1) | DE3763377D1 (en) |
ES (1) | ES2016583B3 (en) |
GR (1) | GR3003005T3 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0414346A1 (en) * | 1989-06-23 | 1991-02-27 | Minnesota Mining And Manufacturing Company | Coated abrasive article overcoated with loading resistant top layer |
DE19627926A1 (en) * | 1996-07-11 | 1998-01-15 | Ks Aluminium Technologie Ag | Process for machining cylinder liners |
CN114161329A (en) * | 2021-11-27 | 2022-03-11 | 郑州磨料磨具磨削研究所有限公司 | Preparation method of ceramic bond superhard grinding wheel |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1995024992A1 (en) * | 1994-03-16 | 1995-09-21 | Minnesota Mining And Manufacturing Company | Abrasive articles and method of making abrasive articles |
US5667542A (en) * | 1996-05-08 | 1997-09-16 | Minnesota Mining And Manufacturing Company | Antiloading components for abrasive articles |
US5704952A (en) * | 1996-05-08 | 1998-01-06 | Minnesota Mining And Manufacturing Company | Abrasive article comprising an antiloading component |
CA2253498A1 (en) * | 1996-05-08 | 1997-11-13 | Kam W. Law | Abrasive article comprising an antiloading component |
US6261682B1 (en) | 1998-06-30 | 2001-07-17 | 3M Innovative Properties | Abrasive articles including an antiloading composition |
US6500220B1 (en) | 2002-02-19 | 2002-12-31 | Cimcool Industrial Products, Inc. | Impregnated grinding wheel |
JP2004291114A (en) * | 2003-03-26 | 2004-10-21 | Toyoda Mach Works Ltd | Grinding stone with lubrication particle and its manufacturing method |
CN100479200C (en) * | 2003-08-29 | 2009-04-15 | 索拉尔系统有限公司 | Extracting heat from an object |
US7195658B2 (en) * | 2003-10-17 | 2007-03-27 | Saint-Gobain Abrasives, Inc. | Antiloading compositions and methods of selecting same |
KR100719026B1 (en) * | 2005-11-10 | 2007-05-16 | 주식회사 광명연마 | Fiber disk and manufacturing method thereof |
JP2008266397A (en) * | 2007-04-18 | 2008-11-06 | Three M Innovative Properties Co | Clogging prevention composition for abrasive material and abrasive material having clogging prevention film |
JP5963586B2 (en) * | 2012-07-13 | 2016-08-03 | 豊田バンモップス株式会社 | Vitrified bond whetstone |
JP6407785B2 (en) * | 2015-03-31 | 2018-10-17 | 株式会社東京精密 | Grinding wheel, method of manufacturing the same, and apparatus equipped with the grinding wheel |
JP2019000981A (en) * | 2018-09-19 | 2019-01-10 | 株式会社東京精密 | Abrasive grind stone, manufacturing method of the same, and device with grind stone |
JP7335426B2 (en) * | 2019-09-05 | 2023-08-29 | サンーゴバン アブレイシブズ,インコーポレイティド | Coated abrasive with improved supersize coat |
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DE1803233A1 (en) * | 1967-10-13 | 1969-06-26 | Norton Co | Grinding wheel |
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EP0090959A2 (en) * | 1982-04-02 | 1983-10-12 | Schaeffler Teppichboden GmbH | Method of producing a foam-layered panel |
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US3494752A (en) * | 1968-03-04 | 1970-02-10 | Lear Siegler Inc | Method of manufacturing metal bonded abrasive gear hones |
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JPS53140692A (en) * | 1977-05-14 | 1978-12-07 | Daichiku Co Ltd | Wax substance treating grind stone |
DE3301925A1 (en) * | 1983-01-21 | 1984-07-26 | SEA Schleifmittel Entwicklung Anwendung GmbH, 7530 Pforzheim | METHOD FOR PRODUCING ABRASIVE BODIES |
JPS60178066A (en) * | 1984-02-24 | 1985-09-12 | Canon Electronics Inc | Wire guide for wire dot printer |
JPS61159375A (en) * | 1984-12-28 | 1986-07-19 | Tsuneo Masuda | Whetstone polymer composite material for melting and crushing machine and manufacture thereof |
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1987
- 1987-03-06 EP EP87103236A patent/EP0280756B1/en not_active Expired - Lifetime
- 1987-03-06 DE DE8787103236T patent/DE3763377D1/en not_active Expired - Fee Related
- 1987-03-06 ES ES87103236T patent/ES2016583B3/en not_active Expired - Lifetime
- 1987-03-06 AT AT87103236T patent/ATE54084T1/en active
-
1988
- 1988-03-04 US US07/164,468 patent/US4784671A/en not_active Expired - Fee Related
-
1990
- 1990-09-05 GR GR90400694T patent/GR3003005T3/en unknown
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0414346A1 (en) * | 1989-06-23 | 1991-02-27 | Minnesota Mining And Manufacturing Company | Coated abrasive article overcoated with loading resistant top layer |
DE19627926A1 (en) * | 1996-07-11 | 1998-01-15 | Ks Aluminium Technologie Ag | Process for machining cylinder liners |
CN114161329A (en) * | 2021-11-27 | 2022-03-11 | 郑州磨料磨具磨削研究所有限公司 | Preparation method of ceramic bond superhard grinding wheel |
CN114161329B (en) * | 2021-11-27 | 2023-02-28 | 郑州磨料磨具磨削研究所有限公司 | Preparation method of ceramic bond superhard grinding wheel |
Also Published As
Publication number | Publication date |
---|---|
US4784671A (en) | 1988-11-15 |
DE3763377D1 (en) | 1990-08-02 |
EP0280756B1 (en) | 1990-06-27 |
ATE54084T1 (en) | 1990-07-15 |
ES2016583B3 (en) | 1990-11-16 |
GR3003005T3 (en) | 1993-02-17 |
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