EP0322347A1 - Drag bit with nozzles for drilling plastic formations - Google Patents

Drag bit with nozzles for drilling plastic formations Download PDF

Info

Publication number
EP0322347A1
EP0322347A1 EP88710035A EP88710035A EP0322347A1 EP 0322347 A1 EP0322347 A1 EP 0322347A1 EP 88710035 A EP88710035 A EP 88710035A EP 88710035 A EP88710035 A EP 88710035A EP 0322347 A1 EP0322347 A1 EP 0322347A1
Authority
EP
European Patent Office
Prior art keywords
bit
cutters
diamond
cutting
face
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP88710035A
Other languages
German (de)
French (fr)
Other versions
EP0322347B1 (en
Inventor
Gordon A. Tibbits
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Baker Hughes Oilfield Operations LLC
Original Assignee
Eastman Christensen Co
Eastman Teleco Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Eastman Christensen Co, Eastman Teleco Co filed Critical Eastman Christensen Co
Publication of EP0322347A1 publication Critical patent/EP0322347A1/en
Application granted granted Critical
Publication of EP0322347B1 publication Critical patent/EP0322347B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/60Drill bits characterised by conduits or nozzles for drilling fluids
    • E21B10/602Drill bits characterised by conduits or nozzles for drilling fluids the bit being a rotary drag type bit with blades
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/46Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/56Button-type inserts
    • E21B10/567Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
    • E21B10/5671Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts with chip breaking arrangements
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/46Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/56Button-type inserts
    • E21B10/567Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
    • E21B10/5673Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts having a non planar or non circular cutting face

Abstract

A bit and method for cutting plastic and sticky rock formations, which tend to cause bit balling, is provided by a drag bit (10) having a cutting face formed of a plurality of generally radially extending open arched blades (20). Each arched blade (20) is provided with a cutting face and defines a cavity (24) beneath the arch to the bit body. In a preferred embodiment, the cutting elements on the arched blade are a plurality of synthetic polycrystalline diamonds (22) which are cut, sized and shaped to conformally fit with each other so as to present a substantially diamond-only surface as a cutting surface of the bit. Hydraulic nozzles (38) are defined in the bit body beneath and azimuthally behind the arches formed by each blade. The nozzles direct hydraulic flow across the cavity under the arch and across each portion of the cutting face on the arch. As a result, when cutting, substantially only a diamond surface is provided for shearing the rock formation or contacting with velocity any portion of the plastic rock formation. Once the rock chip is exuded upwardly across the diamond face of the cutter, it is subjected to a directed hydraulic flow which peels the chip from the diamond face and transports it into the open cavity defined underneath the arched blade. The cavities under the arched blade form an open toroidal space around the bit and freely communicate with a plurality of large open waterways and junk slots. Large plastic fragments may then be cut, peeled from the face of the diamond cutters, and flushed through the waterways up the junk slots.

Description

  • The invention relates to the field of earth boring tools and more particularly to rotating drag bits used in shale or highly plastic formations.
  • Drilling in shales or plastic formations with a drag bit has always been difficult. The shale, under pressure and in contact with hydraulics, tends to act like a sticky bubble-gum-like mass, sometimes referred to as gumbo, which balls and clogs the bit. Once the bit balls up, it ceases to cut effectively.
  • Bar et. al., "Improvements in or relating to rotary drill bits," UK Patent GB 2 181 173 A shows a bladed drag bit with a plurality of cutters on each blade in combina­tion with a nozzle which creates a vortex flow having a peripheral stream extending across the cutting elements and exiting into a gage region. However, the cutters are spaced cutters and the nozzle is azimuthally disposed in front of the blade. The flow from each nozzle is isolated from the flow of other nozzles in the bit by the solid mass of the adjacent blades. this is likely to result in isolation of the hydraulics of each vortex pattern, presents a noncutting bit surface between the cutters to the sticky formation, and does not provide for a directed hydraulic impingement on the chips which has any tendency to peel the adhesive chips from the cutter face.
  • Numerous solutions have been attempted involving large cutters, aggressive cutting patterns, aggressive hydraulics and directed hydraulics all in an attempt to prevent adhesion of the chips to the bit face.
  • While many of the prior art attempts have been successful in one degree or another, efficient drilling rates have always been difficult to achieve consistently in all types of plastic formations, with all types of hydraulic formulations and in all types of drilling conditions.
  • Therefore, what is needed is a bit design for use in shale or plastic formations which is highly efficient in a broad range of conditions and environments.
  • The invention is a drag bit comprising a bit body, a plurality of blades formed with the bit body and extending therefrom, and at least one cutting element and preferably a plurality of cutters on each blade. Each of the cutters preferably has a diamond cutting face. The plurality of cutters is arranged and configured on each blade so that the cutters provide a primary cutting surface. The primary cutting surface may be characterized as a substantially diamond-only surface which is believed to reduce the probability for adhesive contact between the cutters and plastic rock formation. Each blade defines a cavity between the blade and the body of the bit. In the preferred embodiment, the cavity permits azimuthal flow of material therethrough.
  • As a result, an all-diamond cutting surface only is presented to the rock formation and hydraulic removal is enhanced to avoid bit balling.
  • The bit further comprises at least one nozzle disposed in the bit body below each of the blades. The nozzle directs a flow of hydraulic fluid across the cavity and the plurality of cutters disposed on the corresponding blade.
  • In the preferred embodiment, each nozzle is azimuthally disposed in the bit body aximuthally behind the diamond faces of the corresponding plurality of cutters as defined by normal rotation of the bit during drilling.
  • In the preferred embodiment at least two nozzles per blade are disposed in the bit body. Each nozzle has a hydraulic flow primarily directed to a different portion of the plurality of cutters on the corresponding blade. The nozzles may include specialized nozzle elements or be simple ports.
  • The plurality of cutters on each of the blades are shaped to conform each to an adjacent one of the cutters on the blade to leave substantially no other surface exposed between adjacent cutters.
  • In a first embodiment each of the cutters has a circular diamond face. Selected ones of the plurality of cutters are moon-cut to conformally fit to circular adjacent cutters.
  • In another embodiment the cutters are semicircular and at least one of the semicircular cutters is inverted relative to an adjacent semicircular cutter. The adjacent cutters has the straight side segment of the semicircular shape disposed in opposing directions as compared to the adjacent cutter.
  • In yet another embodiment at least two of the cutters have a generally rectangular shape to permit conformal abutment of the two rectangularly shaped cutters adjacent to each other.
  • In still yet another embodiment at least two of the cutters have a triangular shape. The triangular shaped cutters are inverted relative to each other to permit abutment of two triangular sides of the adjacent cutters next to each other.
  • The invention can also be characterized as an improvement in a drag bit for cutting a plastic rock formation. The bit has a bit face, gage and bit body. The improvement comprises a plurality of arched blades extending from the gage of the bit to the apex of the bit. A corresponding plurality of azimuthally open cavities are defined between the arched blades and the bit body. The cavities freely permit azimuthally flow of fluid and fragments of rock formation therethrough. A plurality of nozzles are disposed in the bit for directing hydraulic flow across selected portions of the arched blades. At least one and preferably a plurality of cutters are disposed on each of the arched blades forming the bit face.
  • As a result, the plastic rock formation is efficiently cut in a wide variety of conditions.
  • Each of the cutters comprises a diamond cutting face and the hydraulics directed by the corresponding plurality of nozzles directs hydraulic flow across the diamond faces to cool the diamond faces and remove fragments of the plastic rock formation therefrom.
  • At least some of the diamond faces of the plurality of cutters are sized and shaped so that the plurality of diamond faces on each blade conformally fit with adjacent diamond faces of an adjacent cutter to present a substantially diamond-only cutting face.
  • The plurality of nozzles directs a fluid flow from a position aximuthally behind the diamond faces of the cutters as defined by normal rotation of the bit when drilling.
  • The plurality of nozzles is preferably positioned in the bit body azimuthally behind a corresponding one of the arched blades as defined by rotation of the bit in drilling and each of the nozzles directs a flow across the cavity from behind each of the cutters and across the diamond face of the cutters.
  • The invention is also a method for preventing bit balling in the cutting of a plastic rock formation comprising the steps of presenting a substantially diamond-only surface as a primary cutting surface to the plastic rock formation. The rock formation is cut with the substantially diamond-only cutting surface. The rock fragments cut by the cutting surface are removed by a directed hydraulic flow. The hydraulic flow for removing the rock fragments cut by the cutting surface is directed in a direction from a point of origin azimuthally behind the cutting surface as defined by normal rotation of the bit when cutting.
  • As a result, adhesion of the plastic rock formation fragments to the bit is substantially avoided.
  • In the step of directing the hydraulic flow from a point of origin behind the cutting face, the hydraulic flow is directed to impinge on the azimuthally rear surface of the fragments of the plastic formation as the fragments clear the cutting face and extend into a cavity above the cutters. The method further comprises the step of breaking the fragment by the directed hydraulic flow and removing the broken fragment from the proximity of the bit by hydraulic transport.
  • In the step of removing the rock fragments cut by the cutters, the rock fragments are removed by the directed hydraulic flow by transport of the rock fragments into an azimuthal cavity openly communicating with an annulus between the bit and a borehole in which the bit is disposed. The azimuthal cavity is characterized as being several times greater in each dimension than the maximum dimension of any fragment cut from the rock formation. The cavity extends from the face of the bit to a predetermined level on the bit body.
  • Turn now to the following drawings of the invention wherein like elements are referenced by like numerals.
    • Figure 1 is a perspective view of a completed drag bit incorporating the invention.
    • Figure 2 is a diagrammatic plot sketch of the drill bit illustrated in Figure 1.
    • Figure 3 is a diagrammatic profile of one of the cutting blades of the bit illustrated in Figures 1 and 2.
    • Figure 4 is a highly diagrammatic partial cross-­sectional view in enlarged scale illustrating the cutting and hydraulic action of one blade of the invention.
    • Figure 5 is a perspective illustration of an alternative embodiment of the bit using half-round diamond cutters in the blade.
    • Figure 6 is a perspective view in enlarged scale of one of the cutting slugs in the bit of Figure 5 shown in isolation of the bit.
    • Figure 7 is a side view of the cutter slug of Figure 6.
    • Figure 8 is a perspective illustration of another embodiment of the invention where the cutting slugs are provided with rectangular diamond faces.
    • Figure 9 is a partial diagrammatic cross-sectional view of one blade of the bit of Figure 8.
    • Figure 10 is a perspective illustration of yet another embodiment of the invention wherein triangular diamond faces are combined on the blade of a bit made according to the invention.
  • Turn now to the following detailed description in which like elements are referenced by like numerals.
  • An improved bit and method for cutting plastic and sticky formations, which tend to cause bit balling, is provided by a drag bit having a cutting face formed of a plurality of generally radially extending open arched blades. Each arched blade is provided with a cutting face and defines a cavity beneath the arch to the bit body. The cutting elements on the arched blade may include a plurality of synthetic polycrystalline diamonds which are cut, sized and shaped to conformally fit with each other so as to present a substantially diamond-only surface as a cutting surface of the bit. Hydraulic nozzles are defined in the bit body beneath and azimuthally behind the arches formed by each blade. The nozzles direct hydraulic flow across the cavity under the arch and across each portion of the cutting face on the arch. As a result, when cutting, only a diamond surface is provided for shearing the rock formation or contacting with velocity any portion of the plastic rock formation. Once the rock chip is exuded upwardly across the diamond face of the cutter, it is subjected to a directed hydraulic flow which peels the chip from the diamond face and transports it into the open cavity defined underneath the arched blade. The cavities under the arched blade freely communicate with a plurality of large open waterways and junk slots. Large plastic fragments may then be cut, peeled from the face of the diamond cutters, and flushed through the waterways up the junk slots.
  • Figure 1 is a perspective illustration of a completed drag bit of the preferred embodiment fabricated through molding according to the invention using conventional metal matrix infiltration methodology. Drag bit 10 is characterized by a threaded portion 12 on the upper end of the shank (inverted in Figure 1 for ease of visualization). Threaded portion 12 is integral with shank 14 and shank 14 is integral with bit body 16. Bit body 16 is comprised of gage 18 and, in the illustrated embodiment, three blades 20. The number of blades is not material to the invention.
  • As shown in Figures 1 and 3, on each blade 20 is a plurality of synthetic polycrystalline diamond slug cutters 22 formed on the top of the arch comprised by blade 20. Cutters 22 extend from the center of bit 10 to its gage 18. Each blade forms a web characterized by an open cavity 24. Between blades 20 is an open space which forms a large open waterway 26 and face junk slot 28. The demarcation between waterway 26 and face junk slot 28 is somewhat arbitrary, but face junk slot 28 is generally the region adjacent the face 30 of bit body 16 and proximate the lower portion of waterway 26. Face junk slot 28 communicates with upper junk slot 32 which in turn extends to the upper part of the gage (again Figure 1 being inverted for ease of visualization, necessarily has upper junk slot 32 depicted below face junk slot 28 and waterway 26 in the depiction of Figure 1). Gages 18 also includes a plurality of longitudinal broaches 34 and ribs bearing gage diamond kickers 36. Kickers 36 are typically comprised of embedded natural diamonds or fragments of worn synthetic diamonds.
  • In the bottom of each cavity 24 are one or more nozzles 38 which direct hydraulic fluid from behind and upwardly across the face of cutters 22. The position of nozzles 38, cutters 22, blades 20 and waterways 26 can be better understood and visualized by now turning to the plot sketch of Figure 2. The plot sketch is a diagrammatic plan view of bit 10 of Figure 1. In the illustrated embodiment, cutters 22 are compax cutters which typically are comprised of a polycrystalline synthetic diamond table 40, mounted, bonded or otherwise fixed to a metallic backing slug 42 which in turn is set within a cutter body 44 manufactured as part of the infiltration molding process. It is to be expressly understood that many other types of cutting elements or diamond cutters, e.g. natural diamond thermally stable polycristalline diamond or bonded stud cutters, could be substituted without departing from the spirit and scope of the invention. In the illustrated embodiment, each diamond table 40 is in the shape of a generally circular disc approximately one inch or more in diameter. It is also contemplated that fractions of a circular cutter may be used, such as half circular cutting elements. As will be described below, many other types, shapes and sizes of cutters may be employed according to the invention without departing from its scope.
  • As graphically depicted in Figure 2, each of the primary cutters 22 overlaps with at least one adjacent cutter. A series of cutters 22 forms a three-dimensional arch as depicted in Figure 1, and as more simply and graphically depicted in the profile sketch of one of blades 20 in Figure 3. A first cutter, denoted by reference numeral 22a as shown in Figure 3, is disposed near the apex portion of blade 20. It is a full circle. However, the next adjacent cutter 22b has been moon-cut so that it fits cutter 22a in a complementary manner and so that diamond tables 40 of cutters 22a and 22b are seen and act as a single diamond-only face. It should be noted that little or no matrix metal of bit 10 is presented to the rock formation in the proximity of the cutting blade. The next two adjacent cutters, also denoted by reference numeral 22b, have the same complementary fit as cutter 22b which is adjacent to cutter 22a. Cutters 22c are also moon-cut to provide a complimentary fit.
  • Returning to Figure 3, it can be seen that there are four cutters 22c which complete the diamond arch on web 20. The radial outermost cutter 22c extends radially from the longitudinal center of bit 10 to the gage diameter. Further gage definition is provided by a smaller diamond slug cutter 54 placed above the radial outermost cutter 22c which depicted below cutter 22c in Figure 3. As better seen in the plot sketch of Figure 2, gage cutter 54 is rotated azimuthally outward or side raked. Additional gage definition and protection are provided by similar small slug cutters 56 which are azimuthally displaced behind the arch of primary cutters 22a-22c again as best depicted in Figure 2. Figure 3 shows that such supplementary cutters 56 longitudinally overlap the radial outermost cutter 22c and its corresponding gage cutter 54.
  • The cutter placement as just described is repeated three times in the bit, once for each blade 20, thereby providing a triple redundancy of cutters and cutting action. The degree of redundancy could of course be increased or decreased according to the number of blades used.
  • Blade 20 is particularly characterized as depicted in Figure 3 as forming an open web characterized by a cavity 24 which underlies the arch of primary cutters 22a-22c. As shown in Figure 1, cavity 24 is completely open allowing free communication through each blade. However, disposed in the bottom of each blade is one or more nozzles 38 which are best depicted in Figure 2. Nozzles 38 are placed in the base portion 58 of the web best seen in Figure 3 which defines cavity 24 and behind the arch formed by cutters 22a-22c. In the illustrated embodiment, two sets of nozzles are provided for each blade 20. Nozzle 38a, for example, provides a directed flow as symbolically denoted by arrow 60 which fans out from behind, down and then across the diamond tables 40 of cutters 22b-22c from approximately the midpoint to the gage end of the arch of cutters. Nozzle 38b similarly provides a directed flow, as symbolically denoted by arrow 62, across cutters 22a-22b from the midpoint to the apex of the arch of cutters. The hydraulic flow and its coaction with chip removal is best depicted in connection with Figure 4.
  • Figure 4 is a diagrammatic cross-sectional view taken through cavity 24 of one of blades 20 as the bit is cutting into a formation 64. The primary cone of hydraulic flow is symbolically depicted as cone 66. The flow is ejected by nozzle 38 through cavity 24 downwardly and from behind cutters 22a. Chips being gouged from formation 64 are extruded upwardly across the face of diamond table 40 of cutter 22 and caught at their upper edge by the hydraulic flow contained within and adjacent to cone 66. The hydraulic flow peels chip 68 away from the face of diamond table 40. Ultimately chip 68 becomes of such a size that it separates from formation 64 and is transported by the hydraulic flow into waterways 66, face junk slots 38 and junk slots 32. The chips are entrained in the hydraulic flow up the borehole and carried to the well surface. According to the invention, chip 68 only contacts the cutting faces of diamond tables 40 and no other portion of the bit is presented for impact or diving contact with chips 68. Furthermore, chips 68 are exposed and impacted by hydraulic flow 66 from behind cutters 22. Cavities 24 are believed to act as chip breakers and to allow large chips 68 to be broken into smaller, more manageable pieces at the bit crown. The open design of bit 10 also allows a great deal of chip dynamics and turbulence to be created at the bit crown at the expense of a very limited amount of hydraulic volume. Therefore, bit 10 is able to operate at lower hydraulic volumes and pressures and to tolerate a degree of plasticity in formations that would not otherwise be possible with cutter designs allowed or permitted greater impact between chips 68 and noncutting surfaces of bit 10. Chips 68, almost regardless of their plasticity or stickiness, have very little opportunity to contact or adhere to any surface of the bit before being broken up, pressure relieved, hydrated and carried away.
  • The overall geometry and operation of bit 10 of the invention now having been described, consider the methodology wherein a bit according to the illustrated embodiment is manufactured. As first stated, bit 10 is manufactured using conventional metal matrix infiltration techniques. A metal blank body serves as the core of the bit, to which the blades are attached and around which the metal matrix is infiltrated. As known in the art the blank has a generally cylindrical form comprised of a base portion which is machined at its lower end.
  • The bit blank, once assembled, is inserted into a conventional graphite mold (not shown) together with a number of additional carbon and sand pieces which will define cavity 24, waterways 26, face junk slot 28 and junk slot 32 among other details of the bit face. Cutters 22 will be milled or defined into the bottom of the graphite mold, and the bit blank, as described with its various carbon pieces, is aligned within the bit mold relative to the cutter blanks and other bit face features set up within the mold.
  • For example, in the case where nonthermally stable diamond is used on diamond tables 40 of cutters 22, dummy blanks will be placed within the mold in place of the cutting slugs and the diamond tables. After the bit is fabricated, the dummy slugs will be removed and the diamond compax slugs may then be brazed or otherwise secured to the bit at a lower temperature than the infiltration temperature, which lower temperature will not degrade the diamond.
  • In the case where thermally stable diamond is used in cutter 22, that is, where diamond which is thermally stable in excess of temperature of 1200 degrees C., the diamond cutters may be directly furnaced into the bit as the metal matrix is infiltrated around the bit blank.
  • Gross and detailed structure of the bit depicted in Figure 1 is formed within the filled mold by use of variously sized graphite or sand pieces and clay according to conventional infiltration molding techniques. The metal matrix is then packed into the mold according and furnaced to produce an integral and solid mass in which the blanks are embedded and otherwise hidden from view.
  • Many modifications and alterations may be made by those having ordinary skill in the art without departing from the spirit and scope of the invention.
  • For example, although the illustrated embodiment has been described in terms of moon-cut discs many other types of cutters or cutter shapes may be employed. For example, in Figure 5 a bit, generally denoted by reference numeral 200, is depicted wherein a plurality of semicircular diamond tables 210, which are comprised of slug cutters 202 which are made from cutters of the first embodiment which have been cut in half, are used to form the cutting elements in the blade arch. This allows relative inversion of the cutters along the gage of bit 200, as exemplified by cutter 204 as compared to cutters 210 to enhance gage definition. As best depicted in Figures 6 and 7 cutter 202 could be formed on tungsten carbide slugs 206 carrying a tungsten carbide backing 208 behind diamond table 210. A side view of slug 206 is depicted in Figure 7 and a perspective view is shown in Figure 6.
  • Yet another embodiment is shown in Figures 8 and 9 wherein rectangular diamond tables are laser cut from large cylindrical discs to provide a diamond cutting bar 302 of bit 300. Not only is an integral and diamond-only blade presented to the rock formation as shown in the perspective view of Figure 8, but portions of the blade behind the primary surface can also be covered with diamond plates 304 in a mosaic or tile pattern as best depicted in the cross-sectional view shown in Figure 9 of one of the blades depicted in Figure 8.
  • Yet another embodiment may be devised as shown in the perspective view of figure 10 wherein the diamond tables of the slug cutters are formed or cut into a triangular shape to comprise cutters 402 of bit 400. Again, the only surface of the blade which is substantially exposed as a cutting surface is a diamond-only surface and no opportu­nity is provided to the plastic chips to adhere to any other surface of the bit.
  • Many other types of cutters in addition to diamond or diamond-related cutters, now known or later devised, could similarly be substituted for those specifically described without departing from the spirit and scope of the invention. Moreover, different sized and shaped cavities which provide the same effect as the open toroidal cavity of the preferred embodiments may be employed. Finally, the nozzles may be placed to direct hydraulic flow across the cutting face from the side, front or other orientation.
  • Therefore, it must be understood that the illustrated embodiment has been shown only for the purposes of example and it should not be read as a limitation of the invention as defined in the following claims.

Claims (20)

1. A drag bit comprising:
a bit body;
a plurality of blades formed with said bit body and extending therefrom; and
cutter means for providing a cutting surface on each blade, said cutting surface of said cutter means providing a primary cutting surface, each said blade defining a cavity between said blade and said body of said bit, said cavity permitting azimuthal flow of material therethrough,
whereby substantially only said primary cutting surface is presented to said rock formation and whereby hydraulic removal is enhanced to avoid bit balling.
2. The bit of claim 1 further comprising at least one nozzle disposed in said bit body above each of said blades, said nozzle for directing a flow of hydraulic fluid across said cavity and said plurality of cutters disposed on said corresponding blade.
3. The bit of Claim 2 wherein said nozzle is azimuthally disposed in said bit body azimuthally behind said corresponding cutter means as defined by normal rotation of said bit during drilling.
4. The bit of Claim 2 wherein at least two nozzles are disposed in said bit body, each nozzle having a hydraulic flow primarily directed to a different portion of said cutter means on said corresponding blade.
5. The bit of Claim 3 wherein at least two nozzles are disposed in said bit body, each nozzle having a hydraulic flow primarily directed across a different portion of said cutter means on said corresponding blade.
6. The bit of Claim 1 wherein said cutter means on each of said blades is shaped to provide a substantially continuous cutting face.
7. The bit of Claim 6 wherein said cutter means comprises of plurality of cutters, each of said cutters has a circular diamond face, selected ones of said plurality of cutters being moon-cut to conformally fit to circular adjacent cutters.
8. The bit of Claim 6 wherein said cutter means comprises a plurality of cutters, each of said cutters being semicircular and at least one of said semicircular cutters is inverted relative to an adjacent semicircular cutter, said adjacent cutters having the straight side segment of said semicircular shape disposed in opposing directions as compared to a said adjacent cutter.
9. The bit of Claim 6 wherein said cutter means comprises a plurality of cutters, and at least two of said cutters have a generally rectangular shape to permit conformal abutment of said two rectangularly shaped cutters adjacent to each other.
10. The bit of Claim 6 wherein said cutter means comprises a plurality of cutters, and at least two of said cutters have a triangular shape, said triangular shaped cutters being inverted relative to each other to permit abutment of two triangular sides of said adjacent cutters next to each other.
11. An improved drag bit for cutting a plastic rock formation, said bit having a bit face, gage and bit body comprising:
a plurality of arched blades extending from said gage of said bit to said apex of said bit;
a corresponding plurality of azimuthally open cavities defined between said arched blades and said bit body, said cavities freely permitting azimuthally flow of fluid and fragments of rock formation therethrough;
a plurality of nozzles disposed in said bit for directing hydraulic flow across selected portions of said arched blades; and
a plurality of cutters disposed on each of said arched blades forming said bit face.
12. The drag bit of Claim 11 wherein each of said cutters comprises a diamond cutting face and wherein said plurality of nozzles directs hydraulic flow across said diamond faces.
13. The drag bit of Claim 12 wherein at least some of said diamond faces of said plurality of cutters are sized and shaped so that said plurality of diamond faces on each blade conformally fit with adjacent diamond faces of an adjacent cutter to present a substantially diamond-only cutting face.
14. The drag bit of Claim 12 wherein said plurality of nozzles directs a fluid flow from a position azimuthally behind said diamond faces of said cutters as defined by normal rotation of said bit when drilling.
15. The drag bit of Claim 13 wherein said plurality of nozzles directs a fluid flow from a position azimuthally behind said diamond faces of said cutters as defined by normal rotation of said bit when drilling.
16. The drag bit of Claim 14 wherein said plurality of nozzles is positioned in said bit body azimuthally behind a corresponding one of said arched blades as defined by rotation of said bit in drilling and wherein each of said nozzles directs a flow across said cavity from behind each of said cutters and across said diamond face of said cutters.
17. A method for preventing bit balling in the cutting of a plastic rock formation comprising the steps of:
presenting substantially only a primary cutting surface to said plastic rock formation;
cutting said rock formation with said primary cutting surface; and
removing rock fragments cut by said primary cutting surface by a hydraulic flow directed at said cutting surface.
18. The method of Claim 17 wherein said directed hydraulic flow originates azimuthally behind said cutting surface as defined by normal rotation of said bit when cutting.
19. The method of Claim 17 wherein said step of removing rock fragments, said hydraulic flow is directed to impinge on the azimuthally rear surface of said fragments of said plastic formation as said fragments clear said cutting face and extend into a cavity above said cutters, said method further comprising the step of breaking said fragment by said directed hydraulic flow and removing said broken fragments from the proximity of said bit by hydraulic transport through said cavity.
20. The method of Claim 17 wherein said step of removing said rock fragments cut by said cutters includes transporting said rock fragments into an azimuthal cavity openly communicating with an annulus between said bit and a borehole in which said bit is disposed.
EP88710035A 1987-10-13 1988-10-12 Drag bit with nozzles for drilling plastic formations Expired - Lifetime EP0322347B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US10679387A 1987-10-13 1987-10-13
US106793 1987-10-13

Publications (2)

Publication Number Publication Date
EP0322347A1 true EP0322347A1 (en) 1989-06-28
EP0322347B1 EP0322347B1 (en) 1994-11-30

Family

ID=22313280

Family Applications (1)

Application Number Title Priority Date Filing Date
EP88710035A Expired - Lifetime EP0322347B1 (en) 1987-10-13 1988-10-12 Drag bit with nozzles for drilling plastic formations

Country Status (3)

Country Link
EP (1) EP0322347B1 (en)
CA (1) CA1302393C (en)
DE (1) DE3852286T2 (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5199511A (en) * 1991-09-16 1993-04-06 Baker-Hughes, Incorporated Drill bit and method for reducing formation fluid invasion and for improved drilling in plastic formations
EP0835981A3 (en) * 1996-10-11 1999-03-17 Camco Drilling Group Limited Cutting structure for rotary drill bits
US6068072A (en) * 1998-02-09 2000-05-30 Diamond Products International, Inc. Cutting element
WO2001021930A1 (en) * 1999-09-22 2001-03-29 Azuko Pty Ltd Drilling apparatus
CN107956426A (en) * 2017-12-07 2018-04-24 河南广度超硬材料有限公司 Mining special diamond drill bit and its operation principle
CN113898296A (en) * 2021-10-21 2022-01-07 湖南省矿宝精钻机械有限公司 Four-wing horizontal head type drag bit with ball and capable of preventing water blockage

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1169386B (en) * 1959-11-05 1964-05-06 Europ De Turboforage Soc Wing chisel for earth drilling
FR2391350A1 (en) * 1977-05-17 1978-12-15 Shell Int Research ROTATIONAL DRILLING TREPAN FOR DEEP DRILLING AND ITS MANUFACTURING PROCESS
BE903059A (en) * 1985-08-13 1986-02-13 Diamant Boart Sa Tiered boring bit or tool - has high pressure nozzles angled to aid attack on jointed rock
GB2181173A (en) * 1985-10-01 1987-04-15 Nl Petroleum Prod Improvements in or relating to rotary drill bits
EP0233737A2 (en) * 1986-02-18 1987-08-26 Reed Tool Company Limited Mounting means for cutting elements in drag type rotary drill bit

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1169386B (en) * 1959-11-05 1964-05-06 Europ De Turboforage Soc Wing chisel for earth drilling
FR2391350A1 (en) * 1977-05-17 1978-12-15 Shell Int Research ROTATIONAL DRILLING TREPAN FOR DEEP DRILLING AND ITS MANUFACTURING PROCESS
BE903059A (en) * 1985-08-13 1986-02-13 Diamant Boart Sa Tiered boring bit or tool - has high pressure nozzles angled to aid attack on jointed rock
GB2181173A (en) * 1985-10-01 1987-04-15 Nl Petroleum Prod Improvements in or relating to rotary drill bits
EP0233737A2 (en) * 1986-02-18 1987-08-26 Reed Tool Company Limited Mounting means for cutting elements in drag type rotary drill bit

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5199511A (en) * 1991-09-16 1993-04-06 Baker-Hughes, Incorporated Drill bit and method for reducing formation fluid invasion and for improved drilling in plastic formations
EP0835981A3 (en) * 1996-10-11 1999-03-17 Camco Drilling Group Limited Cutting structure for rotary drill bits
US5992549A (en) * 1996-10-11 1999-11-30 Camco Drilling Group Limited Cutting structures for rotary drill bits
US6068072A (en) * 1998-02-09 2000-05-30 Diamond Products International, Inc. Cutting element
WO2001021930A1 (en) * 1999-09-22 2001-03-29 Azuko Pty Ltd Drilling apparatus
GB2372275A (en) * 1999-09-22 2002-08-21 Azuko Pty Ltd Drilling apparatus
GB2372275B (en) * 1999-09-22 2003-10-08 Azuko Pty Ltd Drilling apparatus
US6702045B1 (en) 1999-09-22 2004-03-09 Azuko Party Ltd Drilling apparatus
CN107956426A (en) * 2017-12-07 2018-04-24 河南广度超硬材料有限公司 Mining special diamond drill bit and its operation principle
CN113898296A (en) * 2021-10-21 2022-01-07 湖南省矿宝精钻机械有限公司 Four-wing horizontal head type drag bit with ball and capable of preventing water blockage
CN113898296B (en) * 2021-10-21 2023-11-10 湖南省矿宝精钻机械有限公司 Four-wing anti-blocking horizontal head type drag bit with ball

Also Published As

Publication number Publication date
DE3852286D1 (en) 1995-01-12
DE3852286T2 (en) 1995-06-22
CA1302393C (en) 1992-06-02
EP0322347B1 (en) 1994-11-30

Similar Documents

Publication Publication Date Title
US4883132A (en) Drag bit for drilling in plastic formation with maximum chip clearance and hydraulic for direct chip impingement
US4538691A (en) Rotary drill bit
US4640374A (en) Rotary drill bit
US3938599A (en) Rotary drill bit
EP0239328B1 (en) Drill bits
US4253533A (en) Variable wear pad for crossflow drag bit
EP0916803B1 (en) Rotary drill bit for casing milling and formation drilling
US6568492B2 (en) Drag-type casing mill/drill bit
US6021858A (en) Drill bit having trapezium-shaped blades
EP0418706B1 (en) Earth boring bit for soft to hard formations
US6435058B1 (en) Rotary drill bit design method
US6328117B1 (en) Drill bit having a fluid course with chip breaker
US5103922A (en) Fishtail expendable diamond drag bit
US6527065B1 (en) Superabrasive cutting elements for rotary drag bits configured for scooping a formation
US4913244A (en) Large compact cutter rotary drill bit utilizing directed hydraulics for each cutter
US4858706A (en) Diamond drill bit with hemispherically shaped diamond inserts
EP0155026B1 (en) Rotary drill bit with cutting elements having a thin abrasive front layer
GB2227509A (en) A combination drill bit
GB2086451A (en) Rotary drill bit for deep-well drilling
EP0874127A3 (en) Rotary drill bits with blades and nozzles
US4928777A (en) Cutting elements for rotary drill bits
US4989578A (en) Method for forming diamond cutting elements for a diamond drill bit
CA1302393C (en) Drag bit for drilling in plastic formations with maximum chip clearance and hydraulics for direct chip impingement
EP0192016B1 (en) Rotary drill bit
EP0898044B1 (en) Rotary drag-type drill bit with drilling fluid nozzles

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AT BE CH DE ES FR GB GR IT LI LU NL SE

17P Request for examination filed

Effective date: 19891206

17Q First examination report despatched

Effective date: 19920210

RAP1 Party data changed (applicant data changed or rights of an application transferred)

Owner name: EASTMAN TELECO COMPANY

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

AK Designated contracting states

Kind code of ref document: B1

Designated state(s): BE DE FR GB NL

REF Corresponds to:

Ref document number: 3852286

Country of ref document: DE

Date of ref document: 19950112

ET Fr: translation filed
REG Reference to a national code

Ref country code: GB

Ref legal event code: 732E

PLBE No opposition filed within time limit

Free format text: ORIGINAL CODE: 0009261

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT

26N No opposition filed
PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: FR

Payment date: 19960913

Year of fee payment: 9

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: FR

Free format text: THE PATENT HAS BEEN ANNULLED BY A DECISION OF A NATIONAL AUTHORITY

Effective date: 19971031

REG Reference to a national code

Ref country code: FR

Ref legal event code: ST

REG Reference to a national code

Ref country code: GB

Ref legal event code: IF02

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: NL

Payment date: 20020919

Year of fee payment: 15

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: DE

Payment date: 20021031

Year of fee payment: 15

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: BE

Payment date: 20031125

Year of fee payment: 16

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: NL

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20040501

Ref country code: DE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20040501

NLV4 Nl: lapsed or anulled due to non-payment of the annual fee

Effective date: 20040501

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: BE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20041031

BERE Be: lapsed

Owner name: *EASTMAN TELECO CY

Effective date: 20041031

BERE Be: lapsed

Owner name: *EASTMAN TELECO CY

Effective date: 20041031

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: GB

Payment date: 20071029

Year of fee payment: 20

REG Reference to a national code

Ref country code: GB

Ref legal event code: PE20

Expiry date: 20081011

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: GB

Free format text: LAPSE BECAUSE OF EXPIRATION OF PROTECTION

Effective date: 20081011