EP0331792A2 - Easy opening gable top carton and sealing die for its manufacture - Google Patents
Easy opening gable top carton and sealing die for its manufacture Download PDFInfo
- Publication number
- EP0331792A2 EP0331792A2 EP19880116133 EP88116133A EP0331792A2 EP 0331792 A2 EP0331792 A2 EP 0331792A2 EP 19880116133 EP19880116133 EP 19880116133 EP 88116133 A EP88116133 A EP 88116133A EP 0331792 A2 EP0331792 A2 EP 0331792A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- flaps
- carton
- gable top
- area
- stake
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81427—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/76—Making non-permanent or releasable joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/431—Joining the articles to themselves
- B29C66/4312—Joining the articles to themselves for making flat seams in tubular or hollow articles, e.g. transversal seams
- B29C66/43121—Closing the ends of tubular or hollow single articles, e.g. closing the ends of bags
- B29C66/43122—Closing the top of gable top containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
- B29C66/7232—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer
- B29C66/72327—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer consisting of natural products or their composites, not provided for in B29C66/72321 - B29C66/72324
- B29C66/72328—Paper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81427—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
- B29C66/81429—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth comprising a single tooth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81431—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single cavity, e.g. a groove
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/02—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body
- B65D5/06—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body with end-closing or contents-supporting elements formed by folding inwardly a wall extending from, and continuously around, an end of the tubular body
- B65D5/067—Gable-top containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
- B29C66/7234—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a barrier layer
- B29C66/72343—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a barrier layer for liquids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7162—Boxes, cartons, cases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7162—Boxes, cartons, cases
- B29L2031/7166—Cartons of the fruit juice or milk type, i.e. containers of polygonal cross sections formed by folding blanks into a tubular body with end-closing or contents-supporting elements, e.g. gable type containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/60—Uniting opposed surfaces or edges; Taping
- B31B50/64—Uniting opposed surfaces or edges; Taping by applying heat or pressure, e.g. by welding
Definitions
- This invention relates to a gable top carton of improved construction.
- Gable top cartons are commonly used for packaging liquid food products such as milk, juices, citrus products and vegetable cocktails.
- the integrity of the seal is not critical. It is desirable to avoid spillage, but because of the short shelf life and refrigeration of the milk there should not be a practical problem due to spoilage as a result of contaminants entering the carton. It is therefore possible to provide a closure that can be opened without too much difficulty by the consumer.
- the product to be packaged is another product such as orange juice or vegetable juice
- the entire top is heat sealed, according to present practice, and is also impressed with vertical stake lines, a horizontal stake line, and a central stake point. The result is, however, that the container is not an easy opening carton from the point of view of the average consumer. This defeats one of the main purposes of having a gable top container.
- Various expedients have been used to try to solve this problem including a weakened severance line, but this has not proven to be entirely satisfactory.
- the object of this invention is therefore to provide a gable top carton having a secure seal, but which can easily be opened.
- a gable top carton the gable closure of which includes opposed side panels with side flaps extending therefrom and opposed end panels with end flaps extending therefrom to a lower height than the flaps of the side panels, said side panels and end panels having score lines to facilitate closing and opening, the opposed side flaps being adhered to each other and the end flaps being adhered to the lower portions of the side flaps, characterized in that an unsealed area is left at the centre of upper portion of an end flap to facilitate opening of the carton by a consumer.
- the carton illustrated is mainly of conventional construction. It includes opposed pairs of side walls 10 and 11, connected by a fifth panel 12 (shown in Figure 3). There is a bottom closure 13 and a gable top generally indicated at 14.
- the gable top includes a pair of side panels 15 having score lines 16 to facilitate opening and a pair of end panels 17 having score lines 18.
- a pair of top flaps 19 are extensions of side panels 15 and extend somewhat higher than flaps 30 that are an extension of end panels 17. Flaps 19 are heat sealed in face to face relationship as shown in Figure 1. Flaps 20 are heat sealed to the interior of the lower parts of flaps 19 as shown in Figure 2. It is usual to provide a pair of stake lines 21 at the end that is not to be opened and which coincides with the fifth panel.
- the difference from conventional structure according to this invention is in the area of the seal between flap 19 and flap 20.
- an area preferably in the shape of an inverted triangle is left unsealed at the top centre of flap 20 as indicated by the numeral 25 in the broken away part of Figure 2.
- the remaining sealed area is cross hatched and indicated at 24.
- the unsealed area is shown at 23a and 23b which combine to provide area 23 when the carton is closed. It has been found that, particularly when there is the location of stake point 23 at the apex of triangle 25, an effective seal is provided in spite of this unsealed area.
- the unsealed area at the top centre enables the consumer to start opening the carton and also results in there being less seal to pull apart where the consumer has the least leverage.
- Figure 4 illustrates the male jaw of a suitable die 30 including die face portion 31 for pressing together the upper part of flaps 19, die face portions 32 and 33 for the ends and horizontal stake embossing lines 34, vertical stake embossing lines 34 and embossing protrusion 36 for the stake point.
- Die face portion 37 which connect flaps 19 and 20 is cut away at 38 to leave a triangular unsealed area. This can be used with a matching female die.
- Figure 5 of the drawings illustrates an improved structure which is similar to that illustrated in Figures 1 to 4 but showing an unsealed or lightly sealed area at the top of flap 20 immediately above stake point 23 substantially in the shape of a rectangle 25A instead of the triangle of Figure 2 and showing a further unsealed or lightly sealed area 25B extending between stake point 23 and stake line 21a. Areas 25A and 25B are left unsealed or are lightly sealed by providing a die which applies no pressure or little pressure in these areas.
- male jaw 40 has a die face 42 having a raised longitudinal rib 43 to provide a horizontal stake and vertical ribs 44 and 45 to provide stake lines on the side of the container that is to remain sealed and a vertical rib 46 to provide a stake line on the side of the container that is to be opened.
- Male jaw 40 has a set screw 47 to provide a central stake point 23.
- the generally rectangular relieved area 25A of Figure 5 is provided by depressed area 48 immediately above set screw 47 and offset in the direction of the side of the carton that is to be opened.
- a relieved area 49 is also provided extending from set screw 47, which provides stake point 23 to web 46 which provides stake line 21a.
- Male jaw 40 also includes area 50 for sealing top flaps 19 of the container and areas 51, 52, 53 and 54 for sealing the remainder of flaps 20.
- Female die 41 shown in Figure 7 has an upper area 55 which mates with portion 50 of the male jaw and a slightly undercut area 51 the upper edge of which is located to accommodate rib 43.
- Die 41 has slots 56 and 57 to accommodate webs 44 and 45 and slot 58 to accommodate web 46. It also has a depressed area 59, to relieve pressure, matching area 49 of the male die and generally rectangular pressure relieving area 60 matching area 48 of the male die.
Abstract
Description
- This invention relates to a gable top carton of improved construction.
- Gable top cartons are commonly used for packaging liquid food products such as milk, juices, citrus products and vegetable cocktails. When the product is to be refrigerated, such as in the case of milk, the integrity of the seal is not critical. It is desirable to avoid spillage, but because of the short shelf life and refrigeration of the milk there should not be a practical problem due to spoilage as a result of contaminants entering the carton. It is therefore possible to provide a closure that can be opened without too much difficulty by the consumer.
- Where the product to be packaged is another product such as orange juice or vegetable juice, it is desirable that it have adequate shelf life without the necessity of refrigeration. If the seal is inadequate, bacteria, molds and yeast may contaminate the product and cause spoilage. Also if air enters the container it may cause oxidation. It is therefore necessary to provide an extremely strong seal. The entire top is heat sealed, according to present practice, and is also impressed with vertical stake lines, a horizontal stake line, and a central stake point. The result is, however, that the container is not an easy opening carton from the point of view of the average consumer. This defeats one of the main purposes of having a gable top container. Various expedients have been used to try to solve this problem including a weakened severance line, but this has not proven to be entirely satisfactory.
- The object of this invention is therefore to provide a gable top carton having a secure seal, but which can easily be opened.
- This is achieved according to this invention by providing a gable top carton the gable closure of which includes opposed side panels with side flaps extending therefrom and opposed end panels with end flaps extending therefrom to a lower height than the flaps of the side panels, said side panels and end panels having score lines to facilitate closing and opening, the opposed side flaps being adhered to each other and the end flaps being adhered to the lower portions of the side flaps, characterized in that an unsealed area is left at the centre of upper portion of an end flap to facilitate opening of the carton by a consumer.
- In the drawings which illustrate the preferred embodiment of this invention:
- Figure 1 is a perspective view of a gable top container in accordance with this invention;
- Figure 2 is a perspective view illustrating the opening of the carton shown in Figure 1, with part broken away.
- Figure 3 illustrates the carton of Figure 1 that has been opened up to show the areas that have been heat sealed.
- Figure 4 is an elevation view of a die that may be used for heat sealing the carton of Figures 1 to 3.
- Figure 5 is a perspective view of a gable top container in accordance with another embodiment of this invention illustrating the opening of the carton.
- Figure 6 is a perspective side elevation view of the male portion of a die for producing the embodiment of Figure 5.
- Figure 7 is a perspective side elevation view of the female portion of a die for producing the embodiment of Figure 5.
- Referring now to the drawings, the carton illustrated is mainly of conventional construction. It includes opposed pairs of
side walls 10 and 11, connected by a fifth panel 12 (shown in Figure 3). There is abottom closure 13 and a gable top generally indicated at 14. The gable top includes a pair ofside panels 15 havingscore lines 16 to facilitate opening and a pair ofend panels 17 havingscore lines 18. A pair oftop flaps 19 are extensions ofside panels 15 and extend somewhat higher thanflaps 30 that are an extension ofend panels 17.Flaps 19 are heat sealed in face to face relationship as shown in Figure 1.Flaps 20 are heat sealed to the interior of the lower parts offlaps 19 as shown in Figure 2. It is usual to provide a pair ofstake lines 21 at the end that is not to be opened and which coincides with the fifth panel. At the other end there isstatic line 21a. There is also ahorizontal stake line 22. Stake lines are strongly indented to give a more secure seal. There is also astake point 23 which presses together, expands into abutment and seals the adjacent edges of the inwardly foldedend flaps 17. The foregoing is conventional structure. - The difference from conventional structure according to this invention is in the area of the seal between
flap 19 andflap 20. According to conventional practice in the case of hot fill the whole of the interior offlap 20 is sealed to flaps 19. According to this invention an area preferably in the shape of an inverted triangle is left unsealed at the top centre offlap 20 as indicated by thenumeral 25 in the broken away part of Figure 2. The remaining sealed area is cross hatched and indicated at 24. In Figure 3 the unsealed area is shown at 23a and 23b which combine to providearea 23 when the carton is closed. It has been found that, particularly when there is the location ofstake point 23 at the apex oftriangle 25, an effective seal is provided in spite of this unsealed area. The unsealed area at the top centre enables the consumer to start opening the carton and also results in there being less seal to pull apart where the consumer has the least leverage. - Figure 4 illustrates the male jaw of a
suitable die 30 includingdie face portion 31 for pressing together the upper part offlaps 19,die face portions stake embossing lines 34, verticalstake embossing lines 34 and embossingprotrusion 36 for the stake point. Dieface portion 37 which connectflaps - Alternatives for providing the desired unsealed area would include the use of silicone as a parting agent to prevent adhesion in
area 25. Another possibility if adhesive were used in place of heat sealing would be to omit adhesive inarea 25. Heat sealing is however the preferred method of closure where the carton is coated with a thermoplastic resin. The preferred structural material is in five layers, namely, an inner coating of polyethylene to bond the foil, a layer of paper board and an outer layer of polyethylene. Other thermoplastic coatings could be used of the type acceptable with food products, such as vinyl resins, e.g., polyvinyl chloride. - Figure 5 of the drawings illustrates an improved structure which is similar to that illustrated in Figures 1 to 4 but showing an unsealed or lightly sealed area at the top of
flap 20 immediately abovestake point 23 substantially in the shape of a rectangle 25A instead of the triangle of Figure 2 and showing a further unsealed or lightly sealed area 25B extending betweenstake point 23 andstake line 21a. Areas 25A and 25B are left unsealed or are lightly sealed by providing a die which applies no pressure or little pressure in these areas. - The construction of a suitable die is illustrated in Figure 6 showing
male jaw 40 and Figure 7 showingfemale jaw 41. Referring now to Figure 7,male jaw 40 has adie face 42 having a raisedlongitudinal rib 43 to provide a horizontal stake andvertical ribs vertical rib 46 to provide a stake line on the side of the container that is to be opened.Male jaw 40 has aset screw 47 to provide acentral stake point 23. The generally rectangular relieved area 25A of Figure 5 is provided bydepressed area 48 immediately above setscrew 47 and offset in the direction of the side of the carton that is to be opened. Arelieved area 49 is also provided extending from setscrew 47, which providesstake point 23 toweb 46 which providesstake line 21a.Male jaw 40 also includesarea 50 for sealingtop flaps 19 of the container andareas flaps 20. -
Female die 41 shown in Figure 7 has anupper area 55 which mates withportion 50 of the male jaw and a slightlyundercut area 51 the upper edge of which is located to accommodaterib 43. Die 41 hasslots webs slot 58 to accommodateweb 46. It also has adepressed area 59, to relieve pressure, matchingarea 49 of the male die and generally rectangularpressure relieving area 60 matchingarea 48 of the male die.
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT88116133T ATE70240T1 (en) | 1988-03-11 | 1988-09-29 | EASY-TO-OPEN CONTAINER WITH GABLE-SHAPED TOP AND SEALING TOOL FOR ITS MANUFACTURE. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA561264 | 1988-03-11 | ||
CA000561264A CA1291092C (en) | 1988-03-11 | 1988-03-11 | Easy opening gable top carton |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0331792A2 true EP0331792A2 (en) | 1989-09-13 |
EP0331792A3 EP0331792A3 (en) | 1990-03-21 |
EP0331792B1 EP0331792B1 (en) | 1991-12-11 |
Family
ID=4137632
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19880116133 Expired - Lifetime EP0331792B1 (en) | 1988-03-11 | 1988-09-29 | Easy opening gable top carton and sealing die for its manufacture |
Country Status (13)
Country | Link |
---|---|
US (1) | US4946041A (en) |
EP (1) | EP0331792B1 (en) |
JP (1) | JPH01240444A (en) |
CN (1) | CN1017980B (en) |
AT (1) | ATE70240T1 (en) |
AU (1) | AU608899B2 (en) |
BR (1) | BR8900896A (en) |
CA (2) | CA1291092C (en) |
CZ (1) | CZ278380B6 (en) |
DE (1) | DE3866866D1 (en) |
ES (1) | ES2028230T3 (en) |
GR (1) | GR3003366T3 (en) |
RO (1) | RO107075B1 (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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WO1990009926A2 (en) * | 1989-03-03 | 1990-09-07 | Fbi Brands Ltd. | Packaging perishable liquids in gable top cartons |
EP0439958A1 (en) * | 1990-01-26 | 1991-08-07 | Minnesota Mining And Manufacturing Company | Method and apparatus for constructing gable-top container closure system |
US5083702A (en) * | 1990-03-22 | 1992-01-28 | Minnesota Mining And Manufacturing Company | Gable-top container and method and apparatus for construction thereof |
US5242701A (en) * | 1988-10-24 | 1993-09-07 | Fbi Brands Ltd. | Method for shelf stable packaging of liquid food in hermetically sealed easy-to-open gable top cartons |
US5321930A (en) * | 1988-10-24 | 1994-06-21 | Fbi Brands Ltd. | Die for manufacturing a shelf-stable cable top carton |
EP0999144A1 (en) * | 1998-10-28 | 2000-05-10 | Shikoku Kakoki Co., Ltd. | Container of gabled roof type having top seal rib and top sealing device therefor |
WO2002026565A2 (en) | 2000-09-28 | 2002-04-04 | Carlo Antonio Camorani | Container |
Families Citing this family (16)
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EP0526069B1 (en) * | 1991-08-01 | 1996-03-27 | Tetra Laval Holdings & Finance SA | Cartons with bellows folded tops |
US5214905A (en) * | 1991-09-13 | 1993-06-01 | Minnesota Mining And Manufacturing Company | Method and apparatus for sealing a gable-top container |
US5125569A (en) * | 1991-09-18 | 1992-06-30 | Champion International Corporation | Gable top carton with easy opening sealed top and blank therefor |
US5255494A (en) * | 1991-12-10 | 1993-10-26 | Tetra Alfa Holdings S.A. | Method and apparatus for forming carton opening arrangement, and cartons made thereby |
US5176308A (en) * | 1992-06-12 | 1993-01-05 | Westvaco Corporation | Closure for gable top container |
US5392589A (en) * | 1993-09-03 | 1995-02-28 | Jebco Packaging Systems, Inc. | Method of constructing a container with unitary spout pull tab |
US5501394A (en) * | 1993-12-22 | 1996-03-26 | Eno; Kenneth M. | Gable top carton having a U-shaped stake seal and method and apparatus for forming |
US5713181A (en) * | 1994-10-04 | 1998-02-03 | Tetra Laval Holdings & Finance S.A. | Carton bottom seal |
CN1079071C (en) * | 1995-05-23 | 2002-02-13 | 轻型纸盒有限公司 | Opening means for gable top container |
PT1034111E (en) * | 1997-10-29 | 2004-08-31 | Easycarton Ltd | CONTAINER WITH A TRIANGULAR UPPER NUT WITH A PULLING FINGER |
JP4736218B2 (en) * | 2001-03-29 | 2011-07-27 | 凸版印刷株式会社 | Easy dismantleable gable top type paper container |
US20080029585A1 (en) * | 2004-04-26 | 2008-02-07 | Maarten Willem Driessen | Flat Folded Waterproof Cartoons with Folds and a Fastener with Hooks and More Accessories |
CN102951331A (en) * | 2011-08-17 | 2013-03-06 | 王跃军 | Folded paper-plastic composite bottle-shaped container |
JP6116124B2 (en) * | 2012-03-15 | 2017-04-19 | シスメックス株式会社 | Reagent container for biological sample analyzer and method for manufacturing reagent container |
GB2529431A (en) * | 2014-08-19 | 2016-02-24 | Kraft Foods R & D Inc | Packaging and a method of manufacture |
US10065761B2 (en) * | 2014-08-27 | 2018-09-04 | Intercontinental Great Brands Llc | Carton configured with dual opening capabilities |
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-
1988
- 1988-03-11 CA CA000561264A patent/CA1291092C/en not_active Expired - Fee Related
- 1988-09-28 AU AU22926/88A patent/AU608899B2/en not_active Ceased
- 1988-09-29 DE DE8888116133T patent/DE3866866D1/en not_active Expired - Lifetime
- 1988-09-29 ES ES88116133T patent/ES2028230T3/en not_active Expired - Lifetime
- 1988-09-29 EP EP19880116133 patent/EP0331792B1/en not_active Expired - Lifetime
- 1988-09-29 AT AT88116133T patent/ATE70240T1/en not_active IP Right Cessation
- 1988-10-24 US US07/261,325 patent/US4946041A/en not_active Expired - Fee Related
- 1988-11-03 CN CN88107427A patent/CN1017980B/en not_active Expired
- 1988-12-06 JP JP63309768A patent/JPH01240444A/en active Pending
-
1989
- 1989-02-27 BR BR8900896A patent/BR8900896A/en not_active IP Right Cessation
- 1989-03-10 CZ CS90737A patent/CZ278380B6/en unknown
- 1989-03-11 RO RO138645A patent/RO107075B1/en unknown
-
1990
- 1990-11-23 CA CA000615938A patent/CA1330070C/en not_active Expired - Fee Related
-
1991
- 1991-12-17 GR GR91402016T patent/GR3003366T3/en unknown
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5421512A (en) * | 1988-03-11 | 1995-06-06 | Fbi Brands Ltd. | System for packaging perishable liquids in gable top cartons |
US5242701A (en) * | 1988-10-24 | 1993-09-07 | Fbi Brands Ltd. | Method for shelf stable packaging of liquid food in hermetically sealed easy-to-open gable top cartons |
US5321930A (en) * | 1988-10-24 | 1994-06-21 | Fbi Brands Ltd. | Die for manufacturing a shelf-stable cable top carton |
WO1990009926A2 (en) * | 1989-03-03 | 1990-09-07 | Fbi Brands Ltd. | Packaging perishable liquids in gable top cartons |
WO1990009926A3 (en) * | 1989-03-03 | 1990-11-29 | Fbi Brands Ltd | Packaging perishable liquids in gable top cartons |
EP0439958A1 (en) * | 1990-01-26 | 1991-08-07 | Minnesota Mining And Manufacturing Company | Method and apparatus for constructing gable-top container closure system |
US5083702A (en) * | 1990-03-22 | 1992-01-28 | Minnesota Mining And Manufacturing Company | Gable-top container and method and apparatus for construction thereof |
AU630266B2 (en) * | 1990-03-22 | 1992-10-22 | Minnesota Mining And Manufacturing Company | Gable-top container and method and apparatus for construction thereof |
EP0999144A1 (en) * | 1998-10-28 | 2000-05-10 | Shikoku Kakoki Co., Ltd. | Container of gabled roof type having top seal rib and top sealing device therefor |
WO2002026565A2 (en) | 2000-09-28 | 2002-04-04 | Carlo Antonio Camorani | Container |
Also Published As
Publication number | Publication date |
---|---|
CN1035804A (en) | 1989-09-27 |
CA1291092C (en) | 1991-10-22 |
CZ278380B6 (en) | 1993-12-15 |
EP0331792A3 (en) | 1990-03-21 |
GR3003366T3 (en) | 1993-02-17 |
AU2292688A (en) | 1989-09-14 |
JPH01240444A (en) | 1989-09-26 |
CA1330070C (en) | 1994-06-07 |
US4946041A (en) | 1990-08-07 |
BR8900896A (en) | 1989-10-24 |
AU608899B2 (en) | 1991-04-18 |
CS9000737A2 (en) | 1991-07-16 |
EP0331792B1 (en) | 1991-12-11 |
ES2028230T3 (en) | 1992-07-01 |
CN1017980B (en) | 1992-08-26 |
ATE70240T1 (en) | 1991-12-15 |
RO107075B1 (en) | 1993-09-30 |
DE3866866D1 (en) | 1992-01-23 |
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