FIELD OF THE INVENTION
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The invention relates to a product carrier system comprising a product carrier
tray slidably mounted on a support member, which may be mounted on a structure
for displaying retail products in a retail outlet.
BACKGROUND OF THE INVENTION
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Retailer shops often have vertical perforated plates or plates with an array of
longitudinal members in the form of an upwardly-open channel on which horizontal
rods are mounted. For this purpose, each rod has a small plate arranged at one end
thereof, the plate having generally four hook members oriented downwards that
engages the holes or the longitudinal hook members of the rear plate. Retail products
are offered for sale to customers by hanging on said rods through a slot arranged in
their blister pack.
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Such a system has some drawbacks. First, not all retail products have a blister
pack adapted for being hung on a rod. Second, the location of the retail products on
the rod remains random, i.e. the retail products are not pushed towards the front of
the rod when those at the front are taken by customers. Third, the retail products of
one or more given rods cannot be advanced with respect to neighboring products on
the shelves in view e.g. of a period of special offer, without changing said rods for
longer ones.
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Retail shops also often have structures of vertical and horizontal square section
tube members on which are mounted boxes or trays. Retail products are offered for
sale to customers by being disposed in said boxes or on said trays.
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However, such systems have also drawbacks. First, the design of the boxes or
trays involves quite a lot of space in the vertical direction due to the thickness of
their horizontal walls and their mounting features, said space being lost for the retail
products to carry. Second, the retail products in such boxes or on such trays cannot
be advanced with respect to neighboring products on the shelves in view e.g. of a
period of a special offer.
SUMMARY OF THE INVENTION
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The invention provides a solution to this new problem.
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This object is achieved with a product carrier system according to claim 1.
Preferred embodiments are defined in the depending claims.
BRIEF DESCRIPTION OF THE DRAWINGS
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- Figure 1 schematically shows a structure having a rear plate and vertical and
horizontal tube members of a type existing in the prior art.
- Figure 2 schematically shows a product carrier tray with its support member
according to a preferred embodiment of the invention, the support member being
partly engaged into the product carrier tray.
- Figure 3 schematically shows the product carrier tray with its support member
according to fig. 2, the support member being completely engaged into the product
carrier tray.
- Figure 4 schematically shows the support member of fig. 2.
- Figure 5 schematically shows another embodiment of the support member.
- Figure 6a schematically shows a partial side view of the support member of fig.
5 mounted on the rear plate of fig. 1 having an array of holes.
- Figure 6b schematically shows a partial side view of the support member of
fig. 5 mounted on the rear plate of fig. 1 having an array of longitudinal members in
the form of upwardly-open channels.
- Figure 7 schematically shows a further embodiment of the support member.
- Figure 8 shows schematically a partial perspective view of the product carrier
tray of fig. 2 viewed from its front side.
- Figure 9 schematically shows a partial perspective view of a product carrier
tray according to another embodiment of the invention.
- Figure 10 schematically shows a partial perspective view of a product carrier
tray according to a further embodiment of the invention.
- Figure 11 schematically shows a partial perspective view of a product carrier
tray according to still a further embodiment of the invention.
- Figure 12 schematically shows a partial vertical section along a vertical wall
mounted on a product carrier tray according to an embodiment of the invention.
- Figure 13 schematically shows a pusher system for the product carrier tray of
fig. 2.
- Figure 14 schematically shows a detail of the pusher system of fig. 13.
- Figure 15 schematically shows a side view product carrier tray according to
another embodiment of the invention that is mounted on the support member of fig.
4.
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DETAILED DESCRIPTION OF THE INVENTION
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Figure 1 shows schematically an example of a structure of the type used in
retail shops that may receive rods or trays to hold retail products offered for sale to
customers. Structure 1 comprises four vertical tube members 2a, 2a', 2b, 2b' located
each at the corner of an imaginary horizontal rectangle. Two vertical tube members
2a, 2a' are located at the front - i.e. they are the nearest to customers - while two
vertical tube members 2b, 2b' are located at the rear - i.e. they appear to customers to
be located behind the two tube members 2a, 2a'. Several horizontal tube members 3a
extend between the two tube members 2a, 2a'. Several other horizontal tube members
3b extend between the two tube members 2b, 2b'. Further, several horizontal tube
members 3c extend between tube member 2a and tube member 2b on one lateral side
of the structure and between tube member 2a' and tube member 2b' on the other
lateral side of the structure. Tube members 3a and 3b have generally a same square -
or rectangular - cross section.
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Structure 1 also comprises a vertical perforated rear plate 4 having an array of
horizontally and vertically aligned holes 5 over its major surface, said holes having
all the same diameter. Rear plate is located behind tube members 2b, 2b'.
Alternatively, rear plate 4 has an array of identical longitudinal members each in the
form of an upwardly-open channel, i.e. its cross section is e.g. in form of a "U".
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Structure 1 further comprises a longitudinal beam member 5 having a
rectangular cross section. More particularly, the width of its rectangular cross section
is generally equal to the width of the square - or rectangular - section of tube
members 3a, 3b while the height of its rectangular cross section and/or its wall
thickness is greater than this. Hence, beam member 5 may support more important
loads than a tube member 3a or 3b.
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In the description, the terms of front, rear, left and right - or lateral - will
always refer to the same directions as those previously defined in reference to fig.1.
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We will now describe product carrier trays and corresponding support plates
according to the invention for use on structure 1 described in reference to fig.1.
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Fig. 2 and 3 show a product carrier tray 50 with its support member 10
according to a preferred embodiment of the invention wherein support member 10 is
mounted on a tube member 3a of structure 1. Product carrier tray 50 is slidably
mounted on support member 10. Product carrier tray 50 is only partly engaged on
support member 10 in fig. 2 while product carrier tray 50 is completely engaged on
support member 10 in fig. 3, i.e. product carrier tray 50 is in abutment on support
member 10 in the sliding direction. Product carrier tray 1 may advantageously
comprise vertical walls 91a, 91b, 91c and pusher systems 92.
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Support member 10 is shown in fig. 4. Support member 10 comprises a plate
11, which is preferably flat. Plate 11 has at one edge a channel portion 12. Channel
portion 12 defines a means for mounting support member 10 on structure 1 and plate
11 define a means for engaging slidably product carrier tray 50. Plate 11 has two
edges 16 substantially parallel to each other and extending preferably perpendicular
to channel 13. Channel portion 12 is preferably integral with plate 11. Channel
portion 12 has a cross section corresponding substantially to the cross section or to a
part of the cross section of tube members 3a of structure 1. Channel portion 12 is
open in the downward direction. Hence, support member 10 is mounted on a tube
member 3a by inserting channel portion 12 on tube member 3a as can be seen in fig.
2 and 3. When support member 10 is mounted on tube member 3a, plate 11 extends
horizontal or somewhat inclined upwards e.g. between 0 and 5 °. Channel portion 12
is preferably defined by a first wall 13, a second wall 14 and a third wall 15 as
follows. First wall 13 is arranged on an edge of plate 11 and extends substantially
perpendicular to plate 11 in upward direction. A second wall 14 is arranged on the
edge of first wall 13 and extends substantially perpendicular to first wall 13 in a
direction opposite to plate 11. A third wall 15 is arranged on the edge of second wall
14 and extends substantially parallel to first wall 14 in a downward direction. Thus,
channel portion 12 is defined between first wall 13, second wall 14 and third wall 15.
Support member 10 is preferably made of metal in which case channel 12 may be
formed by folding. Channel portion 12 extends preferably along the whole length of
the edge of plate 11 on which it is arranged. However, one will understand that
channel portion 12 may be shorter or longer than this edge. Further, the walls of
channel portion 12 may be interrupted on one or more parts over the length of
channel portion 12, thus defining in fact several channel portions that are aligned.
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Fig. 5 shows another embodiment of support member 10 - here identified by
reference numeral 10' - wherein the means for securing support member 10' to
structure 1 is different to the one of support plate 10. Support member 10' is similar
to support member 10, but channel portion 12 is omitted. Instead of channel portion
12, a flat plate 17 is arranged substantially perpendicular to the corresponding edge
of plate 11. In particular, support member 10' may form an angle bracket, which may
be obtained by folding a flat plate of e.g. metal, as shown in fig. 5. Four parallel hook
members 18 are arranged on the front surface of plate 17, i.e. on the surface opposite
to plate 11. Hook members 18 are oriented downwards. The dimensions and shape of
hook members 18 as well as the distance between them are adapted to each engage a
respective hole of the array of holes of rear plate 4 of structure 1, whatever the
mounting location of support member 10' on rear plate 4 is. Fig. 6a schematically
shows a partial side view of support member 10' mounted on rear plate 4 having an
array of holes. Similarly, where rear plate 4 is of the type having an array of identical
longitudinal members each in the form of an upwardly-open channel, the dimensions
and shape of hook members 18 as well as the distance between them are adapted to
each engage a longitudinal channel of the array of rear plate 4, whatever the
mounting location of support member 10' on rear plate 4 is. Thus, support member
10' may be mounted on structure 1 by engaging hook members 18 into holes or
longitudinal members of rear plate 4 whichever is relevant. When mounted on rear
plate 4, plate 11 of support member 10' extends substantially horizontal. Fig. 6b
schematically shows a partial side view of support member 10' mounted on rear plate
4 where the latter has an array of identical longitudinal members each in the form of
an upwardly-open channel, said longitudinal being identified by reference numeral
4a.
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Fig. 7 shows still another embodiment of support member 10 - here identified
by reference numeral 10". Support member 10" is identical to support member 10,
except that four hook members 18' - similar to hook members 18 of support member
10' - are arranged on third wall 15. Thus, support member 10" may either be
mounted on a tube member 3a, 3b with the help of channel portion 12 or on rear
board 4 through hook members 18'. Hook members 18' may be directly arranged on
wall 13 by e.g. welding. Optionally, hook members 18' may be removable from wall
13 when support member 10" is intended to be mounted on tube members 3a, 3b.
For this purpose, hook members 18' may be fixedly arranged on a plate 15a e.g. by
welding. Plate 15a is removably secured to wall 15 by means of e.g. two screws 19 -
with preferably countersunk heads to be flush with surface of plate 15a - and passing
through corresponding holes in plate 15a and wall 15 behind which they engage a
respective nut.
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One will understand that the kind of means of the support member for securing
it to structure 1 is independent of the kind of means of the support member for
engaging slidably product carrier tray 50.
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Fig. 8 shows product carrier tray 50. Product carrier tray 50 comprises an upper
plate 52 the upper surface of which is meant to receive the retail products. A channel
forming a slideway 51 is arranged under upper plate 52. Channel 51 is preferably
defined between upper plate 52 and a lower plate 53 spaced apart from upper plate
52. The width of lower plate 53 is preferably substantially equal to the width of
upper plate 52. The left edge of upper plate 52 is connected to the left edge of lower
plate 53 by a wall 54a. Similarly, the right edge of upper plate 52 is connected to the
right edge of lower plate 53 by a wall 54b. One will understand that walls 54a, 54b
define channel 51 in the lateral direction. Alternatively, plate 53 is replaced by two
plates 55 being less wide than plate 53, as shown in fig. 9. Each plate 55 is arranged
on a respective one of lateral walls 54a, 54b and extends under plate 52 substantially
parallel to plate 52. Hence, lateral walls 54a, 54b and plates 55 define two
longitudinal L-shaped members along each lateral edge of plate 52. In this case,
slideway 51 is defined between plate 52 and plates 55 and between walls 54a, 54b.
Alternatively, longitudinal L-shaped members of fig.9 may be replaced by four or
more L-shaped members 56 arranged under plate 52 as shown in fig. 10. Two or
more L-shaped members 56 are arranged on the left edge region under plate 52 and
similarly two or more L-shaped members 56 are arranged on the right edge region
under plate 52. So, slideway 51 is defined between plate 52 and the base of each L-shaped
members 56 and between the vertical legs of the L-shaped members 56.
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The cross section of slideway 51 substantially corresponds to the cross section
of plate 11 of support member 10. As a result, product carrier tray 50 may be
mounted slidably on support member 10 by inserting plate 11 into slideway 51 as can
be seen in fig. 2 and 3. As can be seen on fig. 3, the upper surface of upper plate 52 is
advantageously flush with wall 14 of support member 10 in case it has a channel
portion 12 for mounting it to tube members 3a. As a result, the whole height between
two consecutive horizontal tube members 3a may substantially be used for placing
retail products on product carrier tray 50 - the thickness of wall 14 may be very thin,
e.g. less than 2 mm when made in metal.
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Support member 10 is generally mounted on a tube member 3a with plate 11
extending towards the rear of structure 1, thus product carrier tray 50 extends from
the tube member 3a towards the rear of structure 1, i.e. towards tube members 3b.
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Slideway 51 preferably extends through substantially the whole length of
product carrier tray 50 and is open at both extremities. In this case, support member
10 may be engaged in channel 51 either by the front side of product carrier tray 50 as
shown in fig. 2 and 3, or by the rear side of product carrier tray 50. The latter
possibility is of interest when it is wished to mount support member 10 on a tube
member 3b. In this case, support member 10 is mounted on a tube member 3b by
engaging channel 13 on it, plate 11 extending towards the front of structure 1, i.e.
towards tube members 3a. In this case, product carrier tray 50 is engaged by support
member 10 by its rear side. Thus, product carrier tray 50 remains oriented with its
front side towards the front of structure 1, i.e. towards the customers. Support plate
10 may similarly be mounted on longitudinal beam member 5 of structure 1 provided
that the cross section of channel portion 12 corresponds to its width.
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In another embodiment, product carrier tray 50 - here identified by reference
numeral 50' - has two, or even more, parallel slideways 51a, 51b instead of one sole
slideway 51. Slideways 51a, 51b are preferably located under plate 52 and are
laterally spaced apart of each other as shown in fig. 11. Slideways 51a and 51b have
preferably the same cross section. In fig. 11, each slideway 51a and 51b is defined as
a channel similarly to channel 51 previously described. Of course, slideways 51a and
51b may also be defined with help of longitudinal L-shaped members or with help of
a plurality of narrow L-shaped members similarly to slideway 51 already described.
Product carrier tray 50' is mounted on a tube member 3a or a tube member 3b in a
similar way as in the previous embodiment, except that two support members are
used instead of one sole support member 10. The two support members are similar to
support member 10, except that they are less wide. Indeed, the cross section of plate
11 of these two support members corresponds now substantially to the cross section
of slideways 51a and 51b. Thus, one support member may engage slidably slideway
51a and the other support member may engage slidably slideway 51b. One will
understand that these two support members have each a respective means for
mounting them on structure 1 that is similar to the one of support member 10.
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In a further embodiment, product carrier tray 50 has a wide slideway 51 on its
front side as shown in fig. 8 and two narrow slideways 51a and 51b of the type
shown in fig. 11 on its rear side. Thus, product carrier tray 50 may be mounted on a
tube member 3a with help of wide support member 10 of fig. 4 inserted from its front
side. Alternatively, product carrier tray 50 may be mounted on a tube member 3b or
rear board 4 with help of two narrow support members having relevant means for
securing it either to tube members 3b or to rear board 4 according to the need.
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Further, the lower side of product carrier tray 50 is preferably shaped so that
the points of support form a plane supporting surface, regardless of the embodiments
of the slideway. Hence, product carrier tray 50 may be directly placed on a shelf in
which case support member 10 is removed.
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Product carrier tray is preferably made of a plastic material, e.g. polypropylene
(PP) or polyethylene (PE).
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Referring again to figs. 2, 3 and 8, we will now describe with more detail walls
91a, 91b, 91c and pusher systems 92 that may be arranged on product carrier tray 50.
One will understand that these features may be arranged on any one of the
embodiments of product carrier 50 previously described as these features are
independent of the slideway feature for mounting the product carrier tray slidably on
given support members.
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Walls 91a, 91b and 91c are arranged on plate 52 and extend preferably
perpendicular to its upper surface. Walls 91a and 91c define lateral walls for product
carrier tray 50, which prevent retail products from falling out of product carrier tray
50. Wall 91b extends also preferably perpendicular to upper surface of product
carrier tray 50. Wall 91b is located between wall 91a and 91c and therefore wall 91b
defines a separator wall for retail products placed on product carrier tray 50. Hence,
product carrier tray 50 has two compartments for respective retail products, i.e. a
compartment 60a between wall 91a and 91b and a compartment 60b between wall
91b and wall 91c. Wall 91b is preferably removable so that retail products that are
larger than compartment 60a or 60b may nevertheless be placed on product carrier
tray 50. Walls 91a and 91b may also be removable. Walls 91a, 91b and 91c are
preferably flat. Walls 91a, 91b and 91c may be mounted on product carrier tray 50 by
inserting a major part of the length of their lower edge into a respective groove 90a,
90b and 90c arranged in the upper surface of plate 52, the dimensions - length,
thickness and depth - of said part of their lower edge being matched to those of the
respective groove. Alternatively, or additionally, the lower edge of walls 91a, 91b
and 91c may have two or more flat L-shaped members 61 which are inserted each in
a respective slot 62 arranged through upper plate 52. This is illustrated by fig. 12
showing a partial vertical section along wall 91a in the region of one of the L-shaped
members 61. The width of slots 62 is adjusted to the thickness of the L-shaped
members 61. The length of slots 62 is somewhat greater than the length of the base of
the L-shaped members 61. Slots 62 further comprise a shoulder 62a under which the
base of the L-shaped members 61 may come by sliding the corresponding wall 91a,
91b or 91c once the latter has been inserted in slot 62. Thus, a locking effect for
walls 91a, 91b and 91c is provided.
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Walls 91a, 91b and 91c have each preferably a respective flange 63a, 63b and
63c arranged on their front edge. Flanges 63a, 63b and 63c are preferably
perpendicular to their respective walls 91a, 91b and 91c. Flanges 63a, 63b and 63c
define abutments for the retail products placed on product carrier tray 50, more
precisely, in compartments 60a and 60b. The front edges of walls 91a, 91b and 91c
preferably protrude from the front edge of upper plate 52 so that when product
carrier tray 50 is completely engaged on support member 10 as shown in fig. 3,
flanges 63a, 63b and 63c are flush with wall 15. Walls 91a, 91b and 91c may also
have a respective flange arranged on their rear edge for the same purpose.
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One will understand that several separator walls of the type of wall 91b may be
arranged on product carrier tray 50 - preferably parallel to each others - in order to
define further compartments for retail products.
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Product carrier tray 50 may further have one or more pusher systems 92,
preferably one for each compartment 60a and 60b. Pusher system 92 pushes retail
products placed on product carrier tray 50 towards its front edge where the retail
products abuts on flanges 63a and 63b or 63b and 63c according to the considered
compartment 60a or 60b. Pusher system 92 is illustrated in fig. 13. Pusher system 92
comprises a longitudinal slide member 64 on which is slidably mounted a pusher 65.
In other words, pusher 65 may slide along the longitudinal direction of slide member
64. For this purpose, pusher 65 may have two L-shaped members extending each
around the longitudinal edges of member 64. Pusher 65 has a front surface 66
substantially perpendicular to the longitudinal direction of slide member 64. Front
surface 66 is the surface of pusher system 92 for acting on the retail products. An
extendable coil spring 70 - not visible in fig. 13 - is placed on the rear surface 67 of
pusher 65. Coil spring 70 is retained inside a partially opened housing formed on rear
surface 67 - see fig. 14. Said housing comprises two lateral walls 68a between which
a rounded wall 68b extends. Rounded wall 68 corresponds to the shape of coil spring
70, which abuts against rounded wall 68b. One end 71 of coil spring 70 passes under
pusher 65 and is secured on the front edge region of slide member 64. Therefore, end
71 preferably comprises a hole, which engages on a hook-shaped member arranged
on the front edge region of slide member 64. Thus, pusher 65 is resiliently pulled
towards the front edge region of slide member 64 under the action of coil spring 70.
Slide member 64 preferably has a longitudinal recess 69 in which the drawn part of
spring coil 70 is located, i.e. the part of coil spring 70 from end 71 up to pusher 65.
Slide member 64 further has a respective tab 72 at each end thereof.
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Pusher system 92 is mounted on product carrier track 50 as follows. Product
carrier track 50 has a longitudinal recessed portion 80 for each compartment 60a and
60b. The dimensions of recessed portion 80 corresponds to those of slide member 64
although it is somewhat wider to allow pusher 65 to slide on slide member 64.
Recessed portion 80 has a hollow portion 81 at each end thereof. Hollow portions 81
extend under the upper surface of upper plate 52. Pusher system 92 is mounted on
product carrier tray 50 by inserting slide member 64 in recessed portion 80 with each
tab 72 projecting into a respective hollow portion 81. Insertion of tabs 72 into recess
portions 81 is possible due to the resiliency of slide member 64. Of course, pusher
system 92 is oriented so that front surface 66 of pusher 65 is oriented towards the
front edge of product carrier tray 50. Thus, pusher 65 resiliently pushes retail
products towards the front edge of product carrier tray 50 due to coil spring 70.
Further, pusher system 92 may easily be removed if it is not of use. Pusher 65 is
preferably made in a low friction material, e.g. PTFE while slide member 64 may be
made of a usual plastic material e.g. PP or PE.
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In another embodiment, slide member 64 is omitted. Pusher 65 with its
extendable coil spring 70 is directly slidably mounted on product carrier tray 50. For
this purpose, the lower part of pusher 65 is preferably dovetail shaped for engaging
recessed portion 80 that has in this case a corresponding cross section. A hook
shaped member is arranged on the front edge region of recessed portion 80 for
securing end 71 of coil spring 70. Thus, pusher 65 pushes resiliently retail products
towards the front edge of product carrier tray 50 due to coil spring 70 as in the
previous embodiment. Further, pusher 65 with coil spring 70 may also easily be
removed if it is not of use.
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In case the slideway of product carrier tray 50 may only be engaged by its front
side, it is preferable that the front half and the rear half of each vertical wall 91a, 91b
and 91c are symmetrically shaped or that vertical walls 91a, 91b and 91c may be
mounted in reversed way on product carrier tray 50, i.e. with their front edge oriented
towards the rear edge of product carrier tray 50. Similarly, pusher system 92 may
preferably also be mounted in reversed way so that pusher 65 acts towards either the
front edge or the rear edge of product carrier tray 50 as desired. So, product carrier
tray 50 may be conveniently used by securing it either on a tube member 3a or on a
tube member 3b or rear plate 4 with help of support member 10 although support
member 10 may only be inserted on one side of product carrier tray 50.
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Fig. 15 shows a side view of a product carrier tray according to another
embodiment of the invention that is mounted on support member 10 of fig. 4.
Product carrier tray is here identified by reference numeral 50". Product carrier tray
50" is similar to those already described. However, the upper surface of upper plate
52 is slightly higher than the upper surface of wall 14 of support member 10. Further,
plate 52 comprises a part 52a adapted to extend above channel 12. In other words,
when product carrier tray 50" is in abutment against wall 13 of support member 10,
part 52a extends above wall 14 and protrudes from wall 15 as shown in fig. 15. Thus,
when the product carrier system is mounted on a tube member 3a, it is possible to
position product carrier tray 50" so that part 52a projects beyond wall 15 and so part
52a projects towards customers with respect to neighboring products in the shelves.
This position is particularly interesting in view of periods of a special offer. Of
course, product carrier tray 50" may also be positioned on support member 10 so that
the front edge of part 52a is flush with wall 15. The thickness of part 52a is
preferably thin, i.e. less than 5 mm, advantageously less than 3 mm. Further, part 52a
may advantageously rest on wall 14. One will understand that vertical walls and
pusher systems may also be arranged on product carrier tray 50" as in the other
embodiments of the product carrier tray of the invention. In this embodiment, the
front edges of such vertical walls mounted on product carrier tray 50" are preferably
flush with the front edge of part 52a. Further, product carrier tray 50" may be used
with support member 10 regardless of the kind of means for mounting it on structure
1. Product carrier tray 50" is preferably also engageable by support member 10 from
its rear side for mounting on a tube member 3b or on rear plate 4.
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One will understand that structure 1 was described for purpose of illustration.
The product carrier tray and its support member according to the invention may be
used on structures of a different type than structure 1.
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The product carrier system according to the invention is advantageously
modular as several of them may be mounted side by side on the tube members or on
the rear plate.
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The invention has been described with reference to preferred embodiments.
However, many variations are possible within the scope of the invention. For
instance, the means of support member 10 for engaging slideway 51 may have a
different shape than a plate. Instead of a plate, support member 10 may e.g. comprise
two parallel rods. Of course, the cross section of slideway 51 is consequently
adapted. One will also understand that the means for mounting support member 10
on structure 1 or on another kind of structure are not limited to those described, but
may be varied.