EP1218593A1

EP1218593A1 - Method and paper machine for production of a liner

Info

Publication number: EP1218593A1
Application number: EP00961297A
Authority: EP
Inventors: Anders Leandersson; Ingemar Emanuelsson; Carl Häkansson
Original assignee: Metso Paper Karlstad AB
Current assignee: Valmet Technologies Oy
Priority date: 1999-09-07
Filing date: 2000-09-06
Publication date: 2002-07-03
Anticipated expiration: 2020-09-06
Also published as: WO2001018309A1; AU7327000A; CA2383864C; DE20080375U1; EP1218593B1; DE60027739T2; CA2383864A1; SE9903166L; SE9903166D0; ATE325233T1; SE514973C2; DE60027739D1

Abstract

The invention relates to a method for the production of a liner comprising at least a top layer and a base layer, wherein a forming section is used, with at least two forming units to create a fibre web, said fibre web being conveyed through a press section and further to a drying section, said press section comprising a number of roll nips and at least one impermeable transfer belt with at least one smooth surface, wherein said transfer belt runs through the last nip in the press section and that the fibre web is conveyed through the last nip in the press section in such manner that its top layer is pressed against said smooth surface of the transfer belt.

Description

Met hod and pape r mach i ne fo r p rod uc t i on of a l i ne r .

TECHNICAL FIELD The present invention relates to a method for the production of a liner comprising at least a top layer and a base layer, wherein a forming section is used, with at least two forming units to create a fibre web, said fibre web being conveyed through a press section and further to a drying section, said press section comprising a number of roll nips and at least one impermeable transfer belt with at least one smooth surface. The invention also relates to a paper machine for realisation of the method.

BACKGROUND OF THE INVENTION

A liner, a form of multilayer board, comprises f equently a top layer, which is intended for printing. This top layer must display a high smoothness in order to achieve good printability. For production of the surface layer bleached pulp is preferably used, most of the times pulp which is bleached to high brightness and which contains short fibres.

Different methods and machines for the production of multilayer board are described in a number of different documents in the patent literature, e.g. EP 1 076 606, US 5 681 431, US 5 178 732, EP 0 511 186, WO 92/06242, US 4 961 824, EP 0 511 185, US 5 074 964, EP 0 233 058 and SE 506 611. None of these documents teach how to produce multi-layer board, i.e. a liner, wherein a layer intended for printing can acquire a very good printability in a high speed process.

BRIEF DESCRIPTION OF THE INVENTION

It is an object of the present invention to eliminate or at least minimise the problem mentioned above, which is achieved with a method for the production of a liner comprising at least a top layer and a base layer, providing a forming section, with at least two forming units to create a fibre web , providing a press section comprising a number of rolls and one transfer belt with at least one smooth surface, wherein at least some of said rolls form roll nips comprising a last roll nip conveying said fibre web through the press section and further to a drying section, characterised by moving said transfer belt through the last nip in the press section and thereby conveying the fibre web through the last nip of the press section in such a manner that layer intended for printing of the web is pressed against said smooth surface of the transfer belt. Thanks to the use of this solution the great advantage is achieved that the layer intended for printing acquires a very good printability, wherein the fibre web simultaneously lets itself be transferred through the press section with a higher speed than can be considered to be conventional.

In accordance with further aspects of the method:

- the fibre web is exposed to a linear load of between 600-2000 KN/m in said last nip,

- the fibre web (w) is conveyed through at least three nips in the press section and that the fibre web (w) in the the last but one nip is exposed to a linear load of between 30- 150 KN/m,

- the fibre web (w) before the last but one nip is conveyed through a nip which consists of a shoe press and that the linear load is between 200-1000 KN/m,

- the fibre web (w) before the last but one nip is conveyed through a nip which consists of a press and that the linear load is between 50-200 KN/m, - the base layer is formed of unbleached pulp which at least essentially is long-fibred and preferably contains fir and/or pine fibres and that the top layer is formed of a pulp, which at least partly contains short fibres as birchor eucalyptus fibres, and the pulp for the top layer preferably also being bleached,

- the grammage of the completed liner is 60-205 g/m2, preferably 60-150 g/m2, - the fibre web (w) is conveyed through the press section (P) with a speed of 750-

2,000 m/min, preferably exceeding 1 ,000 m/min, more preferred exceeding 1 ,200 m/min,

- the layer intended for printing consists of bleached pulp,

- the layer intended for printing contains at least 30 weight-% of short fibres, - the layer intended for printing contains at least 50 weight-% of short fibres.

- the layer intended for printing is formed on top of the base layer in the forming section, so that layer intended for printing of the fibre web constitutes the upper layer of the web (w).

The invention also relates to a paper machine for production of a liner, comprising a forming section and a press section, said forming section comprising at least two forming units, in order to permit production of a fibre web with at least two layers from which one layer constitutes a top layer, said press section comprising a plurality of rolls and a transfer belt with at least one smooth surface, wherein at least some of said rolls form roll nips comprising a last roll nip, characterised in said last roll nip is through-fed by said transfer belt and arranged such that its smooth surface is directed against the layer intended for printing of the fibre web when the fibre web runs through said last nip.

In accordance with further aspects of the paper machine: - the smooth surface of the transfer belt is directed away from an upper press roll in said last nip, said last nip preferably comprising a shoe press unit;

- the press section comprises at least three nips, wherein preferably the last but one of the nips consists of a press,

- said three nips are achieved by means of four roll units, - said three nip are achieved by means of five roll units, wherein preferably the first of said three nips comprises a shoe press roll,

- said transfer belt is impermeable.

Further, the invention relates to a method for production of a liner comprising at least one layer of bleached pulp and one layer of unbleached pulp, providing a forming section, with at least two forming units to create a fibre web, providing a press section comprising a number of rolls and one transfer belt with at least one smooth surface, wherein at least some of said rolls form roll nips comprising a last roll nip conveying said fibre web through the press section and further to a drying section, characterised by moving said transfer belt through said last nip of the press section in such a manner that the layer of bleached pulp is pressed against said smooth surface of the transfer belt.

Finally, the invention relates to a method for production of a liner comprising at least one layer of pulp containing at least 30 percentage by weight of short fibres and one layer of pulp containing essentially long fibres, providing a forming section, with at least two forming units to create a fibre web, providing a press section comprising a number of rolls and one transfer belt with at least one smooth surface, wherein at least some of said rolls form roll nips comprising a last roll nip conveying said fibre web through the press section and further to a drying section, characterised in that said transfer belt runs through the last nip in the press section and that the fibre web is conveyed through the last nip in the press section in such manner that the layer consisting of at least 30 percentage by weight of short fibre pulp is pressed against said smooth surface of the transfer belt.

BRIEF DESCRIPTION OF THE DRAWINGS

In the following, the invention will be described more in detail with reference to the annexed figures, in which: Fig. 1 schematically shows a forming section and a press section in accordance with the invention,

Fig. 2 shows a press section, which is modified in relation to Fig. 1,

Fig. 3 shows another modified press section, and also a modified forming section, Fig. 4 shows a fourth design in accordance with the invention,

Fig. 5 shows a fifth design in accordance with the invention, and

Fig. 6 shows a sixth design in accordance with the invention.

DETAILED DESCRIPTION In Fig. 1 shows a preferred embodiment in accordance with the invention. A forming section 1 is illustrated. The forming section 1 consists of a fourdrinier wire, with two forming units, which in a known manner among other things comprises a first 1 A and a second IB headbox. The construction shown is entirely known to the man skilled in the art and is therefore not described in detail. By means of the forming section 1 a fibre web w is created, which consists of a base layer and a top layer. After the forming section 1, the fibre web w is conveyed into a press section P, by being transferred on a first press felt 2 by means of a pick-up suction roll 3. The press section comprises three roll nips, which are formed by only four rolls 6,7,9,11, whereby a compact arrangement can be achieved. To be able to optimise the overall height of the section, the rolls are suitably placed somewhat laterally in relation to each other, so that they can be said to be placed in the proximity to an oblique (non-vertical) line, (see also Fig. 3). The press felt 2 runs from the pick-up suction roll 3 to a press roll 7 (suitably a suction roll) and then around guide rolls (not shown). The suction roll 7 constitutes the upper roll in a first nip which is achieved against a second press roll 6 placed towards the bottom. This press roll 6 is co-operating with a lower press felt 5, which is co-operating with two guide rolls, 4, 8. Consequently a double-felted nip is created between the first two press rolls 6, 7. A second nip is created between the first suction roll 7 and a third press roll 9. Also this nip is double-felted, in that a third press felt 19 runs around the third press roll 9.

Finally, a third roll nip is shown, between the third press roll 9 and a shoe press roll 11. Apart from the third felt 19; one impermeable transfer belt 30 is being fed through this third nip. This transfer belt is at least arranged with one smooth surface 30A, which is turned away from the shoe press unit 11 and against the third press felt 19. The transfer belt 30 passes a first guide roll 10 before the nip and around a second guide roll 12 after the nip. Immediately before (seen in the machine direction) the second guide roll 12, a fourth felt 14 (or drying wire), which runs around a suction roll 13 and a guide roll 15, abuts the bottom side 30A of the transfer belt 30. Thereafter, a drying section D follows, which is only shown to a smaller extent. A drying wire 16, a vacuum roll 17 and a drying cylinder 18 are also shown. The vacuum roll 17 is arranged so that the drying wire 16 runs against the felt 14 between the suction roll 13 and the guide roll 15.

The above-described set of machines is, in compliance with the invention, intended to manufacture with high efficiency a multilayer liner with a top layer with high printability. The machine shown operates in the following manner. A base layer is applied on the fourdrinier wire by means of a first headbox 1A. Thereafter, a top layer is spread ( n a known manner) by means of a second headbox IB. The base layer consists essentially of pulp containing long fibres, preferably containing fir and/or pine fibres. The top layer is suitably formed by a pulp, which at least partly contains short fibres. (It will be understood that the determinations regarding the weight-% of fibres, which are mentioned, relates to the end product.) In most applications, preferably fibres from easily bleached kinds of wood as birch or eucalyptus are used, which are bleached to a relatively high brightness, preferably over 85 ISO, more preferred to a brightness exceeding 90 ISO. The fibre web w formed is then fed over to the press section P by means of a pick-up suction roll 3 and the felt 2 that runs around this. Consequently, the top layer abuts against this felt 2. The base layer then meets the lower press felt 5 and the fibre web w is then fed through the first roll nip 6, 7, which accordingly is double- felted. The fibre web then follows the felt 2 around the first suction roll 7 into the second roll nip 7, 9. In this roll nip, the top layer will abut against the press felt 2, while the base layer will abut against a third smoother press felt 19. The web follows thereafter the smoother third press felt 19, around a third press roll 9, which preferably consists of a grooved roll. Then, the web runs into the third roll nip 9, 11 , in which the top layer meets the smooth surface 30A in the impermeabel transfer belt 30. The web then follows the impermeabel transfer belt 30 until it encounters the drying wire/felt 14 which runs around the suction roll 13. The web then follows the felt 14 until it encounters the drying wire 16 which it follows around the vacuum roll 17, then around the drying cylinder 18 and further into the drying section D.

In Fig. 2 a modification in accordance with the invention is shown. In large parts, the set of machines is the same as according to with Fig. 1, and therefore merely the modifications will be described. The considerable difference in relation to Fig. 1 is that five rolls are used to create the three nips, instead of four as according to Fig. 1, which allows larger flexibility for the set of rolls. It is shown that the first roll nip is created by means of a shoe press roll 21 which is pressing against a lower press roll 6. Thereafter follows a suction press roll 23, which constitutes the second nip with the last but one press roll 9. A guide roll 22 is arranged above the third press roll 23 in order to carry the felt 2. The lower press felt 5 runs as previously through the first roll nip and above that around the third press roll 23. In this embodiment, the transfer belt 30 runs around the last but one press roll 9. As in Fig. 1, the last press unit 11 is formed of a shoe press roll. A press felt 19 runs around this shoe press roll 11 by means of guide rolls 24, 25. In conformity with Fig. 1, the top layer will abut against the upper the press felt 2 in the first nip 6, 21, and is thereafter liberated from contact with the press felt 2, by means of the suction roll 23. It is also possible to liberate the web from the upper press felt 2 directly after the first nip, since the guide roll 22 preferably is arranged movable, whereby the web w can be allowed to run towards the second nip only in contact with the lower press felt 5. In the second nip 23, 9, the top layer encounters the smooth surface 30A of the transfer belt 30 and follows thereafter the transfer belt 30 around the last but one press roll 9 through the last nip 9, 11, and thereafter, as in Fig 1, it is transferred to a drying wire/felt 14 which runs towards the drying section D. Consequently, also in this set the top layer is pressed in the last nip against the smooth surface 30A of the transfer belt.

In Fig. 3 a further embodiment in accordance with the invention is shown. In contrast to what is shown in Figs. 1 and 2, a twin wire former with a first 1 A and a second IB headbox is used here for creating a web w with a top layer and a base layer. In conformity with Fig. 1, the press section is formed of only four press rolls. The first roll nip consists of one first press roll 21 and one suction roll 6. Another similarity with Fig. 2 is that the transfer belt 30 runs around the last but one press roll 9 in order to form both the last but one nip 6, 9 and the last nip 9, 11. Also here, the last press unit constitutes of a shoe press roll 11. Also as in Fig. 1 and Fig. 2, a transfer from the transfer belt 30 to a drying wire/felt 14 is done in accordance with Fig. 3 over the suction roll 13 and then to a drying wi e, not shown.

In Fig. 4 still another modification in accordance with the invention is shown, wherein only two roll nips are used. In principle, the forming section 1 is the same as in accordance with Figs. 1 and 2. Also the transferring of the web from forming section 1 and to drying D section is substantially the same as what has earlier been shown. The first nip 6, 21 is substantially similar to what has already been described with reference to Fig. 2, with the difference that the lower press felt 5 according to Fig. 4 only runs through one roll nip and that the upper press felt 2 preferably consists of a smooth felt. The first nip 6, 21 can, however, just as well be a press. In the last roll nip 9, 11, in resemblance with all earlier shown embodiments, the top layer encounters the smooth surface 30A of the transfer belt 30. The web w is transferred in a known manner by means of a suction roll 24 from the upper the felt 2 to the third press felt 19 and is conveyed in that manner into the last the nip 9, 11.

In Fig. 5 there is shown a further modification according to the invention. In Fig. 5 the main portion of the press section P is identical to the press section shown in Fig. 2. The transfer zone from the press section to the drying section D of Fig. 5 is identical with what is shown in Fig. 4. The modification of the embodiment shown in Fig. 5 resides in the arrangement of a further press roll nip 6', 21 ' at the beginning of the press section P. It is shown that the fibre web W is transferred from the forming section 1 to the press section P by means of a press felt 2' and a suction pick up roll 3 ', which conveys the web on to the press felt 2'. Thereafter the web W encounters a second press felt 5' from below, such that a double felted nip is created between the first pairs of rolls 6', 21 ' forming the first roll nip. As can be seen from Fig. 5 this first nip is a press roll nip without the use of any shoe press roll. Thereafter the web W follows the lower press felt 5' into contact with a suction roll 3 which transfers the web W on to a third press felt 2. Thereafter the press section is identical with the one shown in Fig. 2 and accordingly will not be explained more in detail. However, it should be noted that also this press section, including four roll nips, the top layer of the web will be pressed against the smooth surface 30A of the transfer belt in the last nip.

The invention is not limited to what is shown above, but can be varied within the scope of the following claims. Consequently, it is realised that for instance more than four roll nips can be used, if desired for certain installations. In addition, it is realised that still more constellations of sets of rolls are feasible for utilising the beneficial principles in accordance with the invention. Further, it is realised that a liner consisting of more than two layers can be produced in accordance with a method according to the invention, for instance triple layers, four layers, etc., wherein different mixtures of pulp can be used to manufacture desired products. It is also realised that in certain cases mixtures of pulp entirely without short fibres are preferred for the top layer. Furthermore, it is conceivable that the top layer is formed so that it constitutes the lower layer in the fibre web, by initially applying this by means of the first headbox 1 A on the forming wire, wherein the equipment in the press section must be reversed, at least with reference to the last roll nip, see Fig. 6. Finally, it is realised that the web w conceivably can run vertically through the last the nip. Moreover, it is evident for the skilled man that the transfer belt does not have to be impermeable even though this is normally preferred. The skilled man also knows that there exist several different options of impermeable transfer belts to be used, but a preferred such impermeable transfer belt is TRANSBELT® (trademark belonging to Albany International).

Claims

1. A method for the production of a liner comprising at least a top layer and a base layer, providing a forming section (1), with at least two forming units to create a fibre web (w), providing a press section (P) comprising a number of rolls and one transfer belt (30) with at least one smooth surface (30 A), wherein at least some of said rolls form roll nips comprising a last roll nip (9,11) conveying said fibre web (w) through the press section (P) and further to a drying section (D), characterised by moving said transfer belt (30) through the last nip (9, 11 ) in the press section (P) and thereby conveying the fibre web (W) through the last nip (9,11) of the press section (P) in such a manner that top layer of the web (W) is pressed against said smooth surface (30A) of the transfer belt (30).

2. A method for the production of a liner in accordance with claim 1 , characterised in exposing the fibre web to a linear load on between 600-2000 KN/m in said last nip (9,11).

3. A method for the production of a liner in accordance with claim 1 , characterised in conveying the fibre web (w) through at least three nips in the press section and exposing the fibre web (w) in the next to the last nip (7,9; 23,9; 6,9) to a linear load of between 30 and 150 kN/m.

4. A method for the production of a liner in accordance with claim 3, characterised in conveying the fibre web (w) before the last but one nip (7,9; 23,9; 6,9) through a nip (6,7; 6,21) comprising a shoe press, wherein the linear load is between 200 and 1,000 kN/m.

5. A method for the production of a liner in accordance with claim 3, characterised in conveying the fibre web (w) before the last but one nip (7,9; 23,9; 6,9) through a nip (6,7; 6,21) comprising a press, wherein the linear load is between 50 and 200 kN/m.

6. A method for the production of a liner in accordance with claim 1 , characterised in forming the base layer of unbleached pulp, which at least mainly is long- fibred and preferably contains fir and/or pine fibres, and forming the top layer of a pulp, which at least partly contains short fibres as birch- or eucalyptus fibres, wherein the pulp for the top layer preferably also being bleached.

7. A method for the production of a liner in accordance with claim 1, characterised in that the grammage of the completed liner is 60-205 g/m2, preferably 60-150 g/m2.

8. A method for the production of a liner in accordance with claim 1, characterised in conveying the fibre web (w) through the press section (P) with a speed of 750-2,000 m/min, preferably exceeding 1,000 m/min, more preferred exceeding 1,200 mmin.

9. A method in accordance with claim 1, characterised in the top layer consisting of bleached pulp.

10. A method in accordance with claim 1, characterised in that the top layer contains at least 30 weight-% of short fibres.

11. A method in accordance with claim 1, characterised in that the top layer contains at least 50 weight-% of short fibres.

12. A method for the production of a liner in accordance with claim 1, characterised in that the top layer is formed on top of the base layer in the forming section (1), so that the top layer of the fibre web constitutes the upper layer of the web (w).

13. A paper machine for production of a liner, comprising a forming section (1) and a press section (P), said forming section comprising at least two forming units (1 A, IB), in order to permit production of a fibre web (W) with at least two layers from which one layer constitutes a top layer, said press section comprising a plurality of rolls (6-24) and a transfer belt (30) with at least one smooth surface(30A), wherein at least some of said rolls form roll nips comprising a last roll nip (9,11), characterised in said last roll nip (9,11) is through- fed by said transfer belt

(30) and arranged such that its smooth surface (30 A) is directed against the top layer of the fibre web (w) when the fibre web runs through said last nip (9,11).

14. A paper machine in accordance with claim 13, characterised in that the smooth surface (30A) of the transfer belt is directed away from an upper press roll (11 ;9) in said last nip, said last nip (9, 11) preferably comprising a shoe press unit (9, 11).

15. A paper machine in accordance with claim 13, characterised in that the press section comprises at least three nips, wherein preferably the last but one of the nips consists of a press (7,9; 23,9; 6,9).

16. A paper machine in accordance with claim 13, characterised in that said three nips are achieved by means of four roll units (6,7,9,11; 21,6,9,11).

17. A paper machine in accordance with claim 13, characterised in that said three nips are achieved by means of five roll units

(6,21,23,9,11), wherein preferably the first of said three nips comprises a shoe press roll (21).

18. A paper machine in accordance with claim 13, characterised in that said transfer belt (30) is impermeable.

19. A method for the production of a liner comprising at least one layer of bleached pulp and one layer of unbleached pulp, providing a forming section (1), with at least two forming units to create a fibre web (w), providing a press section (P) comprising a number of rolls and one transfer belt (30) with at least one smooth surface (30A) wherein at least some of said rolls form roll nips comprising a last roll nip (9,11) conveying said fibre web (w) through the press section (P) and further to a drying section (D), characterised by moving said transfer belt (30) through said last nip (9, 11) of the press section (P) in such a manner that the layer of bleached pulp is pressed against said smooth surface of the transfer belt (30).

20. A method for the production of a liner comprising at least one layer of pulp containing at least 30 percentage by weight of short fibres and one layer of pulp containing essentially long fibres, providing a forming section (1), with at least two forming units to create a fibre web (w), providing a press section (P) comprising a number of rolls and one transfer belt (30) with at least one smooth surface (30A), wherein at least some of said rolls form roll nips comprising a last roll nip (9,11) conveying said fibre web (w) through the press section (P) and further to a drying section (D), characterised in that said transfer belt (30) runs through the last nip (9, 11) in the press section (P) and that the fibre web is conveyed through the last nip (9, 11) in the press section (P) in such manner that the layer consisting of at least 30 percentage by weight of short fibre pulp is pressed against said smooth surface of the transfer belt (30).

21. A method for the production of a liner in accordance with any proceeding claim, characterised in that said transfer belt (30) is impermeable.