EP1270196A1 - Method of making embossed tissue paper, embossing cylinder and product obtained - Google Patents
Method of making embossed tissue paper, embossing cylinder and product obtained Download PDFInfo
- Publication number
- EP1270196A1 EP1270196A1 EP01401741A EP01401741A EP1270196A1 EP 1270196 A1 EP1270196 A1 EP 1270196A1 EP 01401741 A EP01401741 A EP 01401741A EP 01401741 A EP01401741 A EP 01401741A EP 1270196 A1 EP1270196 A1 EP 1270196A1
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- EP
- European Patent Office
- Prior art keywords
- pins
- sheet
- base
- embossing
- paper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
- B31F1/07—Embossing, i.e. producing impressions formed by locally deep-drawing, e.g. using rolls provided with complementary profiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0707—Embossing by tools working continuously
- B31F2201/0715—The tools being rollers
- B31F2201/0723—Characteristics of the rollers
- B31F2201/0728—Material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0707—Embossing by tools working continuously
- B31F2201/0715—The tools being rollers
- B31F2201/0723—Characteristics of the rollers
- B31F2201/0733—Pattern
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0707—Embossing by tools working continuously
- B31F2201/0715—The tools being rollers
- B31F2201/0723—Characteristics of the rollers
- B31F2201/0738—Cross sectional profile of the embossments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0707—Embossing by tools working continuously
- B31F2201/0715—The tools being rollers
- B31F2201/0741—Roller cooperating with a non-even counter roller
- B31F2201/0743—Roller cooperating with a non-even counter roller having a matching profile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0756—Characteristics of the incoming material, e.g. creped, embossed, corrugated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0758—Characteristics of the embossed product
- B31F2201/0761—Multi-layered
- B31F2201/0764—Multi-layered the layers being nested
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0784—Auxiliary operations
- B31F2201/0787—Applying adhesive
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
- Y10T156/1007—Running or continuous length work
- Y10T156/1023—Surface deformation only [e.g., embossing]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
- Y10T156/1039—Surface deformation only of sandwich or lamina [e.g., embossed panels]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
- Y10T428/24612—Composite web or sheet
Definitions
- the invention relates to the field of papers for sanitary use or domestic, in particular to a process for manufacturing a sheet of paper absorbent in creped cellulose wadding, having an embossing pattern.
- the invention also relates to the product obtained by the process as well as the cylinder allowing the implementation of the process.
- Cellulose wadding also called “tissue paper”, is a light weight absorbent paper, between 15 and 35 g / m 2 , which can be manufactured so as to have a certain elongation capacity.
- a conventional technique consists in applying and sticking the still wet sheet on a drying cylinder, and then detaching it by means of a doctor blade to create creping undulations. Then, by the known embossing technique, one can improve or at least modify one or other of its characteristics, such as softness, flexibility, absorption, thickness or appearance. .
- the embossing operation is carried out either on high-rate paper humidity, i.e. on paper machine in its wet part or on paper with low humidity, i.e. partly transformed dried.
- the invention relates to embossing paper with low humidity.
- the embossing pattern is most commonly made up of protrusions or bosses in the form of pyramids with square section or truncated cone with round or oval section, distributed evenly or not on the surface of the leaf. Note that at a protrusion on one side of the sheet corresponds a cavity on the other side.
- a rigid cylinder with a surface spikes we generally use a rigid cylinder with a surface spikes.
- the sheet is applied to the cylinder and pressed using of another cylinder having a coating which can deform, in rubber for example. She thus marries the relief.
- a more or less significant deformation is obtained depending on the parameters that we have chosen, such as the flexibility of the rubber, for its ability to deform and conform to the relief of the engraving, and the pressure embossing.
- the two cylinders have on the surface reliefs with complementary shapes, male and female.
- the pins are produced by engraving the cylinder, for example using of a wheel itself engraved. Depending on the material used, you can also machine the pins directly.
- the pins have a generally frustoconical shape, with circular section, oval or pyramidal with square section.
- the half angle at the top of the cone registered is usually between 25 ° and 35 °.
- Their size, their distribution, their density - i.e. their number on a portion of given surface - are chosen according to the desired performances for the product.
- spikes of very low height from 0.4 to 0.6 mm distributed according to a high density pattern, more than 30 or even 80 dots per cm 2 .
- a paper intended for wiping, household paper towel in particular, one seeks on the contrary to deform significantly the sheet to create air pockets between the folds after assembly. These pockets significantly increase the absorption capacity of "tissue paper”.
- the height of the pins can then go up to 2.5 mm for a low pattern density, less than 10 pins per cm 2 .
- an embossing pattern composed mainly of frustoconical pins is characterized both by the height of the latter and by its density.
- the Applicant has set itself the objective of improving the thickness embossing, for the same pattern and for the same embossing pressure. In other words, it sought to obtain the highest possible thickness by sacrificing as little as possible in loss of resistance.
- the Applicant has also set itself the objective of increasing the maximum embossing thickness that can be obtained for a pattern given.
- This process in which the sheet is embossed using a embossing cylinder with at least part of its surface provided with spikes, the so-called spikes having a frustoconical base and a portion of vertex, is characterized by the fact that said vertex portion forms a flat whose surface represents from 0.01% to 75% of the smallest section of the basic portion.
- the flat is the distal surface of the spike, usually flat or large radius of curvature.
- the surface of the portion of vertex joining the base to the flat has a curved profile so that there is no sharp edge between the trunk and the flat.
- the width of the flat is less than 20%. Indeed we found that the stresses applied on the sheet were better distributed when the area of the flat was reduced, taking into account the other technical imperatives such as, in particular, the need to apply a adhesive film for bonding the sheet to another sheet.
- the surface area of the flat is reduced until it forms only one point. This mode of realization is suitable for a sheet which is not bound by the tops of protuberances.
- the density of the pattern of pins is between 20 and 100 per cm 2 , the height of the latter being between 0.1 and 1.5 mm or more particularly between 0.1 and 0.6 mm .
- the solution of the invention is particularly advantageous when we consider the patterns of the micro-embossing type because the fine pins have a certain perforating effect. It is therefore possible to increase the embossing pressure without risking piercing the sheet.
- the present invention also relates to the sheet obtained according to the process.
- a first embossed sheet is combined on pins which do not have almost no flat with a second sheet with a flat sufficient size to receive a film of glue. This solution reduces the loss of strength as much as possible on the first ply resulting from embossing.
- FIG. 1 Schematically shown in Figure 1, an embossing installation 10 of a sheet 15.
- a first cylinder 12 is made of steel or other rigid material and has on its surface pins 14, the size of which is exaggerated in the figure.
- a cylinder 11 made of rubber or any material liable to deform under pressure is rotatably mounted parallel to the first cylinder 12 with a certain tightening. It involves between the two cylinders a cellulose wadding sheet to be embossed.
- the sheet 15 can be a single ply, but it can also be composed of two or more plies superimposed. Each of the plies is made of creped cellulose wadding, with a grammage between 15 and 35 g / m 2 . The creping rate is sufficient to authorize the embossing treatment.
- the sheet is deformed by the pins, the shape of which it follows.
- Figures 2a and 2b represent the pins 14 on the surface of the cylinder.
- Figure 2a is a view from above, partial and developed, of the surface of the engraved cylinder 12.
- the pins 14 arranged in this example in a staggered pattern of not walking direction and cross direction determined. Being a very motive dense, the steps are respectively 1.75 mm and 1.4 mm for a height of 0.5 mm pin.
- the pin 14 is shown in transparency in FIG. 3; there are two parts: a base 14a and a top portion 14b.
- the base 14a is frustoconical with axis ab.
- the half angle at the top of the surface tapered here is 30 °.
- This part 14a is extended by a portion of vertex 14b which forms a flat 14c at its summit. Between the flat 14c and the base 14a, the portion 14b has a curved profile 14d. It could be advantageously of an arc of a circle. Preferably the profile 14d is tangent to the truncated cone 14a along the virtual dividing line 14e between the two parts 14a and 14b. According to the invention, the area of the flat 14c is at most equal to 75% of the area delimited by the closed line 14e. Of preferably, it is less than 20% of the surface delimited by 14e. he can even be advantageous to reduce the flat to a point, represented by the value 0.01%.
- impressions were made dynamically at a machine speed of 50m / min. on a sheet of carbonless paper.
- This imprint is shown in Figure 4a.
- impressions were made of an identical pattern with the difference that the tops of the pins were of the standard type with a flat corresponding to that of the truncated cone. the characteristics of such a pattern are as follows: 80 spikes / cm 2 , 0.5 mm in height and spikes in a truncated cone, the flat of which is a disk with a radius of 0.2 mm.
- the imprint is shown in Figure 4b. Note that the fingerprints of the pins according to the invention are reduced to a point while those of the pins of the prior art are different. The prints form a ring. The entire periphery of the peaks seems crushed.
- An embossing pressure corresponds to a width of the rubber mark on the steel cylinder. It is therefore commonly defined in the technical field of the invention, the level of embossing pressure by the width of this mark, also called imprint. There are thus five fingerprints: 20, 25, 30, 35 and 39 mm. Then we glued a fold thus embossed with a fold of the same cellulose wadding but not embossed (column I1). By way of comparison, a product with the same structure but embossed with a pattern from the prior art (column A1) was manufactured.
- A2 Thickness in mm A2 Cross direction resistance ST in N / m I2 Thickness in mm I2 Cross direction resistance ST in N / m 20 0.28 102 0.31 97 25 0.33 96 0.35 90 30 0.37 84 0.41 78 35 0.42 75 0.45 74 39 0.42 68 0.46 70
- FIG 5 there is shown an installation for make a multi-ply sheet of which at least one ply is embossed according to the method of the invention.
- a first embossing unit with a engraved cylinder 112 and a rubber-coated cylinder 111 and a second embossing unit 112 'and 111'.
- a gluing device applies glue on the tops of the protrusions of one of the two units.
- one or both of the spike units can be fitted according to the invention.
Abstract
Description
L'invention se rapporte au domaine des papiers à usage sanitaire ou domestique, notamment à un procédé de fabrication d'une feuille de papier absorbant en ouate de cellulose crêpée, comportant un motif de gaufrage. L'invention vise également le produit obtenu par le procédé ainsi que le cylindre permettant la mise en oeuvre du procédé.The invention relates to the field of papers for sanitary use or domestic, in particular to a process for manufacturing a sheet of paper absorbent in creped cellulose wadding, having an embossing pattern. The invention also relates to the product obtained by the process as well as the cylinder allowing the implementation of the process.
L'ouate de cellulose, appelée également « papier tissu » est un papier absorbant de faible grammage, entre 15 et 35 g/m2, qui peut être fabriqué de manière à présenter une certaine capacité d'allongement. Une technique conventionnelle consiste à appliquer et coller la feuille encore humide sur un cylindre sécheur, et à l'en détacher ensuite au moyen d'une lame formant racle pour créer des ondulations de crêpage. Ensuite, par la technique connue du gaufrage, on peut en améliorer ou à tout le moins, modifier l'une ou l'autre de ses caractéristiques, telles que la douceur, la souplesse, l'absorption, l'épaisseur ou l'aspect.Cellulose wadding, also called “tissue paper”, is a light weight absorbent paper, between 15 and 35 g / m 2 , which can be manufactured so as to have a certain elongation capacity. A conventional technique consists in applying and sticking the still wet sheet on a drying cylinder, and then detaching it by means of a doctor blade to create creping undulations. Then, by the known embossing technique, one can improve or at least modify one or other of its characteristics, such as softness, flexibility, absorption, thickness or appearance. .
L'opération de gaufrage s'effectue soit sur du papier à fort taux d'humidité, c'est à dire sur machine à papier dans sa partie humide soit sur du papier à faible taux d'humidité, c'est à dire en transformation en partie sèche. L'invention concerne le gaufrage du papier à faible taux d'humidité. Le motif de gaufrage est le plus communément constitué de protubérances ou bossages en forme de pyramides à section carrée ou de tronc de cône à section ronde ou ovale, répartis régulièrement ou non à la surface de la feuille. On notera qu'à une protubérance sur une face de la feuille correspond une cavité sur l'autre face.The embossing operation is carried out either on high-rate paper humidity, i.e. on paper machine in its wet part or on paper with low humidity, i.e. partly transformed dried. The invention relates to embossing paper with low humidity. The embossing pattern is most commonly made up of protrusions or bosses in the form of pyramids with square section or truncated cone with round or oval section, distributed evenly or not on the surface of the leaf. Note that at a protrusion on one side of the sheet corresponds a cavity on the other side.
Pour gaufrer l'ouate de cellulose, conformément à une première technique, on utilise généralement un cylindre rigide présentant en surface des picots. On applique la feuille sur le cylindre et on la presse au moyen d'un autre cylindre présentant un revêtement pouvant se déformer, en caoutchouc par exemple. Elle en épouse ainsi le relief. Pour un même motif, on obtient une déformation plus ou moins importante selon les paramètres que l'on a choisis, tels la souplesse du caoutchouc, pour sa capacité à se déformer et se conformer au relief de la gravure, et la pression de gaufrage. For embossing cellulose wadding, in accordance with a first technique, we generally use a rigid cylinder with a surface spikes. The sheet is applied to the cylinder and pressed using of another cylinder having a coating which can deform, in rubber for example. She thus marries the relief. For the same pattern, a more or less significant deformation is obtained depending on the parameters that we have chosen, such as the flexibility of the rubber, for its ability to deform and conform to the relief of the engraving, and the pressure embossing.
Selon une autre technique, les deux cylindres comportent en surface des reliefs avec des formes complémentaires, mâles et femelles.According to another technique, the two cylinders have on the surface reliefs with complementary shapes, male and female.
On réalise les picots en gravant le cylindre, par exemple au moyen d'une molette elle-même gravée. Selon le matériau employé, on peut aussi usiner directement les picots.The pins are produced by engraving the cylinder, for example using of a wheel itself engraved. Depending on the material used, you can also machine the pins directly.
Les picots ont une forme générale tronconique, à section circulaire, ovale ou pyramidale à section carrée. Le demi-angle au sommet du cône inscrit est usuellement compris entre 25° et 35°. Leur dimension, leur répartition, leur densité - c'est à dire leur nombre sur une portion de surface donnée - sont choisies en fonction des performances recherchées pour le produit.The pins have a generally frustoconical shape, with circular section, oval or pyramidal with square section. The half angle at the top of the cone registered is usually between 25 ° and 35 °. Their size, their distribution, their density - i.e. their number on a portion of given surface - are chosen according to the desired performances for the product.
Par exemple, lorsqu'on souhaite donner un aspect textile à la feuille et l'assouplir sans rechercher particulièrement à améliorer sa capacité d'absorption, on choisit des picots de très faible hauteur : de 0,4 à 0,6 mm répartis selon un motif de densité élevée, plus de 30, voire 80 picots par cm2. En revanche pour un papier destiné à l'essuyage, essuie-tout ménager notamment, on cherche au contraire à déformer de façon importante la feuille pour créer des poches d'air entre les plis après assemblage. Ces poches accroissent de façon sensible la capacité d'absorption du « papier tissu ». La hauteur des picots peut alors aller jusqu'à 2,5 mm pour une densité de motif faible, inférieure à 10 picots par cm2. Ainsi un motif de gaufrage composé en majeure partie de picots tronconiques se caractérise à la fois par la hauteur de ces derniers et par sa densité.For example, when one wishes to give a textile appearance to the sheet and to soften it without seeking in particular to improve its absorption capacity, one chooses spikes of very low height: from 0.4 to 0.6 mm distributed according to a high density pattern, more than 30 or even 80 dots per cm 2 . On the other hand for a paper intended for wiping, household paper towel in particular, one seeks on the contrary to deform significantly the sheet to create air pockets between the folds after assembly. These pockets significantly increase the absorption capacity of "tissue paper". The height of the pins can then go up to 2.5 mm for a low pattern density, less than 10 pins per cm 2 . Thus, an embossing pattern composed mainly of frustoconical pins is characterized both by the height of the latter and by its density.
En déformant la feuille au-delà de sa limite de déformation élastique, on détruit toujours une partie des liaisons entre les fibres du papier. Toute opération de gaufrage entraíne donc une diminution de sa résistance à la déchirure. En revanche, le nombre de liaisons ayant diminué, la feuille est plus souple.By deforming the sheet beyond its elastic deformation limit, part of the bonds between the paper fibers is always destroyed. all embossing operation therefore results in a decrease in its resistance to tear. On the other hand, the number of connections having decreased, the sheet is more flexible.
Lorsque l'on gaufre de l'ouate de cellulose au moyen d'une unité de gaufrage constituée d'un cylindre gravé et d'un cylindre en caoutchouc, la déformation de la feuille, donc son épaisseur, dépend de la pression exercée par ce dernier. Pour un même motif, la perte de résistance à la déchirure est donc liée à l'épaisseur du gaufrage obtenu, et croít avec elle. Cela est particulièrement vrai pour les valeurs maximales. A une valeur maximale d'épaisseur correspond la perte de résistance maximale. When embossing cellulose wadding using a unit of embossing consisting of an engraved cylinder and a rubber cylinder, the deformation of the sheet, therefore its thickness, depends on the pressure exerted by the latter. For the same reason, the loss of tear resistance is therefore related to the thickness of the embossing obtained, and increases with it. That is particularly true for maximum values. Has a maximum value thickness corresponds to the maximum resistance loss.
La Demanderesse s'est fixé comme objectif d'améliorer l'épaisseur du gaufrage, pour un même motif et pour une même pression de gaufrage. Autrement dit, elle a cherché à obtenir l'épaisseur la plus élevée possible en sacrifiant le moins possible en perte de résistance.The Applicant has set itself the objective of improving the thickness embossing, for the same pattern and for the same embossing pressure. In other words, it sought to obtain the highest possible thickness by sacrificing as little as possible in loss of resistance.
La Demanderesse s'est fixé également comme objectif d'augmenter l'épaisseur de gaufrage maximale qu'il est possible d'obtenir pour un motif donné.The Applicant has also set itself the objective of increasing the maximum embossing thickness that can be obtained for a pattern given.
Grâce au procédé de fabrication conforme à l'invention on atteint ces objectifs. Ce procédé, selon lequel on gaufre la feuille au moyen d'un cylindre de gaufrage avec au moins une partie de sa surface pourvue de picots, les dits picots comportant une base tronconique et une portion de sommet, est caractérisé par le fait que la dite portion de sommet forme un méplat dont la surface représente de 0,01 % à 75 % de la plus petite section de la portion de base.Thanks to the manufacturing process according to the invention, these Goals. This process, in which the sheet is embossed using a embossing cylinder with at least part of its surface provided with spikes, the so-called spikes having a frustoconical base and a portion of vertex, is characterized by the fact that said vertex portion forms a flat whose surface represents from 0.01% to 75% of the smallest section of the basic portion.
Le méplat est la surface distale du picot, généralement plane ou à grand rayon de courbure.The flat is the distal surface of the spike, usually flat or large radius of curvature.
Conformément à une autre caractéristique, la surface de la portion de sommet joignant la base au méplat a un profil courbe de façon qu'il n'y ait pas d'arête vive entre le tronc et le méplat.According to another characteristic, the surface of the portion of vertex joining the base to the flat has a curved profile so that there is no sharp edge between the trunk and the flat.
En particulier, la largeur du méplat est inférieure à 20 %. En effet on a constaté que les contraintes appliquées sur la feuille étaient mieux réparties lorsqu'on réduisait la surface du méplat, compte tenu des autres impératifs techniques tels que, notamment, la nécessité d'appliquer une pellicule d'adhésif permettant de lier la feuille à une autre feuille. Conformément à un mode de réalisation particulier de l'invention, la surface du méplat est réduite jusqu'à ne former qu'un point. Ce mode de réalisation convient à une feuille qui n'est pas liée par les sommets des protubérances.In particular, the width of the flat is less than 20%. Indeed we found that the stresses applied on the sheet were better distributed when the area of the flat was reduced, taking into account the other technical imperatives such as, in particular, the need to apply a adhesive film for bonding the sheet to another sheet. In accordance with a particular embodiment of the invention, the surface area of the flat is reduced until it forms only one point. This mode of realization is suitable for a sheet which is not bound by the tops of protuberances.
On connaít le brevet US 3414459 qui décrit une feuille de papier à deux plis gaufrés, disposés de telle façon que les protubérances sont placées pointe contre pointe. Sur les figures du brevet, on a représenté les picots gravés à la surface des cylindres de gaufrage. Ces picots ont une forme cylindrique de section sensiblement rectangulaire, avec deux faces planes parallèles orientées dans le sens marche de la machine. Le sommet des picots est plat et présente une partie arrondie. Il apparaít que les rayons de courbure aussi bien sens marche que sens travers indiqués sur les figures sont différents. On observe que la forme parallélépipédique des picots entraíne des efforts de cisaillement sur la feuille qui contribuent à un affaiblissement important de sa résistance. L'invention au contraire par la forme optimale du picot permet une amélioration des caractéristiques de la feuille.We know US Patent 3414459 which describes a sheet of paper to two embossed folds, arranged so that the protrusions are placed point against point. In the patent figures, the pins engraved on the surface of the embossing cylinders. These pins have a cylindrical shape of substantially rectangular section, with two faces parallel planes oriented in the machine running direction. The top spikes is flat and has a rounded part. It appears that the rays of curvature in both direction and cross direction indicated in the figures are different. We observe that the parallelepiped shape of the pins causes shear forces on the sheet which contribute to a significant weakening of its resistance. The invention, on the contrary, by optimal shape of the pin allows an improvement in the characteristics of the leaf.
Les avantages apportés par le procédé sont également d'ordre industriel. Pour une même installation, en utilisant les picots de l'invention, on peut obtenir jusqu'à 15% d'épaisseur en plus à pression de gaufrage égale. Il s'ensuit une exploitation industrielle plus facile car on peut alors réduire cette pression. Le caoutchouc s'use moins. Inversement on dispose d'une réserve d'épaisseur plus importante en cas de besoin.The advantages brought by the process are also of order industrial. For the same installation, using the pins of the invention, you can get up to 15% more thickness at embossing pressure equal. It follows an easier industrial exploitation because one can then reduce this pressure. The rubber wears less. Conversely, we have a greater thickness reserve if necessary.
Conformément à une autre caractéristique, la densité du motif de picots est comprise entre 20 et 100 par cm2, la hauteur de ces derniers étant comprise entre 0,1 et 1,5 mm ou plus particulièrement entre 0,1 et 0,6 mm. En effet, la solution de l'invention est particulièrement avantageuse quand on considère les motifs du type à micro-gaufrage car les picots fins ont un certain effet perforant. On peut donc augmenter la pression de gaufrage sans risquer de percer la feuille.According to another characteristic, the density of the pattern of pins is between 20 and 100 per cm 2 , the height of the latter being between 0.1 and 1.5 mm or more particularly between 0.1 and 0.6 mm . Indeed, the solution of the invention is particularly advantageous when we consider the patterns of the micro-embossing type because the fine pins have a certain perforating effect. It is therefore possible to increase the embossing pressure without risking piercing the sheet.
La présente invention vise également la feuille obtenue selon le procédé. En particulier, conformément à une caractéristique de l'invention, on combine une première feuille gaufrée sur des picots ne présentant quasiment pas de méplat avec une deuxième feuille présentant un méplat de dimension suffisante pour recevoir une pellicule de colle. Cette solution permet de réduire au maximum sur le premier pli la perte de résistance résultant du gaufrage.The present invention also relates to the sheet obtained according to the process. In particular, in accordance with a characteristic of the invention, a first embossed sheet is combined on pins which do not have almost no flat with a second sheet with a flat sufficient size to receive a film of glue. This solution reduces the loss of strength as much as possible on the first ply resulting from embossing.
D'autres caractéristiques et avantages apparaítront à la lecture de la
description qui suit d'un mode de réalisation de l'invention, en référence
aux dessins sur lesquels :
On a représenté schématiquement sur la figure 1, une installation de
gaufrage 10 d'une feuille 15. Un premier cylindre 12 est en acier ou autre
matériau rigide et comporte à sa surface des picots 14, dont la taille est
exagérée sur la figure. Un cylindre 11 en caoutchouc ou tout matériau
susceptible de se déformer sous la pression est monté rotatif parallèlement
au premier cylindre 12 avec un certain serrage. On entraíne entre les deux
cylindres une feuille d'ouate de cellulose à gaufrer. La feuille 15 peut être à
un seul pli, mais elle peut aussi être composée de deux plis ou plus
superposés. Chacun des plis est en ouate de cellulose crêpée, de grammage
compris entre 15 et 35 g/m2. Le taux de crêpage est suffisant pour autoriser
le traitement de gaufrage. Au niveau de l'intervalle entre les eux cylindres,
la feuille est déformée par les picots dont elle épouse la forme.Schematically shown in Figure 1, an
En référence aux figures 2 et 3, on décrit ci-après un exemple de
réalisation de picots conformes à l'invention. Les figures 2a et 2b
représentent les picots 14 à la surface du cylindre. La figure 2a est une vue
de dessus, partielle et développée, de la surface du cylindre gravé 12. On y
voit les picots 14 disposés dans cet exemple selon un motif en quinconce de
pas sens marche et sens travers déterminés. S'agissant d'un motif très
dense, les pas sont respectivement 1,75 mm et 1,4 mm pour une hauteur de
picot de 0,5 mm. Le picot 14 est représenté en transparence sur la figure 3 ;
on distingue deux parties : une base 14a et une portion de sommet 14b. La
base 14a est tronconique d'axe ab. Le demi angle au sommet de la surface
tronconique est ici de 30°. Cette partie 14a est prolongée par une portion de
sommet 14b qui forme un méplat 14c à son sommet. Entre le méplat 14c et
la base 14a, la portion 14b a un profil 14d courbe. Il peut s'agir
avantageusement d'un arc de cercle. De préférence le profil 14d est tangent
au tronc de cône 14a le long de la ligne de séparation virtuelle 14e entre les
deux parties 14a et 14b. Conformément à l'invention, l'aire du méplat 14c
est au plus égale à 75% de la surface délimitée par la ligne fermée 14e. De
préférence, elle est inférieure à 20% de la surface délimitée par 14e. Il peut
être même avantageux de réduire le méplat à un point, représenté par la
valeur 0,01%. En effet, sans être lié par cette hypothèse, on pense qu'en
réduisant la surface au sommet, on permet au caoutchouc pressant la feuille
de se déformer progressivement le long du picot, assurant une déformation
plus homogène de celle-ci. Il s'ensuit qu'il se forme moins de zones de
faiblesse de la feuille. La perte de résistance est donc plus faible.With reference to Figures 2 and 3, an example of
production of pins in accordance with the invention. Figures 2a and 2b
represent the
Afin de confirmer ce résultat, on a réalisé plusieurs essais.In order to confirm this result, several tests were carried out.
On a effectué un premier essai visuel sur une machine pilote avec un cylindre portant des picots selon l'exemple mentionné ci-dessus, soit :
- 80 picots /m2,
- 0,5 mm de hauteur,
- une portion de sommet en forme de dôme de rayon 0,2 mm.
- 80 pins / m 2 ,
- 0.5 mm high,
- a dome-shaped apex portion with a radius of 0.2 mm.
On a réalisé des empreintes en dynamique à une vitesse machine de 50m/min. sur une feuille de papier autocopiant. Cette empreinte est représentée sur la figure 4a. En comparaison on a réalisé des empreintes d'un motif identique avec cette différence que les sommets des picots étaient de type standard avec un méplat correspondant à celui du tronc de cône . les caractéristiques d'un tel motif sont les suivantes : 80 picots/cm2, 0,5 mm de hauteur et des picots en tronc de cône dont le méplat est un disque de rayon 0,2 mm. L'empreinte est montrée sur la figure 4b. On remarque que les empreintes des picots conformes à l'invention sont réduites à un point alors que celles des picots de l'art antérieur sont différentes. Les empreintes forment un anneau. Toute la périphérie des sommets paraít écrasée.Impressions were made dynamically at a machine speed of 50m / min. on a sheet of carbonless paper. This imprint is shown in Figure 4a. In comparison, impressions were made of an identical pattern with the difference that the tops of the pins were of the standard type with a flat corresponding to that of the truncated cone. the characteristics of such a pattern are as follows: 80 spikes / cm 2 , 0.5 mm in height and spikes in a truncated cone, the flat of which is a disk with a radius of 0.2 mm. The imprint is shown in Figure 4b. Note that the fingerprints of the pins according to the invention are reduced to a point while those of the pins of the prior art are different. The prints form a ring. The entire periphery of the peaks seems crushed.
On a réalisé d'autres essais comparatifs avec les mêmes motifs, à
plusieurs pressions de gaufrage. A une pression de gaufrage correspond une
largeur de la marque du caoutchouc sur le cylindre acier. On définit donc
communément dans le domaine technique de l'invention, le niveau de
pression de gaufrage par la largeur de cette marque, appelée également
empreinte. On a ainsi cinq empreintes : 20, 25, 30, 35 et 39 mm. Ensuite on
a collé un pli ainsi gaufré avec un pli de la même ouate de cellulose mais
non gaufré (colonne I1). A titre de comparaison, on a fabriqué un produit
de même structure mais gaufré avec un motif de l'art antérieur (colonne
A1). Le tableau ci-dessous montre que pour une même empreinte, c'est à
dire pour un même réglage de machine, on obtient un produit (colonne I1)
présentant une épaisseur supérieure à celle d'un produit fabriqué selon l'art
antérieur (colonne A1). Cela implique comme avantage par exemple, que
l'on peut diminuer la charge sur les cylindres. Il s'ensuit alors une moindre
usure du caoutchouc notamment.
Par ailleurs, au réglage maximal de la pression, soit à une empreinte de 39
mm, on obtient 10 à 15% de plus d'épaisseur avec les picots de l'invention.
On dispose ainsi d'un potentiel d'épaisseur supplémentaire avec ces
derniers. En outre pour une même valeur de la résistance sens travers, on
obtient plus d'épaisseur en particulier pour les épaisseurs les plus élevées.
Enfin, pour des épaisseurs égales, on obtient un papier gaufré plus résistant.
Furthermore, at the maximum pressure setting, ie at a footprint of 39 mm, 10 to 15% more thickness is obtained with the pins of the invention. There is thus a potential for additional thickness with these. In addition, for the same cross resistance value, more thickness is obtained, in particular for the higher thicknesses. Finally, for equal thicknesses, a more resistant embossed paper is obtained.
Sur la figure 5, on a représenté une installation permettant de
fabriquer une feuille multi-pli dont au moins un pli est gaufré selon le
procédé de l'invention. On dispose une première unité de gaufrage avec un
cylindre gravé 112 et un cylindre à revêtement en caoutchouc 111 et une
seconde unité de gaufrage 112' et 111'. Un dispositif d'encollage applique
la colle sur les sommets des protubérances de l'une des deux unités. On
comprend que l'on peut équiper l'une ou les deux unités de picots
conformes à l'invention. Pour tirer parti au mieux des avantages de
l'invention, on peut par exemple dans le cas d'un essuie-tout ménager
adapter des picots à sommet entièrement arrondi sur l'unité (111/112) qui
ne reçoit pas la colle et conserver une certaine surface aux méplats de
l'unité 111'/112' qui reçoit la colle.In Figure 5, there is shown an installation for
make a multi-ply sheet of which at least one ply is embossed according to the
method of the invention. We have a first embossing unit with a
Claims (16)
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PT01401741T PT1270196E (en) | 2001-06-29 | 2001-06-29 | PROCESS FOR THE MANUFACTURE OF A COTTON SHEET OF CELLULOSE, CELLULOSE, GOFRADA, AND GRINDING CYLINDER |
DE60118322T DE60118322T2 (en) | 2001-06-29 | 2001-06-29 | Method for producing embossed paper and embossing cylinder |
AT01401741T ATE321650T1 (en) | 2001-06-29 | 2001-06-29 | METHOD FOR PRODUCING EMBOSSED PAPER AND EMBOSSING CYLINDER |
ES01401741T ES2260179T3 (en) | 2001-06-29 | 2001-06-29 | MANUFACTURING PROCEDURE OF A GOFRADA CELLULOSE GUATA SHEET AND GOFRADO CYLINDER. |
DK01401741T DK1270196T3 (en) | 2001-06-29 | 2001-06-29 | Process for making an embossed sheet of cellulose wadding, the product obtained and stamping roll |
EP01401741A EP1270196B1 (en) | 2001-06-29 | 2001-06-29 | Method of making embossed tissue paper and embossing cylinder |
CA2391570A CA2391570C (en) | 2001-06-29 | 2002-06-25 | Method for fabricating an embossed sheet of cellulose tissue, a product so made and an embossing cylinder |
US10/179,947 US6942755B2 (en) | 2001-06-29 | 2002-06-26 | Method for fabricating an embossed sheet of cellulose tissue, a product so made and an embossing cylinder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP01401741A EP1270196B1 (en) | 2001-06-29 | 2001-06-29 | Method of making embossed tissue paper and embossing cylinder |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1270196A1 true EP1270196A1 (en) | 2003-01-02 |
EP1270196B1 EP1270196B1 (en) | 2006-03-29 |
Family
ID=8182787
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01401741A Expired - Lifetime EP1270196B1 (en) | 2001-06-29 | 2001-06-29 | Method of making embossed tissue paper and embossing cylinder |
Country Status (8)
Country | Link |
---|---|
US (1) | US6942755B2 (en) |
EP (1) | EP1270196B1 (en) |
AT (1) | ATE321650T1 (en) |
CA (1) | CA2391570C (en) |
DE (1) | DE60118322T2 (en) |
DK (1) | DK1270196T3 (en) |
ES (1) | ES2260179T3 (en) |
PT (1) | PT1270196E (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006133389A2 (en) * | 2005-06-08 | 2006-12-14 | The Procter & Gamble Company | Improved process for producing deep-nested embossed paper products |
US7413630B2 (en) * | 2001-12-12 | 2008-08-19 | Georgia-Pacific France | Multi-layer sheet of absorbent paper |
US7494564B2 (en) * | 2003-03-07 | 2009-02-24 | Georgia-Pacific France | Absorbent paper product having improved embossing |
US7540939B2 (en) * | 2002-01-25 | 2009-06-02 | Georgia-Pacific France | Absorbent embossed paper sheet |
Families Citing this family (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DK1270196T3 (en) * | 2001-06-29 | 2006-07-31 | Georgia Pacific France | Process for making an embossed sheet of cellulose wadding, the product obtained and stamping roll |
ES2282221T3 (en) * | 2001-12-27 | 2007-10-16 | Georgia-Pacific France | GOFRADA PAPER SHEET. |
US20050247397A1 (en) * | 2003-09-29 | 2005-11-10 | The Procter & Gamble Company | Process for producing embossed products |
US7435313B2 (en) * | 2004-05-21 | 2008-10-14 | The Procter & Gamble Company | Process for producing deep-nested embossed paper products |
US7799169B2 (en) * | 2004-09-01 | 2010-09-21 | Georgia-Pacific Consumer Products Lp | Multi-ply paper product with moisture strike through resistance and method of making the same |
US20060112689A1 (en) * | 2004-11-30 | 2006-06-01 | Savage Patrick W Jr | Divided housing turbocharger with a variable nozzle area |
US7597777B2 (en) * | 2005-09-09 | 2009-10-06 | The Procter & Gamble Company | Process for high engagement embossing on substrate having non-uniform stretch characteristics |
ITFI20060072A1 (en) * | 2006-03-15 | 2007-09-16 | Perini Fabio Spa | EMBOSSING ROLLER AND ITS PROCEDURE FOR ITS PRODUCTION |
US7971526B2 (en) * | 2006-04-17 | 2011-07-05 | Kimberly-Clark Worldwide, Inc. | Embossing or bonding device containing facetted impression elements |
FR2928383B1 (en) | 2008-03-06 | 2010-12-31 | Georgia Pacific France | WAFER SHEET COMPRISING A PLY IN WATER SOLUBLE MATERIAL AND METHOD FOR PRODUCING SUCH SHEET |
JP5515650B2 (en) * | 2008-12-09 | 2014-06-11 | セイコーエプソン株式会社 | Image recording method and image recording system |
JP5426690B2 (en) | 2009-12-28 | 2014-02-26 | 株式会社フジクラ | Mold and manufacturing method thereof |
ES2547422T3 (en) * | 2012-07-10 | 2015-10-06 | Sca Tissue France | A non-woven textile material with a fabric-like texture comprising papermaking fibers, a calendering roller and method of manufacturing it |
EP2692948B2 (en) * | 2012-08-03 | 2023-04-19 | Sca Tissue France | Multi-ply tissue paper product and method for manufacturing the same |
US10052237B2 (en) | 2013-06-19 | 2018-08-21 | The Procter & Gamble Company | Bonding apparatus and method |
JP2016526963A (en) | 2013-06-19 | 2016-09-08 | ザ プロクター アンド ギャンブル カンパニー | Joining apparatus and method |
US10654244B2 (en) | 2016-10-14 | 2020-05-19 | Gpcp Ip Holdings Llc | Laminated multi-ply tissue products with improved softness and ply bonding |
CA180015S (en) * | 2018-03-08 | 2019-02-05 | Cascades Canada Ulc | Embossed tissue sheet |
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2001
- 2001-06-29 DK DK01401741T patent/DK1270196T3/en active
- 2001-06-29 PT PT01401741T patent/PT1270196E/en unknown
- 2001-06-29 ES ES01401741T patent/ES2260179T3/en not_active Expired - Lifetime
- 2001-06-29 EP EP01401741A patent/EP1270196B1/en not_active Expired - Lifetime
- 2001-06-29 DE DE60118322T patent/DE60118322T2/en not_active Expired - Lifetime
- 2001-06-29 AT AT01401741T patent/ATE321650T1/en active
-
2002
- 2002-06-25 CA CA2391570A patent/CA2391570C/en not_active Expired - Fee Related
- 2002-06-26 US US10/179,947 patent/US6942755B2/en not_active Expired - Lifetime
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US7540939B2 (en) * | 2002-01-25 | 2009-06-02 | Georgia-Pacific France | Absorbent embossed paper sheet |
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Also Published As
Publication number | Publication date |
---|---|
DE60118322D1 (en) | 2006-05-18 |
DK1270196T3 (en) | 2006-07-31 |
EP1270196B1 (en) | 2006-03-29 |
ATE321650T1 (en) | 2006-04-15 |
PT1270196E (en) | 2006-07-31 |
US6942755B2 (en) | 2005-09-13 |
CA2391570C (en) | 2011-02-15 |
ES2260179T3 (en) | 2006-11-01 |
US20030008109A1 (en) | 2003-01-09 |
CA2391570A1 (en) | 2002-12-29 |
DE60118322T2 (en) | 2006-11-02 |
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