EP1283296B1 - Textile fabric with reduced soiling properties - Google Patents

Textile fabric with reduced soiling properties Download PDF

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Publication number
EP1283296B1
EP1283296B1 EP02017662A EP02017662A EP1283296B1 EP 1283296 B1 EP1283296 B1 EP 1283296B1 EP 02017662 A EP02017662 A EP 02017662A EP 02017662 A EP02017662 A EP 02017662A EP 1283296 B1 EP1283296 B1 EP 1283296B1
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EP
European Patent Office
Prior art keywords
weight
coating
component
range
fluorine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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EP02017662A
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German (de)
French (fr)
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EP1283296A1 (en
Inventor
Wolfgang Ritter
Jürgen Delhey
Inge Knerr
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dystar Textilfarben GmbH and Co Deutschland KG
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Dystar Textilfarben GmbH and Co Deutschland KG
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Priority to EP02017662A priority Critical patent/EP1283296B1/en
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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • D06N3/142Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes mixture of polyurethanes with other resins in the same layer
    • D06N3/144Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes mixture of polyurethanes with other resins in the same layer with polyurethane and polymerisation products, e.g. acrylics, PVC
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B17/00Methods preventing fouling
    • B08B17/02Preventing deposition of fouling or of dust
    • B08B17/06Preventing deposition of fouling or of dust by giving articles subject to fouling a special shape or arrangement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B17/00Methods preventing fouling
    • B08B17/02Preventing deposition of fouling or of dust
    • B08B17/06Preventing deposition of fouling or of dust by giving articles subject to fouling a special shape or arrangement
    • B08B17/065Preventing deposition of fouling or of dust by giving articles subject to fouling a special shape or arrangement the surface having a microscopic surface pattern to achieve the same effect as a lotus flower
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/77Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
    • D06M11/79Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/244Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons
    • D06M15/256Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons containing fluorine
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/263Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
    • D06M15/277Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof containing fluorine
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/564Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M23/00Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
    • D06M23/08Processes in which the treating agent is applied in powder or granular form
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0056Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
    • D06N3/0063Inorganic compounding ingredients, e.g. metals, carbon fibres, Na2CO3, metal layers; Post-treatment with inorganic compounds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/04Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N3/047Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with fluoropolymers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/18Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with two layers of different macromolecular materials
    • D06N3/183Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with two layers of different macromolecular materials the layers are one next to the other

Definitions

  • the invention relates to novel textile fabrics which have at least one applied to a flat textile support coating and which have a low soiling tendency and a very good self-cleaning effect.
  • textiles Due to their fiber structure and the associated high surface area, textiles are particularly prone to staining. Their cleaning is often problematic and is not possible in many cases.
  • technical textiles that are used outdoors eg as tarpaulins, tarpaulins, awnings and the like, or as decorative textiles, for example, as textile wall coverings, screens, blinds, curtains or tablecloths are exposed to heavy pollution and can usually only with large Effort to be cleaned.
  • such textiles are often provided with a soil release finish or oleophobic finish.
  • fluoroorganic compounds or fluoroorganic polymers fluorocarbon waxes
  • Textiles are often also provided with a hydrophobic finish to increase the water permeability of the fabric with respect to the use of the textiles in rainwear and sportswear, protective clothing, as tarpaulins, in tents, umbrellas, awnings, wallpapers, tablecloths or in other textile products, for which a waterproofness is desired to prevent.
  • Waxes, fatty acid salts, quaternary ammonium compounds, silicone resins and fluorocarbon resins or mixtures thereof are frequently used for this purpose.
  • the WO 96/04123 describes surfaces which have an artificial surface structure, which has elevations and depressions, wherein the structure is characterized in particular by the distance of 5 to 200 microns between the elevations and a height of the elevations of 5 to 100 microns.
  • the surfaces are produced, for example, by applying Teflon powder to an area treated with adhesive or by embossing a structure onto a thermoplastically deformable hydrophobic material.
  • Such surfaces are allegedly characterized by the fact that dust or other particulate contaminants can be rinsed off the surfaces by means of water and thus show a self-cleaning or lotus effect.
  • the surface is prepared either by imprinting a structure or by applying hydrophobic particles, such as wax particles, to a hydrophobic surface.
  • a surface which consists of wax-coated glass powder with a grain size of 3 to 12 microns.
  • the WO 00/58410 describes a method of making stain resistant surfaces by applying a hydrophobic material to a surface from a solution, dispersion or emulsion, the hydrophobic material being selected to form a surface on self-assembly evaporation of the dissolving or dispersing agent Has elevations and depressions with a distance of 0.1 to 200 microns and a height of 0.1 to 100 microns and is also removable by detergents.
  • the present invention is therefore based on the object to equip textiles in such a way that they show only a low soiling tendency and a high self-cleaning effect and do not lose this property even under mechanical stress.
  • the coatings should be resistant to washing and cleaning.
  • the coatings should be abrasion resistant.
  • This object is surprisingly achieved by coatings comprising at least 50% by weight of a finely divided material M which is not suitable for film formation, in which 80% by weight of the particles have a diameter in the range from 0.5 to 100 ⁇ m, and a sufficient amount of a polymeric binder as matrix-forming agent, if the matrix-forming binder contains at least one conventional polymeric binder as component i and at least one fluorocarbon polymer or a mixture thereof with a hydrocarbon wax as component ii, if the ratio of conventional binder to component ii is in the range of 1 : 2 to 100: 1.
  • the particles As a particulate material, in principle, all materials can be used, whose particles meet the above criterion of the diameter and which largely retain their shape during the production of the coating, ie, do not melt or melt. At least 80% of the particles preferably have particle diameters in the range from 1 to 50 ⁇ m and in particular in the range from 1 to 20 ⁇ m.
  • the average particle diameter (weight average, determined by the sieve curve) is generally below 50 ⁇ m, preferably in the range from 1 to 20 ⁇ m, in particular in the range from 1 to 10 ⁇ m and particularly preferably in the range from 2 to 8 ⁇ m.
  • the particles preferably have a compact structure, ie a non-porous structure and in particular a spherical or ellipsoidal structure, wherein the ratio of maximum diameter to minimum diameter usually does not exceed a value of 3: 1.
  • Their surface can be smooth or irregular.
  • suitable materials may be organic in nature, eg potato starch, or inorganic, eg oxidic in nature. Examples of the latter are quartz flours and Quarzfeinstmehle such as those sold under the brands DORSILIT ® and Micro DORSILIT ® products of the company. Dorfner, Hirschau, Germany, glass beads and hollow glass spheres, such as those sold under the name Spheriglass ® products of the company.
  • the proportion of finely divided material M in the coating is preferably 55 to 75 wt .-% and in particular 60 to 70 wt .-%, based on the total weight of the coating. As a result, an optimal soil repellency is achieved with sufficient strength of the coating.
  • the coating of finely divided material M in the coatings according to the invention is preferably at least 10 g / m 2, for example 10 to 150 g / m 2 , in particular 20 to 100 g / m 2 .
  • the coating thickness is generally at least 10 g / m 2 , preferably 10 to 200 g / m 2 , in particular 15 to 150 g / m 2 and particularly preferably 20 to 120 g / m 2 . Higher volumes are usually not required but will not decrease the self-cleaning effect.
  • polymeric binder In principle, all essentially fluorine-free polymeric binders which are customarily used for coating textiles come into consideration as component i.
  • the type of polymeric binder depends on the intended use of the fabric. If the sheet is to be flexible, it is preferable to choose uncrosslinked polymers or polymers having a low degree of crosslinking; If, on the other hand, one wishes to have a rather rigid shape, it is preferable to use polymers which are more crosslinkable than binder B.
  • the polymeric binder B in the formulation has a glass transition temperature T G in the range of -40 to +100 ° C, preferably -30 to +60 ° C, especially -20 to +40 ° C. If polyurethanes are used as binders B, the glass transition temperature is preferably rather lower, for example in the range from -30 to + 40 ° C., in particular in the range from -20 to +20 ° C.
  • the proportion of component i is generally at least 10 wt .-%, preferably at least 15 wt .-% and in particular at least 20 wt .-%, for example 10 to 49.5 wt .-%, preferably 15 to 40 wt .-% and in particular 20 to 35 wt .-%, each based on the total weight of the coating.
  • binders B which are self-crosslinking.
  • polymer systems preferably based on aqueous polymer dispersions, which undergo intramolecular and / or intermolecular crosslinking reactions during the drying of the coating.
  • the crosslinking reactions are known to be effected by the polymers having either different functional groups which react with each other to form ionic or covalent bonds or by the binder comprising a polymer having functional groups and a low molecular weight or oligomeric crosslinker or a polyvalent metal salt the crosslinker has at least two functional groups which can react with the functional groups of the polymer.
  • Suitable reactive groups in polymers are carboxyl groups which react, for example, with hydroxyl, amino, epoxy or aziridine groups or with polyvalent metal ions such as Ca 2+ , Al 3+ , Mn 2+ , Zn 2+ ; Hydroxyl groups which react with carboxyl, isocyanate, epoxide, anhydride or aldehyde groups; Aldehyde or keto groups that react with amines or hydrazides; N-methylolamine, N-methylolamide and hydroxymethylamino groups which react with themselves; Isocyanate groups which may also be reversibly blocked (capped), for example with phenols, t-butanol, 1,3-diketones, malonates, cyclic amides such as caprolactam, nitriles, aldehydes or oximes, and which react with amino groups, OH groups and the like can.
  • carboxyl groups which react, for example, with hydroxyl, amino, epoxy or azir
  • the theoretical crosslink density in the self-crosslinking binders ie the molar number of crosslinking points which result from complete reaction of the reactive groups on the polymer and which corresponds to half of the functional groups on the polymer, is preferably in the range from 0.01 to 2 mol / mol. kg polymer and optionally crosslinker and in particular in the range of 0.1 to 1 mol / kg.
  • crosslinkers are the di- or polyols mentioned below; primary or secondary diamines, preferably primary diamines, for example alkylenediamines such as hexamethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, N, N-bis [(aminopropyl) amino] ethane, 3,6-dioxaoctanediamine, 3,7-dioxanonandiamine, 3.6, 9-trioxaundecanediamine or Jeffamine, (4,4'-diaminodicyclohexyl) methane (4,4'-diamino-3,3-dimethyldicyclohexyl) methane; Amino alcohols like Ethanolamine, hydroxypropylamine; ethoxylated di- and oligoamines; Dihydrazides of aliphatic or aromatic dicarboxylic acids such as adipic dihydrazide; Dia
  • the ratio of crosslinker to polymer is such that the molar ratio of the reactive groups in the polymer to the reactive groups in the crosslinker is usually in the range of 1:10 to 10: 1 and preferably in the range of 3: 1 to 1 : 3 is.
  • the weight ratio of polymer to crosslinker is in the range of 100: 1 to 1: 1 and in particular in the range of 50: 1 to 5: 1.
  • Suitable polymers which are used as binder B in the coating of textiles are known to the person skilled in the art, for example from D. Distler “Aqueous Polymer Dispersions", Wiley-VCH, Weinheim, 1999, p. 171 et seq , and literature cited there.
  • the expert means homopolymers or copolymers of acrylic and / or methacrylic acid esters, optionally with further ethylenically unsaturated comonomers, and optionally ethylenically unsaturated auxiliary monomers, for example ethylenically unsaturated mono- and dicarboxylic acids such as (meth) acrylic acid, itaconic acid, their amides such as (meth) acrylamide and N-methylol (meth) acrylamide, ethylenically unsaturated sulfonic acids such as vinylsulfonic acid, styrenesulfonic acid, (meth) acrylamido-2- methylpropanesulfonic acid or its ammonium, sodium or potassium salts, cationic or cationogenic monomers such as amino-C 2 -C 4 -alkyl (meth) acrylamide, N, N-di-C 1 -C 4 -alkylamino-C
  • (meth) acrylic esters are the C 1 -C 10 -alkyl esters, in particular the methyl, ethyl, propyl, n-butyl, tert-butyl and 2-ethylhexyl esters of acrylic and methacrylic acid.
  • styrene acrylates the person skilled in the art accordingly understands copolymers of styrene with at least one ester of acrylic acid and / or methacrylic acid and optionally other monomers, for example the abovementioned auxiliary monomers.
  • styrene-butadiene copolymers is understood by the person skilled in the art to mean copolymers of butadiene with styrene, which if appropriate contain in copolymerized form the abovementioned auxiliary monomers and / or, if appropriate, acrylonitrile and / or methacrylonitrile.
  • Polyvinyl esters are understood by the person skilled in the art to be the homopolymers and copolymers of vinyl esters of aliphatic C 1 -C 20 -monocarboxylic acids, in particular of vinyl acetate, optionally with further comonomers, for example vinyl propionate, vinyl butyrate, vinyl valerate, vinyl hexanoate and / or acrylonitrile, and optionally the abovementioned auxiliary monomers.
  • Polyvinyl esters which contain copolymerized C 2 -C 6 -olefins, such as ethylene, are also referred to as vinyl ester-olefin copolymers.
  • Polyvinyl esters which contain esters of monoethylenically unsaturated mono- and / or dicarboxylic acids in copolymerized form are termed vinyl ester acrylates.
  • Such copolymers are commercially available, for example in the form of aqueous polymer latices, for example under the names ACRONAL, STYROFAN, BUTOFAN (BASF AG), MOWILITH, MOWIPLUS, APPRETAN (Clariant), VINNAPAS, VINNOL (WACKER).
  • the polymeric binder B is a polyurethane, in particular a polyurethane with polyester structures (hereinafter polyester urethane).
  • the polyurethane is preferably used in the form of an aqueous polyurethane dispersion. This is preferably a crosslinkable or self-crosslinking polyurethane.
  • Polyurethanes are known to be addition products of at least one isocyanate component comprising at least one diisocyanate and at least one polyol component comprising at least one diol.
  • the isocyanate component also higher functional isocyanates, eg. B. Triisocyante or oligomeric isocyanates having on average more than 2 and preferably 3, 4 or more isocyanate groups include.
  • the polyol component can also comprise higher-functionality polyols or oligomeric polyols having on average more than 2 OH groups, preferably 3, 4 and more OH groups.
  • Suitable diisocyanates are aromatic diisocyanates such as 2,4- and 2,6-toluene diisocyanate (TDI) and isomer mixtures thereof, tetramethylxylene diisocyanate (TMXDI), xylene diisocyanate (XDI), diphenylmethane-4,4'-diisocyanate (MDI), and aliphatic and cycloaliphatic diisocyanates such as dicyclohexylmethane-4,4'-diisocyanate (H 12 MDI), tetramethylene diisocyanate, hexamethylene diisocyanate (HMDI), isophorone diisocyanate (IPDI), trimethylhexamethylene diisocyanate and mixtures thereof.
  • aromatic diisocyanates such as 2,4- and 2,6-toluene diisocyanate (TDI) and isomer mixtures thereof
  • TMXDI tetramethylx
  • diisocyanates are aliphatic or cycloaliphatic in nature.
  • Preferred diisocyanates include hexamethylene diisocyanate (HMDI) and isophorone diisocyanate.
  • the proportion of the polyisocyanate component in the constituents which form the polyurethane is generally in the range from 5 to 60% by weight and in particular from 10 to 40% by weight.
  • the proportion of diisocyanate, based on the weight of the polyisocyanate component is generally at least 60 wt .-% and in particular at least 80 wt .-%.
  • Suitable diols are glycols preferably having 2 to 25 carbon atoms. These include 1,2-ethanediol, 1,2-propanediol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,10-decanediol, diethylene glycol, 2,2, 4-trimethylpentanediol-1,5, 2,2-dimethylpropanediol-1,3, 1,4-dimethylolcyclohexane, 1,6-dimethylolcyclohexane, 2,2-bis (4-hydroxyphenyl) -propane (bisphenol A), 2,2 Bis (4-hydroxyphenyl) butane (bisphenol B) or 1,1-bis (4-hydroxyphenyl) -3,3,5-trimethylcyclohexane (bisphenol C).
  • polystyrene resin Trihydric and higher molecular weight, low molecular weight alcohols. They usually have 3 to 25, preferably 3 to 18 carbon atoms. These include glycerol, trimethylolethane, trimethylolpropane, erythritol, pentaerythritol, sorbitol and their alkoxylates.
  • the diols and higher polyols also include linear or branched oligomers and polymers which have at least 2, preferably arranged at their termini OH groups. Examples of these are polyester polyols, polycarbonate polyols and polyether polyols. Preferred among these are linear oligomers and polymers.
  • the number average molecular weight of this component is preferably in the range of 500 to 20,000 daltons.
  • the oligomeric component is preferably built up from aliphatic and / or cycloaliphatic building blocks.
  • the proportion of oligomeric polyols in the polyurethane-forming components is generally in the range of 10 to 95 wt .-%, preferably 20 to 95 wt .-% and in particular 25 to 85 wt .-% based on the total weight of the polyurethane forming components.
  • the proportion of low molecular weight alcohols is in the Usually not more than 60 wt .-%, for example 1 to 60 wt .-%, and often up to 30 wt .-% or up to 20 wt .-%.
  • Polyetherols are understood as meaning both linear and branched polyethers which on average have at least 2, preferably at their termini, hydroxyl groups per molecule. Preference is given to aliphatic polyether polyols, ie polyether polyols which are composed of aliphatic and / or cycloaliphatic building blocks.
  • polyether polyols are obtained by polymerization of alkylene oxides having 2 to 4 carbon atoms, optionally with a starter. Examples of suitable alkylene oxide are ethylene oxide, 1,2-propylene oxide, 1,2- and 2,3-butylene oxide, in particular ethylene oxide and propylene oxide.
  • a starter molecule z.
  • low molecular weight di- or polyols for example, the aforementioned glycols, oligomeric alcohols, polyetherols and polyesterols into consideration.
  • suitable initiators are, in particular, ethanediol, 1,2- and 1,3-propanediol, bisphenol A, glycerol, trimethylolpropane, pentaerythritol and sorbitol.
  • Polyether polyols having only two hydroxy end groups are obtained using difunctional initiators such as water, ethylene glycol, propylene glycol and bifunctional oligoalkylene oxides.
  • Polyetherols are also accessible by cationic polymerization of cyclic ethers, such as tetrahydrofuran.
  • Particularly preferred polyether polyols are polyether diols, among these particularly preferably polyethylene oxide, polypropylene oxide and random and block copolymers of ethylene oxide with propylene oxide.
  • the degree of polymerization of the polyetherols is generally in the range from about 5 to 200.
  • the number average molecular weight of the polyether sequence is in particular 500 to 5000 g / mol.
  • Polyester polyols are understood as meaning both linear and branched polyesters having at least two, preferably terminal, OH groups.
  • Suitable polyesterols can be z.
  • Suitable carboxylic acids are, for.
  • aliphatic dicarboxylic acids having 2 to 20 carbon atoms, preferably 4 to 15 carbon atoms, for example succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, sebacic acid, dodecanedioic acid, cyclohexanedicarboxylic acid and aromatic dicarboxylic acids such as phthalic acid, terephthalic acid and isophthalic acid.
  • polyester diols which are obtainable by condensation of dicarboxylic acids with diols.
  • Polyester polyols can also be prepared by polycondensation of hydroxycarboxylic acids or lactones with the abovementioned di- or polyols.
  • Suitable lactones are, for example, those having 3 to 20 carbon atoms, such as ⁇ , ⁇ -dimethyl- ⁇ -propiolactone, ⁇ -butyrolactone and ⁇ -caprolactone.
  • Suitable hydroxycarboxylic acids are ⁇ -hydroxycarboxylic acids such as glycolic acid, lactic acid, hydroxybutyric acid, mandelic acid, which may also be in the form of their lactides or ⁇ -hydroxycarboxylic acids, ⁇ -hydroxycarboxylic acids, ⁇ -hydroxycarboxylic acids or ⁇ -hydroxycarboxylic acids such as ⁇ -valeric acid.
  • aliphatic polyester polyols Preference is given to aliphatic polyester polyols, ie the building blocks which form the polyester are selected from aliphatic and cycloaliphatic building blocks.
  • Polycarbonate polyols are understood as meaning those polycarbonates which have on average at least 2, for example 2, 3, 4 or 5, preferably hydroxyl groups per molecule and which are essentially more than 80% by weight, more preferably more than 90% by weight .-%, of repeating units of the general formula I. are constructed.
  • R is a bivalent organic radical which generally has 2 to 20 carbon atoms and can be interrupted by one or more, for example, 1, 2, 3 or 4 non-adjacent oxygen atoms.
  • R is preferably derived from an aliphatic or cycloaliphatic diol.
  • Such polycarbonate polyols are commonly referred to as aliphatic polycarbonate polyols.
  • the polycarbonate polyol may also have one or more, for example, 1, 2 or 3 branching points derived from polyhydric alcohols, such as glycerol, trimethylolpropane, pentaerythritol or sugar alcohols, such as sorbitol. Depending on the number of branching sites and the functionality of the alcohol, the resulting polycarbonate polyol has a hydroxyl functionality> 2.
  • the polyurethanes are preferably used in the form of an aqueous dispersion for producing the coating, they generally have polar functional groups, in particular ionogenic and / or ionic groups, such as carboxylic acid groups, sulfonic acid groups, phosphonic acid groups, phosphoric acid groups, the alkali metal and ammonium salts thereof, Amino groups, quaternary amino groups, and polyether groups.
  • polar functional groups in particular ionogenic and / or ionic groups, such as carboxylic acid groups, sulfonic acid groups, phosphonic acid groups, phosphoric acid groups, the alkali metal and ammonium salts thereof, Amino groups, quaternary amino groups, and polyether groups.
  • the introduction of these functional groups in the polyurethane is generally carried out by using appropriately substituted with anionic or anionogenic or cationic or cationogenic groups substituted compounds having at least two isocyanate-reactive groups, in the preparation of the polyurethanes.
  • Suitable compounds having polar functional groups are, for example, anionically modified diols or polyols, such as the reaction products of dicarboxylic acids, which additionally have at least one phosphonic acid group, sulfonic acid group or sulfonate group, with the abovementioned diols.
  • the dicarboxylic acid component includes, for example, sulfosuccinic acid, 4-sulfophthalic acid, 5-sulfoisophthalic acid, sulfoterephthalic acid, 4-sulfonaphthalene-2,7-dicarboxylic acid, 5- (4-sulfophenoxy) terephthalic acid, and the like corresponding salts.
  • the anionically modified diols also include the diester diols of tri- or tetracarboxylic acids with the abovementioned diols.
  • tri- or tetracarboxylic acids are 2-phosphonobutane-1,2-4-tricarboxylic acid, citric acid, 1,2,3-propanetricarboxylic acid, 1,3,5-benzenetricarboxylic acid (trimesic acid), 1,2,4-benzenetricarboxylic acid (trimellitic acid) , 1,2,4,5-Benzoltetracarboxylic acid (pyromellitic acid).
  • the anionically functionalized diols also include linear or branched diols, which may be aliphatic, cycloaliphatic or aromatic and which carry an anionic functional group.
  • linear or branched diols which may be aliphatic, cycloaliphatic or aromatic and which carry an anionic functional group.
  • examples thereof are dimethylolpropionic acid (bis-2,2- (hydroxymethyl) propionic acid), 2-sulfo-1,4-butanediol, 2,5-dimethyl-3-sulfo-2,5-hexanediol and salts thereof, in particular their sodium and potassium salts.
  • Suitable anionically modified compounds are furthermore correspondingly substituted amino alcohols and diamines, for example ethylenediamine-N-acetic acid, ethylenediamine-N-propionic acid, N- (sulfonatoethyl) ethylenediamine, their salts, in particular their sodium and potassium salts.
  • Suitable compounds having polar functional groups are furthermore cationically modified compounds.
  • Cationogen is understood here and below to mean cationic groups and groups which can be converted into a cationic group by modification, eg protonation or alkylation (quaternization).
  • examples of these are cationically modified diols or polyols, cationically modified di- or polyamines and amino alcohols such as N, N-bis (hydroxy-C 2 -C 8 -alkyl) amines which have one or two further radicals on the nitrogen, for example an aryl radical, a C 1 -C 8 -alkyl radical or an aryl-C 1 -C 8 -alkyl radical, furthermore hydroxy-C 2 -C 8 -alkylpiperazine bis (hydroxy-C 2 -C 8 -alkyl) piperazine, N- (amino C 2 -C 8 alkyl) piperazines and N, N'-bis (amino-C 2 -C
  • the polyurethane may also have reactive functional groups that allow subsequent crosslinking of the polyurethane. These include the abovementioned reactive groups, in particular OH groups, carboxylate groups, blocked isocyanate groups, amino groups. Often you will use a polyurethane, that still has free OH groups as reactive groups. As a rule, the proportion of reactive functional groups is 0.1 to 2 mol / kg of polymer.
  • the introduction of the reactive groups can be carried out, for example, by reacting polyurethanes which have free or reversibly blocked isocyanate groups with compounds which have both an isocyanate-reactive functional group and another of the abovementioned reactive functional groups. It is likewise possible to prepare polyurethanes containing OH groups or isocyanate groups by selective condensation of polyol and polyisocyanate components which either contain higher-valent polyols in addition to the diols or higher-valent isocyanates in addition to the diisocyanates, so that an excess of OH groups is used in the preparation or an excess of isocyanate groups (or blocked isocyanate groups) based on the required stoichiometry is used.
  • crosslinkable polyurethanes are used, in particular polyesterurethanes as binder B, which still have free OH groups.
  • the polyurethanes used as component i are known for the coating of textiles (see eg J. Hemmrich, Int. Text. Bull. 39, 1993, No.2, pp. 53-56 ; " Aqueous polyurethane coating systems "Chemiefasern / Textilind.” 39 91 (1989) T149, T150 ; W. Schröer, Textilveredelung 22, 1987, pp. 459-467 ) and commercially available, for example under the trade names Alberdingk® the Fa. Alberdingk, Impranie ® the Fa. BAYER AG, Permutex ® the Fa.
  • the binder B used is a mixture of a hydroxyl-containing polyurethane, in particular a polyether or polyester urethane, and an isocyanate crosslinker which has free or blocked isocyanate groups.
  • component ii in principle all fluoro-organic polymers and their mixtures with waxes are considered, as they are usually used for finishing textiles.
  • the proportion of organic fluorine in the component ii according to the invention is at least 1 wt .-%, preferably at least 2 wt .-%, z. B. in the range of 2 to 25 wt .-%, in particular in the range of 2 to 15 wt .-%.
  • R is vinyl, allyl, methallyl and 1-propen-2-yl.
  • XR is acryloxy or methacryloxy.
  • the fluoroorganic polymer may contain one or more, including various ethylenically unsaturated comonomers in copolymerized form.
  • the comonomers comprise at least one electrically neutral, preferably water-insoluble or only slightly soluble comonomer B (solubility at 25 ° C. ⁇ 1 g / l) and optionally one or more water-soluble, preferably ionic or ionizable monomers C.
  • the proportion of copolymerized monomers A in the total mass of the polymer FP is generally in the range of 1 to 50 wt .-%, preferably in the range of 5 to 40 wt .-% and in particular in the range of 10 to 30 wt .-%.
  • the proportion of the monomers B is generally in the range of 50 to 99 wt .-%, preferably in the range of 60 to 95 wt .-% and in particular in the range of 70 to 90 wt .-%.
  • the proportion of the monomers C is generally in the range of 0 to 20 wt .-%, preferably in the range of 0 to 10 wt .-% and in particular in the range of 0.1 to 8 wt .-%.
  • the monomers B include the esters of ethylenically unsaturated mono- and dicarboxylic acids such as acrylic acid, methacrylic acid, maleic acid, fumaric acid and itaconic acid, with C 1 -C 24 -alkanols, the vinyl and the allyl esters of saturated aliphatic C 2 -C 24 -carboxylic acids, Vinyl halides such as vinyl chloride, vinylidene chloride, vinylidene fluoride, 1-olefins such as ethylene, propene, 1-butene, isobutene, n-hexene and the like; and vinyl aromatic monomers such as styrene, ⁇ -methylstyrene and chlorostyrenes.
  • esters of ethylenically unsaturated mono- and dicarboxylic acids such as acrylic acid, methacrylic acid, maleic acid, fumaric acid and itaconic acid, with C 1 -C 24 -alkanols
  • the monomers B comprise at least one monomer B1 with a C 6 -C 24 -hydrocarbon radical, for example a C 6 -C 24 -alkyl acrylate, a C 6 -C 24 -alkyl methacrylate and / or a vinyl-C 7 -C 24 -alkanoate , and optionally one or more thereof different monomers B2, for example one or more C 1 -C 5 -alkyl acrylates, C 1 -C 5 -alkyl methacrylates, vinyl-C 2 -C 6 -alkanoates, vinyl halides or vinylaromatic compounds.
  • a C 6 -C 24 -hydrocarbon radical for example a C 6 -C 24 -alkyl acrylate, a C 6 -C 24 -alkyl methacrylate and / or a vinyl-C 7 -C 24 -alkanoate
  • different monomers B2 for example one or more C 1 -C 5 -alky
  • Preferred monomers B1 are the C 6 -C 24 -alkyl acrylates and C 6 -C 24 -alkyl methacrylates, such as lauryl (meth) acrylate and stearyl (meth) acrylate.
  • Preferred monomer B2 are the vinyl halides.
  • the monomers B1 usually constitute from 20 to 99% by weight and preferably from 40 to 90% by weight, and the monomers B2 from 0 to 50% by weight and preferably from 0 to 30% by weight.
  • the polymers FP are frequently used in the form of an aqueous dispersion and then contain polymerized ionic or ionic monomers C for their stabilization.
  • Suitable monomers C may be anionic in nature, for example ethylenically unsaturated mono- and dicarboxylic acids such as (meth) acrylic acid, itaconic acid, ethylenically unsaturated sulfonic acids such as vinylsulfonic acid, styrenesulfonic acid, (meth) acrylamido-2-methylpropanesulfonic acid or their ammonium, sodium or potassium salts , as well as cationogenic or cationic nature such as amino-C 2 -C 4 -alkyl (meth) acrylamide, N, N-di-C 1 -C 4 -alkylamino-C 2 -C 4 -alkyl (meth) acrylamides, N , N-di-C 1 -C 4 -alkyla
  • polymer FP can also amides of the aforementioned ethylenically unsaturated carboxylic acids such as (meth) acrylamide and N-methylol (meth) acrylamide, or hydroxy-C 2 -C 4 alkyl esters of ethylenically unsaturated mono- or dicarboxylic acids, for example hydroxy-C 2 -C 4 alkyl (meth) acrylates in copolymerized form.
  • carboxylic acids such as (meth) acrylamide and N-methylol (meth) acrylamide
  • hydroxy-C 2 -C 4 alkyl esters of ethylenically unsaturated mono- or dicarboxylic acids for example hydroxy-C 2 -C 4 alkyl (meth) acrylates in copolymerized form.
  • component ii may also contain one or more hydrophobic waxes as extender, provided that the total content of organic fluorine does not fall below a value of 1% by weight, preferably 2% by weight.
  • the hydrophobic waxes are substances whose films have a surface tension in the range from 20 to 50 mN / m (determined, for example, by the hanging drop method, see US Pat S. Wu, "Polymer Interface and Adhesion", Marcel Decker Inc., New York 1982, pp. 266-268 ).
  • examples include vegetable waxes, mineral waxes, petrochemical waxes, chemically modified waxes, z.
  • the proportion of wax in the component ii is often 10 to 90 wt .-%, the proportion of fluorine-organic polymer accordingly 10 to 90 wt .-%.
  • the coatings according to the invention can be designed so that the conventional polymer B and the component ii are distributed uniformly over the coating cross section.
  • the component ii can also be arranged on a first basecoat, which is essentially composed of the finely divided material M and the fluorine-free polymeric binder B and optionally other conventional auxiliaries.
  • a uniform distribution should also be understood to mean inhomogeneous distributions in which the different phases do not form layers.
  • the type of arrangement of the coating results in the usual way by the nature of the coating method, as will be explained below.
  • the two-layer arrangement makes it possible to keep the proportion of component ii in the coating very low, for example in the range from 0.2 to 1% by weight, in particular from 0.5 to 1% by weight, without losing the self-cleaning effect ,
  • the proportion of component ii may also be above 1 wt .-%, for example in the range of 1 to 30 wt .-% and preferably in the range of 1 to 20 wt .-%.
  • the proportion of component ii in the coating is preferably in the range from 1 to 30% by weight and in particular in the range from 2 to 20% by weight.
  • the coatings may contain customary additives such as are used in conventional coating compositions for textiles and which partly result from the substances used to produce the coatings and / or which are oriented in a known manner according to the intended use.
  • customary additives such as are used in conventional coating compositions for textiles and which partly result from the substances used to produce the coatings and / or which are oriented in a known manner according to the intended use.
  • These include colorants and auxiliaries, for example UV stabilizers, dispersing aids, surface-active substances, thickeners, defoamers, pH adjusters, flame retardants, antioxidants and preservatives.
  • the Coatings may contain the abovementioned additives in the quantities customary for this purpose, without any loss in terms of the desired self-cleaning effect.
  • the total amount of the customary auxiliaries will not exceed a value of 10% by weight, preferably 5% by weight, based on the total weight of all the substances forming the coating.
  • colorants are inorganic and organic pigments and organic dyes. These are commercially available as a powder and as a solid or liquid pigment preparation.
  • Typical inorganic pigments are titanium dioxide, barium sulfate, zinc oxide, iron oxides, carbon black, graphite.
  • Typical organic color pigments such as Sepia, Cambogia, Kasseler Braun, Touidin red, Para red, Hansa Yellow, Indigo, Azo dyes, anthraquinoid and indigoid dyes.
  • pigment mixtures are used.
  • the pigment should be as finely divided as possible.
  • the pigment particles have a particle size ⁇ 5 microns.
  • colorants if particulate, may have particle sizes in the ranges given for the component M, in these cases they are assigned to the component M.
  • Coloring constituents which dissolve in the polymer matrix are added to the customary auxiliaries and can be present in the coating in an amount of up to 20% by weight.
  • the halo- or phosphorus-containing compounds known to those skilled in the art alumina hydrate, zinc borate, ammonium phosphates, antimony oxide, magnesium hydroxide and other conventional compounds or mixtures thereof can be used.
  • PH adjusting agents are the commonly used inorganic or organic, for example ammonia, alkali metal bases such as potassium and sodium hydroxide, sodium bicarbonate, sodium carbonate, potassium carbonate, potassium bicarbonate, alkaline earth metal bases such as calcium hydroxide, calcium oxide, magnesium hydroxide or magnesium carbonate, alkylamines such as ethylamine, diethylamine, Trimethylamine, triethylamine, triisopropylamine and mono-, di- and trialkanolamines such as ethanolamine, diethanolamine, aminomethylpropanol, Aminomethylpropanediol and trishydroxymethylaminomethane and mixtures thereof.
  • alkali metal bases such as potassium and sodium hydroxide, sodium bicarbonate, sodium carbonate, potassium carbonate, potassium bicarbonate
  • alkaline earth metal bases such as calcium hydroxide, calcium oxide, magnesium hydroxide or magnesium carbonate
  • alkylamines such as ethylamine, diethylamine, Tri
  • Suitable surface-active substances are the emulsifiers, polymer surfactants and protective colloids customarily used for the preparation of aqueous polymer dispersions.
  • the emulsifiers may be amphoteric, neutral, anionic or cationic in nature.
  • Suitable emulsifiers are known to those skilled in the art, for example from R. Heusch, "Emulsions” in Ullmann's Encyclopaedia of Industrial Chemistry, 5th ed. On CD-Rom, Chapter 7 , Examples of nonionic emulsifiers are alkoxylated fats and oils, e.g.
  • fatty alcohol ethoxylates are used.
  • anionic emulsifiers are soaps, alkanesulfonates, olefinsulfonates, alkylarylsulfonates, alkylnaphthalenesulfonates, sulfosuccinates, alkyl sulfates and alkyl ether sulfates, alkylmethyl ester sulfonates and mixtures thereof, preferably in the form of the sodium salts.
  • polymer surfactants are: block copolymers such as polyethylene oxide-block polypropylene oxide, polystyrene-block polyethylene oxide, and AB-comb polymers, eg polymethacrylic-comb-polyethylene oxide and copolymers of acrylic acid and maleic anhydride, in particular copolymers of acrylic acid and maleic anhydride, preferably in neutralized form, for. B. in the form of sodium or ammonium salts.
  • Suitable protective colloids are, for example, cellulose ethers, such as carboxymethylcellulose, methylcellulose, hydroxyethylcellulose, gum arabic, polyvinyl alcohols and polyvinylpyrrolidone.
  • the proportion of surface-active substances, based on the total weight of the polymer constituents of the coating, is generally in the range from 0 to 10 wt .-%, preferably 0.1 to 5 wt .-% based on the total weight of the preparation.
  • Suitable thickeners are in addition to the aforementioned protective colloids and gum arabic, gelatin, caseins, starch, alginates, polyethers, cellulose derivatives such as methyl, carboxymethylcellulose or hydroxyethyl u.
  • the amount of thickening agent naturally depends on the desired rheology of the coating composition used for the coating and can therefore vary over a wide range. Usually, it is 0 to 5 wt .-%, based on the total weight of the composition.
  • the coating additionally contains catalysts for the post-crosslinking, customary matting agents such as silica derivatives or customary water repellents.
  • customary matting agents such as silica derivatives or customary water repellents.
  • the coatings according to the invention can be prepared according to the coating method customary for the coating of textiles by applying a coating composition containing the abovementioned constituents, in a manner known per se, to a flat, textile support, preferably in the amounts indicated above, and then the latter solidified wet coating solidified, z. B. by drying them.
  • the preparation can also be carried out by first applying a first coating composition containing the finely divided material M and the binder B in the above proportions to a textile support, then drying the first layer and then applying a coating composition to the first-coated substrate apply and dry again.
  • the solidification also includes a so-called "condensation step", ie a crosslinking phase.
  • Condensation step or the crosslinking is usually triggered by heating the coated textile to a temperature above the crosslinking temperature of i).
  • the crosslinking temperature is usually above 150 ° C and often above 160 ° C.
  • the condensation step may coincide with the drying step and preferably takes place after the drying.
  • flat textile carriers or "textile fabrics” encompasses both woven and knitted fabrics produced from yarns and nonwoven nonwoven fabrics.
  • fiber materials include cotton, wool, hemp fiber, sisal fibers, flax, ramie, polyacrylonitrile, polyester fibers, polyamide fibers, viscose, silk, acetate fibers, triacetate fibers, aramid fibers, and the like.
  • the coating compositions according to the invention are particularly suitable for textile fabrics based on fibers such as cotton, wool, polyester fibers, polyamide fibers and mixtures thereof.
  • aqueous coating compositions are novel and also the subject of the present invention. In addition to the constituents mentioned above, they naturally also contain an aqueous dispersing medium. They are prepared in a simple manner by mixing the individual components in conventional mixing devices.
  • aqueous dispersing medium is understood here and below as meaning water and mixtures which contain at least 50% by volume, preferably at least 80% by volume, of water and a water-miscible organic solvent.
  • Suitable solvents are ketones, for example acetone or methyl ethyl ketone, water-miscible ethers, for example tetrahydrofuran, dioxane, 1,2-priopanediol-1-n-propyl ether, 1,2-butanediol-1-methyl ether, ethylene glycol monomethyl ether, diethylene glycol monomethyl ether, diethylene glycol dimethyl ether, mono- or Polyalcohols such as methanol, ethanol, n-propanol, isopropanol, glycol, glycerol, propylene glycol or polyethylene glycol, and mixtures thereof. Preference is given to water-only dispersing medium (water content> 95% by volume).
  • the amount of dispersing medium is generally such that the resulting aqueous composition has a solids content of 10 to 90 wt .-%, preferably 20 to 80 wt .-%, most preferably 45 to 70 wt .-%.
  • Component ii will generally also be used as an aqueous dispersion or aqueous solution having a solids content of from 5 to 50% by weight. If a two-layer coating is desired, component ii can also be used as a dilute aqueous liquor having a solids content of from 1 to 10% by weight.
  • the coating compositions are applied to the usual methods for coating textiles, e.g. by spraying, rolling, printing, patting, knife-coating, brushing or padding.
  • the coating compositions can be applied as a dilute liquor, after the addition of foaming agents as a foam or after the addition of thickeners as a paste. Spray methods are also possible and allow a very uniform application of the compositions of the invention.
  • the solids content of the coating composition of the invention in the spray process is generally in the range of 5 to 25 wt .-%.
  • the application is in the form of a liquor or paste, wherein the solids content of the composition is then preferably in the range of 15 to 90 wt .-%, in particular 25 to 80 wt .-%.
  • the application of the coating composition may be carried out as a direct coating, i. the fabric is coated directly with the coating composition, or by reverse or transfer coating.
  • the coating compositions are applied as a paste or liquor in a direct process by knife coating, for example by air, blanket and roll doctoring. Also advantageous is the rotary screen coating, patting or reverse roll coater method.
  • the aqueous composition containing component ii is applied preferably by padding a dilute aqueous liquor of component ii.
  • the aqueous coating compositions may be filtered prior to their application to the textile backing to remove agglomerates from the coating composition which would adversely affect the quality of the coating.
  • the aqueous dispersant is removed.
  • the drying is then usually carried out under atmospheric pressure at temperatures above 100 ° C, preferably in the range of 130 to 200 ° C.
  • the drying process usually takes 30 seconds to 5 minutes. But longer drying times are possible.
  • a drying step can take place after the application of the first coating and before the application of the component ii. The conditions for this are analogous to the conditions already described.
  • the textile fabrics coated according to the invention are not wetted by water or wetted only to a very small extent. Particulate contaminants such as soot, dust or even toner pigments adhere only moderately to the coated side of the fabric and can be rinsed with water as far as possible or completely without the use of detergents.
  • the compositions of the invention are also abrasion resistant, i. rub-fast. In addition, they show excellent oleophobic properties.
  • the coatings are wash-permanent, d. H. they do not lose the low soiling tendency and the self-cleaning effect even after repeated washing (eg with heavy-duty detergent at 60 ° C.).
  • the textile fabrics of the invention are thus suitable for the production of textile articles in which such properties are desired, for.
  • protective clothing for textile tarpaulins, for tents, umbrellas, awnings, textile wallpaper, tablecloths and the like.
  • compositions II. Compositions:
  • Composition Z1 (according to the invention):
  • aqueous polyurethane dispersion PU1 66 parts by weight of the aqueous polyurethane dispersion PU1 were mixed with 33 parts by weight of a 30 wt .-% fluorinated resin FP1 and 10 parts by weight of the commercial crosslinking agent with stirring at room temperature for 15 minutes. Then added with stirring 60 parts by weight of quartz powder and allowed to stir for 30 minutes. After addition of 0.5-1 parts by weight of thickener (aqueous hydroxyethyl cellulose solution) was adjusted with ammonia / water, the pH to 8 to 9 a. The viscosity of the composition was about 6000-7000 mPas. Finally, 0.5 parts by weight of commercially available preservative and 0.5-1 parts by weight of commercially available defoamer were added to the mixture. After a stirring time of 15 minutes, the mixture was homogeneous.
  • thickener aqueous hydroxyethyl cellulose solution
  • Composition Z2 (according to the invention):
  • Composition Z3 (according to the invention):
  • Composition Z3 consists of a coating composition 1 and a liquor for fluorocarbon resin finish as coating composition 2.
  • the fluorocarbon resin FP1 diluted with water to 40 g / l was used.
  • Composition Z4 (according to the invention):
  • the composition Z4 consists of a first coating composition and a fluorocarbon resin finish as a second coating composition.
  • the fluorocarbon resin dispersion FP2 diluted with water to 40 g / l was used.
  • Composition ZV1 (comparison):
  • a coating composition was prepared analogously to composition Z2, but the addition of the 30% strength by weight fluorocarbon resin FP1 (DIPOLIT 481) was dispensed with and instead a mixture of 60 parts by weight of quartz fine flour and 60 parts by weight of the polyurethane Dispersion PU2 used.
  • fluorocarbon resin FP1 DIPOLIT 481
  • composition ZV2 (comparison):
  • composition Z2 Analogously to composition Z2, a coating composition was prepared, but omitting the addition of the polyurethane dispersion and instead mixing 60 parts by weight of glass beads with 100 parts by weight of the 30% strength by weight aqueous dispersion of the fluorocarbon resin FP1.
  • composition ZV3 (comparison):
  • the comparative composition ZV3 is the 30% strength by weight aqueous dispersion of the fluorocarbon resin FP1 without further additives.
  • the coating composition Z1 was applied to a cotton gauze fabric having a basis weight of 122 g / m 2 as an one-coat coating with an air knife. The order was made in such an amount that a dry coating in an edition of about 100 g / m 2 resulted. After applying the coating composition, it was dried for 2 minutes at 150 ° C.
  • composition Z2 au cotton Hämmerle product was applied with a basis weight of 122 g / m 2 . This resulted in an edition of about 101 g / m 2 .
  • the first coating composition of composition Z3 was applied analogously to Example 1 on cotton-Hämmele fabric having a basis weight of 122 g / m 2 .
  • the resulting Overlay in the first layer was about 100 g / m 2 .
  • the diluted Fluorcarbonharzflotte was padded and dried at -160 ° C for 2 minutes.
  • the circulation of the fluorocarbon resin layer resulted at a liquor pickup of 100% to about 1.2 g / m 2 .
  • the first coating composition of Z3 was applied to cotton-hammock fabric having a basis weight of 122 g / m 2 .
  • the resulting overlay was 100 g / m 2 .
  • the fluorocarbon resin liquor was padded as undiluted, 30 wt .-% dispersion and dried for 2 minutes at 160 ° C.
  • the circulation of the fluorocarbon resin layer resulted in a liquor pickup of 100% to about 30 g / m 2 .
  • the coating composition of Z4 was applied analogously to Example 3 on cotton-Hämmele fabric having a basis weight of 122 g / m 2 .
  • the resulting overlay in the first layer was about 100 g / m 2 .
  • the circulation of fluorocarbon resin / extender layer resulted at a liquor pickup of 100% to about 1.5 g / m 2 .
  • a polyamide fabric treated with a fluorocarbon resin (basis weight 135 g / m 2 (fluorocarbon resin 0.4 to 0.6 g / m 2 ) was first coated with the first coating composition of Z 3 as in Example 3. The resulting coating was 43 g / m 2 . Subsequently, the diluted fluorocarbon resin liquor was padded, and the coating of the fluorocarbon resin layer was about 1.2 g / m 2 .
  • composition ZV1 was applied to cotton-hammock fabric having a basis weight of 122 g / m 2 . This resulted in a circulation of about 100 g / m 2 .
  • composition ZV2 was applied to cotton hemp products with a basis weight of 122 g / m 2 . This resulted in a circulation of about 100 g / m 2 .
  • composition of the ZV3 equipment was padded on cotton hemp ware at a basis weight of 122 g / m 2 .
  • a liquor pick-up of 100% resulted in a circulation of fluorocarbon resin of about 24 g / m 2 .
  • Example 6 fabric was soiled with commercial graphite oil by applying graphite oil on the coated side of the fabric, then loaded the soiled side for 4 h with 1 kg and the dirt for a further 16 h act.
  • the uncoated but fluorocarbon resin treated fabric was similarly soiled.
  • Example spray test oil rating soiling Cleaning (residual dirt) Scrub Test rub fastness 1 100 7 60% 0% good, abrasion 30% 3 2 100 7 70% 10% good, abrasion 10% 3 3 100 6.7 60% 5% good, abrasion 30% 3 4 100 7 70% 5% good, abrasion 10% 3 5 100 6 60% 10% good, abrasion 30% V1 50 0 50% 20% medium, abrasion 40% 3 V2 100 7 60% 0% bad, abrasion 90% V3 100 6 80% 60%

Description

Die Erfindung betrifft neuartige textile Flächengebilde, die wenigstens eine auf einem flächigen textilen Träger angebrachte Beschichtung aufweisen und die eine geringe Anschmutzneigung und einen sehr guten Selbstreinigungseffekt aufweisen.The invention relates to novel textile fabrics which have at least one applied to a flat textile support coating and which have a low soiling tendency and a very good self-cleaning effect.

Textilien neigen aufgrund ihrer Faserstruktur und der damit verbundenen hohen Oberfläche in besonderem Maße zum Anschmutzen. Ihre Reinigung gestaltet sich häufig problematisch und ist in vielen Fällen nicht möglich. Insbesondere technische Textilien, die im Außenbereich, z.B. als Zeltbahnen, Abdeckplanen, Markisen und der gleichen, oder als dekorative Textilien z.B. als textile Wandverkleidungen, Blenden, Rollos, Vorhänge oder Tischdecken eingesetzt werden, sind starken Verschmutzungen ausgesetzt und können in der Regel nur mit großem Aufwand gereinigt werden. Zur Verringerung ihrer Anschmutzneigung und zur Erleichterung ihrer Reinigung werden derartige Textilien häufig mit einer Soil-Release-Ausrüstung oder einer Oleophob-Ausrüstung versehen. Zu diesem Zweck werden häufig fluororganische Verbindungen oder fluororganische Polymere (Fluorcarbonwachse) eingesetzt (siehe z.B. K. Fischer et al. " Textile Auxiliaries" Kap. 7. und 8.2.5 in Ullmanns Encyclopedia of Industrial Chemistry, 5th ed. on CD-ROM , sowie zu Oleophob-Ausrüstung: D. Lämmermann, Melliand Textilber. 72 (1991) 949-954 ; D. Lämmermann, Melliand Textilber. 74 (1993) 883-889 ; M. Wilhelm, Int. Text. Bull. 39 (1993) 57-60 ; R. E. Wiltgen, Textilveredlung 21 (1986) 384-389 ; R. Kleber: "Moderne Aspekte der textilen Oleophob-Ausrüstung," TPI Text. Prax. Int. 27 (1972) 499-503 . Die auf diese Weise behandelten Textilien weisen eine geringere Schmutzempfindlichkeit gegenüber Ölen und Fetten auf. Die Anschmutzneigung gegenüber Staub aus der Luft und anderen partikulären Verschmutzungen lässt sich auf diese Weise jedoch nur unzureichend verbessern.Due to their fiber structure and the associated high surface area, textiles are particularly prone to staining. Their cleaning is often problematic and is not possible in many cases. In particular, technical textiles that are used outdoors, eg as tarpaulins, tarpaulins, awnings and the like, or as decorative textiles, for example, as textile wall coverings, screens, blinds, curtains or tablecloths are exposed to heavy pollution and can usually only with large Effort to be cleaned. To reduce their soiling tendency and to facilitate their cleaning, such textiles are often provided with a soil release finish or oleophobic finish. For this purpose, fluoroorganic compounds or fluoroorganic polymers (fluorocarbon waxes) are frequently used (see, for example, US Pat K. Fischer et al. "Textile Auxiliaries" Chap. 7 and 8.2.5 in Ullmann's Encyclopaedia of Industrial Chemistry, 5th ed. On CD-ROM , as well as to oleophobic equipment: D. Lämmermann, Melliand Textilber. 72 (1991) 949-954 ; D. Lämmermann, Melliand Textilber. 74 (1993) 883-889 ; M. Wilhelm, Int. Text. Bull. 39 (1993) 57-60 ; RE Wiltgen, Textilveredlung 21 (1986) 384-389 ; R. Kleber: "Modern Aspects of Textile Oleophobic Equipment," TPI Text. Prax. Int. 27 (1972) 499-503 , The textiles treated in this way have a lower dirt sensitivity to oils and fats. The soiling tendency to dust from the air and other particulate contamination can be improved in this way, however, only inadequate.

Textilien werden häufig auch mit einer hydrophoben Ausrüstung versehen, um die Wasserdurchlässigkeit des Gewebes im Hinblick auf die Verwendung der Textilien in Regen- und Sportbekleidung, Schutzbekleidung, als Abdeckplanen, in Zelten, Schirmen, Markisen, Tapeten, Tischdecken oder in anderen textilen Produkten, für die eine Wasserdichtigkeit gewünscht ist, zu unterbinden. Zu diesem Zweck werden häufig Wachse, Fettsäuresalze, quartäre Ammoniumverbindungen, Silikonharze und Fluorcarbonharze oder Mischungen davon eingesetzt. Ferner ist es bekannt, Textilien mit Polymerbeschichtungen zu versehen, um eine erhöhte Wasserdichtigkeit und Blickdichte zu erzielen. Hydrophobierte oder beschichtete Textilien weisen in der Regel keine verringerte Anschmutzneigung auf.Textiles are often also provided with a hydrophobic finish to increase the water permeability of the fabric with respect to the use of the textiles in rainwear and sportswear, protective clothing, as tarpaulins, in tents, umbrellas, awnings, wallpapers, tablecloths or in other textile products, for which a waterproofness is desired to prevent. Waxes, fatty acid salts, quaternary ammonium compounds, silicone resins and fluorocarbon resins or mixtures thereof are frequently used for this purpose. Furthermore, it is known to provide textiles with polymer coatings in order to achieve increased water resistance and opacity. Water-repellent or coated textiles generally do not have a reduced soiling tendency.

Verschiedentlich wurde von Oberflächen berichtet, die einerseits durch Wasser nicht benetzt werden und auf denen Schmutzpartikel nur eine geringe Haftung aufweisen. Derartige Oberflächen zeichnen sich zudem durch einen Selbstreinigungseffekt aus, d.h. die Schmutzpartikel werden durch bewegtes Wasser, z.B. durch abperlende Wassertropfen, von der Oberfläche abgespült, wobei eine mehr oder weniger vollständig gereinigte Oberfläche zurückbleibt. Dieser Effekt wird, da er von den Blättern der Lotuspflanze bekannt ist, auch als Lotus-Effekt bezeichnet (siehe Barthlott et al., Biologie in unserer Zeit, 28, Nr. 5, 314-322 ).Surfaces have been reported on several occasions, which on the one hand are not wetted by water and on which dirt particles show only slight adhesion. Such surfaces are also characterized by a self-cleaning effect, ie the dirt particles are rinsed by moving water, eg by dripping water droplets from the surface, leaving a more or less completely cleaned surface. This effect, as it is known from the leaves of the lotus plant, also called the lotus effect (see Barthlott et al., Biology in Our Time, 28, No. 5, 314-322 ).

Die WO 96/04123 beschreibt Oberflächen, die eine künstliche Oberflächenstruktur besitzen, welche Erhebungen und Vertiefungen aufweist, wobei die Struktur insbesondere durch den Abstand von 5 bis 200 µm zwischen den Erhebungen und eine Höhe der Erhebungen von 5 bis 100 µm charakterisiert ist. Die Herstellung der Oberflächen erfolgt beispielsweise durch Aufbringen von Teflonpulver auf eine mit Klebstoff behandelte Fläche oder durch Aufprägen einer Struktur auf ein thermoplastisch verformbares hydrophobes Material. Derartige Oberflächen zeichnen sich angeblich dadurch aus, dass Staub oder andere partikuläre Verunreinigungen von den Oberflächen mittels Wasser abgespült werden können und demnach einen Selbstreinigungs- bzw. Lotus-Effekt zeigen.The WO 96/04123 describes surfaces which have an artificial surface structure, which has elevations and depressions, wherein the structure is characterized in particular by the distance of 5 to 200 microns between the elevations and a height of the elevations of 5 to 100 microns. The surfaces are produced, for example, by applying Teflon powder to an area treated with adhesive or by embossing a structure onto a thermoplastically deformable hydrophobic material. Such surfaces are allegedly characterized by the fact that dust or other particulate contaminants can be rinsed off the surfaces by means of water and thus show a self-cleaning or lotus effect.

Aus der US 3,354,022 sind ähnliche Oberflächen bekannt. Auch hier erfolgt die Herstellung der Oberfläche entweder durch Aufprägen einer Struktur oder durch Aufbringen von hydrophoben Partikeln, beispielsweise von Wachspartikeln, auf eine hydrophobe Oberfläche.From the US 3,354,022 Similar surfaces are known. Again, the surface is prepared either by imprinting a structure or by applying hydrophobic particles, such as wax particles, to a hydrophobic surface.

Außerdem wird eine Oberfläche beschrieben, die aus mit Wachs beschichtetem Glaspulver mit einer Korngröße von 3 bis 12 µm besteht.In addition, a surface is described, which consists of wax-coated glass powder with a grain size of 3 to 12 microns.

Aus der JP 7328532-A ist ein Beschichtungsverfahren bekannt, bei dem man ein feinteiliges Material mit einer hydrophoben Oberfläche auf einen feuchten Lack aufbringt und diesen aushärtet. Hierbei werden wasserabstoßende Oberflächen erhalten.From the JP 7328532-A For example, a coating process is known in which a finely divided material having a hydrophobic surface is applied to a moist lacquer and cured. In this case, water-repellent surfaces are obtained.

Die WO 00/58410 beschreibt ein Verfahren zur Herstellung schmutzabweisender Oberflächen, bei dem man aus einer Lösung, Dispersion oder Emulsion ein hydrophobes Material auf eine Oberfläche aufbringt, wobei das hydrophobe Material derart ausgewählt ist, dass es beim Verdampfen des Lösungs- oder Dispergiermittels unter Selbstorganisation eine Oberfläche bildet, die Erhebungen und Vertiefungen mit einem Abstand von 0,1 bis 200 µm und einer Höhe von 0,1 bis 100 µm aufweist und außerdem durch Detergenzien ablösbar ist.The WO 00/58410 describes a method of making stain resistant surfaces by applying a hydrophobic material to a surface from a solution, dispersion or emulsion, the hydrophobic material being selected to form a surface on self-assembly evaporation of the dissolving or dispersing agent Has elevations and depressions with a distance of 0.1 to 200 microns and a height of 0.1 to 100 microns and is also removable by detergents.

Die im Stand der Technik beschriebenen Methoden zur Herstellung schwer benetzbarer Oberflächen mit Selbstreinigungseffekt sind entweder sehr aufwendig oder führen nicht zu zufriedenstellenden Ergebnissen. Die Erzeugung einer strukturierten Oberfläche durch Prägeverfahren ist aufwendig und kann nur bei planen Oberflächen wirtschaftlich eingesetzt werden. Eine Behandlung von Textilien ist auf diese Weise nicht möglich. Oberflächen, bei denen eine Strukturierung durch nachträgliches Aufbringen hydrophober Partikel erreicht wird, lassen sich häufig schlecht reproduzieren und weisen nur eine geringe mechanische Stabilität auf. Zudem dürften auch diese Verfahren für Textilien kaum anwendbar sein. Textilien mit einem Selbstreinigungseffekt wurden im Stand der Technik bislang nicht beschrieben.The methods described in the prior art for producing difficult-to-wet surfaces with a self-cleaning effect are either very expensive or do not lead to satisfactory results. The production of a structured surface by embossing is complicated and can be used economically only on flat surfaces. A treatment of textiles is not possible in this way. Surfaces in which a structuring is achieved by subsequent application of hydrophobic particles can often be poorly reproduced and have only a low mechanical stability. In addition, these procedures for textiles should also hardly be applicable. Textiles with a self-cleaning effect have not been described in the prior art.

Eigene Untersuchungen der Anmelderin haben gezeigt, dass es grundsätzlich möglich ist, durch Beschichten von textilen Trägern mit Zubereitungen aus feinteiligen Pulvern, welche eine spezielle Größenverteilung aufweisen, und Fluorcarbonwachsen, Textilien mit einem Selbstreinigungseffekt herzustellen. Derartige Ausrüstungen sind jedoch mechanisch instabil und weisen insbesondere nur eine geringe Abriebfestigkeit auf. Umgekehrt führt der Ersatz der Fluorcarbonwachse durch konventionelle Bindemittel, wie sie zur Beschichtung von Textilien üblicherweise eingesetzt werden, nicht zu Beschichtungen, die einen Selbstreinigungseffekt zeigen.The applicant's own investigations have shown that it is fundamentally possible to produce textiles with a self-cleaning effect by coating textile supports with finely divided powder preparations having a specific size distribution and fluorocarbon waxes. However, such equipment is mechanically unstable and, in particular, has only one low abrasion resistance. Conversely, the replacement of the fluorocarbon waxes by conventional binders, as commonly used to coat textiles, does not result in coatings that exhibit a self-cleaning effect.

Der vorliegenden Erfindung liegt somit die Aufgabe zugrunde, Textilien in einer Weise auszurüsten, dass sie nur eine geringe Anschmutzneigung und einen hohen Selbstreinigungseffekt zeigen und diese Eigenschaft auch bei mechanischer Belastung nicht verlieren. Außerdem sollten die Beschichtungen wasch- und reinigungsbeständig sein. Insbesondere sollten die Beschichtungen abriebfest sein.The present invention is therefore based on the object to equip textiles in such a way that they show only a low soiling tendency and a high self-cleaning effect and do not lose this property even under mechanical stress. In addition, the coatings should be resistant to washing and cleaning. In particular, the coatings should be abrasion resistant.

Diese Aufgabe wird überraschenderweise durch Beschichtungen gelöst, welche wenigstens 50 Gew.-% eines feinteiligen, zur Filmbildung nicht geeigneten Materials M, worin 80 Gew.-% der Teilchen einen Durchmesser im Bereich von 0,5 bis 100 µm aufweisen, und eine ausreichende Menge eines polymeren Bindemittels als Matrixbildner enthalten, wenn das die Matrix bildende Bindemittel wenigstens ein konventionelles polymeres Bindemittel als Komponente i und wenigstens ein Fluorcarbonpolymeres oder eine Mischung davon mit einem Kohlenwasserstoffwachs als Komponente ii enthält, wenn das Mengenverhältnis von konventionellem Bindemittel zu Komponente ii im Bereich von 1:2 bis 100:1 liegt.This object is surprisingly achieved by coatings comprising at least 50% by weight of a finely divided material M which is not suitable for film formation, in which 80% by weight of the particles have a diameter in the range from 0.5 to 100 μm, and a sufficient amount of a polymeric binder as matrix-forming agent, if the matrix-forming binder contains at least one conventional polymeric binder as component i and at least one fluorocarbon polymer or a mixture thereof with a hydrocarbon wax as component ii, if the ratio of conventional binder to component ii is in the range of 1 : 2 to 100: 1.

Gegenstand der vorliegenden Erfindung sind somit textile Flächengebilde, umfassend einen flächigen textilen Träger, und wenigstens eine auf dem Träger angebrachte Beschichtung, die aus den folgenden Bestandteilen aufgebaut ist:

  • 50 bis 80 Gew.-%, bezogen auf das Gesamtgewicht der Beschichtung, wenigstens eines feinteiligen Materials M, worin 80 Gew.-% der Teilchen einen Durchmesser im Bereich von 0,5 bis 100 µm aufweisen und
  • 20 bis 50 Gew.-%, bezogen auf das Gesamtgewicht der Beschichtung, eine Matrix, umfassend:
    1. i) als Komponente i wenigstens ein fluorfreies, konventionelles polymeres Bindemittel B,
    2. ii) als Komponente ii wenigstens ein fluororganisches Polymer FP oder eine Mischung davon mit einem hydrophoben Wachs, wobei der Fluorgehalt der Komponente ii wenigstens 1 Gew.-%, beträgt, und
    3. iii) gegebenenfalls Hilfsstoffe in einer Menge von bis zu 5 Gew.-%, bezogen auf die Matrix,
wobei das Gewichtsverhältnis von Komponente i zu Komponente ii im Bereich von 1:2 bis 100:1, vorzugsweise im Bereich von 1:1 bis 50:1 und insbesondere im Bereich von 2:1 bis 20:1 liegt.The present invention thus relates to textile fabrics comprising a flat textile support, and at least one coating applied to the support, which is composed of the following constituents:
  • 50 to 80 wt .-%, based on the total weight of the coating, of at least one finely divided material M, wherein 80 wt .-% of the particles have a diameter in the range of 0.5 to 100 microns, and
  • From 20 to 50% by weight, based on the total weight of the coating, of a matrix comprising:
    1. i) as component i at least one fluorine-free, conventional polymeric binder B,
    2. ii) as component ii, at least one fluoroorganic polymer FP or a mixture thereof with a hydrophobic wax, wherein the fluorine content of component ii is at least 1 wt .-%, and
    3. iii) optionally adjuvants in an amount of up to 5% by weight, based on the matrix,
wherein the weight ratio of component i to component ii is in the range from 1: 2 to 100: 1, preferably in the range from 1: 1 to 50: 1 and in particular in the range from 2: 1 to 20: 1.

Als teilchenförmiges Material können grundsätzlich alle Materialien eingesetzt werden, deren Teilchen das obige Kriterium des Durchmessers erfüllen und die bei der Herstellung der Beschichtung ihre Form weitgehend beibehalten, d.h. die nicht schmelzen oder zerfließen. Bevorzugt weisen wenigstens 80 % der Teilchen Teilchendurchmesser im Bereich von 1 bis 50 µm und insbesondere im Bereich von 1 bis 20 µm auf. Der mittlere Teilchendurchmesser (Gewichtsmittel, bestimmt über Sieblinie) liegt in der Regel unterhalb 50 µm, vorzugsweise im Bereich von 1 bis 20 µm, insbesondere im Bereich von 1 bis 10 µm und besonders bevorzugt im Bereich von 2 bis 8 µm. Die Teilchen weisen vorzugsweise eine kompakte Struktur, d.h. eine nicht poröse Struktur und insbesondere eine kugelige oder ellipsoide Struktur auf, wobei das Verhältnis von maximalem Durchmesser zu minimalem Durchmesser üblicherweise einen Wert von 3:1 nicht überschreitet. Ihre Oberfläche kann glatt oder unregelmäßig geformt sein. Beispiele für geeignete Materialien können sowohl organischer Natur sein, z.B. Kartoffelstärke, oder anorganischer, z.B. oxidischer Natur sein. Beispiele für letztere sind Quarzmehle und Quarzfeinstmehle, z.B. die unter den Marken Dorsilit® und Mikro-Dorsilit® vertriebenen Produkte der Fa. Dorfner, Hirschau, Deutschland, Glaskugeln und Glashohlkugeln, z.B. die unter der Bezeichnung Spheriglas® vertriebenen Produkte der Fa. Potters-Ballotoni, Kirchheim-Bolanden, Kaolin-Pulver, z.B. die unter der Bezeichnung KAOLINS vertriebenen Produkte der Fa. Dorfner, Kieselgur, z.B. die unter den Bezeichnungen SEITZ Extra der Fa. SEITZ Filter Werke GmbH vertriebenen Produkte.As a particulate material, in principle, all materials can be used, whose particles meet the above criterion of the diameter and which largely retain their shape during the production of the coating, ie, do not melt or melt. At least 80% of the particles preferably have particle diameters in the range from 1 to 50 μm and in particular in the range from 1 to 20 μm. The average particle diameter (weight average, determined by the sieve curve) is generally below 50 μm, preferably in the range from 1 to 20 μm, in particular in the range from 1 to 10 μm and particularly preferably in the range from 2 to 8 μm. The particles preferably have a compact structure, ie a non-porous structure and in particular a spherical or ellipsoidal structure, wherein the ratio of maximum diameter to minimum diameter usually does not exceed a value of 3: 1. Their surface can be smooth or irregular. Examples of suitable materials may be organic in nature, eg potato starch, or inorganic, eg oxidic in nature. Examples of the latter are quartz flours and Quarzfeinstmehle such as those sold under the brands DORSILIT ® and Micro DORSILIT ® products of the company. Dorfner, Hirschau, Germany, glass beads and hollow glass spheres, such as those sold under the name Spheriglass ® products of the company. Potters Ballotoni , Kirchheim-Bolanden, kaolin powder, eg the products marketed under the name KAOLINS from the company Dorfner, kieselguhr, eg the products sold under the names SEITZ Extra by the company SEITZ Filter Werke GmbH.

Der Anteil des feinteiligen Materials M an der Beschichtung beträgt vorzugsweise 55 bis 75 Gew.-% und insbesondere 60 bis 70 Gew.-%, bezogen auf das Gesamtgewicht der Beschichtung. Hierdurch wird eine optimale Schmutzabweisung bei gleichzeitig ausreichender Festigkeit der Beschichtung erreicht. Vorzugsweise beträgt die Auflage an feinteiligem Material M in den erfindungsgemäßen Beschichtungen wenigstens 10 g/m2 z.B. 10 bis 150 g/m2, insbesondere 20 bis 100 g/m2.The proportion of finely divided material M in the coating is preferably 55 to 75 wt .-% and in particular 60 to 70 wt .-%, based on the total weight of the coating. As a result, an optimal soil repellency is achieved with sufficient strength of the coating. The coating of finely divided material M in the coatings according to the invention is preferably at least 10 g / m 2, for example 10 to 150 g / m 2 , in particular 20 to 100 g / m 2 .

Die Beschichtungsstärke (Auflage) beträgt in der Regel wenigstens 10 g/m2, vorzugsweise 10 bis 200 g/m2, insbesondere 15 bis 150 g/m2 und besonders bevorzugt 20 bis 120 g/m2. Höhere Auflagen sind in der Regel nicht erforderlich, führen jedoch nicht zu einer Abnahme des Selbstreinigungseffektes.The coating thickness (overlay) is generally at least 10 g / m 2 , preferably 10 to 200 g / m 2 , in particular 15 to 150 g / m 2 and particularly preferably 20 to 120 g / m 2 . Higher volumes are usually not required but will not decrease the self-cleaning effect.

Als Komponente i kommen grundsätzlich alle im Wesentlichen fluorfreien polymeren Bindemittel in Betracht, die üblicherweise zum Beschichten von Textilien eingesetzt werden. Die Art des polymeren Bindemittels richtet sich dabei nach dem beabsichtigen Verwendungszweck des Flächengebildes. Sofern das Flächengebilde flexibel sein soll, wählt man vorzugsweise unvernetzte Polymere oder Polymere mit einem niedrigen Vernetzungsgrad; wünscht man hingegen eine eher starre Formgebung, so wird man vorzugsweise höher vernetzbare Polymere als Bindemittel B verwenden.In principle, all essentially fluorine-free polymeric binders which are customarily used for coating textiles come into consideration as component i. The type of polymeric binder depends on the intended use of the fabric. If the sheet is to be flexible, it is preferable to choose uncrosslinked polymers or polymers having a low degree of crosslinking; If, on the other hand, one wishes to have a rather rigid shape, it is preferable to use polymers which are more crosslinkable than binder B.

Es ist bevorzugt, wenn das polymere Bindemittel B in der Zubereitung eine Glasübergangstemperatur TG im Bereich von -40 bis +100 °C, vorzugsweise -30 bis +60 °C, insbesondere -20 bis +40 °C, aufweist. Werden als Bindemittel B Polyurethane eingesetzt, wird die Glasübergangstemperatur vorzugsweise eher niedriger, z.B. im Bereich von -30 bis + 40 °C, insbesondere im Bereich von -20 bis +20 °C, liegen.It is preferred if the polymeric binder B in the formulation has a glass transition temperature T G in the range of -40 to +100 ° C, preferably -30 to +60 ° C, especially -20 to +40 ° C. If polyurethanes are used as binders B, the glass transition temperature is preferably rather lower, for example in the range from -30 to + 40 ° C., in particular in the range from -20 to +20 ° C.

Der Anteil der Komponente i (Polymer und gegebenenfalls Vernetzer) liegt in der Regel bei wenigstens 10 Gew.-%, vorzugsweise wenigstens 15 Gew.-% und insbesondere wenigstens 20 Gew.-%, z.B. 10 bis 49,5 Gew.-%, vorzugsweise 15 bis 40 Gew.-% und insbesondere 20 bis 35 Gew.-%, jeweils bezogen auf das Gesamtgewicht der Beschichtung.The proportion of component i (polymer and optionally crosslinker) is generally at least 10 wt .-%, preferably at least 15 wt .-% and in particular at least 20 wt .-%, for example 10 to 49.5 wt .-%, preferably 15 to 40 wt .-% and in particular 20 to 35 wt .-%, each based on the total weight of the coating.

Als Komponente i werden solche Bindemittel B bevorzugt, die selbstvernetzend sind. Hierunter versteht der Fachmann Polymersysteme, vorzugsweise auf Basis wässriger Polymerdispersionen, die beim Trocknen der Beschichtung intra- und/oder intermolekulare Vernetzungsreaktionen eingehen. Die Vernetzungsreaktionen werden bekanntermaßen dadurch bewirkt, dass die Polymere entweder unterschiedliche funktionelle Gruppen aufweisen, die miteinander unter Ausbildung ionischer oder kovalenter Bindungen reagieren, oder dadurch, dass das Bindemittel ein Polymer mit funktionellen Gruppen und einen niedermolekularen oder oligomeren Vernetzer oder ein mehrwertiges Metallsalz umfasst, wobei der Vernetzer wenigstens zwei funktionelle Gruppen aufweist, welche mit den funktionellen Gruppen des Polymeren reagieren können. Geeignete reaktive Gruppen in Polymeren sind z.B. Carboxylgruppen, die beispielsweise mit Hydroxyl-, Amino-, Epoxy- oder Aziridingruppen oder mit mehrwertigen Metallionen wie Ca2+, Al3+, Mn2+, Zn2+ reagieren; Hydroxylgruppen, die mit Carboxyl-, Isocyanat-, Epoxid-, Anhydrid- oder Aldehyd-Gruppen reagieren; Aldehyd- oder Ketogruppen, die mit Aminen oder Hydraziden reagieren; N-Methylolamin-, N-Methylolamid- und Hydroxymethylamino-Gruppen, die mit sich selber reagieren; Isocyanatgruppen, die auch reversibel blockiert (verkappt) sein können, z.B. mit Phenolen, t-Butanol, 1,3-Diketonen, Malonestern, cyclischen Amiden wie Caprolactam, Nitrilen, Aldehyden oder Oximen, und die mit Aminogruppen, OH-Gruppen und dergleichen reagieren können. Die theoretische Vernetzungsdichte in den selbstvernetzenden Bindemitteln, d.h. die molare Anzahl der Vernetzungspunkte, die bei vollständiger Reaktion der reaktiven Gruppen auf dem Polymer entstehen und die der Hälfte der funktionellen Gruppen auf dem Polymer entspricht, liegt vorzugsweise im Bereich von 0,01 bis 2 mol/kg Polymer und gegebenenfalls Vernetzer und insbesondere im Bereich von 0,1 bis 1 mol/kg.As component i, preference is given to those binders B which are self-crosslinking. By this the skilled person understands polymer systems, preferably based on aqueous polymer dispersions, which undergo intramolecular and / or intermolecular crosslinking reactions during the drying of the coating. The crosslinking reactions are known to be effected by the polymers having either different functional groups which react with each other to form ionic or covalent bonds or by the binder comprising a polymer having functional groups and a low molecular weight or oligomeric crosslinker or a polyvalent metal salt the crosslinker has at least two functional groups which can react with the functional groups of the polymer. Examples of suitable reactive groups in polymers are carboxyl groups which react, for example, with hydroxyl, amino, epoxy or aziridine groups or with polyvalent metal ions such as Ca 2+ , Al 3+ , Mn 2+ , Zn 2+ ; Hydroxyl groups which react with carboxyl, isocyanate, epoxide, anhydride or aldehyde groups; Aldehyde or keto groups that react with amines or hydrazides; N-methylolamine, N-methylolamide and hydroxymethylamino groups which react with themselves; Isocyanate groups which may also be reversibly blocked (capped), for example with phenols, t-butanol, 1,3-diketones, malonates, cyclic amides such as caprolactam, nitriles, aldehydes or oximes, and which react with amino groups, OH groups and the like can. The theoretical crosslink density in the self-crosslinking binders, ie the molar number of crosslinking points which result from complete reaction of the reactive groups on the polymer and which corresponds to half of the functional groups on the polymer, is preferably in the range from 0.01 to 2 mol / mol. kg polymer and optionally crosslinker and in particular in the range of 0.1 to 1 mol / kg.

Beispiele für geeignete Vernetzer sind die nachstehend genannten Di- oder Polyole; primäre oder sekundäre Diamine, vorzugsweise primäre Diamine, z.B. Alkylendiamine wie Hexamethylendiamin, Diethylentriamin, Triethylentetramin, Tetraethylenpentamin, N,N-Bis[(aminopropyl)amino]-ethan, 3,6-Dioxaoctandiamin, 3,7-Dioxanonandiamin, 3,6,9-Trioxaundecandiamin oder Jeffamine, (4,4'-Diaminodicyclohexyl)methan (4,4'-Diamino-3,3-dimethyldicyclohexyl)methan; Aminoalkohole wie Ethanolamin, Hydroxypropylamin; ethoxilierte Di- und Oligoamine; Dihydrazide von aliphatischen oder aromatischen Dicarbonsäuren wie Adipinsäuredihydrazid; Dialdehyde wie Glyoxal; teilweise oder vollständig O-methylierte Melamine, sowie Verbindungen oder Oligomere, die im Mittel 2 oder mehr, vorzugsweise 3 oder mehr Isocyanatgruppen oder reversibel blockierte Isocyanatgruppen aufweisen. Selbstvernetzende Polymerdispersionen, die keine externen Vernetzer benötigen, weisen z.B. OH-Gruppen in Kombination mit Carboxyl- oder Anhydridgruppen, oder N-Methylolamid-Gruppen auf.Examples of suitable crosslinkers are the di- or polyols mentioned below; primary or secondary diamines, preferably primary diamines, for example alkylenediamines such as hexamethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, N, N-bis [(aminopropyl) amino] ethane, 3,6-dioxaoctanediamine, 3,7-dioxanonandiamine, 3.6, 9-trioxaundecanediamine or Jeffamine, (4,4'-diaminodicyclohexyl) methane (4,4'-diamino-3,3-dimethyldicyclohexyl) methane; Amino alcohols like Ethanolamine, hydroxypropylamine; ethoxylated di- and oligoamines; Dihydrazides of aliphatic or aromatic dicarboxylic acids such as adipic dihydrazide; Dialdehydes such as glyoxal; partially or completely O-methylated melamines, as well as compounds or oligomers having on average 2 or more, preferably 3 or more isocyanate groups or reversibly blocked isocyanate groups. Self-crosslinking polymer dispersions which do not require external crosslinkers have, for example, OH groups in combination with carboxyl or anhydride groups, or N-methylolamide groups.

Bevorzugt werden als Komponente i Mischungen aus einem Polymer, das reaktive Gruppen aufweist, und einem dazu komplementären Vernetzer eingesetzt. In diesem Fall wird das Mengenverhältnis von Vernetzer zu Polymer so bemessen, dass das Molverhältnis der reaktiven Gruppen im Polymer zu den reaktiven Gruppen im Vernetzer in der Regel im Bereich von 1:10 bis 10:1 und vorzugsweise im Bereich von 3:1 bis 1:3 liegt. Üblicherweise liegt das Gewichtsverhältnis von Polymer zu Vernetzer im Bereich von 100:1 bis 1:1 und insbesondere im Bereich von 50:1 bis 5:1.Preferably used as component i mixtures of a polymer having reactive groups, and a complementary crosslinking agent. In this case, the ratio of crosslinker to polymer is such that the molar ratio of the reactive groups in the polymer to the reactive groups in the crosslinker is usually in the range of 1:10 to 10: 1 and preferably in the range of 3: 1 to 1 : 3 is. Usually, the weight ratio of polymer to crosslinker is in the range of 100: 1 to 1: 1 and in particular in the range of 50: 1 to 5: 1.

Geeignete Polymere, die als Bindemittel B bei der Beschichtung von Textilien eingesetzt werden, sind dem Fachmann bekannt, z.B. aus D. Distler "Wässrige Polymerdispersionen", Wiley-VCH, Weinheim, 1999, S. 171 ff . und dort zitierte Literatur.Suitable polymers which are used as binder B in the coating of textiles are known to the person skilled in the art, for example from D. Distler "Aqueous Polymer Dispersions", Wiley-VCH, Weinheim, 1999, p. 171 et seq , and literature cited there.

Beispiele für geeignete Bindemittel B sind selbstvernetzende oder vernetzbare Polymere auf Basis ethylenisch ungesättigter Monomere wie:

  • Acrylatharze (Reinacrylate);
  • Styrolacrylate;
  • Styrol/Butadien-Copolymerisate;
  • Polyvinylester, insbesondere Polyvinylacetate;
  • Vinylester-Olefin-Copolymere; sowie
  • Vinylester-Acrylat-Copolymere.
Examples of suitable binders B are self-crosslinking or crosslinkable polymers based on ethylenically unsaturated monomers, such as:
  • Acrylate resins (pure acrylates);
  • styrene acrylates;
  • Styrene / butadiene copolymers;
  • Polyvinyl esters, in particular polyvinyl acetates;
  • Vinylester-olefin copolymers; such as
  • Vinylester-acrylate copolymers.

Unter Acrylatharzen versteht der Fachmann Homo- oder Copolymere von Acrylsäure- und/oder Methacrylsäureestern, gegebenenfalls mit weiteren ethylenisch ungesättigten Comonomeren sowie gegebenenfalls ethylenisch ungesättigten Hilfsmonomeren, z.B. ethylenisch ungesättigten Mono- und Dicarbonsäuren wie (Meth)acrylsäure, Itaconsäure, deren Amiden wie (Meth)acrylamid und N-Methylol(meth)acrylamid, ethylenisch ungesättigten Sulfonsäuren wie Vinylsulfonsäure, Styrolsulfonsäure, (Meth)acrylamido-2-methylpropansulfonsäure bzw. deren Ammonium-, Natrium- oder Kaliumsalze, kationische bzw. kationogene Monomeren wie Amino-C2-C4-alkyl(meth)acrylamid, N,N-Di-C1-C4-alkylamino-C2-C4-alkyl(meth)acrylamide, N,N-Di-C1-C4-alkylamino-C2-C4-alkyl(meth)acrylate und deren Quaternisierungsprodukte wie die Methosulfate oder Methylhalogenide und/oder Hydroxyalkyl(meth)acrylate. Beispiele für (Meth)acrylester sind die C1-C10-Alkylester, insbesondere die Methyl-, Ethyl-, Propyl-, n-Butyl-, tert.-Butyl- und die 2-Ethylhexylester der Acryl- und Methacrylsäure. Unter Styrolacrylaten versteht der Fachmann dementsprechend Copolymere aus Styrol mit wenigstens einem Ester der Acrylsäure und/oder der Methacrylsäure und gegebenenfalls weiteren Monomeren, z.B. den vorgenannten Hilfsmonomeren. Unter dem Begriff Styrol-Butadien Copolymere versteht der Fachmann Copolymere des Butadiens mit Styrol, die gegebenenfalls die vorgenannten Hilfsmonomere und/oder gegebenenfalls Acrylnitril und/oder Methacrylnitril einpolymerisiert enthalten.By acrylic resins, the expert means homopolymers or copolymers of acrylic and / or methacrylic acid esters, optionally with further ethylenically unsaturated comonomers, and optionally ethylenically unsaturated auxiliary monomers, for example ethylenically unsaturated mono- and dicarboxylic acids such as (meth) acrylic acid, itaconic acid, their amides such as (meth) acrylamide and N-methylol (meth) acrylamide, ethylenically unsaturated sulfonic acids such as vinylsulfonic acid, styrenesulfonic acid, (meth) acrylamido-2- methylpropanesulfonic acid or its ammonium, sodium or potassium salts, cationic or cationogenic monomers such as amino-C 2 -C 4 -alkyl (meth) acrylamide, N, N-di-C 1 -C 4 -alkylamino-C 2 -C 4- alkyl (meth) acrylamides, N, N-di-C 1 -C 4 -alkylamino-C 2 -C 4 -alkyl (meth) acrylates and their quaternization products such as the methosulfates or methyl halides and / or hydroxyalkyl (meth) acrylates. Examples of (meth) acrylic esters are the C 1 -C 10 -alkyl esters, in particular the methyl, ethyl, propyl, n-butyl, tert-butyl and 2-ethylhexyl esters of acrylic and methacrylic acid. By styrene acrylates, the person skilled in the art accordingly understands copolymers of styrene with at least one ester of acrylic acid and / or methacrylic acid and optionally other monomers, for example the abovementioned auxiliary monomers. The term styrene-butadiene copolymers is understood by the person skilled in the art to mean copolymers of butadiene with styrene, which if appropriate contain in copolymerized form the abovementioned auxiliary monomers and / or, if appropriate, acrylonitrile and / or methacrylonitrile.

Unter Polyvinylestern versteht der Fachmann die Homo- und Copolymere von Vinylestern aliphatischer C1-C20-Monocarbonsäuren, insbesondere von Vinylacetat, gegebenenfalls mit weiteren Comonomeren z.B. Vinylpropionat, Vinylbutyrat, Vinylvalerat, Vinylhexanoat und/oder Acrylnitril, und gegebenenfalls den oben genannten Hilfsmonomeren. Polyvinylester, die C2-C6-Olefine wie Ethylen einpolymerisiert enthalten, werden auch als Vinylester-Olefin-Copolymere bezeichnet. Polyvinylester, die Ester monoethylenisch ungesättigter Mono- und/oder Dicarbonsäuren einpolymerisiert enthalten, werden als Vinylester-Acrylate bezeichnet.Polyvinyl esters are understood by the person skilled in the art to be the homopolymers and copolymers of vinyl esters of aliphatic C 1 -C 20 -monocarboxylic acids, in particular of vinyl acetate, optionally with further comonomers, for example vinyl propionate, vinyl butyrate, vinyl valerate, vinyl hexanoate and / or acrylonitrile, and optionally the abovementioned auxiliary monomers. Polyvinyl esters which contain copolymerized C 2 -C 6 -olefins, such as ethylene, are also referred to as vinyl ester-olefin copolymers. Polyvinyl esters which contain esters of monoethylenically unsaturated mono- and / or dicarboxylic acids in copolymerized form are termed vinyl ester acrylates.

Derartige Copolymere sind z.B. in Form wässriger Polymerlatices, im Handel erhältlich, z.B. unter den Bezeichnungen ACRONAL, STYROFAN, BUTOFAN (BASF-AG), MOWILITH, MOWIPLUS, APPRETAN (Clariant), VINNAPAS, VINNOL (WACKER).Such copolymers are commercially available, for example in the form of aqueous polymer latices, for example under the names ACRONAL, STYROFAN, BUTOFAN (BASF AG), MOWILITH, MOWIPLUS, APPRETAN (Clariant), VINNAPAS, VINNOL (WACKER).

In einer bevorzugten Ausführungsform der Erfindung handelt es sich bei dem polymeren Bindemittel B um ein Polyurethan, insbesondere um ein Polyurethan mit Polyesterstrukturen (im Folgenden Polyesterurethan). Bevorzugt wird das Polyurethan in Form einer wässrigen Polyurethandispersion eingesetzt. Vorzugsweise handelt es sich dabei um ein vernetzbares oder um ein selbstvernetzendes Polyurethan.In a preferred embodiment of the invention, the polymeric binder B is a polyurethane, in particular a polyurethane with polyester structures (hereinafter polyester urethane). The polyurethane is preferably used in the form of an aqueous polyurethane dispersion. This is preferably a crosslinkable or self-crosslinking polyurethane.

Polyurethane sind bekanntermaßen Additionsprodukte aus wenigstens einer Isocyanat-Komponente, die wenigstens ein Diisocyanat umfasst, und wenigstens einer Polyol-Komponente, die wenigstens ein Diol umfasst. Darüber hinaus kann die Isocyanat-Komponente auch höherfunktionelle Isocyanate, z. B. Triisocyante oder oligomere Isocyanate, die im Mittel mehr als 2 und vorzugsweise 3, 4 oder mehr Isocyanatgruppen aufweisen, umfassen. Die Polyolkomponente kann auch höherfunktionelle Polyole oder oligomere Polyole mit im Mittel mehr als 2 OH-Gruppen, vorzugsweise 3, 4 und mehr OH-Gruppen umfassen.Polyurethanes are known to be addition products of at least one isocyanate component comprising at least one diisocyanate and at least one polyol component comprising at least one diol. In addition, the isocyanate component also higher functional isocyanates, eg. B. Triisocyante or oligomeric isocyanates having on average more than 2 and preferably 3, 4 or more isocyanate groups include. The polyol component can also comprise higher-functionality polyols or oligomeric polyols having on average more than 2 OH groups, preferably 3, 4 and more OH groups.

Geeignete Diisocyanate sind aromatische Diisocyanate wie 2,4- und 2,6-Toluylendiisocyanat (TDI) und Isomerengemische davon, Tetramethylxylendiisocyanat (TMXDI), Xylendiisocyanat (XDI), Diphenylmethan-4,4'-diisocyanat (MDI), sowie aliphatische und cycloaliphatische Diisocyanate, wie Dicylohexylmethan-4,4'-diisocyanat (H12MDI), Tetramethylendiisocyanat, Hexamethylendiisocyanat (HMDI), Isophorondiisocyanat (IPDI), Trimethylhexamethylendiisocyanat sowie Gemische davon. Bevorzugte Diisocyanate sind aliphatischer oder cycloaliphatischer Natur. Insbesondere sind Diisocyanate der allgemeinen Formel

        OCN-(CH2)n-NCO

mit n = 2 bis 8 und insbesondere 4 bis 6 bevorzugt. Zu den bevorzugten Diisocyanaten zählen Hexamethylendiisocyanat (HMDI) und Isophorondiisocyanat. Beispiele für höherfunktionelle Isocyanate sind Triisocyanate wie Triphenylmethan-4,4',4''-triisocyanat, die partielle Kondensationsprodukte der obengenannten Diisocyanate wie die Cyanurate und Biurethe der vorgenannten Diisocyanate sowie Oligomere, die durch gezielte Reaktion von Diisocyanaten oder von semiblockierten Diisocyanaten mit Polyolen, welche im Mittel mehr als 2 und vorzugsweise wenigstens 3 OH-Gruppen je Molekül aufweisen, erhältlich sind.
Suitable diisocyanates are aromatic diisocyanates such as 2,4- and 2,6-toluene diisocyanate (TDI) and isomer mixtures thereof, tetramethylxylene diisocyanate (TMXDI), xylene diisocyanate (XDI), diphenylmethane-4,4'-diisocyanate (MDI), and aliphatic and cycloaliphatic diisocyanates such as dicyclohexylmethane-4,4'-diisocyanate (H 12 MDI), tetramethylene diisocyanate, hexamethylene diisocyanate (HMDI), isophorone diisocyanate (IPDI), trimethylhexamethylene diisocyanate and mixtures thereof. Preferred diisocyanates are aliphatic or cycloaliphatic in nature. In particular, diisocyanates are of the general formula

OCN- (CH 2 ) n -NCO

with n = 2 to 8 and in particular 4 to 6 preferred. Preferred diisocyanates include hexamethylene diisocyanate (HMDI) and isophorone diisocyanate. Examples of higher functional isocyanates are triisocyanates such as triphenylmethane-4,4 ', 4 "-triisocyanate, the partial condensation products of the abovementioned diisocyanates such as the cyanurates and biurets of the abovementioned diisocyanates, and oligomers obtained by specific reaction of diisocyanates or of semi-blocked diisocyanates with polyols, which on average have more than 2 and preferably at least 3 OH groups per molecule are obtainable.

Der Anteil der Polyisocyanat-Komponente an den Bestandteilen, welche das Polyurethan bilden, liegt in der Regel im Bereich von 5 bis 60 Gew.-% und insbesondere 10 bis 40 Gew.-%. Der Anteil an Diisocyanat, bezogen auf das Gewicht der Polyisocyanat-Komponente beträgt in der Regel wenigstens 60 Gew.-% und insbesondere wenigstens 80 Gew.-%.The proportion of the polyisocyanate component in the constituents which form the polyurethane is generally in the range from 5 to 60% by weight and in particular from 10 to 40% by weight. The proportion of diisocyanate, based on the weight of the polyisocyanate component is generally at least 60 wt .-% and in particular at least 80 wt .-%.

Geeignete Diole sind Glykole mit vorzugsweise 2 bis 25 Kohlenstoffatomen. Hierzu zählen 1,2-Ethandiol, 1,2-Propandiol, 1,3-Propandiol, 1,4-Butandiol, 1,5-Pentandiol, 1,6-Hexandiol, 1,10-Decandiol, Diethylenglykol, 2,2,4-Trimethylpentandiol-1,5, 2,2-Dimethylpropandiol-1,3, 1,4-Dimethylolcyclohexan, 1,6-Dimethylolcyclohexan, 2,2-Bis(4-hydroxyphenyl)-propan (Bisphenol A), 2,2-Bis(4-hydroxyphenyl)butan (Bisphenol B) oder 1,1-Bis(4-hydroxyphenyl)-3,3,5-trimethylcyclohexan (Bisphenol C).Suitable diols are glycols preferably having 2 to 25 carbon atoms. These include 1,2-ethanediol, 1,2-propanediol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,10-decanediol, diethylene glycol, 2,2, 4-trimethylpentanediol-1,5, 2,2-dimethylpropanediol-1,3, 1,4-dimethylolcyclohexane, 1,6-dimethylolcyclohexane, 2,2-bis (4-hydroxyphenyl) -propane (bisphenol A), 2,2 Bis (4-hydroxyphenyl) butane (bisphenol B) or 1,1-bis (4-hydroxyphenyl) -3,3,5-trimethylcyclohexane (bisphenol C).

Weitere mögliche Bestandteile der Polyol-Komponente sind dreiwertige (Triole) und höherwertige, niedermolekulare Alkohole. Sie weisen in der Regel 3 bis 25, vorzugsweise 3 bis 18 Kohlenstoffatome auf. Hierzu zählen Glycerin, Trimethylolethan, Trimethylolpropan, Erythrit, Pentaerythrit, Sorbit und deren Alkoxylate.Other possible constituents of the polyol component are trihydric and higher molecular weight, low molecular weight alcohols. They usually have 3 to 25, preferably 3 to 18 carbon atoms. These include glycerol, trimethylolethane, trimethylolpropane, erythritol, pentaerythritol, sorbitol and their alkoxylates.

Zu den Diolen und höherwertigen Polyolen zählen weiterhin lineare oder verzweigte Oligomere und Polymere, die wenigstens 2, vorzugsweise an ihren Termini angeordnete OH-Gruppen aufweisen. Beispiele hierfür sind Polyesterpolyole, Polycarbonat-Polyole und Polyetherpolyole. Hierunter bevorzugt sind lineare Oligomere und Polymere. Das zahlenmittlere Molekulargewicht dieser Komponente liegt vorzugsweise im Bereich von 500 bis 20000 Dalton. Bevorzugt ist die oligomere Komponente aus aliphatischen und/oder cycloaliphatischen Bausteinen aufgebaut.The diols and higher polyols also include linear or branched oligomers and polymers which have at least 2, preferably arranged at their termini OH groups. Examples of these are polyester polyols, polycarbonate polyols and polyether polyols. Preferred among these are linear oligomers and polymers. The number average molecular weight of this component is preferably in the range of 500 to 20,000 daltons. The oligomeric component is preferably built up from aliphatic and / or cycloaliphatic building blocks.

Der Anteil oligomerer Polyole an den das Polyurethan bildenden Komponenten liegt in der Regel im Bereich von 10 bis 95 Gew.-%, vorzugsweise 20 bis 95 Gew.-% und insbesondere 25 bis 85 Gew.-% bezogen auf das Gesamtgewicht der das Polyurethan-bildenden Komponenten. Der Anteil an niedermolekularen Alkoholen beträgt in der Regel nicht mehr als 60 Gew.-% , z.B. 1 bis 60 Gew.-%, und häufig bis 30 Gew.-% oder bis 20 Gew.-%.The proportion of oligomeric polyols in the polyurethane-forming components is generally in the range of 10 to 95 wt .-%, preferably 20 to 95 wt .-% and in particular 25 to 85 wt .-% based on the total weight of the polyurethane forming components. The proportion of low molecular weight alcohols is in the Usually not more than 60 wt .-%, for example 1 to 60 wt .-%, and often up to 30 wt .-% or up to 20 wt .-%.

Unter Polyetherolen versteht man sowohl lineare als auch verzweigte Polyether, die pro Molekül im Mittel wenigstens 2, vorzugsweise an ihren Termini angeordnete Hydroxylgruppen aufweisen. Bevorzugt sind aliphatische Polyetherpolyole, d.h. Polyetherpolyole die aus aliphatischen und/oder cycloaliphatischen Bausteinen aufgebaut sind. In der Regel erhält man Polyetherpolyole durch Polymerisation von Alkylenoxiden mit 2 bis 4 Kohlenstoffatomen, gegebenenfalls mit einem Starter. Als Alkylenoxid seien beispielsweise Ethylenoxid, 1,2-Propylenoxid, 1,2- und 2,3-Butylenoxid, insbesondere Ethylenoxid und Propylenoxid genannt. Als Startermolekül kommen z. B. Wasser, niedermolekulare Di- oder Polyole, z.B. die zuvor genannten Glykole, oligomere Alkohole, Polyetherole sowie Polyesterole in Betracht. Beispiele für geeignete Starter sind insbesondere Ethandiol, 1,2-und 1,3-Propandiol, Bisphenol A, Glycerin, Trimethylolpropan, Pentaerythrit und Sorbit. Polyetherpolyole mit nur zwei Hydroxyendgruppen erhält man bei der Verwendung von difunktionellen Startern wie Wasser, Ethylenglykol, Propylenglykol sowie bifunktionellen Oligoalkylenoxiden. Polyetherole sind ferner durch kationische Polymerisation von cyclischen Ethern, wie Tetrahydrofuran, zugänglich. Besonders bevorzugte Polyetherpolyole sind Polyetherdiole, hierunter besonders bevorzugt Polyethylenoxid, Polypropylenoxid sowie statistische und Blockcopolymere von Ethylenoxid mit Propylenoxid. Der Polymerisationsgrad der Polyetherole liegt in der Regel im Bereich von ca. 5 bis 200. Das zahlenmittlere Molekulargewicht der Polyethersequenz beträgt insbesondere 500 bis 5000 g/mol.
Unter Polyesterpolyolen versteht man sowohl lineare wie auch verzweigte Polyester mit wenigstens zwei, vorzugsweise endständigen OH-Gruppen. Ihr Molekulargewicht liegt insbesondere im Bereich von 800 bis 20000, speziell im Bereich von 1000 bis 10000 g/mol. Geeignete Polyesterole lassen sich z. B. durch Polykondensation aliphatischer, cycloaliphatischer und aromatischer Di-, Tri- und/oder Polycarbonsäuren bzw. esterbildender Derivate wie Anhydride oder Chloride mit den vorstehend erwähnten Di- und/oder Polyolen und/oder Polyetherolen herstellen, wobei die Alkohol-Komponente im Überschuss eingesetzt wird, d. h. das Molverhältnis von OH-Gruppen zu Säuregruppen beträgt mehr als 1:1, z. B. 1,1:1 bis 2:1. Geeignete Carbonsäuren sind z. B. aliphatische Dicarbonsäuren mit 2 bis 20 Kohlenstoffatomen, vorzugsweise 4 bis 15 Kohlenstoffatomen, beispielsweise Bernsteinsäure, Glutarsäure, Adipinsäure, Pimelinsäure, Korksäure, Sebacinsäure, Dodecandisäure, Cyclohexandicarbonsäure und aromatische Dicarbonsäuren wie Phthalsäure, Terephthalsäure und Isophthalsäure. Bevorzugt sind Polyesterdiole, die durch Kondensation von Dicarbonsäuren mit Diolen erhältlich sind. Polyesterpolyole können auch durch Polykondensation von Hydroxycarbonsäuren oder Lactonen mit den vorstehend genannten Di- bzw. Polyolen hergestellt werden. Geeignete Lactone sind beispielsweise solche mit 3 bis 20 Kohlenstoffatomen, wie α,α-Dimethyl-β-propiolacton, γ-Butyrolacton und ε-Caprolacton. Geeignete Hydroxycarbonsäuren sind α-Hydroxycarbonsäuren wie Glykolsäure, Milchsäure, Hydroxybuttersäure, Mandelsäure, die auch in Form ihrer Lactide vorliegen können oder β-Hydroxycarbonsäuren, γ-Hydroxycarbonsäuren, δ-Hydroxycarbonsäuren bzw. ω-Hydroxycarbonsäuren wie ω-Valeriansäure. Bevorzugt sind aliphatische Polyesterpolyole, d.h. die Bausteine, welche den Polyester bilden sind unter aliphatischen und cycloaliphatischen Bausteinen ausgewählt.
Unter Polycarbonatpolyolen versteht man solche Polycarbonate die pro Molekül im Mittel wenigstens 2, z.B. 2, 3, 4 oder 5, vorzugsweise an ihren Termini angeordnete Hydroxylgruppen aufweisen und die im wesentlichen, i.d.R. zu mehr als 80 Gew.-%, vorzufsweise mehr als 90 Gew.-%, aus Wiederholungseinheiten der allgemeinen Formel I

Figure imgb0001
aufgebaut sind. In Formel I steht R für einen bivalenten organischen Rest, der in der Regel 2 bis 20 Kohlenstoffatome aufweist und durch ein oder mehrere z.B. 1, 2, 3 oder 4 nicht benachbarte Sauerstoffatome unterbrochen sein kann. R leitet sich vorzugsweise von einem aliphatischen oder cycloaliphatischen Diol ab. Derartige Polycarbonatpolyole werden üblicherweise als aliphatische Polycarbonatpolyole bezeichnet. Beispiele für geeignete aliphatische Diole sind lineare oder verzweigte Alkylenglykole mit 2 bis 20, vorzugsweise 2 bis 10 C-Atomen, z.B. lineare Alkylenglykole der Formel HO-(CH2)n-OH mit n = 2, 3, 4, 5, 6, 7 oder 8, vorzugsweise 3, 4, 5, 6 oder 7, Alkylsubstituierte α,ω-Alkandiole mit 3 bis 20 C-Atomen wie Propylenglykol, Neopentylglykol und dergleichen, Oligomere wie Di- Tri- und Tetraethylenglycol, Di-, Tri- und Tetrapropylenglykol, HO-((CH2)4O)mH mit m = 2, 3, 4 oder 5, weiterhin cycloaliphatische Diole, z.B. Cylohexan-1,4-diol, 1,4-Bis(hydroxymethyl)cyclohexan oder 2,2-Bis(4-hydroxycyclohexyl)propan.
Das Polycarbonatpolyol kann auch eine oder mehrere, z.B. 1, 2 oder 3 Verzweigungstellen aufweisen, die sich von mehrwertigen Alkohlen, wie Glycerin, Trimethylolpropan, Pentaerythrit, oder von Zuckeralkoholen wie Sorbit ableiten. In Abhängigkeit von der Anzahl der Verzweigungsstellen und der Funktionalität des Alkohols weist das resultierende Polycarbonatpolyol eine Hydroxylfunktionalität > 2 auf.Polyetherols are understood as meaning both linear and branched polyethers which on average have at least 2, preferably at their termini, hydroxyl groups per molecule. Preference is given to aliphatic polyether polyols, ie polyether polyols which are composed of aliphatic and / or cycloaliphatic building blocks. As a rule, polyether polyols are obtained by polymerization of alkylene oxides having 2 to 4 carbon atoms, optionally with a starter. Examples of suitable alkylene oxide are ethylene oxide, 1,2-propylene oxide, 1,2- and 2,3-butylene oxide, in particular ethylene oxide and propylene oxide. As a starter molecule z. As water, low molecular weight di- or polyols, for example, the aforementioned glycols, oligomeric alcohols, polyetherols and polyesterols into consideration. Examples of suitable initiators are, in particular, ethanediol, 1,2- and 1,3-propanediol, bisphenol A, glycerol, trimethylolpropane, pentaerythritol and sorbitol. Polyether polyols having only two hydroxy end groups are obtained using difunctional initiators such as water, ethylene glycol, propylene glycol and bifunctional oligoalkylene oxides. Polyetherols are also accessible by cationic polymerization of cyclic ethers, such as tetrahydrofuran. Particularly preferred polyether polyols are polyether diols, among these particularly preferably polyethylene oxide, polypropylene oxide and random and block copolymers of ethylene oxide with propylene oxide. The degree of polymerization of the polyetherols is generally in the range from about 5 to 200. The number average molecular weight of the polyether sequence is in particular 500 to 5000 g / mol.
Polyester polyols are understood as meaning both linear and branched polyesters having at least two, preferably terminal, OH groups. Their molecular weight is in particular in the range of 800 to 20,000, especially in the range of 1,000 to 10,000 g / mol. Suitable polyesterols can be z. Example, by polycondensation of aliphatic, cycloaliphatic and aromatic di-, tri- and / or polycarboxylic acids or ester-forming derivatives such as anhydrides or chlorides with the aforementioned di- and / or polyols and / or polyetherols, the alcohol component used in excess is, ie the molar ratio of OH groups to acid groups is more than 1: 1, z. 1.1: 1 to 2: 1. Suitable carboxylic acids are, for. For example, aliphatic dicarboxylic acids having 2 to 20 carbon atoms, preferably 4 to 15 carbon atoms, for example succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, sebacic acid, dodecanedioic acid, cyclohexanedicarboxylic acid and aromatic dicarboxylic acids such as phthalic acid, terephthalic acid and isophthalic acid. Preference is given to polyester diols which are obtainable by condensation of dicarboxylic acids with diols. Polyester polyols can also be prepared by polycondensation of hydroxycarboxylic acids or lactones with the abovementioned di- or polyols. Suitable lactones are, for example, those having 3 to 20 carbon atoms, such as α, α-dimethyl-β-propiolactone, γ-butyrolactone and ε-caprolactone. Suitable hydroxycarboxylic acids are α-hydroxycarboxylic acids such as glycolic acid, lactic acid, hydroxybutyric acid, mandelic acid, which may also be in the form of their lactides or β-hydroxycarboxylic acids, γ-hydroxycarboxylic acids, δ-hydroxycarboxylic acids or ω-hydroxycarboxylic acids such as ω-valeric acid. Preference is given to aliphatic polyester polyols, ie the building blocks which form the polyester are selected from aliphatic and cycloaliphatic building blocks.
Polycarbonate polyols are understood as meaning those polycarbonates which have on average at least 2, for example 2, 3, 4 or 5, preferably hydroxyl groups per molecule and which are essentially more than 80% by weight, more preferably more than 90% by weight .-%, of repeating units of the general formula I.
Figure imgb0001
are constructed. In formula I, R is a bivalent organic radical which generally has 2 to 20 carbon atoms and can be interrupted by one or more, for example, 1, 2, 3 or 4 non-adjacent oxygen atoms. R is preferably derived from an aliphatic or cycloaliphatic diol. Such polycarbonate polyols are commonly referred to as aliphatic polycarbonate polyols. Examples of suitable aliphatic diols are linear or branched alkylene glycols having 2 to 20, preferably 2 to 10, carbon atoms, for example linear alkylene glycols of the formula HO- (CH 2 ) n -OH where n = 2, 3, 4, 5, 6, 7 or 8, preferably 3, 4, 5, 6 or 7, alkyl-substituted α, ω-alkanediols having 3 to 20 carbon atoms such as propylene glycol, neopentyl glycol and the like, oligomers such as di-tri and tetraethylene glycol, di-, tri- and tetrapropylene glycol, HO - ((CH 2 ) 4 O) m H with m = 2, 3, 4 or 5, furthermore cycloaliphatic diols, eg cyclohexane-1,4-diol, 1, 4-bis (hydroxymethyl) cyclohexane or 2,2-bis (4-hydroxycyclohexyl) propane.
The polycarbonate polyol may also have one or more, for example, 1, 2 or 3 branching points derived from polyhydric alcohols, such as glycerol, trimethylolpropane, pentaerythritol or sugar alcohols, such as sorbitol. Depending on the number of branching sites and the functionality of the alcohol, the resulting polycarbonate polyol has a hydroxyl functionality> 2.

Da die Polyurethane zur Herstellung der Beschichtung bevorzugt in Form einer wässrigen Dispersion eingesetzt werden, weisen sie in der Regel polare funktionelle Gruppen auf, insbesondere ionogene und/oder ionischen Gruppen, wie Carbonsäuregruppen, Sulfonsäuregruppen, Phosphonsäuregruppen, Phosphorsäuregruppen, den Alkalimetall- und Ammoniumsalzen davon, Aminogruppen, quaternären Aminogruppen, sowie Polyethergruppen. Die Einführung dieser funktionellen Gruppen in das Polyurethan erfolgt in der Regel durch Verwendung entsprechend mit anionischen bzw. anionogenen oder kationischen bzw. kationogenen Gruppen substituierter Verbindungen, die wenigstens zwei gegenüber Isocyanat reaktive Gruppen aufweisen, bei der Herstellung der Polyurethane. Der Anteil derartiger Bausteine, bezogen auf die Gesamtmenge der das Polyurethan bildenden Komponenten, liegt in der Regel im Bereich von 0,1 bis 25 Gew.-%, vorzugsweise 0,5 bis 20 Gew.-%.Since the polyurethanes are preferably used in the form of an aqueous dispersion for producing the coating, they generally have polar functional groups, in particular ionogenic and / or ionic groups, such as carboxylic acid groups, sulfonic acid groups, phosphonic acid groups, phosphoric acid groups, the alkali metal and ammonium salts thereof, Amino groups, quaternary amino groups, and polyether groups. The introduction of these functional groups in the polyurethane is generally carried out by using appropriately substituted with anionic or anionogenic or cationic or cationogenic groups substituted compounds having at least two isocyanate-reactive groups, in the preparation of the polyurethanes. The proportion of such building blocks, based on the total amount of the polyurethane-forming components, is generally in the range of 0.1 to 25 wt .-%, preferably 0.5 to 20 wt .-%.

Geeignete Verbindungen mit polaren funktionellen Gruppen sind beispielsweise anionisch modifizierte Di- oder Polyole wie die Reaktionsprodukte von Dicarbonsäuren, die zusätzlich wenigstens eine Phosphonsäuregruppe, Sulfonsäuregruppe oder Sulfonatgruppe aufweisen, mit den vorstehend erwähnten Diolen. Die Dicarbonsäurekomponente umfasst z.B. Sulfobernsteinsäure, 4-Sulfophthalsäure, 5-Sulfoisophthalsäure, Sulfoterephthalsäure, 4-Sulphonaphthalin-2,7-dicarbonsäure, 5-(4-Sulfophenoxy)-terephthalsäure sowie die entsprechenden Salze. Zu den anionisch modifizierten Diolen zählen auch die Diesterdiole von Tri- oder Tetracarbonsäuren mit den zuvor genannten Diolen. Als Tri- oder Tetracarbonsäuren kommen beispielsweise 2-Phosphonobutan-1,2-4-tricarbonsäure, Citronensäure, 1,2,3-Propantricarbonsäure, 1,3,5-Benzoltricarbonsäure (Trimesinsäure), 1,2,4-Benzoltricarbonsäure (Trimellithsäure), 1,2,4,5-Benzoltetracarbonsäure (Pyromellithsäure). Zu den anionisch funktionalisierten Diolen zählen weiterhin lineare oder verzweigte Diole, die aliphatisch, cycloaliphatisch oder aromatisch sein können und die eine anionische funktionelle Gruppe tragen. Beispiele hierfür sind Dimethylolpropionsäure (Bis-2,2-(hydroxymethyl)propionsäure), 2-Sulfo-1,4-butandiol, 2,5-Dimethyl-3-sulfo-2,5-hexandiol sowie deren Salze, insbesondere deren Natrium- und Kaliumsalze. Geeignete anionisch modifizierte Verbindungen sind weiterhin entsprechend substituierte Aminoalkohole und Diamine, z.B. Ethylendiamin-N-essigsäure, Ethylendiamin-N-propionsäure, N-(Sulfonatoethyl)-ethylendiamin, deren Salze, insbesondere deren Natrium- und Kaliumsalze.Suitable compounds having polar functional groups are, for example, anionically modified diols or polyols, such as the reaction products of dicarboxylic acids, which additionally have at least one phosphonic acid group, sulfonic acid group or sulfonate group, with the abovementioned diols. The dicarboxylic acid component includes, for example, sulfosuccinic acid, 4-sulfophthalic acid, 5-sulfoisophthalic acid, sulfoterephthalic acid, 4-sulfonaphthalene-2,7-dicarboxylic acid, 5- (4-sulfophenoxy) terephthalic acid, and the like corresponding salts. The anionically modified diols also include the diester diols of tri- or tetracarboxylic acids with the abovementioned diols. Examples of tri- or tetracarboxylic acids are 2-phosphonobutane-1,2-4-tricarboxylic acid, citric acid, 1,2,3-propanetricarboxylic acid, 1,3,5-benzenetricarboxylic acid (trimesic acid), 1,2,4-benzenetricarboxylic acid (trimellitic acid) , 1,2,4,5-Benzoltetracarboxylic acid (pyromellitic acid). The anionically functionalized diols also include linear or branched diols, which may be aliphatic, cycloaliphatic or aromatic and which carry an anionic functional group. Examples thereof are dimethylolpropionic acid (bis-2,2- (hydroxymethyl) propionic acid), 2-sulfo-1,4-butanediol, 2,5-dimethyl-3-sulfo-2,5-hexanediol and salts thereof, in particular their sodium and potassium salts. Suitable anionically modified compounds are furthermore correspondingly substituted amino alcohols and diamines, for example ethylenediamine-N-acetic acid, ethylenediamine-N-propionic acid, N- (sulfonatoethyl) ethylenediamine, their salts, in particular their sodium and potassium salts.

Geeignete Verbindungen mit polaren funktionellen Gruppen sind weiterhin kationogen modifizierte Verbindungen. Unter kationogen versteht man hier und im Folgenden kationische Gruppen sowie Gruppen, die durch Modifizierung, z.B. Protonierung oder Alkylierung (Quaternisierung) in eine kationische Gruppe überführt werden können. Beispiele hierfür sind kationogen modifizierte Di- oder Polyole, kationogen modifizierte Di- oder Polyamine und Aminoalkohole wie N,N-Bis(hydroxy-C2-C8-alkyl)amine, die am Stickstoff einen oder zwei weitere Reste, z.B. einen Arylrest, einen C1-C8-Alkylrest oder einen Aryl-C1-C8-alkylrest aufweisen können, weiterhin Hydroxy-C2-C8-alkylpiperazine Bis(hydroxy-C2-C8-alkyl)piperazine, N-(Amino-C2-C8-alkyl)piperazine und N,N'-Bis(amino-C2-C8-alkyl)piperazine und deren Quaternisierungsprodukte.Suitable compounds having polar functional groups are furthermore cationically modified compounds. Cationogen is understood here and below to mean cationic groups and groups which can be converted into a cationic group by modification, eg protonation or alkylation (quaternization). Examples of these are cationically modified diols or polyols, cationically modified di- or polyamines and amino alcohols such as N, N-bis (hydroxy-C 2 -C 8 -alkyl) amines which have one or two further radicals on the nitrogen, for example an aryl radical, a C 1 -C 8 -alkyl radical or an aryl-C 1 -C 8 -alkyl radical, furthermore hydroxy-C 2 -C 8 -alkylpiperazine bis (hydroxy-C 2 -C 8 -alkyl) piperazine, N- (amino C 2 -C 8 alkyl) piperazines and N, N'-bis (amino-C 2 -C 8 alkyl) piperazines and their quaternization products.

Das Polyurethan kann außerdem noch reaktive funktionelle Gruppen aufweisen, die eine nachträgliche Vernetzung des Polyurethans erlauben. Hierzu zählen die obengenannten reaktiven Gruppen, insbesondere OH-Gruppen, Carboxylat-Gruppen, verkappte Isocyanatgruppen, Aminogruppen. Häufig wird man ein Polyurethan verwenden, dass noch freie OH-Gruppen als reaktive Gruppen aufweist. In der Regel beträgt der Anteil der reaktiven funktionellen Gruppen 0,1 bis 2 mol/kg Polymer.The polyurethane may also have reactive functional groups that allow subsequent crosslinking of the polyurethane. These include the abovementioned reactive groups, in particular OH groups, carboxylate groups, blocked isocyanate groups, amino groups. Often you will use a polyurethane, that still has free OH groups as reactive groups. As a rule, the proportion of reactive functional groups is 0.1 to 2 mol / kg of polymer.

Die Einführung der reaktiven Gruppen kann beispielsweise durch Umsetzung von Polyurethanen, welche freie oder reversibel blockierte Isocyanatgruppen aufweisen, mit Verbindungen, die sowohl eine gegenüber Isocyanatgruppen reaktive funktionelle Gruppe als auch eine weitere der oben genannten reaktiven funktionellen Gruppen aufweisen, erfolgen. Ebenso ist es möglich, OH-Gruppen oder IsocyanatGruppen enthaltende Polyurethane durch gezielte Kondensation von Polyol- mit Polyisocyanat-Komponenten herzustellen, die entweder neben den Diolen höherwertige Polyole oder neben den Diisocyanate höherwertige Isocyanate enthalten, so dass bei der Herstellung ein Überschuss an OH-Gruppen oder ein Überschuss an Isocyanatgruppen (bzw. an verkappten Isocyanatgruppen) bezogen auf die erforderliche Stöchiometrie eingesetzt wird. In einer bevorzugten Ausführungsform der Erfindung setzt man vernetzbare Polyurethane ein, insbesondere Polyesterurethane als Bindemittel B ein, die noch freie OH-Gruppen aufweisen.The introduction of the reactive groups can be carried out, for example, by reacting polyurethanes which have free or reversibly blocked isocyanate groups with compounds which have both an isocyanate-reactive functional group and another of the abovementioned reactive functional groups. It is likewise possible to prepare polyurethanes containing OH groups or isocyanate groups by selective condensation of polyol and polyisocyanate components which either contain higher-valent polyols in addition to the diols or higher-valent isocyanates in addition to the diisocyanates, so that an excess of OH groups is used in the preparation or an excess of isocyanate groups (or blocked isocyanate groups) based on the required stoichiometry is used. In a preferred embodiment of the invention, crosslinkable polyurethanes are used, in particular polyesterurethanes as binder B, which still have free OH groups.

Die als Komponente i eingesetzten Polyurethane sind für die Beschichtung von Textilien bekannt (siehe z.B. J. Hemmrich, Int. Text. Bull. 39, 1993, Nr.2, S. 53-56 ; " Wässrige Polyurethan-Beschichtungssysteme" Chemiefasern/Textilind. 39 91 (1989) T149, T150 ; W. Schröer, Textilveredelung 22, 1987, S. 459-467 ) und im Handel erhältlich, z.B. unter den Handelsbezeichnungen Alberdingk® der Fa. Alberdingk, Impranie® der Fa. BAYER AG, Permutex® der Fa. Stahl, Waalwijk, Niederlande, der Fa. BASF Aktiengesellschaft oder können nach bekannten Verfahren hergestellt werden, wie sie beispielsweise in "Herstellverfahren für Polyurethane" in Houben-Weyl, "Methoden der organischen Chemie", Band E 20/Makromolekulare Stoffe, S. 1587 , D. Dietrich et al., Angew. Chem. 82 (1970), S. 53 ff. , Angew. Makrom. Chem. 76, 1972, 85 ff. und Angew. Makrom. Chem. 98, 1981, 133-165 , Progress in Organic Coatings, 9, 1981, S. 281-240 , bzw. Römpp Chemielexikon, 9. Auflage, Band 5, S. 3575 beschrieben werden.The polyurethanes used as component i are known for the coating of textiles (see eg J. Hemmrich, Int. Text. Bull. 39, 1993, No.2, pp. 53-56 ; " Aqueous polyurethane coating systems "Chemiefasern / Textilind." 39 91 (1989) T149, T150 ; W. Schröer, Textilveredelung 22, 1987, pp. 459-467 ) and commercially available, for example under the trade names Alberdingk® the Fa. Alberdingk, Impranie ® the Fa. BAYER AG, Permutex ® the Fa. Steel, Waalwijk, Netherlands, the company BASF Aktiengesellschaft or can be prepared by known methods, such For example, in "production process for polyurethanes" in Houben-Weyl, "Methods of Organic Chemistry", Volume E 20 / Macromolecular Substances, p. 1587 . D. Dietrich et al., Angew. Chem. 82 (1970), p. 53 et seq. . Angew. Makrom. Chem. 76, 1972, 85 et seq. and Angew. Makrom. Chem. 98, 1981, 133-165 . Progress in Organic Coatings, 9, 1981, pp. 281-240 , respectively. Römpp Chemielexikon, 9th edition, volume 5, p. 3575 to be discribed.

In einer besonders bevorzugten Ausführungsform werden als Bindemittel B eine Mischung aus einem Hydroxylgruppen aufweisenden Polyurethan, insbesondere einem Polyether- oder Polyesterurethan, und einem Isocyanat-Vernetzer, der freie oder blockierte IsocyanatGruppen aufweist, eingesetzt.In a particularly preferred embodiment, the binder B used is a mixture of a hydroxyl-containing polyurethane, in particular a polyether or polyester urethane, and an isocyanate crosslinker which has free or blocked isocyanate groups.

Als Komponente ii kommen grundsätzlich alle fluororganischen Polymere und deren Mischungen mit Wachsen in Betracht, wie sie üblicherweise zur Ausrüstung von Textilien eingesetzt werden. Der Anteil an organischem Fluor in der Komponente ii liegt erfindungsgemäß bei wenigstens 1 Gew.-%, vorzugsweise wenigstens 2 Gew.-%, z. B. im Bereich von 2 bis 25 Gew.-%, insbesondere im Bereich von 2 bis 15 Gew.-%.As component ii, in principle all fluoro-organic polymers and their mixtures with waxes are considered, as they are usually used for finishing textiles. The proportion of organic fluorine in the component ii according to the invention is at least 1 wt .-%, preferably at least 2 wt .-%, z. B. in the range of 2 to 25 wt .-%, in particular in the range of 2 to 15 wt .-%.

In der Regel weist das fluororganische Polymer FP als fluororganischen Bestandteil Fluorkohlenwasserstoffgruppen der Formel I auf:

        F3C(CF2)m(CH2)n-     (I)

worin

  • m für 2 bis 10, vorzugsweise 3 bis 8 und n für 0 bis 5, vorzugsweise für 1, 2, 3 oder 4 stehen.
As a rule, the organofluorine fluorochemical FP contains, as the organofluorine constituent, fluorohydrocarbon groups of the formula I:

F 3 C (CF 2 ) m (CH 2 ) n - (I)

wherein
  • m is 2 to 10, preferably 3 to 8 and n is 0 to 5, preferably 1, 2, 3 or 4.

Bei den fluororganischen Polymeren handelt es sich in der Regel um Homo- oder Copolymere von fluororganischen Monomeren der Formel A:

        F3C(CF2)m(CH2)n-X-R     (A)

worin

  • m und n die bevorzugt angegebenen Bedeutungen aufweisen,
  • X für ein Sauerstoffatom, oder eine Carboxylgruppe steht und
  • R für eine ethylenisch ungesättigten Kohlenwasserstoffrest mit vorzugsweise 2 bis 8 C-Atomen und gegebenenfalls weiteren Heteroatomen steht.
The organofluorine polymers are generally homopolymers or copolymers of fluoroorganic monomers of the formula A:

F 3 C (CF 2 ) m (CH 2 ) n -XR (A)

wherein
  • m and n have the preferred meanings given,
  • X represents an oxygen atom, or a carboxyl group, and
  • R is an ethylenically unsaturated hydrocarbon radical having preferably 2 to 8 C atoms and optionally further heteroatoms.

In Formel A steht R für Vinyl, Allyl, Methallyl und 1-Propen-2-yl. Insbesondere steht X-R für Acryloxy oder Methacryloxy.In formula A, R is vinyl, allyl, methallyl and 1-propen-2-yl. In particular, XR is acryloxy or methacryloxy.

Neben den Monomeren A kann das fluororganische Polymer eines oder mehrere, davon verschiedene ethylenisch ungesättigte Comonomere einpolymerisiert enthalten. Üblicherweise umfassen die Comonomere wenigstens ein elektrisch neutrales, vorzugsweise in Wasser nicht oder nur begrenzt lösliches Comonomer B (Löslichkeit bei 25 °C < 1 g/l) und gegebenenfalls eines oder mehrere in Wasser lösliche, vorzugsweise ionische bzw. ionisierbare Monomere C.In addition to the monomers A, the fluoroorganic polymer may contain one or more, including various ethylenically unsaturated comonomers in copolymerized form. Usually, the comonomers comprise at least one electrically neutral, preferably water-insoluble or only slightly soluble comonomer B (solubility at 25 ° C. <1 g / l) and optionally one or more water-soluble, preferably ionic or ionizable monomers C.

Der Anteil einpolymerisierter Monomere A an der Gesamtmasse des Polymeren FP liegt in der Regel im Bereich von 1 bis 50 Gew.-%, vorzugsweise im Bereich von 5 bis 40 Gew.-% und insbesondere im Bereich von 10 bis 30 Gew.-%. Der Anteil der Monomere B liegt in der Regel im Bereich von 50 bis 99 Gew.-%, vorzugsweise im Bereich von 60 bis 95 Gew.-% und insbesondere im Bereich von 70 bis 90 Gew.-%. Der Anteil der Monomere C liegt in der Regel im Bereich von 0 bis 20 Gew.-%, vorzugsweise im Bereich von 0 bis 10 Gew.-% und insbesondere im Bereich von 0,1 bis 8 Gew.-%.The proportion of copolymerized monomers A in the total mass of the polymer FP is generally in the range of 1 to 50 wt .-%, preferably in the range of 5 to 40 wt .-% and in particular in the range of 10 to 30 wt .-%. The proportion of the monomers B is generally in the range of 50 to 99 wt .-%, preferably in the range of 60 to 95 wt .-% and in particular in the range of 70 to 90 wt .-%. The proportion of the monomers C is generally in the range of 0 to 20 wt .-%, preferably in the range of 0 to 10 wt .-% and in particular in the range of 0.1 to 8 wt .-%.

Zu den Monomeren B zählen die Ester ethylenisch ungesättigter Mono- und Dicarbonsäuren wie Acrylsäure, Methacrylsäure, Maleinsäure, Fumarsäure und Itaconsäure, mit C1-C24-Alkanolen, die Vinyl- und die Allylester von gesättigten aliphatischen C2-C24-Carbonsäuren, Vinylhalogenide wie Vinylchlorid, Vinylidenchlorid, Vinylidenfluorid, 1-Olefine wie Ethylen, Propen, 1-Buten, Isobuten, n-Hexen und dergleichen sowie vinylaromatische Monomere wie Styrol, α-Methylstyrol und Chlorstyrole. Vorzugsweise umfassen die Monomere B wenigstens ein Monomere B1 mit einem C6-C24-Kohlenwasserstoffrest, z.B. ein C6-C24-Alkylacrylat, ein C6-C24-Alkylmethacrylat und/oder ein Vinyl-C7-C24-alkanoat, und gegebenenfalls ein oder mehrere davon verschiedene Monomere B2, z.B. ein oder mehrere C1-C5-Alkylacrylate, C1-C5-Alkylmethacrylate, Vinyl-C2-C6-alkanoate, Vinylhalogenide oder vinylaromatische Verbindungen. Bevorzugte Monomere B1 sind die C6-C24-Alkylacrylate und C6-C24-Alkylmethacrylate wie Lauryl(meth)acrylat und Stearyl(meth)acrylat. Bevorzugtes Monomer B2 sind die Vinylhalogenide. Die Monomere B1 machen in der Regel 20 bis 99 Gew.-% und vorzugsweise 40 bis 90 Gew.-% und die Monomere B2 0 bis 50 Gew.-% und vorzugsweise 0 bis 30 Gew.-% aus.The monomers B include the esters of ethylenically unsaturated mono- and dicarboxylic acids such as acrylic acid, methacrylic acid, maleic acid, fumaric acid and itaconic acid, with C 1 -C 24 -alkanols, the vinyl and the allyl esters of saturated aliphatic C 2 -C 24 -carboxylic acids, Vinyl halides such as vinyl chloride, vinylidene chloride, vinylidene fluoride, 1-olefins such as ethylene, propene, 1-butene, isobutene, n-hexene and the like; and vinyl aromatic monomers such as styrene, α-methylstyrene and chlorostyrenes. Preferably, the monomers B comprise at least one monomer B1 with a C 6 -C 24 -hydrocarbon radical, for example a C 6 -C 24 -alkyl acrylate, a C 6 -C 24 -alkyl methacrylate and / or a vinyl-C 7 -C 24 -alkanoate , and optionally one or more thereof different monomers B2, for example one or more C 1 -C 5 -alkyl acrylates, C 1 -C 5 -alkyl methacrylates, vinyl-C 2 -C 6 -alkanoates, vinyl halides or vinylaromatic compounds. Preferred monomers B1 are the C 6 -C 24 -alkyl acrylates and C 6 -C 24 -alkyl methacrylates, such as lauryl (meth) acrylate and stearyl (meth) acrylate. Preferred monomer B2 are the vinyl halides. The monomers B1 usually constitute from 20 to 99% by weight and preferably from 40 to 90% by weight, and the monomers B2 from 0 to 50% by weight and preferably from 0 to 30% by weight.

Die Polymere FP werden häufig in Form einer wässrigen Dispersion eingesetzt und enthalten dann zu ihrer Stabilisierung ionische oder ionogene Monomere C einpolymerisiert. Geeignete Monomere C können sowohl anionischer Natur sein, z.B. ethylenisch ungesättigten Mono- und Dicarbonsäuren wie (Meth)acrylsäure, Itaconsäure, ethylenisch ungesättigten Sulfonsäuren wie Vinylsulfonsäure, Styrolsulfonsäure, (Meth)acrylamido-2-methylpropansulfonsäure bzw. deren Ammonium-, Natrium- oder Kaliumsalze, als auch kationogener bzw. kationischer Natur wie Amino-C2-C4-alkyl(meth)acrylamid, N,N-Di-C1-C4-alkylamino-C2-C4-alkyl(meth)acrylamide, N,N-Di-C1-C4-alkylamino-C2-C4-alkyl-(meth)acrylate, bzw. deren Umsetzungsprodukte mit Mineralsäure wie Salzsäure oder Schwefelsäure sowie deren Umsetzungsprodukte mit Alkylhalogeniden oder Alkylsulfaten. Daneben oder anstelle dessen können die Polymer FP auch Amide der vorgenannten ethylenisch ungesättigten Carbonsäuren wie (Meth)acrylamid und N-Methylol(meth) acrylamid, oder Hydroxy-C2-C4-alkylester ethylenisch ungesättigter Mono- oder Dicarbonsäuren, z.B. Hydroxy-C2-C4-alkyl(meth)acrylate einpolymerisiert enthalten.The polymers FP are frequently used in the form of an aqueous dispersion and then contain polymerized ionic or ionic monomers C for their stabilization. Suitable monomers C may be anionic in nature, for example ethylenically unsaturated mono- and dicarboxylic acids such as (meth) acrylic acid, itaconic acid, ethylenically unsaturated sulfonic acids such as vinylsulfonic acid, styrenesulfonic acid, (meth) acrylamido-2-methylpropanesulfonic acid or their ammonium, sodium or potassium salts , as well as cationogenic or cationic nature such as amino-C 2 -C 4 -alkyl (meth) acrylamide, N, N-di-C 1 -C 4 -alkylamino-C 2 -C 4 -alkyl (meth) acrylamides, N , N-di-C 1 -C 4 -alkylamino-C 2 -C 4 -alkyl (meth) acrylates, or their reaction products with mineral acid such as hydrochloric acid or sulfuric acid and their reaction products with alkyl halides or alkyl sulfates. In addition to or instead of the polymer FP can also amides of the aforementioned ethylenically unsaturated carboxylic acids such as (meth) acrylamide and N-methylol (meth) acrylamide, or hydroxy-C 2 -C 4 alkyl esters of ethylenically unsaturated mono- or dicarboxylic acids, for example hydroxy-C 2 -C 4 alkyl (meth) acrylates in copolymerized form.

Als weiteren Bestandteil kann die Komponente ii auch ein oder mehrere hydrophobe Wachse als Extender enthalten, sofern der Gesamtgehalt an organischem Fluor einen Wert von 1 Gew.-%, vorzugsweise 2 Gew.-%, nicht unterschreitet.As a further component, component ii may also contain one or more hydrophobic waxes as extender, provided that the total content of organic fluorine does not fall below a value of 1% by weight, preferably 2% by weight.

In der Regel handelt es sich bei den hydrophoben Wachsen um Substanzen, deren Filme eine Oberflächenspannung im Bereich von 20 bis 50 mN/m aufweisen (bestimmt z. B. nach der Methode des hängenden Tropfens, siehe S. Wu, "Polymer Interface and Adhesion", Marcel Decker Inc., New York 1982, S. 266-268 ). Beispiele hierfür sind pflanzliche Wachse, Mineralwachse, petrochemische Wachse, chemisch modifizierte Wachse, z. B. Montanesterwachse, synthetische Wachse, z. B. Polyethylenwachse, und Polymere mit langkettigen Alkylgruppen (C10-C30), z. B. Polybehenylacrylate, Polystearylacrylate und dergleichen. Der Anteil an Wachs in der Komponente ii beträgt häufig 10 bis 90 Gew.-%, der Anteil an fluororganischem Polymer dementsprechend 10 bis 90 Gew.-%.As a rule, the hydrophobic waxes are substances whose films have a surface tension in the range from 20 to 50 mN / m (determined, for example, by the hanging drop method, see US Pat S. Wu, "Polymer Interface and Adhesion", Marcel Decker Inc., New York 1982, pp. 266-268 ). Examples include vegetable waxes, mineral waxes, petrochemical waxes, chemically modified waxes, z. As montan ester waxes, synthetic waxes, z. As polyethylene waxes, and polymers with long-chain alkyl groups (C 10 -C 30 ), z. Polybehenyl acrylates, polystearyl acrylates and the like. The proportion of wax in the component ii is often 10 to 90 wt .-%, the proportion of fluorine-organic polymer accordingly 10 to 90 wt .-%.

Die erfindungsgemäßen Beschichtungen können so ausgestaltet sein, dass das konventionelle Polymer B und die Komponente ii gleichmäßig über den Beschichtungsquerschnitt verteilt sind. Die Komponente ii kann auch auf einer ersten Basisbeschichtung angeordnet sein, die im Wesentlichen aus dem feinteiligen Material M und dem fluorfreien polymeren Bindemittel B und gegebenenfalls anderen üblichen Hilfsmitteln aufgebaut ist. Unter einer gleichmäßigen Verteilung sollen auch inhomogene Verteilungen verstanden werden, in denen die verschiedenen Phasen keine Schichten ausbilden. Die Art der Anordnung der Beschichtung ergibt sich in üblicher Weise durch die Art des Beschichtungsverfahrens, wie weiter unten erläutert wird.The coatings according to the invention can be designed so that the conventional polymer B and the component ii are distributed uniformly over the coating cross section. The component ii can also be arranged on a first basecoat, which is essentially composed of the finely divided material M and the fluorine-free polymeric binder B and optionally other conventional auxiliaries. A uniform distribution should also be understood to mean inhomogeneous distributions in which the different phases do not form layers. The type of arrangement of the coating results in the usual way by the nature of the coating method, as will be explained below.

Die zweischichtige Anordnung ermöglicht es, den Anteil der Komponente ii an der Beschichtung sehr gering zu halten, z.B. im Bereich von 0,2 bis 1 Gew.-%, insbesondere 0,5 bis 1 Gew.-%, ohne dass der Selbstreinigungseffekt verloren geht. Selbstverständlich kann der Anteil der Komponente ii auch oberhalb 1 Gew.-% liegen, z.B. im Bereich von 1 bis 30 Gew.-% und vorzugsweise im Bereich von 1 bis 20 Gew.-%. Sofern die Beschichtung die Komponente ii in mehr oder weniger homogener Verteilung enthält, liegt der Anteil der Komponente ii an der Beschichtung vorzugsweise im Bereich von 1 bis 30 Gew.-% und insbesondere im Bereich von 2 bis 20 Gew.-%. Bevorzugt werden solche Beschichtungen, worin die pro Fläche eingesetzte Menge an Komponente ii wenigstens 0,2 g/m2, vorzugsweise wenigstens 0,5 g/m2 und insbesondere wenigsten 1 g/m2 beträgt, wobei in der Regel Auflagen von nicht mehr als 40 g/m2, insbesondere nicht mehr als 30 g/m2 und besonders bevorzugt nicht mehr als 20 g/m2 aus Kostengründen bevorzugt sind.The two-layer arrangement makes it possible to keep the proportion of component ii in the coating very low, for example in the range from 0.2 to 1% by weight, in particular from 0.5 to 1% by weight, without losing the self-cleaning effect , Of course, the proportion of component ii may also be above 1 wt .-%, for example in the range of 1 to 30 wt .-% and preferably in the range of 1 to 20 wt .-%. If the coating contains component ii in more or less homogeneous distribution, the proportion of component ii in the coating is preferably in the range from 1 to 30% by weight and in particular in the range from 2 to 20% by weight. Preference is given to those coatings in which the amount of component ii used per surface is at least 0.2 g / m 2 , preferably at least 0.5 g / m 2 and in particular at least 1 g / m 2 , with generally no more runs than 40 g / m 2 , in particular not more than 30 g / m 2 and particularly preferably not more than 20 g / m 2 are preferred for reasons of cost.

Neben den vorgenannten Bestandteilen können die Beschichtungen übliche Zusätze enthalten, wie sie bei konventionellen Beschichtungszusammensetzungen für Textilien eingesetzt werden und die sich z.T. aus den zur Herstellung der Beschichtungen eingesetzten Stoffe ergeben und/oder die sich in bekannter Weise nach dem Anwendungszweck richten. Hierzu zählen Farbmittel sowie Hilfsmittel z.B. UV-Stabilisatoren, Dispergierhilfsmittel, oberflächenaktive Substanzen, Verdicker, Entschäumer, Mittel zur Einstellung des pH-Wertes, Flammschutzmittel, Antioxidantien und Konservierungsmittel. Die Beschichtungen können die vorgenannten Zusätze in den hierfür üblichen Mengen enthalten, ohne dass es zu Einbußen hinsichtlich des angestrebten Selbstreinigungseffektes kommt. In der Regel wird die Gesamtmenge der üblichen Hilfsmittel einen Wert von 10 Gew.-%, vorzugsweise 5 Gew.-%, bezogen auf das Gesamtgewicht aller die Beschichtung bildenden Stoffe, nicht überschreiten.In addition to the abovementioned constituents, the coatings may contain customary additives such as are used in conventional coating compositions for textiles and which partly result from the substances used to produce the coatings and / or which are oriented in a known manner according to the intended use. These include colorants and auxiliaries, for example UV stabilizers, dispersing aids, surface-active substances, thickeners, defoamers, pH adjusters, flame retardants, antioxidants and preservatives. The Coatings may contain the abovementioned additives in the quantities customary for this purpose, without any loss in terms of the desired self-cleaning effect. In general, the total amount of the customary auxiliaries will not exceed a value of 10% by weight, preferably 5% by weight, based on the total weight of all the substances forming the coating.

Beispiele für Farbmittel sind anorganische und organische Pigmente sowie organische Farbstoffe. Diese sind im Handel als Pulver sowie als feste oder flüssige Pigmentpräparation erhältlich. Typische anorganische Pigmente sind Titandioxid, Bariumsulfat, Zinkoxid, Eisenoxide, Ruß, Graphit. Typische organische Farbpigmente wie Sepia, Gummigutt, Kasseler Braun, Touidinrot, Pararot, Hansagelb, Indigo, Azofarbstoffe, anthrachinoide und indigoide Farbstoffe enthalten. Gegebenenfalls verwendet man Pigmentgemische. Das Pigment sollte möglichst feinteilig vorliegen. Vorzugsweise haben die Pigmentteilchen eine Teilchengröße ≤ 5 µm. Da die Farbmittel, sofern teilchenförmig, Teilchengrößen in den für die Komponente M angegebenen Bereichen aufweisen können, werden sie in diesen Fällen dem Bestandteil M zugerechnet. Farbgebende Bestandteile, die sich in der Polymermatrix lösen (Farbstoffe), werden den üblichen Hilfsmitteln zugerechnet und können in einer Menge von bis 20 Gew.-%, in der Beschichtung enthalten sein.Examples of colorants are inorganic and organic pigments and organic dyes. These are commercially available as a powder and as a solid or liquid pigment preparation. Typical inorganic pigments are titanium dioxide, barium sulfate, zinc oxide, iron oxides, carbon black, graphite. Typical organic color pigments such as Sepia, Cambogia, Kasseler Braun, Touidin red, Para red, Hansa Yellow, Indigo, Azo dyes, anthraquinoid and indigoid dyes. Optionally, pigment mixtures are used. The pigment should be as finely divided as possible. Preferably, the pigment particles have a particle size ≤ 5 microns. Since the colorants, if particulate, may have particle sizes in the ranges given for the component M, in these cases they are assigned to the component M. Coloring constituents which dissolve in the polymer matrix (dyes) are added to the customary auxiliaries and can be present in the coating in an amount of up to 20% by weight.

Als Flammschutzmittel für die erfindungsgemäße Beschichtungszusammensetzung können die dem Fachmann bekannten halogen- oder phosphorhaltigen Verbindungen, Aluminiumoxidhydrat, Zinkborat, Ammoniumphosphate, Antimonoxid, Magnesiumhydroxid sowie andere gebräuchliche Verbindungen oder deren Mischungen verwendet werden.As flame retardants for the coating composition according to the invention, the halo- or phosphorus-containing compounds known to those skilled in the art, alumina hydrate, zinc borate, ammonium phosphates, antimony oxide, magnesium hydroxide and other conventional compounds or mixtures thereof can be used.

Mittel zur Einstellung des pH-Wertes sind die üblicherweise verwendeten anorganischen oder organischen, beispielsweise Ammoniak, Alkalimetallbasen wie Kalium- und Natriumhydroxid, Natriumhydrogencarbonat, Natriumcarbonat, Kaliumcarbonat, Kaliumhydrogencarbonat, Erdalkalimetallbasen wie Calciumhydroxid, Calciumoxid, Magnesiumhydroxid oder Magnesiumcarbonat, Alkylamine, wie Ethylamin, Diethylamin, Trimethylamin, Triethylamin, Triisopropylamin und Mono-, Di- und Trialkanolamine wie Ethanolamin, Diethanolamin, Aminomethylpropanol, Aminomethylpropandiol und Trishydroxymethylaminomethan sowie Gemische davon.PH adjusting agents are the commonly used inorganic or organic, for example ammonia, alkali metal bases such as potassium and sodium hydroxide, sodium bicarbonate, sodium carbonate, potassium carbonate, potassium bicarbonate, alkaline earth metal bases such as calcium hydroxide, calcium oxide, magnesium hydroxide or magnesium carbonate, alkylamines such as ethylamine, diethylamine, Trimethylamine, triethylamine, triisopropylamine and mono-, di- and trialkanolamines such as ethanolamine, diethanolamine, aminomethylpropanol, Aminomethylpropanediol and trishydroxymethylaminomethane and mixtures thereof.

Geeignete oberflächenaktive Substanzen sind die üblicherweise zur Herstellung wässriger Polymerdispersionen verwendeten Emulgatoren, Polymertenside und Schutzkolloide. Die Emulgatoren können amphoter, neutraler, anionischer oder kationischer Natur sein. Geeignete Emulgatoren sind dem Fachmann aus dem Stand der Technik bekannt, z.B. aus R. Heusch, "Emulsiones" in Ullmanns Encyclopedia of Industrial Chemistry, 5th ed. on CD-Rom, Kapitel 7 . Beispiele für nicht-ionische Emulgatoren sind alkoxylierte Fette und Öle, z. B. Maisölethoxylate, Rizinusölethoxylate, Talgfettethoxylate; Glycerinester, z. B. Glycerinmonostearat; Fettalkoholalkoxylate und Oxoalkoholalkoxylate; Alkylphenolalkoxylate, z. B. Isononylphenolethoxylate; und Zuckertenside, z. B. Sorbitanfettsäureester (Sorbitanmonooleat, Sorbitantristearat), Polyoxyethylensorbitanfettsäureester. Insbesondere verwendet man Fettalkoholethoxylate. Beispiele für geeignete anionische Emulgatoren sind Seifen, Alkansulfonate, Olefinsulfonate, Alkylarylsulfonate, Alkylnaphthalinsulfonate, Sulfosuccinate, Alkylsulfate und Alkylethersulfate, Alkylmethylestersulfonate sowie Gemische davon, vorzugsweise in Form der Natriumsalze. Beispiele für Polymertenside sind: Blockcopolymere wie Polyethylenoxid-blockpolypropylenoxid, Polystyrol-blockpolyethylenoxid, und AB-Kammpolymere, z.B. Polymethacryl-comb-polyethylenoxid und Copolymerisate von Acrylsäure und Maleinsäureanhydrid, insbesondere Copolymerisate von Acrylsäure und Maleinsäureanhydrid, vorzugsweise in neutralisierter Form, z. B. in Form der Natrium- oder der Ammoniumsalze. Geeignete Schutzkolloide sind beispielsweise Celluloseether, wie Carboxymethylcellulose, Methylcellulose, Hydroxyethylcellulose, Gummi arabicum, Polyvinylalkohole und Polyvinylpyrrolidon. Der Anteil an oberflächenaktiven Substanzen, bezogen auf das Gesamtgewicht der Polymerbestandteile der Beschichtung, liegt in der Regel im Bereich von 0 bis 10 Gew.-%, vorzugsweise 0,1 bis 5 Gew.-% bezogen auf das Gesamtgewicht der Zubereitung.Suitable surface-active substances are the emulsifiers, polymer surfactants and protective colloids customarily used for the preparation of aqueous polymer dispersions. The emulsifiers may be amphoteric, neutral, anionic or cationic in nature. Suitable emulsifiers are known to those skilled in the art, for example from R. Heusch, "Emulsions" in Ullmann's Encyclopaedia of Industrial Chemistry, 5th ed. On CD-Rom, Chapter 7 , Examples of nonionic emulsifiers are alkoxylated fats and oils, e.g. Corn oil ethoxylates, castor oil ethoxylates, tallow fatty ethoxylates; Glycerol esters, e.g. B. glycerol monostearate; Fatty alcohol alkoxylates and oxo alcohol alkoxylates; Alkylphenol alkoxylates, e.g. B. isononylphenol ethoxylates; and sugar surfactants, e.g. B. sorbitan fatty acid esters (sorbitan monooleate, sorbitan tristearate), polyoxyethylene sorbitan fatty acid esters. In particular, fatty alcohol ethoxylates are used. Examples of suitable anionic emulsifiers are soaps, alkanesulfonates, olefinsulfonates, alkylarylsulfonates, alkylnaphthalenesulfonates, sulfosuccinates, alkyl sulfates and alkyl ether sulfates, alkylmethyl ester sulfonates and mixtures thereof, preferably in the form of the sodium salts. Examples of polymer surfactants are: block copolymers such as polyethylene oxide-block polypropylene oxide, polystyrene-block polyethylene oxide, and AB-comb polymers, eg polymethacrylic-comb-polyethylene oxide and copolymers of acrylic acid and maleic anhydride, in particular copolymers of acrylic acid and maleic anhydride, preferably in neutralized form, for. B. in the form of sodium or ammonium salts. Suitable protective colloids are, for example, cellulose ethers, such as carboxymethylcellulose, methylcellulose, hydroxyethylcellulose, gum arabic, polyvinyl alcohols and polyvinylpyrrolidone. The proportion of surface-active substances, based on the total weight of the polymer constituents of the coating, is generally in the range from 0 to 10 wt .-%, preferably 0.1 to 5 wt .-% based on the total weight of the preparation.

Geeignete Entschäumer sind beispielsweise höhere Alkohole, nichtionogene Acetylenverbindungen, aliphatische Kohlenwasserstoffe mit nichtionogenen Bestandteilen sowie Oligosiloxane. In der Regel sollte die Menge an Entschäumer 5 bis 20 Gew.-%, z.B. 10 Gew.-% des Tensidanteils bzw. 0,1 bis 5 Gew.-%, bezogen auf das Gesamtgewicht der Zusammensetzung ausmachen.Suitable defoamers are, for example, higher alcohols, nonionic acetylene compounds, aliphatic hydrocarbons with non-ionic constituents and oligosiloxanes. As a rule, the amount of defoamer should be 5 to 20% by weight, for example 10% by weight of the surfactant fraction or 0.1 to 5% by weight, based on the total weight of the composition.

Geeignete Verdicker sind neben den vorgenannten Schutzkolloiden auch Gummi arabicum, Gelatine, Caseine, Stärke, Alginate, Polyether, Cellulose-Derivate wie Methyl-, Carboxymethylcelluose oder Hydroxyethyl- u. Propylcellulose, Polyacrylsäure-Salze, wie das Natriumsalz oder das Ammoniumsalz der Polyacrylsäure, hydrophob modifizierte Polyurethane (Assoziativverdicker) sowie anorganische Verdickungsmittel wie Kieselsäure, sowie Gemische davon. Die Menge an Verdickungsmittel hängt naturgemäß von der gewünschten Rheologie der zur Beschichtung eingesetzten Beschichtungszusammensetzung ab und kann daher über einen weiten Bereich schwanken. Üblicherweise liegt sie bei 0 bis 5 Gew.-%, bezogen auf das Gesamtgewicht der Zusammensetzung.Suitable thickeners are in addition to the aforementioned protective colloids and gum arabic, gelatin, caseins, starch, alginates, polyethers, cellulose derivatives such as methyl, carboxymethylcellulose or hydroxyethyl u. Propyl cellulose, polyacrylic acid salts, such as the sodium salt or the ammonium salt of polyacrylic acid, hydrophobically modified polyurethanes (associative thickener) and inorganic thickeners such as silica, and mixtures thereof. The amount of thickening agent naturally depends on the desired rheology of the coating composition used for the coating and can therefore vary over a wide range. Usually, it is 0 to 5 wt .-%, based on the total weight of the composition.

Gegebenenfalls enthält die Beschichtung zusätzlich Katalysatoren für die Nachvernetzung, übliche Mattierungsmittel wie Kieselsäurederivate oder übliche Hydrophobiermittel.Optionally, the coating additionally contains catalysts for the post-crosslinking, customary matting agents such as silica derivatives or customary water repellents.

Die erfindungsgemäßen Beschichtungen können nach den für die Beschichtung von Textilien üblichen Beschichtungsverfahren hergestellt werden, indem man eine Beschichtungszusammensetzung, welche die obengenannten Bestandteile enthält, in an sich bekannter Weise auf einen flächigen, textilen Träger, vorzugsweise in den oben angegebenen Mengen aufbringt und anschließend die dabei erhaltene feuchte Beschichtung verfestigt, z. B. indem man sie trocknet. Man kann zur Herstellung auch so vorgehen, dass man zunächst eine erste Beschichtungszusammensetzung, die das feinteilige Material M und das Bindemittel B in den oben angegebenen Mengenverhältnissen enthält, auf einen textilen Träger aufbringt, anschließend den ersten Auftrags trocknet und danach eine Beschichtungszusammensetzung auf den erstbeschichteten Träger aufbringt und erneut trocknet. Sofern als Bindemittel ein vernetzbares bzw. selbstvernetzendes Bindemittel als Komponente i) eingesetzt wird, umfasst das Verfestigen auch einen sogenannten "Kondensationsschritt", d. h. eine Vernetzungsphase. Der Kondensationsschritt bzw. die Vernetzung wird in der Regel durch Erwärmen des beschichteten Textils auf eine Temperatur oberhalb der Vernetzungstemperatur von i) ausgelöst. Die Vernetzungstemperatur liegt in der Regel oberhalb 150 °C und häufig oberhalb 160 °C. Der Kondensationsschritt kann mit dem Trocknungsschritt zusammenfallen und erfolgt vorzugsweise im Anschluss an die Trocknung.The coatings according to the invention can be prepared according to the coating method customary for the coating of textiles by applying a coating composition containing the abovementioned constituents, in a manner known per se, to a flat, textile support, preferably in the amounts indicated above, and then the latter solidified wet coating solidified, z. B. by drying them. The preparation can also be carried out by first applying a first coating composition containing the finely divided material M and the binder B in the above proportions to a textile support, then drying the first layer and then applying a coating composition to the first-coated substrate apply and dry again. If the binder used is a crosslinkable or self-crosslinking binder as component i), the solidification also includes a so-called "condensation step", ie a crosslinking phase. Of the Condensation step or the crosslinking is usually triggered by heating the coated textile to a temperature above the crosslinking temperature of i). The crosslinking temperature is usually above 150 ° C and often above 160 ° C. The condensation step may coincide with the drying step and preferably takes place after the drying.

Der Begriff "flächige textile Träger" bzw. "textiles Flächengebilde" umfasst sowohl Gewebe und Gewirke, die aus Garnen hergestellt werden, als auch nichtgewebte Vliesstoffe aus Fasern (nonwovens). Als Fasermaterialien kommen grundsätzlich alle für die Herstellung von Textilien üblicherweise eingesetzten Fasermaterialien in Betracht. Hierzu zählen Baumwolle, Wolle, Hanffaser, Sisalfasern, Flachs, Ramie, Polyacrylnitril, Polyesterfasern, Polyamidfasern, Viskose, Seide, Acetatfasern, Triacetatfasern, Aramidfasern und dergleichen. Die erfindungsgemäßen Beschichtungsmittel eignen sich besonders für textile Flächengebilde auf der Basis von Fasern wie Baumwolle, Wolle, Polyesterfasern, Polyamidfasern und deren Mischungen.The term "flat textile carriers" or "textile fabrics" encompasses both woven and knitted fabrics produced from yarns and nonwoven nonwoven fabrics. In principle, all fiber materials commonly used for the production of textiles come into consideration as fiber materials. These include cotton, wool, hemp fiber, sisal fibers, flax, ramie, polyacrylonitrile, polyester fibers, polyamide fibers, viscose, silk, acetate fibers, triacetate fibers, aramid fibers, and the like. The coating compositions according to the invention are particularly suitable for textile fabrics based on fibers such as cotton, wool, polyester fibers, polyamide fibers and mixtures thereof.

Vorteilhafterweise werden zur Herstellung der erfindungsgemäßen Beschichtungen wässrige Beschichtungszusammensetzungen eingesetzt. Hierdurch können, anders als in den Verfahren des Standes der Technik, größere Mengen an organischen Lösungsmitteln vermieden werden. Die Erfindung betrifft daher auch Verfahren zur Herstellung der erfindungsgemäßen Beschichtungen, umfassend das Aufbringen wenigstens einer wässrigen Beschichtungszusammensetzung auf einen textilen Träger und anschließendes Trocknen des Auftrags, das dadurch gekennzeichnet, dass die wässrige Beschichtungszusammensetzung enthält:

  • 50 bis 80 Gew.-%, bezogen auf den Feststoffgehalt der Zusammensetzung, wenigstens eines feinteiligen Materials, worin 80 Gew.-% der Teilchen einen Durchmesser im Bereich von 1 bis 100 µm aufweisen und
  • 20 bis 50 Gew.-% , bezogen auf den Feststoffgehalt der Zusammensetzung, Matrix-Bestandteile, umfassend:
    1. i) als Komponente i wenigstens ein fluorfreies polymeres Bindemittel B, in Form einer wässrigen Dispersion und
    2. ii) als Komponente ii wenigstens ein fluororganisches Polymer FP oder eine Mischung davon mit einem hydrophoben Wachs, wobei der Fluorgehalt der Komponente ii wenigstens 1 Gew.-%, vorzugsweise wenigstens 2 Gew.-%, beträgt, in Form einer wässrigen Dispersion,
    3. iii) gegebenenfalls Hilfsstoffe in einer Menge von bis zu 10 Gew.-%, bezogen auf die Matrix,
wobei das Gewichtsverhältnis von Bindemittel B zu Komponente ii im Bereich von 1:2 bis 100:1 liegt.Advantageously, aqueous coating compositions are used to prepare the coatings according to the invention. As a result, unlike the processes of the prior art, larger amounts of organic solvents can be avoided. The invention therefore also relates to processes for the preparation of the coatings according to the invention, comprising the application of at least one aqueous coating composition to a textile support and subsequent drying of the application, which is characterized in that the aqueous coating composition contains:
  • From 50 to 80% by weight, based on the solids content of the composition, of at least one finely divided material, wherein 80% by weight of the particles have a diameter in the range from 1 to 100 μm, and
  • From 20 to 50% by weight, based on the solids content of the composition, of matrix constituents comprising:
    1. i) as component i at least one fluorine-free polymeric binder B, in the form of an aqueous dispersion and
    2. ii) as component ii at least one fluoro-organic polymer FP or a mixture thereof with a hydrophobic wax, wherein the fluorine content of component ii is at least 1 wt .-%, preferably at least 2 wt .-%, in the form of an aqueous dispersion,
    3. iii) optionally adjuvants in an amount of up to 10% by weight, based on the matrix,
wherein the weight ratio of binder B to component ii is in the range of 1: 2 to 100: 1.

In einer speziellen Ausführungsform des erfindungsgemäßen Verfahrens geht man so vor, dass man sukzessive eine erste wässrige Beschichtungszusammensetzung, die

  • 50 bis 80 Gew.-%, bezogen auf den Feststoffgehalt der ersten Beschichtungszusammensetzung, wenigstens eines feinteiligen Materials, worin 80 Gew.-% der Teilchen einen Durchmesser im Bereich von 0,5 bis 100 µm aufweisen und
  • 20 bis 50 Gew.-% , bezogen auf den Feststoffgehalt der Zusammensetzung, wenigstens ein fluorfreies polymeres Bindemittel B, in Form einer wässrigen Dispersion, sowie Wasser und gegebenenfalls bis 10 Gew.-% bezogen auf das Bindemittel B übliche Hilfsmittel,
enthält, auf einen textilen Träger aufbringt, gegebenenfalls anschließend den ersten Auftrag trocknet und dann hierauf eine zweite Beschichtungszusammensetzung, die
  • wenigstens ein fluororganisches Polymer FP oder eine Mischung davon mit einem hydrophoben Wachs (Komponente ii) in Form einer wässrigen Dispersion enthält, wobei der Fluorgehalt wenigstens 1 Gew.-%, bezogen auf die Gesamtmenge an fluororganischem Polymer FP und gegebenenfalls dem Wachs, beträgt,
in einer Menge aufbringt, dass das Gewichtsverhältnis von Bindemittel B zu der Gesamtmenge an fluororganischem Polymer FP und gegebenenfalls dem Wachs im Bereich von 1:2 bis 100:1 liegt, und anschließend erneut trocknet. Auf diese Weise erhält man eine erfindungsgemäße Beschichtung, die eine erste Schicht, welche im Wesentlichen aus dem feinteiligen Material M und dem fluorfreien polymeren Bindemittel B aufgebaut ist und die wenigstens eine auf der ersten Schicht angeordnete zweite Schicht, welche im Wesentlichen aus der Komponente ii aufgebaut ist, umfasst. In allen Fällen kann sich an die Trocknung der oben beschriebene "Kondensationsschritt" anschließen.In a specific embodiment of the process according to the invention, the procedure is followed so as to successively produce a first aqueous coating composition which
  • From 50 to 80% by weight, based on the solids content of the first coating composition, of at least one finely divided material, wherein 80% by weight of the particles have a diameter in the range from 0.5 to 100 μm, and
  • 20 to 50 wt .-%, based on the solids content of the composition, at least one fluorine-free polymeric binder B, in the form of an aqueous dispersion, and water and optionally up to 10 wt .-% based on the binder B conventional auxiliaries,
is applied, applied to a textile support, if appropriate, then the first order is dried and then a second coating composition, the
  • at least one fluoroorganic polymer FP or a mixture thereof with a hydrophobic wax (component ii) in the form of an aqueous dispersion, the fluorine content being at least 1% by weight, based on the total amount of fluorinated-organic polymer FP and optionally the wax,
in an amount that the weight ratio of binder B to the total amount of fluoro-organic polymer FP and optionally the wax in the range of 1: 2 to 100: 1, and then dried again. In this way, a coating according to the invention is obtained, which comprises a first layer which is essentially composed of the finely divided material M and the fluorine-free polymeric binder B and which has at least one second layer arranged on the first layer and essentially composed of the component ii is included. In all cases, the drying can be followed by the "condensation step" described above.

Die wässrigen Beschichtungszusammensetzungen sind neu und ebenfalls Gegenstand der vorliegenden Erfindung. Sie enthalten neben den oben erwähnten Bestandteilen naturgemäß auch ein wässriges Dispergiermedium. Ihre Herstellung erfolgt in einfacher Weise durch Vermischen der einzelnen Bestandteile in dafür üblichen Mischvorrichtungen.The aqueous coating compositions are novel and also the subject of the present invention. In addition to the constituents mentioned above, they naturally also contain an aqueous dispersing medium. They are prepared in a simple manner by mixing the individual components in conventional mixing devices.

Unter einem wässrigen Dispergiermedium versteht man hier und im Folgenden Wasser und Mischungen, die wenigstens 50 Vol.-%, vorzugsweise wenigstens 80 Vol.-% Wasser und ein mit Wasser mischbares organisches Lösungsmittel enthalten. Geeignete Lösungsmittel Ketone, beispielsweise Aceton oder Methylethylketon, mit Wasser mischbare Ether, beispielsweise Tetrahydrofuran, Dioxan, 1,2-Priopandiol-1-n-propylether, 1,2-Butandiol-1-methylether, Ethylenglykolmonomethylether, Diethylenglykolmonomethylether, Diethylenglykoldimethylether, Mono- oder Polyalkohole wie Methanol, Ethanol, n-Propanol, Isopropanol, Glykol, Glycerin, Propylenglykol oder Polyethylenglykol, sowie Gemische davon. Bevorzugt ist Wasser alleiniges Dispergiermedium (Wasseranteil > 95 Vol.-%).An aqueous dispersing medium is understood here and below as meaning water and mixtures which contain at least 50% by volume, preferably at least 80% by volume, of water and a water-miscible organic solvent. Suitable solvents are ketones, for example acetone or methyl ethyl ketone, water-miscible ethers, for example tetrahydrofuran, dioxane, 1,2-priopanediol-1-n-propyl ether, 1,2-butanediol-1-methyl ether, ethylene glycol monomethyl ether, diethylene glycol monomethyl ether, diethylene glycol dimethyl ether, mono- or Polyalcohols such as methanol, ethanol, n-propanol, isopropanol, glycol, glycerol, propylene glycol or polyethylene glycol, and mixtures thereof. Preference is given to water-only dispersing medium (water content> 95% by volume).

Die Menge an Dispergiermedium wird in der Regel so bemessen, dass die resultierende wässrige Zusammensetzung einen Feststoffgehalt von 10 bis 90 Gew.-%, vorzugsweise 20 bis 80 Gew.-%, ganz besonders bevorzugt 45 bis 70 Gew.-% aufweist.The amount of dispersing medium is generally such that the resulting aqueous composition has a solids content of 10 to 90 wt .-%, preferably 20 to 80 wt .-%, most preferably 45 to 70 wt .-%.

Dementsprechend werden zur Herstellung der erfindungsgemäßen Zusammensetzungen die Komponente i, umfassend wenigstens ein Polymer und gegebenenfalls einen Vernetzer, in Form ihrer wässrigen Dispersion eingesetzt. Polymer und Dispersion können auch als getrennte Formulierungen zur Herstellung der erfindungsgemäßen Zusammensetzung eingesetzt werden. Die Partikelgröße der Polymerteilchen in derartigen Dispersionen liegt in der Regel im Bereich von 10 bis 2000 nm, insbesondere im Bereich von 20 bis 1500 nm.Accordingly, component i, comprising at least one polymer and optionally a crosslinker, in the form of its aqueous dispersion, are used to prepare the compositions according to the invention. Polymer and dispersion can also be used as separate formulations for the preparation of the composition according to the invention become. The particle size of the polymer particles in such dispersions is generally in the range from 10 to 2000 nm, in particular in the range from 20 to 1500 nm.

Die Komponente ii wird in der Regel ebenfalls als wässrige Dispersion oder wässrige Lösung mit einem Feststoffgehalt von 5 bis 50 Gew.-% eingesetzt werden. Sofern eine zweischichtige Beschichtung erwünscht ist, kann man die Komponente ii auch als verdünnte wässrige Flotte mit einem Feststoffgehalt von 1 bis 10 Gew.-% einsetzen.Component ii will generally also be used as an aqueous dispersion or aqueous solution having a solids content of from 5 to 50% by weight. If a two-layer coating is desired, component ii can also be used as a dilute aqueous liquor having a solids content of from 1 to 10% by weight.

Das Aufbringen der Beschichtungszusammensetzungen erfolgt auf die für das Beschichten von Textilien üblichen Verfahren, z.B. durch Sprühen, Rollen, Drucken, Pflatschen, Rakeln, Streichen oder Foulardieren. Insbesondere können die Beschichtungszusammensetzungen als verdünnte Flotte, nach Zusatz von Schaummitteln als Schaum oder nach Zusatz von Verdickungsmitteln als Paste aufgetragen werden. Sprühverfahren sind ebenfalls möglich und ermöglichen einen sehr gleichmäßigen Auftrag der erfindungsgemäßen Zusammensetzungen.The coating compositions are applied to the usual methods for coating textiles, e.g. by spraying, rolling, printing, patting, knife-coating, brushing or padding. In particular, the coating compositions can be applied as a dilute liquor, after the addition of foaming agents as a foam or after the addition of thickeners as a paste. Spray methods are also possible and allow a very uniform application of the compositions of the invention.

Der Feststoffgehalt der erfindungsgemäßen Beschichtungszusammensetzung beim Sprühverfahren liegt in der Regel im Bereich von 5 bis 25 Gew.-%. Bevorzugt ist das Auftragen in Form einer Flotte oder Paste, wobei der Feststoffgehalt der Zusammensetzung dann vorzugsweise im Bereich von 15 bis 90 Gew.-%, insbesondere 25 bis 80 Gew.-% liegt.The solids content of the coating composition of the invention in the spray process is generally in the range of 5 to 25 wt .-%. Preferably, the application is in the form of a liquor or paste, wherein the solids content of the composition is then preferably in the range of 15 to 90 wt .-%, in particular 25 to 80 wt .-%.

Die Aufbringen der Beschichtungszusammensetzung kann als Direktbeschichtung, d.h. das textile Flächengebilde wird direkt mit der Beschichtungszusammensetzung bestrichen, oder durch Umkehr- oder Transferbeschichtung erfolgen.The application of the coating composition may be carried out as a direct coating, i. the fabric is coated directly with the coating composition, or by reverse or transfer coating.

Vorzugsweise bringt man die Beschichtungszusammensetzungen als Paste oder Flotte im Direktverfahren durch Rakeln auf, beispielsweise durch Luft-, Gummituch- und Walzen-Rakeln. Vorteilhaft ist auch das Rotationssiebdruckbeschichtungs-, Pflatschen- oder Reverse-Roll-Coater-Verfahren. Bei sukzessivem Aufbringen der ersten und der zweiten Beschichtungszusammensetzung erfolgt das Aufbringen der wässrigen, die Komponente ii enthaltenden zweiten Zusammensetzung vorzugsweise durch Foulardieren einer verdünnten wässrigen Flotte der Komponente ii.Preferably, the coating compositions are applied as a paste or liquor in a direct process by knife coating, for example by air, blanket and roll doctoring. Also advantageous is the rotary screen coating, patting or reverse roll coater method. Upon successive application of the first and second coating compositions, the aqueous composition containing component ii is applied preferably by padding a dilute aqueous liquor of component ii.

Gegebenenfalls kann man die wässrigen Beschichtungszusammensetzungen vor ihrem Aufbringen auf den textilen Träger filtrieren, um Agglomerate aus der Beschichtungszusammensetzung zu entfernen, die die Qualität der Beschichtung nachteilig beeinflussen würden.Optionally, the aqueous coating compositions may be filtered prior to their application to the textile backing to remove agglomerates from the coating composition which would adversely affect the quality of the coating.

Nach dem Aufbringen der erfindungsgemäßen, wässrigen Beschichtungszusammensetzung entfernt man das wässrige Dispergiermittel. Das Trocknen erfolgt dann in der Regel unter Normaldruck bei Temperaturen oberhalb 100 °C, vorzugsweise im Bereich von 130 bis 200 °C. Der Trockenvorgang nimmt in der Regel 30 Sekunden bis 5 Minuten in Anspruch. Aber auch längere Trocknungszeiten sind möglich. Bei sukzessivem Auftragen der ersten und der zweiten Beschichtung kann nach dem Aufbringen der ersten Beschichtung und vor dem Aufbringen der Komponente ii ein Trocknungsschritt erfolgen. Die Bedingungen hierfür sind analog den bereits beschriebenen Bedingungen. Die Verwendung eines selbstvernetzenden Bindemittels als Komponente i) wird man vorzugsweise zunächst die Trocknung unterhalb der Vernetzungstemperatur des Bindemittels, d. h. in der Regel die Temperaturen bis 160 °C, vorzugsweise bis 150 °C, durchführen, um flüchtige Bestandteile zu entfernen, und anschließend eine Vernetzung des Bindemittels (= Kondensationsschritt) bei Temperaturen oberhalb der Vernetzungstemperatur, z. B. bei Temperaturen im Bereich > 150 bis 240 °C, vorzugsweise > 160 bis 200 °C, auslösen. Trocknungs- und Kondensationsschritt können auch zusammenfallen. Trocknungsdauer und Vernetzungsdauer richten sich in an sich bekannter Weise nach Art und Menge des Auftrags und können vom Fachmann mittels Routineexperimenten bestimmt und optimiert werden. In allen Fällen kann die Trocknung bei konstanter Temperatur (± 10 °C) erfolgen. Vorzugsweise erfolgt sie jedoch progressiv, d. h. mit zunehmender Temperatur, z.B. beginnend mit einer Temperatur T1 ≤ 100 °C, z. B. 70 bis 100 °C, und endend mit einer Temperatur T2 ≥ 130 °C, z. B. 130 bis 180 °C oder 120 bis 150 °C, je nachdem, ob ein separater Kondensationsschritt durchgeführt werden soll oder nicht.After application of the aqueous coating composition of the present invention, the aqueous dispersant is removed. The drying is then usually carried out under atmospheric pressure at temperatures above 100 ° C, preferably in the range of 130 to 200 ° C. The drying process usually takes 30 seconds to 5 minutes. But longer drying times are possible. With successive application of the first and the second coating, a drying step can take place after the application of the first coating and before the application of the component ii. The conditions for this are analogous to the conditions already described. The use of a self-crosslinking binder as component i) is preferably first drying below the crosslinking temperature of the binder, ie usually the temperatures up to 160 ° C, preferably to 150 ° C, perform to remove volatile components, and then crosslinking the binder (= condensation step) at temperatures above the crosslinking temperature, z. B. at temperatures in the range> 150 to 240 ° C, preferably> 160 to 200 ° C, trigger. Drying and condensation steps can also coincide. Drying time and duration of crosslinking are determined in a manner known per se according to the nature and quantity of the job and can be determined and optimized by the skilled person by means of routine experiments. In all cases, the drying can be carried out at a constant temperature (± 10 ° C). Preferably, however, it is progressive, ie with increasing temperature, for example starting with a temperature T 1 ≦ 100 ° C, z. B. 70 to 100 ° C, and ending with a temperature T 2 ≥ 130 ° C, z. B. 130 to 180 ° C or 120 to 150 ° C, depending on whether a separate condensation step should be carried out or not.

Die erfindungsgemäß beschichteten textilen Flächengebilde werden von Wasser nicht oder nur in sehr geringem Ausmaß benetzt. Partikelförmige Verschmutzungen wie Ruß, Staub oder gar Tonerpigmente haften nur mäßig auf der beschichteten Seite der Flächengebilde und lassen sich mit Wasser ohne Einsatz von Detergenzien weitestgehend oder vollständig abspülen. Die erfindungsgemäßen Zusammensetzungen sind außerdem abriebfest, d.h. reibecht. Außerdem zeigen sie hervorragende oleophobe Eigenschaften. Zudem sind die Beschichtungen waschpermanent, d. h. sie verlieren die geringe Anschmutzneigung und den Selbstreinigungseffekt auch nach mehrfacher Wäsche (z. B. mit Vollwaschmittel bei 60 °C) nicht.The textile fabrics coated according to the invention are not wetted by water or wetted only to a very small extent. Particulate contaminants such as soot, dust or even toner pigments adhere only moderately to the coated side of the fabric and can be rinsed with water as far as possible or completely without the use of detergents. The compositions of the invention are also abrasion resistant, i. rub-fast. In addition, they show excellent oleophobic properties. In addition, the coatings are wash-permanent, d. H. they do not lose the low soiling tendency and the self-cleaning effect even after repeated washing (eg with heavy-duty detergent at 60 ° C.).

Die erfindungsgemäßen textilen Flächengebilde eignen sich somit zur Herstellung von textilen Gegenständen, bei denen solche Eigenschaften erwünscht sind, z. B. von Textilien in Regen- und Sportbekleidung, Schutzbekleidung, für textile Abdeckplanen, für Zelte, Schirme, Markisen, textile Tapeten, Tischdecken und dergleichen.The textile fabrics of the invention are thus suitable for the production of textile articles in which such properties are desired, for. As of textiles in rainwear and sportswear, protective clothing, for textile tarpaulins, for tents, umbrellas, awnings, textile wallpaper, tablecloths and the like.

Die folgenden Beispiele sollen die Erfindung verdeutlichen, ohne sie jedoch einzuschränken.The following examples are intended to illustrate the invention without, however, limiting it.

I. EinsatzstoffeI. Feedstocks

  • Polyurethandispersion PU1: Handelsübliche, 30 gew.-%ige, anionische, vernetzbare wässrige Polyesterurethandispersion mit einer Glasübergangstemperatur von -4 °C: ROTTA Coating BW 95871 der ROTTA GmbH in Mannheim.Polyurethane Dispersion PU1: Commercially available, 30% strength by weight, anionic, crosslinkable aqueous polyesterurethane dispersion having a glass transition temperature of -4 ° C.: ROTTA Coating BW 95871 from ROTTA GmbH in Mannheim.
  • Polyurethandispersion PU2: Handelsübliche, 50 gew.-%ige, kationische, vernetzbare, wässrige Polyesterurethandispersion mit einer Glasübergangstemperatur von -2 °C: ROTTA Coating WS 80525 der ROTTA GmbH in Mannheim.Polyurethane Dispersion PU2: Commercially available, 50% strength by weight, cationic, crosslinkable, aqueous polyesterurethane dispersion having a glass transition temperature of -2 ° C.: ROTTA Coating WS 80525 from ROTTA GmbH in Mannheim.
  • Vernetzer: Handelsübliche 40 gew.-%ige wässrige Dispersion eines Isocyanat-Vernetzers mit reversibel blockierten IsocyanatGruppen: ROTAL 444 der ROTTA GmbH.Crosslinker: Commercially available 40% strength by weight aqueous dispersion of an isocyanate crosslinker having reversibly blocked isocyanate groups: ROTAL 444 from ROTTA GmbH.
  • Fluorcarbonharz FP1: 30 gew.-%ige wässrige Dispersion eines Fluorpolymeren mit einpolymerisierten Monomeren der Formel A mit m = 7 bis 8 und n = 2 mit einem Anteil an organischem Fluor von etwa 11 Gew.-%, bezogen auf die Polymerbestandteile: DIPOLIT 481 der ROTTA GmbH in Mannheim.Fluorocarbon resin FP1: 30% strength by weight aqueous dispersion of a fluoropolymer with copolymerized monomers of the formula A with m = 7 to 8 and n = 2 with an organic fluorine content of about 11% by weight, based on the polymer constituents: DIPOLIT 481 the ROTTA GmbH in Mannheim.
  • Fluorcarbonharz FP2: 30 gew.-%ige wässrige Dispersion einer Mischung eines Fluorpolymeren mit einpolymerisierten Monomeren der Formel A mit m = 7 bis 8 und n = 2 und einem Paraffin-Wax-Extender mit einem Anteil an organischem Fluor von etwa 1,6 Gew.-%, bezogen auf die Polymerbestandteile: DIPOLIT 470 der ROTTA GmbH in Mannheim.Fluorocarbon resin FP2: 30 wt .-% aqueous dispersion of a mixture of a fluoropolymer with copolymerized monomers of formula A with m = 7 to 8 and n = 2 and a paraffin wax extender with an organic fluorine content of about 1.6 wt .-%, based on the polymer constituents: DIPOLIT 470 of ROTTA GmbH in Mannheim.
  • Quarzmehl: Quarzfeinstmehl (Mikro-Dorsilit 110) der Fa. Dorfner, mit folgender Korngrößenverteilung: 8 Gew.-% > 10 µm, 23 Gew.-% im Bereich 6 - 10 µm, 22 Gew.-% im Bereich 4 - 6 µm, 24 Gew.-% im Bereich 2 - 4 µm und 23 % der Partikel ist < 2 µm. Die gewichtsmittlere Korngröße beträgt 4,4 µm. Zusammensetzung: 98,5 Gew.-% Quarz, 1 Gew.-% Feldspat und 0,5 Gew.-% Restbestandteile.Quartz powder: Quarzfeinstmehl (Mikro-Dorsilit 110) from the company Dorfner, with the following particle size distribution: 8 wt .-%> 10 microns, 23 wt .-% in the range 6 - 10 microns, 22 wt .-% in the range 4 - 6 microns , 24 wt .-% in the range 2 - 4 microns and 23% of the particles is <2 microns. The weight-average particle size is 4.4 μm. Composition: 98.5% by weight of quartz, 1% by weight of feldspar and 0.5% by weight of residual constituents.
  • Glaskugeln: Glaskugeln mit einem gewichtsmittleren Durchmesser von 3,5 bis 7 µm (Spezifikation) worin 90 Gew.-% der Glaskugeln einen Durchmesser im Bereich von 0,5 bis 19,3 µm aufweisen (nach DIN 4188).Glass spheres: Glass spheres with a weight-average diameter of 3.5 to 7 μm (specification) in which 90% by weight of the glass spheres have a diameter in the range from 0.5 to 19.3 μm (according to DIN 4188).
  • Verdicker: 1 bis 2 gew.-%ige wässrige Hydroxyethylcellulose-Lösung.Thickener: 1 to 2% by weight aqueous hydroxyethyl cellulose solution.
  • Konservierungsmittel: Handelsübliche Isothiazolinverbindung: Mergal K9N, der Fa. Riedel de Hähn.Preservative: Commercially available isothiazoline compound: Mergal K9N, Riedel de Hähn.
  • Entschäumer: 10 gew.-%ige wässrige Silikonemulsion Antifoam RD von der Fa. Dow Corning.Defoamer: 10% strength by weight aqueous silicone emulsion Antifoam RD from Dow Corning.
II. Zusammensetzungen:II. Compositions: Zusammensetzung Z1 (erfindungsgemäß):Composition Z1 (according to the invention):

66 Gew.-Teile der wässrigen Polyurethan-Dispersion PU1 wurden mit 33 Gew.-Teilen eines 30 gew.-%igen Fluorcarbonharzes FP1 und 10 Gew.-Teile des handelsüblichen Vernetzers unter Rühren bei Raumtemperatur 15 Minuten vermischt. Anschließend fügte man unter Rühren 60 Gew.-Teile Quarzmehl hinzu und ließ 30 Minuten nachrühren. Nach Zugabe von 0,5 - 1 Gew.-Teile Verdicker (wässrige Hydroxyethylcellulose-Lösung) stellte man mit Ammoniak/Wasser den pH-Wert auf 8 bis 9 ein. Die Viskosität der Zusammensetzung betrug etwa 6000 - 7000 mPas. Schließlich wurden dem Gemisch 0,5 Gew.-Teile handelsübliches Konservierungsmittel und 0,5 - 1 Gew.-Teile handelsüblicher Entschäumer zugesetzt. Nach einer Nachrührzeit von 15 Minuten war das Gemisch homogen.66 parts by weight of the aqueous polyurethane dispersion PU1 were mixed with 33 parts by weight of a 30 wt .-% fluorinated resin FP1 and 10 parts by weight of the commercial crosslinking agent with stirring at room temperature for 15 minutes. Then added with stirring 60 parts by weight of quartz powder and allowed to stir for 30 minutes. After addition of 0.5-1 parts by weight of thickener (aqueous hydroxyethyl cellulose solution) was adjusted with ammonia / water, the pH to 8 to 9 a. The viscosity of the composition was about 6000-7000 mPas. Finally, 0.5 parts by weight of commercially available preservative and 0.5-1 parts by weight of commercially available defoamer were added to the mixture. After a stirring time of 15 minutes, the mixture was homogeneous.

Zusammensetzung Z2 (erfindungsgemäß):Composition Z2 (according to the invention):

50 Gew.-Teile einer handelsüblichen, vernetzbaren wässrigen 50 gew.-%igen Polyurethan-Dispersion PU2 wurden mit 50 Gew.-Teilen des 30 gew.-%igen Fluorcarbonharzes FP1 15 Min. bei Raumtemperatur vermischt. Hierzu gab man unter Rühren 60 Gew.-Teile Glaskugeln und 0,5 - 1 Gew.-Teile Verdicker und stellte mit Ammoniak/Wasser auf pH-Wert 8 bis 9. Nach einer Nachrührzeit von 15 Min. wurden 0,5 Gew.-Teile Konservierungsmittel und 0,5 - 1 Gew.-Teile Entschäumer zugemischt. Das Gemisch wurde bis zur Homogenität nachgerührt (ca. 15 Minuten). Die Viskosität lag im Bereich von 6000 - 7000 mPas.50 parts by weight of a commercially available, crosslinkable aqueous 50 wt .-% polyurethane dispersion PU2 were mixed with 50 parts by weight of 30 wt .-% fluorocarbon resin FP1 15 min. At room temperature. 60 parts by weight of glass beads and 0.5-1 parts by weight of thickener were added thereto, and the pH was brought to 8-9 with ammonia / water. After a stirring time of 15 minutes, 0.5% by weight was added. Parts of preservative and 0.5 - 1 parts by weight defoamer mixed. The mixture was stirred until homogeneous (about 15 minutes). The viscosity was in the range of 6000-7000 mPas.

Zusammensetzung Z3 (erfindungsgemäß):Composition Z3 (according to the invention):

Die Zusammensetzung Z3 besteht aus einer Beschichtungszusammensetzung 1 und einer Flotte für Fluorcarbonharz-Ausrüstung als Beschichtungszusammensetzung 2.Composition Z3 consists of a coating composition 1 and a liquor for fluorocarbon resin finish as coating composition 2.

60 Gew.-Teile Quarzfeinstmehl mit 60 Gew.-Teile Polyurethan-Dispersion PU2 unter Rühren bei Raumtemperatur 15 Min. vermischt. Nach Zugabe von 0,5 - 1 Gew.-Teile Verdicker stellte man mit Ammoniak/Wasser den pH-Wert auf 8 bis 9 ein. Die Viskosität des Gemisches betrug etwa 6000 - 7000 mPas. Schließlich wurden dem Gemisch 0,5 Gew.-Teile Konservierungsmittel und 0,5 - 1 Gew.-Teile handelsüblicher Entschäumer zugesetzt. Nach einer Nachrührzeit von 15 Minuten war das Gemisch homogen.60 parts by weight of quartz fine flour with 60 parts by weight of polyurethane dispersion PU2 while stirring at room temperature for 15 min. mixed. After addition of 0.5-1 parts by weight of thickener, the pH was adjusted to 8-9 with ammonia / water. The viscosity of the mixture was about 6000-7000 mPas. Finally, 0.5 parts by weight of preservative and 0.5-1 parts by weight of commercially available defoamer were added to the mixture. After a stirring time of 15 minutes, the mixture was homogeneous.

Für die Flotte der Fluorcarbonharz-Ausrüstung wurde das, mit Wasser auf 40 g/l verdünnte Fluorcarbonharz FP1 eingesetzt.For the fleet of fluorocarbon resin equipment, the fluorocarbon resin FP1 diluted with water to 40 g / l was used.

Zusammensetzung Z4 (erfindungsgemäß) :Composition Z4 (according to the invention):

Die Zusammensetzung Z4 besteht aus einer ersten Beschichtungszusammensetzung und einer Fluorcarbonharz-Ausrüstung als zweite Beschichtungszusammensetzung.The composition Z4 consists of a first coating composition and a fluorocarbon resin finish as a second coating composition.

60 Gew.-Teile Quarzfeinstmehl mit 60 Gew.-Teile Polyurethan-Dispersion PU2 unter Rühren bei Raumtemperatur 15 Min. vermischt. Nach Zugabe von 0,5 - 1 Gew.-Teile Verdicker stellte man mit Ammoniak/Wasser den pH-Wert auf 8 bis 9 ein. Die Viskosität des Gemisches betrug 6000 - 7000 mPas. Schließlich wurden dem Gemisch 0,5 Gew.-Teile Konservierungsmittel und 0,5 - 1 Gew.-Teile handelsüblicher Entschäumer zugesetzt. Nach einer Nachrührzeit von 15 Minuten war das Gemisch homogen.60 parts by weight Quarzfeinstmehl with 60 parts by weight polyurethane dispersion PU2 mixed with stirring at room temperature for 15 min. After addition of 0.5-1 parts by weight of thickener, the pH was adjusted to 8-9 with ammonia / water. The viscosity of the mixture was 6000-7000 mPas. Finally, 0.5 parts by weight of preservative and 0.5-1 parts by weight of commercially available defoamer were added to the mixture. After a stirring time of 15 minutes, the mixture was homogeneous.

Für die Flotte der Fluorcarbonharz-Ausrüstung wurde die mit Wasser auf 40 g/l verdünnte Fluorcarbonharz-Dispersion FP2 eingesetzt.For the fleet of fluorocarbon resin equipment, the fluorocarbon resin dispersion FP2 diluted with water to 40 g / l was used.

Zusammensetzung ZV1 (Vergleich):Composition ZV1 (comparison):

Analog Zusammensetzung Z2 stellte man eine Beschichtungszusammensetzung her, wobei man jedoch auf die Zusetzung von dem 30 gew.-%igen Fluorcarbonharz FP1 (DIPOLIT 481) verzichtete und statt dessen eine Mischung aus 60 Gew.-Teile Quarzfeinstmehl und 60 Gew.-Teile der Polyurethan-Dispersion PU2 verwendete.A coating composition was prepared analogously to composition Z2, but the addition of the 30% strength by weight fluorocarbon resin FP1 (DIPOLIT 481) was dispensed with and instead a mixture of 60 parts by weight of quartz fine flour and 60 parts by weight of the polyurethane Dispersion PU2 used.

Zusammensetzung ZV2 (Vergleich):Composition ZV2 (comparison):

Analog Zusammensetzung Z2 stellte man eine Beschichtungszusammensetzung her, wobei man jedoch auf den Zusatz der Polyurethan-Dispersion verzichtete und statt dessen 60 Gew.-Teile Glaskugeln mit 100 Gew.-Teile der 30 gew.-%igen wässrigen Dispersion des Fluorcarbonharzes FP1 vermischte.Analogously to composition Z2, a coating composition was prepared, but omitting the addition of the polyurethane dispersion and instead mixing 60 parts by weight of glass beads with 100 parts by weight of the 30% strength by weight aqueous dispersion of the fluorocarbon resin FP1.

Zusammensetzung ZV3 (Vergleich):Composition ZV3 (comparison):

Bei der Vergleichszusammensetzung ZV3 handelt es sich um die 30 gew.-%ige wässrige Dispersion des Fluorcarbonharzes FP1 ohne weitere Zusätze.The comparative composition ZV3 is the 30% strength by weight aqueous dispersion of the fluorocarbon resin FP1 without further additives.

III. Anwendungsbeispiele:III. Application examples: Beispiel 1:Example 1:

Nach einer Kontrolle der einzuhaltenden Viskosität von 6000 - 7000 mPas wurde die Beschichtungszusammensetzung Z1 auf einer Baumwoll-Hämmerle Ware mit einem Flächengewicht von 122 g/m2 als Einstrichbeschichtung mit einer Luftrakel aufgetragen. Der Auftrag erfolgte in einer Menge, dass eine trockene Beschichtung in einer Auflage etwa 100 g/m2 resultierte. Nach dem Aufbringen der Beschichtungszusammensetzung trocknete man 2 Minuten bei 150 °C.After controlling the viscosity to be maintained at 6,000-7,000 mPas, the coating composition Z1 was applied to a cotton gauze fabric having a basis weight of 122 g / m 2 as an one-coat coating with an air knife. The order was made in such an amount that a dry coating in an edition of about 100 g / m 2 resulted. After applying the coating composition, it was dried for 2 minutes at 150 ° C.

Beispiel 2:Example 2:

In zu Beispiel 1 analoger Weise wurde die Zusammensetzung Z2 au Baumwoll-Hämmerle Ware mit einem Flächengewicht von 122 g/m2 aufgebracht. Hierbei resultierte eine Auflage von etwa 101 g/m2.In an analogous manner to Example 1, the composition Z2 au cotton Hämmerle product was applied with a basis weight of 122 g / m 2 . This resulted in an edition of about 101 g / m 2 .

Beispiel 3:Example 3:

Zunächst wurde die erste Beschichtungszusammensetzung von Zusammensetzung Z3 analog zu Beispiel 1 auf Baumwoll-Hämmele Ware mit einem Flächengewicht von 122 g/m2 aufgetragen. Die resultierende Auflage in der ersten Schicht betrug etwa 100 g/m2. Anschließend wurde die verdünnte Fluorcarbonharzflotte auffoulardiert und 2 Minuten bei-160 °C getrocknet. Die Auflage der Fluorcarbonharzschicht ergab sich bei einer Flottenaufnahme von 100 % zu etwa 1,2 g/m2.First, the first coating composition of composition Z3 was applied analogously to Example 1 on cotton-Hämmele fabric having a basis weight of 122 g / m 2 . The resulting Overlay in the first layer was about 100 g / m 2 . Subsequently, the diluted Fluorcarbonharzflotte was padded and dried at -160 ° C for 2 minutes. The circulation of the fluorocarbon resin layer resulted at a liquor pickup of 100% to about 1.2 g / m 2 .

Beispiel 4:Example 4:

Analog zu Beispiel 3 wurde die erste Beschichtungszusammensetzung von Z3 auf Baumwoll-Hämmele Ware mit einem Flächengewicht von 122 g/m2 aufgebracht. Die resultierende Auflage betrug 100 g/m2. Die Fluorcarbonharzflotte wurde jedoch als unverdünnte, 30 gew.-%igen Dispersion auffoulardiert und 2 Minuten bei 160 °C getrocknet. Die Auflage der Fluorcarbonharzschicht ergab sich bei einer Flottenaufnahme von 100 % zu etwa 30 g/m2.Analogously to Example 3, the first coating composition of Z3 was applied to cotton-hammock fabric having a basis weight of 122 g / m 2 . The resulting overlay was 100 g / m 2 . However, the fluorocarbon resin liquor was padded as undiluted, 30 wt .-% dispersion and dried for 2 minutes at 160 ° C. The circulation of the fluorocarbon resin layer resulted in a liquor pickup of 100% to about 30 g / m 2 .

Beispiel 5:Example 5:

Die Beschichtungszusammensetzung von Z4 wurde analog zu Beispiel 3 auf Baumwoll-Hämmele Ware mit einem Flächengewicht von 122 g/m2 aufgetragen. Die resultierende Auflage in der ersten Schicht betrug etwa 100 g/m2. Die Auflage an Fluorcarbonharz/Extenderschicht ergab sich bei einer Flottenaufnahme von 100 % zu ca. 1,5 g/m2.The coating composition of Z4 was applied analogously to Example 3 on cotton-Hämmele fabric having a basis weight of 122 g / m 2 . The resulting overlay in the first layer was about 100 g / m 2 . The circulation of fluorocarbon resin / extender layer resulted at a liquor pickup of 100% to about 1.5 g / m 2 .

Beispiel 6:Example 6:

Ein mit einem Fluorcarbonharz behandeltes Polyamidgewebe (Flächengewicht 135 g/m2 (Fluorcarbonharz 0,4 bis 0,6 g/m2) wurde analog Beispiel 3 zunächst mit der ersten Beschichtungszusammensetzung von Z3 beschichtet. Der resultierende Auftrag betrug 43 g/m2. Anschließend wurde die verdünnte Fluorcarbonharzflotte auffoulardiert. Die Auflage der Fluorcarbonharzschicht lag bei etwa 1,2 g/m2.A polyamide fabric treated with a fluorocarbon resin (basis weight 135 g / m 2 (fluorocarbon resin 0.4 to 0.6 g / m 2 ) was first coated with the first coating composition of Z 3 as in Example 3. The resulting coating was 43 g / m 2 . Subsequently, the diluted fluorocarbon resin liquor was padded, and the coating of the fluorocarbon resin layer was about 1.2 g / m 2 .

Vergleichsbeispiel 1:Comparative Example 1

In zu Beispiel 1 analoger Weise wurde die Zusammensetzung ZV1 auf Baumwoll-Hämmele Ware mit einem Flächengewicht von 122 g/m2 aufgebracht. Hierbei resultierte eine Auflage von ca. 100 g/m2.In an analogous manner to Example 1, the composition ZV1 was applied to cotton-hammock fabric having a basis weight of 122 g / m 2 . This resulted in a circulation of about 100 g / m 2 .

Vergleichsbeispiel 2:Comparative Example 2:

In zu Beispiel 1 analoger Weise wurde die Zusammensetzung ZV2 auf Baumwoll-Hämmele Ware mit einem Flächengewicht von 122 g/m2 aufgebracht. Hierbei resultierte eine Auflage von ca. 100 g/m2.In an analogous manner to Example 1, the composition ZV2 was applied to cotton hemp products with a basis weight of 122 g / m 2 . This resulted in a circulation of about 100 g / m 2 .

Vergleichsbeispiel 3:Comparative Example 3

Die Zusammensetzung der Ausrüstung ZV3 wurde auf Baumwoll-Hämmele Ware mit einem Flächengewicht von 122 g/m2 auffoulardiert. Bei einer Flottenaufnahme von 100 % resultierte eine Auflage an Fluorcarbonharz von etwa 24 g/m2.The composition of the ZV3 equipment was padded on cotton hemp ware at a basis weight of 122 g / m 2 . At a liquor pick-up of 100% resulted in a circulation of fluorocarbon resin of about 24 g / m 2 .

IV. Anwendungstechnische Prüfung:IV. Application Testing: Hydrophobie:Hydrophobicity:

Spraytest DIN 53888 (Noten 0 bis 100 = bestes)Spray test DIN 53888 (grades 0 to 100 = best)

Oleophobie:oleophobia:

Ölwert AATCC 118/1983 (Noten 0 bis 8 = bestes)Oil value AATCC 118/1983 (grades 0 to 8 = best)

Anschmutzung und Reinigung (3M-Trockenanschmutztest): Soiling and cleaning (3M dry soil test) :

Prüfung Anschmutzung: 3M-Trockenanschmutztest mit Toner Prüfung Reinigung: Abspülen des Musterstreifens mit 5 ml Sprühwasser. Die Benotung erfolgt durch visuelle Beurteilung des Musters (0% = weiß = bestes, 100% = schwarz).Stain test: 3M dry soiling test with toner Inspection Cleaning: Rinse the sample strip with 5 ml of water spray. The grading is done by visual assessment of the sample (0% = white = best, 100% = black).

Abriebfestigkeit:Abrasion resistance:

Prüfung:Exam:
Scrub-Test (1000 Touren, 1 kg Belastung)Scrub test (1000 tours, 1 kg load)
Gerät:Device:
FLEXOMETRE TYPE SCRUBB, DIN NFG37110 oder SNV 18498FLEXOMETER TYPE SCRUBB, DIN NFG37110 or SNV 18498
Reibechtheitrub fastness

Prüfung:
DIN 54021 (Crockmeter, Noten 1 bis 5 = bestes)
Die Prüfung wird an angefärbten beschichteten Mustern (1% Helizarin-Blau BT in der Beschichtungspaste) durchgeführt.
Exam:
DIN 54021 (Crockmeter, grades 1 to 5 = best)
The test is carried out on stained coated samples (1% Helizarin Blue BT in the coating paste).

Die Ergebnisse der anwendungstechnischen Prüfung für die Beispiele 1 - 5 bzw. Vergleichsbeispiele 1 - 3 sind in der Tabelle 1 angegeben.The results of the performance test for Examples 1-5 and Comparative Examples 1-3 are given in Table 1.

Das nach Beispiel 6 beschichtete Gewebe wurde mit handelsüblichem Graphitöl angeschmutzt, indem man Graphitöl auf die beschichtete Seite des Gewebes aufbrachte, anschließend die beschmutzte Seite 4 h mit 1 kg belastete und den Schmutz noch weitere 16 h einwirken ließ. Zu Vergleichszwecken wurde das unbeschichtete, jedoch mit Fluorcarbonharz behandelte Gewebe in gleicher Weise angeschmutzt.The coated according to Example 6 fabric was soiled with commercial graphite oil by applying graphite oil on the coated side of the fabric, then loaded the soiled side for 4 h with 1 kg and the dirt for a further 16 h act. For purposes of comparison, the uncoated but fluorocarbon resin treated fabric was similarly soiled.

Anschließend wurden beide Proben in einer Haushaltswäsche (Miele WFK 2801; Normalprogramm 60 °C) mit einem Vollwaschmittel (Burti, 280 ml für normal verschmutzte Wäsche) gewaschen. Die erfindungsgemäße Probe ließ sich vollständig reinigen, während die unbeschichtete Vergleichsprobe nach der Wäsche starke Schmutzflecken aufwies. Zum Nachweis der Waschpermanenz wurde die erfindungsgemäße Probe weitere dreimal in der oben beschriebenen Weise gewaschen und erneut in der oben beschriebenen Weise mit Graphitöl angeschmutzt. Eine weitere Wäsche in der oben beschriebenen Weise führte zu einer vollständigen Reinigung der Probe, ohne dass Schmutzreste zu erkennen waren. Tabelle 1: Beispi el Spraytest Ölwert Anschmutzung Reinigung (Restschmutz) Scrub-Test Reibechtheit 1 100 7 60 % 0 % gut, Abrieb 30 % 3 2 100 7 70 % 10 % gut, Abrieb 10 % 3 3 100 6/7 60 % 5 % gut, Abrieb 30 % 3 4 100 7 70 % 5 % gut, Abrieb 10 % 3 5 100 6 60 % 10 % gut, Abrieb 30 % V1 50 0 50 % 20 % mittel, Abrieb 40 % 3 V2 100 7 60 % 0 % schlecht, Abrieb 90 % V3 100 6 80 % 60 % Both samples were then washed in a household wash (Miele WFK 2801 normal program 60 ° C) with a heavy duty detergent (Burti, 280 ml for normal soiled laundry). The sample according to the invention was completely cleanable, while the uncoated comparative sample had heavy stains after washing. To demonstrate the washing permanence, the sample according to the invention was washed a further three times in the manner described above and again soiled with graphite oil in the manner described above. Another wash in the manner described above resulted in a complete cleaning of the sample without the appearance of dirt residues. Table 1: Example spray test oil rating soiling Cleaning (residual dirt) Scrub Test rub fastness 1 100 7 60% 0% good, abrasion 30% 3 2 100 7 70% 10% good, abrasion 10% 3 3 100 6.7 60% 5% good, abrasion 30% 3 4 100 7 70% 5% good, abrasion 10% 3 5 100 6 60% 10% good, abrasion 30% V1 50 0 50% 20% medium, abrasion 40% 3 V2 100 7 60% 0% bad, abrasion 90% V3 100 6 80% 60%

Claims (14)

  1. A textile fabric comprising a sheetlike textile support and at least one coating applied atop the support and constructed from:
    - 50% to 80% by weight, based on the total weight of the coating, of at least one finely divided material M wherein 80% by weight of the particles have a diameter in the range from 0.5 to 100 µm, and
    - 20% to 50% by weight, based on the total weight of the coating, of a matrix comprising:
    i) as component i, at least one fluorine-free, conventional polymeric binder B,
    ii) as component ii), at least one fluorochemical polymer FP or a mixture thereof with a hydrophobic wax, the fluorine content of said component ii being at least 1% by weight,
    iii) if appropriate, auxiliary materials in an amount up to 10% by weight, based on the matrix,
    the weight ratio of component i to component ii being in the range from 1:2 to 100:1.
  2. A textile fabric according to claim 1, wherein the coating is at least 10 g/m2 thick.
  3. A textile fabric according to claim 1 or 2, wherein the coating contains said component ii in an add-on of at least 0.2 g/m2.
  4. A textile fabric according to any one of the preceding claims, wherein the coating contains the finely divided material M in an amount of at least 10 g/m2.
  5. A textile fabric according to claim 1 or 2, wherein the coating contains said component i in an amount of at least 15% by weight, based on the total weight of the coating.
  6. A textile fabric according to any one of the preceding claims, wherein the fluorine-free polymeric binder B has a glass transition temperature in the range from -40 to +100°C.
  7. A textile fabric according to any one of the preceding claims, wherein the fluorine-free polymeric binder B is a polyurethane resin.
  8. A textile fabric according to any one of the preceding claims, wherein the fluorochemical constituent of the fluorochemical polymer FP comprises fluorohydrocarbyl groups of the formula I:

            F3C(CF2)m(CH2)n-     (I)

    where m is from 2 to 10 and n is from 0 to 5.
  9. A textile fabric according to any one of the preceding claims, wherein the coating comprises a first layer constructed from the finely divided material M and the fluorine-free polymeric binder B and at least one second layer disposed atop the first layer and constructed from component ii.
  10. A textile fabric according to claim 9, wherein the second layer has an add-on of at lest 0.2 g/m2.
  11. A process for producing a textile fabric according to any one of claims 1 to 10, comprising applying at least one aqueous coating composition atop a textile support and subsequently drying the applied material, characterized in that the aqueous coating composition contains:
    - 50% to 80% by weight, based on the solids content of the composition, of at least one finely divided material wherein 80% by weight of the particles have a diameter in the range from 0.5 to 100 µm, and
    - 20% to 50% by weight, based on the solids content of the composition, of matrix constituents comprising:
    i) as component i, at least one fluorine-free polymeric binder B,
    ii) as component ii, at least one fluorochemical polymer FP or a mixture thereof with a hydrophobic wax, the fluorine content of said component ii being at least 1% by weight, in the form of an aqueous dispersion,
    iii) if appropriate, auxiliary materials in an amount of up to 10% by weight, based on the matrix,
    the weight ratio of binder B to component ii being in the range from 1:2 to 1:100.
  12. A process for producing a textile fabric according to claim 9 or 10 by successively applying a first aqueous coating composition to a textile support, if appropriate subsequently drying the first applied material and applying a second coating composition and subsequently drying again, characterized in that the first coating composition contains:
    - 50% to 80% by weight, based on the solids content of the coating composition, of at least one finely divided material wherein 80% by weight of the particles have a diameter in the range from 0.5 to 100 µm, and
    - 20% to 50% by weight, based on the solids content of the composition, of at least one fluorine-free polymeric binder B, in the form of an aqueous dispersion, and also water and if appropriate customary auxiliaries in an amount up to 10% by weight, based on said binder B,
    and the second coating composition contains at least one fluorochemical polymer FP or a mixture thereof with a hydrophobic wax (component ii) in the form of an aqueous dispersion, the fluorine content being at least 1% by weight, based on the total amount of fluorochemical polymer FP and, if appropriate, the wax,
    the first and second coating compositions being applied in such a quantitative ratio that the weight ratio of binder B to the total amount of fluorochemical polymer FP and, if appropriate, the wax is in the range from 1:2 to 100:1.
  13. A coating composition containing:
    - 50% to 80% by weight, based on the total weight of the coating, of at least one finely divided material wherein 80% by weight of the particles have a diameter in the range from 0.5 to 100 µm, and
    - 20% to 50% by weight, based on the total weight of the coating, of polymeric constituents comprising:
    i) as component i, at least one fluorine-free polymeric binder B, in the form of an aqueous dispersion and
    ii) as component ii, at least one fluorochemical polymer FP or a mixture thereof with a hydrophobic wax, the fluorine content of said component ii being at least 1% by weight, in the form of an aqueous dispersion
    iii) and also water and, if appropriate, conventional auxiliary materials in an amount up to 10% by weight, based on the binder B,
    the weight ratio of binder B to component ii being in the range from 1:2 to 100:1.
  14. A coating composition in the form of a 2-component composition comprising:
    a) a first aqueous coating composition containing
    - 50% to 80% by weight, based on the solids content of the first coating composition, of at least one finely divided material wherein 80% by weight of the particles have a diameter in the range from 0.5 to 100 µm, and
    - 20% to 50% by weight, based on the solids content of the composition, of at least one fluorine-free polymeric binder B, in the form of an aqueous dispersion, and also water and, if appropriate, up to 10% by weight, based on said binder B, of customary auxiliaries and
    b) a second aqueous coating composition containing at least one fluorochemical polymer FP or a mixture thereof with a hydrophobic wax in the form of an aqueous dispersion, the fluorine content being at least 1% by weight, based on the total amount of fluorochemical polymer FP and, if appropriate, the wax, the quantitative ratio of first and second coating compositions ensuring a weight ratio of binder B to the total amount of fluorochemical polymer FP and, if appropriate, the wax in the range from 1:2 to 100:1.
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