EP1963596B1 - Floor panel with a fire-resistant coating - Google Patents
Floor panel with a fire-resistant coating Download PDFInfo
- Publication number
- EP1963596B1 EP1963596B1 EP06707412A EP06707412A EP1963596B1 EP 1963596 B1 EP1963596 B1 EP 1963596B1 EP 06707412 A EP06707412 A EP 06707412A EP 06707412 A EP06707412 A EP 06707412A EP 1963596 B1 EP1963596 B1 EP 1963596B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fire
- layer
- floor panel
- coating
- retarding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000011248 coating agent Substances 0.000 title claims abstract description 25
- 238000000576 coating method Methods 0.000 title claims abstract description 24
- 230000009970 fire resistant effect Effects 0.000 title abstract description 5
- 239000000463 material Substances 0.000 claims abstract description 12
- 239000005995 Aluminium silicate Substances 0.000 claims description 4
- 239000004115 Sodium Silicate Substances 0.000 claims description 4
- 235000012211 aluminium silicate Nutrition 0.000 claims description 4
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 4
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 4
- 239000003365 glass fiber Substances 0.000 abstract description 8
- 229920000877 Melamine resin Polymers 0.000 abstract description 5
- 238000005470 impregnation Methods 0.000 abstract description 5
- 239000004640 Melamine resin Substances 0.000 abstract description 4
- 239000000835 fiber Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 67
- 239000003063 flame retardant Substances 0.000 description 39
- 239000003795 chemical substances by application Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 239000002023 wood Substances 0.000 description 4
- 239000011241 protective layer Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 239000011152 fibreglass Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000005524 ceramic coating Methods 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000012792 core layer Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000009969 flowable effect Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920005644 polyethylene terephthalate glycol copolymer Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
- E04F15/181—Insulating layers integrally formed with the flooring or the flooring elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/02—Non-undercut connections, e.g. tongue and groove connections
- E04F2201/026—Non-undercut connections, e.g. tongue and groove connections with rabbets, e.g. being stepped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
- E04F2290/041—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise
- E04F2290/042—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise with a facing or top layer for sound insulation
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
- E04F2290/041—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise
- E04F2290/043—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise with a bottom layer for sound insulation
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
- E04F2290/045—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against fire
- E04F2290/046—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against fire with a facing or top layer for fire insulation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/16—Two dimensionally sectional layer
- Y10T428/163—Next to unitary web or sheet of equal or greater extent
- Y10T428/164—Continuous two dimensionally sectional layer
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/16—Two dimensionally sectional layer
- Y10T428/163—Next to unitary web or sheet of equal or greater extent
- Y10T428/164—Continuous two dimensionally sectional layer
- Y10T428/167—Cellulosic sections [e.g., parquet floor, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/17—Three or more coplanar interfitted sections with securing means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24777—Edge feature
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24777—Edge feature
- Y10T428/24785—Edge feature including layer embodying mechanically interengaged strands, strand portions or strand-like strips [e.g., weave, knit, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/26—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
Definitions
- the invention relates to a floor panel explained in the preamble of claim 1 Art.
- Floor panels which are built up of layers, so-called laminate floors, are known in large numbers. They usually consist of a core of a pressure-resistant wood-based panel (HDF or MDF), a leveling layer, a layer of decor paper and an upper wear-resistant layer, which usually consists of a cured, highly resistant paint or resin. The fire resistance of these floor panels is given only insufficient.
- HDF pressure-resistant wood-based panel
- MDF leveling layer
- a layer of decor paper a layer of decor paper
- an upper wear-resistant layer which usually consists of a cured, highly resistant paint or resin. The fire resistance of these floor panels is given only insufficient.
- a floor panel of this kind is from the WO 97/47834 known.
- the known floor panel has a layer structure, but does not have a fire-retardant layer.
- the edge portions are coated with a densifying agent, which may be an impregnating agent, a pore filler, a varnish, a resin, an oil, a paraffin or the like.
- the US 2003/0022577 describes a fire-retardant panel in which all layers of the layer structure are fire-retardant.
- the panel includes layers having a backing of a woven or non-woven fabric, such as glass fiber, or paper which is fire retardant impregnated, for example, with an inorganic filler having loess or melamine resin as the main component.
- the US 2002/0160680 describes a decorative laminate unit designed for application to a solid substrate, for example fiber cement.
- the decorative unit or cover laminate contains a surface layer that contains abrasive particles and is impregnated with melamine resin, an underlying decorative printed layer that is untreated and a core layer containing at least one layer of a PETG base.
- the GB 2 053 798 describes a layer structure in which again the upper layer consists of a resin impregnated glass fiber fabric. Below this glass fiber layer, a thin metal foil is provided which, although not flammable itself, but introduces the heat very quickly and completely into the combustible substrate; The fire retardation must therefore be achieved through the cover layer.
- the EP 1 493 878 describes a floor panel with a mechanical locking system, a decorative layer and a core of wood-based material. It is further provided a cold-ceramic coating, which has good fire retardant properties. However, this coating is provided on the underside of the core, and is located at a location that does not form an abutting edge to the adjacent floor panel.
- the EP 1 593 791 describes a fire-resistant, plate-shaped material having at least one carrier layer of wood material and a fire-retardant outer layer.
- the outer layer can also be a decorative coating.
- the invention is therefore an object of the invention to provide a floor panel with increased resistance to fire.
- the fire retardant layer according to the invention provides a floor panel with improved fire resistance in a simple manner, with the fire retardant being achieved by combining the fire retardant layer with a fire retardant coating at least at the abutting edges.
- the fire retardant layer should have sufficient thickness to develop its fire retardant effect.
- a thickness between 0.01 mm and 3 mm is preferred.
- the coating of the fire-retardant edge is preferably carried out with a mixture of kaolin and sodium silicate, and is preferably applied by spraying.
- Fig. 1 shows a floor panel 1, which is not formed according to the invention and facilitates the understanding of the invention.
- the outer shape and shape of the floor panel is arbitrary, the floor panel 1 may be provided for example as a board or plate.
- the floor panel according to the invention is designed as a rectangular plate, which on at least two opposite sides with a mechanical locking system 2 is provided.
- the locking system 2 includes a first profile 2a and a corresponding second profile 2b, each extending along opposite longitudinal edges of the floor panel 1 and are formed so that the first profile 2a of a floor panel and the second profile 2b of an adjacent, further floor panel can be connected to each other in a suitable manner so that the floor panels 1 are locked in the floor composite both horizontally and vertically.
- Such mechanical locking profiles are known in large numbers; and the invention is not limited to the specific construction of the locking profiles nor to the special construction of any connecting elements between the individual floor panels 1. Rather, the invention can be formed both in the illustrated mechanical locking systems as well as locking systems without horizontal locking, such as tongue and groove boards. Furthermore, the locking systems, as shown, profiles on two opposite, or on all sides of the floor panel have.
- the floor panel 1 is preferably a so-called laminate and contains a layer structure 3.
- the layer structure 3 comprises a core 4 made of a wood-based panel of higher strength, such as an HDF or an MDF board.
- the layer structure 3 further contains a decorative layer 5.
- the decorative layer 5 usually consists of a layer of paper or other material having a printed or otherwise produced decor.
- any decor layer known in the art may be provided.
- the decorative layer 5 is preferably covered by a protective layer 6.
- any known protective layer for the floor panels can be used, e.g. a durable paint or resin coating.
- the layer structure 3 of the floor panel 1 according to the invention further comprises a fire-retardant layer 7.
- the fire-retardant layer 7 is made of a material which is suitable for inhibiting the flaming of the fire side facing away from the panel, ie, depending on the exposure to fire, either to prevent or greatly delay.
- the floor panel 1 can be classified in a higher fire protection class (eg according to DIN EN13051 - 1), as would be the case with a floor panel without the layer 7 but otherwise with the same structure.
- the fire-retardant layer 7 is made of a non-combustible material.
- the fire retardant layer 7 may be present as a mat (woven or nonwoven) of fibers, such as glass fibers.
- the thickness of the fire-retardant layer 7 can be adapted to the specific application and / or the desired fire protection classification and / or the materials used and is preferably between 0.01 and 3 mm, particularly preferably between 0.05 to 1 mm. Particularly preferred as the fire-retardant layer 7, a glass fiber mat with the following features is used.
- ⁇ b> TABLE 1 ⁇ / b> Product features and test methods property Reference to examination procedure unit Specification (nominal) grammage ISO 536 g / m 2 50 loss on ignition ISO 1887 % 22 tensile strenght md ISO 1924/2 N / 50 mm > 190 cmd N / 50 MM > 160 air porosity at 100 Pa l / m 2 / s 2000
- the product consists of glass fibers with a nominal length of 6 mm and a nominal diameter of 10 to 11 ⁇ m.
- the fiberglass mat is bound with polyvinyl alcohol.
- the fire-retardant layer 7 is arranged in the layer structure 3 as far as possible, ie as close as possible to the space in which the floor panel 1 is laid, facing side of the floor panel 1, ie between the decorative layer 5 and the core 4; and is from the room in which the floor panel 1 is to be laid, only through the cover layer 6 and the decorative layer 5, which are both relatively thin, separated. In this way, the thick, combustible core 4 is optimally shielded against fire in the laying room.
- the fire-retardant layer 7 extends over the entire width of the core 4 and ends at end faces, shown are only the opposite end faces 4a, 4b, the core 4, which abut in the finished floor covering to corresponding end faces of the adjacent floor panels, so that a gapless over the floor covering extending, fire-retardant layer 7 is formed.
- the fire-retardant design of the floor panel can be further improved by at least portions of the edges 8 of the floor panel fire retardant (fire-retardant or flame retardant) are configured.
- the edges 8 are the side surfaces of the floor panel which extend around the periphery of the floor panel and have a substantially vertical orientation in the finished floor covering.
- the edges 8 contain, in particular, an abutting edge region 8a, which adjoins directly the covering or decorative layer 5, 6 and preferably extends perpendicularly thereto.
- the abutting edge regions 8a abut in the finished floor covering at corresponding abutting edge regions of adjacent panels.
- the edge 8 still contains the profiles 2a, 2b of the connection system, which may also comprise surfaces having a horizontal or oblique orientation.
- the edge 8 according to the invention is fire-retardant.
- a fire-retardant coating 9 which is at least partially applied to the edge 8, preferably around the floor panel 1 around.
- the coating should in any case cover that portion of the edge 8 which faces the direction of the presumed firing load, ie the abutting edge region 8a.
- the coating 9 is applied to other areas of the edge 8, in particular to the upwardly, ie in the direction of the cover and decorative layer 5, 6, facing surfaces of the connecting profiles 2a, 2b and on all others, at the abutting edge region 8a subsequent areas.
- the coating 9 cover the entire edge of the decorative and cover layer 5, 6 to the bottom. But even at edges 8, which show a connection profile, it increases the security against penetration of the flames, when all areas of the edge 8 are provided with the coating 9.
- the coating 9 is preferably present as a more or less viscous liquid, so that it can be applied by spraying or spraying, brushing, rolling or other coating methods.
- the coating 9 is applied by means of two spray nozzles 10, which are directed obliquely from above onto the edge 8, so that the coating 9 is applied in a direction which approximates the direction of the fire application, so that it can be ensured in that all possibly exposed regions of the edge 8 are also covered with the coating agent 9.
- the coating composition 9 preferably comprises a mixture of kaolin and sodium silicate in aqueous solution. Both kaolin and sodium silicate are commercially available and can be used in commercial purity and composition. The amount of coating per unit area depends on the absorbency of the substrate and other factors, and can be easily determined experimentally. In principle, however, any material can be used for the edge coating which, even with a relatively thin layer thickness (so that the impact between adjacent panels in the floor covering does not become too large and disturbing), meets the standards (for example EN 13501-1 or EN ISO 9239-1 ) has sufficient fire retardancy.
- the floor panel 1 may have a different layer structure 3, wherein, for example, further layers may be provided.
- a footfall sound insulation layer may be provided in the core or above the core.
- the material for the fire-retardant layer 7 should preferably be selected such that the fire-retardant layer requires as little or no additional manufacturing steps as possible. This is achieved, for example, by providing the fire-retardant layer 7 with an impregnation, in particular if a glass-fiber mat is used for this purpose.
- the impregnation may contain, for example, melamine resin, which is used in the manufacture of floor panels as impregnating agent for the decorative layer. By using the same impregnating agent for decorative and fire retardant layer, it is possible to compress the fire retardant layer 7 together with, for example, the decorative layer 5 by applying pressure and / or heat to the core 4.
- Impregnation of the mat, particularly the fiberglass mat, with melamine or other means may further result in an increase in strength (e.g., against impressions caused by larger punctiform loads).
Abstract
Description
Die Erfindung bezieht sich auf ein Fußbodenpaneel der im Oberbegriff von Anspruch 1 erläuterten Art.The invention relates to a floor panel explained in the preamble of claim 1 Art.
Fußbodenpaneele, die aus Schichten aufgebaut sind, sogenannte Laminatfußböden, sind in großer Zahl bekannt. Sie bestehen meist aus einem Kern aus einer druckfesten Holzwerkstoffplatte (HDF oder MDF), einer Ausgleichsschicht, einer Schicht aus einem Dekorpapier und einer oberen verschleißfesten Schicht, die meist aus einem ausgehärteten, äußerst widerstandsfähigen Lack oder Harz besteht. Die Feuerfestigkeit dieser Fußbodenpaneele ist jedoch nur unzureichend gegeben.Floor panels, which are built up of layers, so-called laminate floors, are known in large numbers. They usually consist of a core of a pressure-resistant wood-based panel (HDF or MDF), a leveling layer, a layer of decor paper and an upper wear-resistant layer, which usually consists of a cured, highly resistant paint or resin. The fire resistance of these floor panels is given only insufficient.
Ein Fußbodenpaneel dieser Art ist aus der
Die
Die
Die
Die
Die
Der Erfindung liegt somit die Aufgabe zugrunde, ein Fußbodenpaneel mit einer erhöhten Widerstandsfähigkeit gegen Feuer zu schaffen.The invention is therefore an object of the invention to provide a floor panel with increased resistance to fire.
Die Aufgabe wird durch die im Anspruch 1 angegebenen Merkmale gelöst.The object is solved by the features specified in claim 1.
Durch die erfindungsgemäße feuerhemmende Schicht wird auf einfache Weise ein Fußbodenpaneel mit einer verbesserten Feuerfestigkeit geschaffen, wobei durch die Kombination der feuerhemmenden Schicht mit einer feuerhemmenden Beschichtung zumindest an den Stoßkanten eine durchgehende Feuerhemmung erreicht wird.The fire retardant layer according to the invention provides a floor panel with improved fire resistance in a simple manner, with the fire retardant being achieved by combining the fire retardant layer with a fire retardant coating at least at the abutting edges.
Die feuerhemmende Schicht sollte eine ausreichende Dicke aufweisen, um ihre feuerhemmende Wirkung zu entfalten. Bevorzugt ist eine Dicke zwischen 0,01 mm und 3 mm.The fire retardant layer should have sufficient thickness to develop its fire retardant effect. A thickness between 0.01 mm and 3 mm is preferred.
Die Beschichtung der feuerhemmend ausgebildeten Kante erfolgt bevorzugt mit einer Mischung aus Kaolin und Natriumsilikat, und wird bevorzugt durch Aufspritzen aufgebracht.The coating of the fire-retardant edge is preferably carried out with a mixture of kaolin and sodium silicate, and is preferably applied by spraying.
Ein Ausführungsbeispiel der Erfindung wird nachfolgend anhand der Zeichnungen näher erläutert. Es zeigen:
- Fig. 1
- eine schematische, perspektivische Teildarstellung eines Fußbodenpaneels,
- Fig. 2
- das herausvergrößerte Detail A aus
Fig. 1 , und - Fig. 3
- eine Darstellung eines Kantenschutzverfahrens.
- Fig. 1
- a schematic, partial perspective view of a floor panel,
- Fig. 2
- the enlarged detail A out
Fig. 1 , and - Fig. 3
- a representation of an edge protection method.
Das Fußbodenpaneel 1 ist bevorzugt ein sogenanntes Laminat und enthält einen Schichtaufbau 3. Der Schichtaufbau 3 umfasst einen Kern 4 aus einer Holzwerkstoffplatte höherer Festigkeit, wie beispielsweise eine HDF- oder eine MDF-Platte. Der Schichtaufbau 3 enthält weiterhin eine Dekorschicht 5. Die Dekorschicht 5 besteht meist aus einer Schicht aus Papier oder anderem Material, die ein aufgedrucktes oder anderweitig erzeugtes Dekor aufweist. Als Dekorschicht für das Fußbodenpaneel 1 der vorliegenden Erfindung kann jede im Stand der Technik bekannte Dekorschicht vorgesehen sein. Die Dekorschicht 5 ist bevorzugt durch eine Schutzschicht 6 abgedeckt. Als Schutzschicht 6 für das Fußbodenpaneel 1 der vorliegenden Erfindung kann jede bekannte Schutzschicht für Fußbodenpaneele eingesetzt werden, wie z.B. eine widerstandsfähige Lack- oder Harzbeschichtung.The floor panel 1 is preferably a so-called laminate and contains a layer structure 3. The layer structure 3 comprises a
Der Schichtaufbau 3 des erfindungsgemäßen Fußbodenpaneels 1 enthält weiterhin eine feuerhemmende Schicht 7. Die feuerhemmende Schicht 7 besteht aus einem Material, das geeignet ist, das Entflammen der feuerabgewandten Seite des Paneels zu hemmen, d.h., je nach Brandeinwirkung, entweder zu verhindern oder stark zu verzögern. Durch die feuerhemmende Schicht 7 kann das Fußbodenpaneel 1 in eine höhere Brandschutzklasse (z.B. nach DIN EN13051 - 1) klassifiziert werden, als dies bei einem Fußbodenpaneel ohne die Schicht 7 aber ansonsten mit gleichem Aufbau der Fall wäre. Bevorzugt besteht die feuerhemmende Schicht 7 aus einem nicht brennbaren Material. Die feuerhemmende Schicht 7 kann als Matte (Gewebe oder Vlies) aus Fasern, wie beispielsweise Glasfasern vorliegen. Die Dicke der feuerhemmenden Schicht 7 kann an den speziellen Anwendungszweck und/oder die gewünschte Brandschutzklassifikation und/oder die verwendeten Materialien angepasst werden und liegt bevorzugt zwischen 0,01 und 3 mm, insbesondere bevorzugt zwischen 0,05 bis 1 mm. Besonders bevorzugt wird als feuerhemmende Schicht 7 eine Glasfasermatte mit den folgenden Merkmalen eingesetzt.
Das Produkt besteht aus Glasfasern mit einer nominalen Länge von 6 mm und einem nominalen Durchmesser von 10 bis 11 µm. Die Glasfasermatte ist mit Polyvinylalkohol gebunden.The product consists of glass fibers with a nominal length of 6 mm and a nominal diameter of 10 to 11 μm. The fiberglass mat is bound with polyvinyl alcohol.
Die feuerhemmende Schicht 7 wird im Schichtaufbau 3 möglichst weit oben, d.h. möglichst nahe an der dem Raum, in dem das Fußbodenpaneel 1 verlegt wird, zugewandten Seite des Fußbodenpaneels 1 angeordnet, d. h. zwischen der Dekorschicht 5 und dem Kern 4; und ist vom Raum, in dem das Fußbodenpaneel 1 verlegt werden soll, lediglich durch die Deckschicht 6 und die Dekorschicht 5, die beide relativ dünn sind, getrennt. Auf diese Weise wird der dicke, brennbare Kern 4 optimal gegen einen Brand im Verlegungsraum abgeschirmt.The fire-retardant layer 7 is arranged in the layer structure 3 as far as possible, ie as close as possible to the space in which the floor panel 1 is laid, facing side of the floor panel 1, ie between the decorative layer 5 and the
Die feuerhemmende Schicht 7 erstreckt sich über die gesamte Breite des Kerns 4 und endet jeweils an Stirnseiten, dargestellt sind lediglich die gegenüberliegenden Stirnseiten 4a, 4b, des Kerns 4, die im fertigen Fußbodenbelag an entsprechende Stirnseiten der benachbarten Fußbodenpaneele anstoßen, so dass sich eine lückenlos über den Fußbodenbelag erstreckende, feuerhemmende Schicht 7 ausbildet.The fire-retardant layer 7 extends over the entire width of the
Wie
Um die feuerhemmende Ausgestaltung im Stoßbereich zwischen benachbarten Paneelen zu verbessern, d.h. ein Durchschlagen der Flammen in die Stoßfuge zwischen benachbarten Paneelen zu verhindern, wo sie die feuerhemmende Schicht umgehen könnten, ist die Kante 8 erfindungsgemäß feuerhemmend ausgebildet. Dies wird durch eine feuerhemmende Beschichtung 9 erreicht, die zumindest bereichsweise auf die Kante 8, bevorzugt rundum das Fußbodenpaneel 1 herum, aufgebracht wird. Die Beschichtung sollte auf jeden Fall denjenigen Bereich der Kante 8 bedecken, der der Richtung der mutmaßlichen Feuerbelastung zugewandt ist, d.h. der Stoßkantenbereich 8a. Es ist jedoch bevorzugt, dass die Beschichtung 9 auch auf anderen Bereichen der Kante 8 aufgebracht wird, insbesondere auf die nach oben, d.h. in Richtung auf die Deck- und Dekorschicht 5, 6, weisenden Flächen der Verbindungsprofile 2a, 2b und auf alle anderen, sich an den Stoßkantenbereich 8a anschließenden Bereiche. Bei Kanten 8, die nicht mit Verbindungsprofilen versehen sind, ist es bevorzugt, dass die Beschichtung 9 die gesamte Kante von der Dekor- und Deckschicht 5, 6 bis zur Unterseite bedeckt. Aber auch an Kanten 8, die ein Verbindungsprofil zeigen, erhöht es die Sicherheit gegen ein Durchschlagen der Flammen, wenn alle Bereiche der Kante 8 mit der Beschichtung 9 versehen sind.In order to improve the fire-retardant configuration in the joint area between adjacent panels, ie to prevent penetration of the flames into the butt joint between adjacent panels, where they could bypass the fire-retardant layer, the
Die Beschichtung 9 liegt bevorzugt als mehr oder weniger viskose Flüssigkeit vor, so dass sie durch Versprühen oder Verspritzen, Streichen, Rollen oder andere Beschichtungsverfahren aufgebracht werden kann. Im dargestellten Ausführungsbeispiel wird die Beschichtung 9 mit Hilfe zweier Sprühdüsen 10 aufgebracht, die schräg von oben her auf die Kante 8 gerichtet sind, so dass die Beschichtung 9 in einer Richtung aufgebracht wird, die der Richtung der Feuerbeaufschlagung angenähert ist, so dass sichergestellt werden kann, dass alle möglicherweise einer Feuerbeaufschlagung ausgesetzten Bereiche der Kante 8 auch mit dem Beschichtungsmittel 9 bedeckt werden.The
Als Beschichtungsmittel eignet sich jedes bekannte, in fließfähiger Form aufzubringende, feuerhemmende Mittel. Bevorzugt enthält das Beschichtungsmittel 9 eine Mischung aus Kaolin und Natriumsilikat in wässriger Lösung. Sowohl Kaolin als auch Natriumsilikat sind im Handel erhältlich und können in handelsüblicher Reinheit und Zusammensetzung eingesetzt werden. Die Beschichtungsmenge pro Flächeneinheit hängt von der Saugfähigkeit des Untergrunds und von anderen Faktoren ab, und kann auf einfache Weise experimentell bestimmt werden. Im Prinzip kann jedoch zur Kantenbeschichtung jedes Material eingesetzt werden, das auch bei einer relativ dünnen Schichtdicke (damit der Stoß zwischen benachbarten Paneelen im Fußbodenbelag nicht zu groß und störend sichtbar wird) eine den Normen (beispielsweise EN 13501-1 oder EN ISO 9239-1) genügende Feuerhemmung aufweist.As a coating agent, any known, to be applied in flowable form, fire retardant agent. The
In Abwandlung des beschriebenen und gezeichneten Ausführungsbeispiels kann das Fußbodenpaneel 1 einen abweichenden Schichtaufbau 3 aufweisen, wobei beispielsweise weitere Schichten vorgesehen sein können. So können beispielsweise an der der Deckschicht 6 abgewandten Seite des Kerns, im Kern oder oberhalb des Kerns eine Trittschall-Dämmschicht vorgesehen sein. Derartige Ausführungsformen lassen sich nicht den Ansprüchen unterordnen und gehören nicht zur Erfindung.In a modification of the described and drawn embodiment, the floor panel 1 may have a different layer structure 3, wherein, for example, further layers may be provided. For example, on the side of the core facing away from the
Das Material für die feuerhemmende Schicht 7 sollte bevorzugt so ausgewählt werden, dass die feuerhemmende Schicht möglichst wenig oder keine zusätzlichen Herstellungsschritte erfordert. Dies wird beispielsweise dadurch erreicht, dass die feuerhemmende Schicht 7, insbesondere wenn dafür eine Glasfasermatte eingesetzt wird, mit einer Imprägnierung versehen wird. Die Imprägnierung kann beispielsweise Melaminharz enthalten, das beim Herstellen von Fußbodenpaneelen als Imprägniermittel für die Dekorschicht verwendet wird. Durch die Verwendung des gleichen Imprägnierungsmittels für Dekor- und feuerhemmende Schicht ist es möglich, die feuerhemmende Schicht 7 zusammen beispielsweise mit der Dekorschicht 5 durch Anwendung von Druck und/oder Wärme mit dem Kern 4 zu verpressen. Dadurch wird kein zusätzlicher Befestigungsschritt zum Befestigen der feuerhemmenden Schicht 7 im Schichtaufbau 3 erforderlich. Die Imprägnierung der Matte, insbesondere der Glasfasermatte, mit Melamin oder einem anderen Mittel kann weiterhin zu einer Erhöhung der Festigkeit (z.B. gegen Eindrücken durch größere punktförmig aufgebrachte Lasten) führen. Es ist jedoch auch möglich, die feuerhemmende Schicht durch andere Maßnamen, z.B. durch Verkleben, im Schichtaufbau zu befestigen.The material for the fire-retardant layer 7 should preferably be selected such that the fire-retardant layer requires as little or no additional manufacturing steps as possible. This is achieved, for example, by providing the fire-retardant layer 7 with an impregnation, in particular if a glass-fiber mat is used for this purpose. The impregnation may contain, for example, melamine resin, which is used in the manufacture of floor panels as impregnating agent for the decorative layer. By using the same impregnating agent for decorative and fire retardant layer, it is possible to compress the fire retardant layer 7 together with, for example, the decorative layer 5 by applying pressure and / or heat to the
Claims (4)
- Floor panel (1) which is formed as a rectangular plate with a mechanical locking system (2) provided on at least two opposite sides, wherein the panel (1) has a layer structure (3) with a decorative layer (5) and a core (4) made from a high-strength wooden material plate, in particular an HDF or MDF plate, characterised by a fire-retarding layer (7) which is provided in the layer structure (3), is disposed between the decorative layer (5) and the core (4), directly below the decorative layer (5), extends over the entire width of the core (4) and terminates at the end faces at abutment edge regions (8a) which are provided with a fire-retarding coating (9) and are formed for abutment against adjoining panels in the floor covering, in order to form a fire-retarding layer extending in a gap-free manner over the floor covering.
- Floor panel as claimed in claim 1, characterised in that the fire-retarding layer (7) has a thickness between 0.01 and 3mm.
- Floor panel as claimed in claim 1 or 2, characterised in that the edge (8), which is formed in a fire-retarding manner, has a coating (9) made from a mixture of kaolin and sodium silicate.
- Floor panel as claimed in claim 3, characterised in that the fire-retarding material has been sprayed onto the edge (8).
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI200630856T SI1963596T1 (en) | 2005-12-07 | 2006-03-03 | Floor panel with a fire-resistant coating |
PL06707412T PL1963596T3 (en) | 2005-12-07 | 2006-03-03 | Floor panel with a fire-resistant coating |
EP06707412A EP1963596B1 (en) | 2005-12-07 | 2006-03-03 | Floor panel with a fire-resistant coating |
CY20101100979T CY1111117T1 (en) | 2005-12-07 | 2010-10-27 | FLOOR PANEL WITH A FIREPLACE |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20050026745 EP1795668B1 (en) | 2005-12-07 | 2005-12-07 | Floor panel with a fire-retardant layer |
PCT/EP2006/001982 WO2007065481A1 (en) | 2005-12-07 | 2006-03-03 | Floor panel with a fire-resistant coating |
EP06707412A EP1963596B1 (en) | 2005-12-07 | 2006-03-03 | Floor panel with a fire-resistant coating |
Publications (2)
Publication Number | Publication Date |
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EP1963596A1 EP1963596A1 (en) | 2008-09-03 |
EP1963596B1 true EP1963596B1 (en) | 2010-10-20 |
Family
ID=36216956
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
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EP20050026745 Active EP1795668B1 (en) | 2005-12-07 | 2005-12-07 | Floor panel with a fire-retardant layer |
EP06707412A Active EP1963596B1 (en) | 2005-12-07 | 2006-03-03 | Floor panel with a fire-resistant coating |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
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EP20050026745 Active EP1795668B1 (en) | 2005-12-07 | 2005-12-07 | Floor panel with a fire-retardant layer |
Country Status (14)
Country | Link |
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US (1) | US8465821B2 (en) |
EP (2) | EP1795668B1 (en) |
CN (1) | CN101336326A (en) |
AT (2) | ATE470030T1 (en) |
CY (2) | CY1110660T1 (en) |
DE (2) | DE502005009693D1 (en) |
DK (2) | DK1795668T3 (en) |
ES (2) | ES2344953T3 (en) |
NO (1) | NO344816B1 (en) |
PL (2) | PL1795668T3 (en) |
PT (2) | PT1795668E (en) |
RU (1) | RU2408769C2 (en) |
SI (2) | SI1795668T1 (en) |
WO (1) | WO2007065481A1 (en) |
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CN102416964A (en) * | 2011-10-14 | 2012-04-18 | 安徽金诚汽车科技有限公司 | Bathroom floor and manufacturing method thereof |
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- 2005-12-07 PT PT05026745T patent/PT1795668E/en unknown
- 2005-12-07 EP EP20050026745 patent/EP1795668B1/en active Active
- 2005-12-07 DE DE200550009693 patent/DE502005009693D1/en active Active
- 2005-12-07 PL PL05026745T patent/PL1795668T3/en unknown
- 2005-12-07 DK DK05026745T patent/DK1795668T3/en active
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2006
- 2006-03-03 EP EP06707412A patent/EP1963596B1/en active Active
- 2006-03-03 AT AT06707412T patent/ATE485428T1/en active
- 2006-03-03 DK DK06707412T patent/DK1963596T3/en active
- 2006-03-03 RU RU2008125424A patent/RU2408769C2/en active
- 2006-03-03 PT PT06707412T patent/PT1963596E/en unknown
- 2006-03-03 CN CNA2006800517990A patent/CN101336326A/en active Pending
- 2006-03-03 US US12/096,757 patent/US8465821B2/en active Active
- 2006-03-03 DE DE200650008150 patent/DE502006008150D1/en active Active
- 2006-03-03 SI SI200630856T patent/SI1963596T1/en unknown
- 2006-03-03 ES ES06707412T patent/ES2355659T3/en active Active
- 2006-03-03 WO PCT/EP2006/001982 patent/WO2007065481A1/en active Application Filing
- 2006-03-03 PL PL06707412T patent/PL1963596T3/en unknown
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2008
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Also Published As
Publication number | Publication date |
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ES2344953T3 (en) | 2010-09-10 |
CN101336326A (en) | 2008-12-31 |
CY1111117T1 (en) | 2015-06-11 |
DE502005009693D1 (en) | 2010-07-15 |
DK1795668T3 (en) | 2010-09-13 |
NO20083017L (en) | 2008-09-05 |
SI1963596T1 (en) | 2011-02-28 |
PL1795668T3 (en) | 2010-09-30 |
PT1963596E (en) | 2010-11-15 |
ATE470030T1 (en) | 2010-06-15 |
ATE485428T1 (en) | 2010-11-15 |
EP1795668A1 (en) | 2007-06-13 |
WO2007065481A1 (en) | 2007-06-14 |
SI1795668T1 (en) | 2010-09-30 |
EP1795668B1 (en) | 2010-06-02 |
RU2408769C2 (en) | 2011-01-10 |
EP1963596A1 (en) | 2008-09-03 |
ES2355659T3 (en) | 2011-03-29 |
PT1795668E (en) | 2010-06-16 |
DK1963596T3 (en) | 2011-01-31 |
NO344816B1 (en) | 2020-05-04 |
US20090214832A1 (en) | 2009-08-27 |
PL1963596T3 (en) | 2011-03-31 |
CY1110660T1 (en) | 2015-06-10 |
US8465821B2 (en) | 2013-06-18 |
RU2008125424A (en) | 2010-01-20 |
DE502006008150D1 (en) | 2010-12-02 |
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