US1474481A - Resilient safety tread - Google Patents

Description

Nov. 20 1923. 1,474,481

C. R. KING RESILIENT SAFETY TREAD Filed Nov. 29 1919 INVENTOR Patented Nov. 20, 1 923.

UNITED STATES PATENT OFFICE.

CLARENCE B. KING, OF WORCESTER, MASSACHUSETTS, ASSIGNOR TO NORTON COM- PANY, '01 WOBIJESTER, MASSACHUSETTS, A CORPORATION OF MASSACHUSETTS.

RESILIENT SAFETY TBEAD.

Application filed November '29, 1919. Serial No. 341,370.

- To all whom'z't my concern Be it known that I, CLARENCE R. KING, a citizen of the United States of America, residing at Worcester, in the county of Worcester and State of Massachusetts, have invented certain new and useful Improvements inResilient Safety Treads, of which the following is a full, clear, and exact specification. I

My invention relates to safety tread surfaces and more particularl to a wear-resisting, anti-slipping tread w 'ch will not only prevent a pedestrian slipping thereon but will also serve as a resilient cushion to abgorb shocks and afford an easy walking surace.

It has been proposed to make a safety tread of hard, wear-resisting materials, suc as crystalline alumina, bonded together by a vitrified cla material. Although such treadsvpresent 'ghly anti-slipping qualities and are resistant to the ordinary abrasions of pedestrian trafiic, yet, being of the nature of stone material, they may not be able to withstand heavy shocks, such as may be caused by dropping heavy objects thereon and they do not afford a resilient cushion to soften the blows incident to walking thereon. It is also found to be diflicult to produce ceramic bonded tiles in uniform colors and to duplicate results previously obtained I because of unavoidable variations in successive ceramic firing operations. Furthermore, ceramic bodies are ordinarily porous and pervious to water with the result that such treads absorb moisture and become dirty in appearance and difficult to clean.

It is, accordingly, the main object of my invention to provide a resilient cushionin tread which is highly anti-slippin an which lasts indefinitely under ordinary wearing conditions and remains uniformly non-slipping in its characteristics.

It is another object of my invention to rovide a tread surface which is not only 'ghly resistant to fracture and is anti-slipping, but is also non-porous and easily cleaned and kept in a sanita and which may be easily colors to produce and duplicate any desired artistic effect.

With these and other objects in view as condition,

will be apparent from the following disclosure, my invention resides in the subject matter described in the specification and set forth in the claims appended hereto. Referring to the drawing, I have there illustrated a perspective view of a fragment of S; tread surfacing adapted to be used as a p.

In accordance with my invention, I provide as a body ortion a resilient cushioning matrix of w ich rubber may be cited as a specific example, and incorporate therein anti-slipping bodies which are integrally bonded by said matrix into a unitary tread slab. For the non-sli ping bodies, I may utilize extremely har wear-resisting abrasives, such as the artificial and natural forms of crystalline alumina or silicon carbide, which have a hardness of at least nine on Mohs scale, as well as abrasive materials of lesser hardness, such as garnet, spinel,

beryl, quartz, etc., the essential characteristics thereof being thev ability to remain wear-resistant and anti-slip-pin under ordinary pedestrian footwear an in a form adapted to adhere firmly to and be bonded by the cushionin body.

In order that may bond. such hard abrasive materials in a highly elastic, inherently mobile medium which is subject to stresses and changes in form, I bond a plurality'of' small grains of the anti-slipping materials into larger and preferably rough surfaced bodies or chips which will be mechanically held in place much more firmly than the finer abrasive material. Of the various suitable bonding matrices, known as abrasive bonds, which will serve to unite the anti-slipping grains into integral bodies, I may employ such ceramic materials as the silicate mixtures, well known 'in this art, which are capable of being fire hardened, or clay materials which are burned vitrified to produce porcelain or glassy bonded structures. I may also utilize other cementitious abrasive bonding ingredients, such as various organic substances including the artificial and synthetic resins, rubber and similar adhesive plastic materials capable of being set to a hard mass. The essential characteristic of these bonds is that they be able to bind the abrasive particles into hard, wear-resisting fragments or chips and continually present grains having sharp and angular edges on the surface to prevent slipping thereon. The proportions and compositions of these bonds may be selected as desired by workers skilled in the art.

As a specific example of a ceramic bonded chi I may utilize the following ingredients alt ough obviously my invention is not limited thereto. v

Sli clay-44 parts by weight.

Fel dspar44-. parts by weight.

Ball clay12 parts by weight.

Emery or electrically fused alumina% of the total mass. 7 H

These materials, after being suitably mixed and molded in accordance with. well known operations, are fired to vitrify or fuse the clays and produce a hard bonded article of either a regular or an irregular form, both of which are herein referred to as chips. If the molded article has faces too smooth and regular for m purposes, I may crush the same toprovi e chips of desired sizes and of irre selected as t e cushioning and supporting body, I incorporate these bondedchips in the rubber like a reinforcing aggregate and vulcanize it to the right de ree to produce the desired elasticity and ardness, it being obvious that certain types of tread will require a more resilient bond than others. If it is desired to make a uniform and apparently homogenous tread slab, I bond the grains with rubber vulcanized to the desired degree of hardness.

'Inorder to produce such a tread, I may utilize ,various rubber vulcanizing agents,

such as sulphur in {proportions varying from 3% to 33%, which is theordinary' range of standard practice; and various vulcanization accelerators may be employed to in'rease the vulcanization or to accelerate the reaction. The rubber is obviousl used in this mixture in proportions which epend upon the amount of other ingredients present. To cut down the amount of rubber required. I may utilize various fillers well known in this art in proportions from ains. If the fines are of the same material as the chi s, then I make use of all the material whic passes through the. meshes of the classifying screens, which ordinarly need not be larger larj surfaces. If rubber is tion of t In certain instances, I utilize abrasive grains or the fines resulting from crushing the bonded the type of color and the bonding medium utilized. If I wish to obtain a red rubber tread, I add powdered iron oxide to the rubber mixture before vulcanization, and this oxide may be utilized in large enough proportions to serve not only as thef coloring material but; also as the filler. In order to give further color effects I may also subject the chips to suitable coloring operations;

For example, a blue-'ceramic'chip'ma'i obtained by the addition of cobalt oxi to the clay bond before the firing operation.

In order proyide asafety tread for a car step which is hinged and adapted to be swung from a horizontal to a vertical-position and so be, subjected to considerable shock, Iv may utilize the construction illus trated in the drawing, involving'a resilient cushioning bod of rubber 1 having chips 2 of ceramic bonded alumina grain'embedded and vulcanized therein. These chips, as illustrated, ,may be embedded.-

gear owing to the cushion support and yet v not be torn from their settings. 1

Having thus described my invention, what I claim as new and desire to secure by Letters Patent is: i

1. A safety tread comprising a resilient body and rough, anti-slipping chips em-J bedded therein and forming a substantial portion of the tread surface, said chips containing hard, wear-resisting, grains united integrally by an abrasive bond which is'relatively softer and less wear-resistant than the grains and permits the surfaceto remain anti-slipping .under continued trafiic wear.

2. A safetyv tread comprising a rubber body and anti-slipping chips embedded; therein which have substantially plane but rough tolp surfaces forming the major pore tread surface, said chips consisting of crystalline granules of a hardness of nine or more united by a bond whichjis relatively softer and less .-wear-resistant than said granules. i v

3. A safety tread-comprising a body, of. resilient rubber and chips of ceramic bonded abrasive. granules embedded therein. 4. A safety tread comprisingja body of rubber, chips of ceramic bonded wear-resistant grains embedded'in said body and forming a substantial portion of the tread surface and coloring matter incorporated in said rubber to produce a color contrast between the body and the chips.

5. A safety tread comprising a rubbe body and anti slippingchips embedded in and forming a substanticl portion of the mina nules bonded with ceramicmateri 91, surface thereof, said chips consisting of embe ded in and bonded b therubber body. abrasive grains bonded by vitrified ceramic Signed at Worcester, usetts, this 1 bonding material. 26th day of Nov. 1919.

6. A safety tread comprising a resilient ()LARENCE R. KING. body of vulcanized rubber and a surface Witness:

layer of chips, comprising crystalline alu- Cur-mu L. Jmma. I

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