US1482350A - Machine for sawing and punching rails - Google Patents

Machine for sawing and punching rails Download PDF

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US1482350A
US1482350A US381388A US38138820A US1482350A US 1482350 A US1482350 A US 1482350A US 381388 A US381388 A US 381388A US 38138820 A US38138820 A US 38138820A US 1482350 A US1482350 A US 1482350A
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rail
die
air
shaft
machine
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James S Dayton
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/001Lateral transport of long workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/202With product handling means
    • Y10T83/2027Initiated by means directly responsive to tool movement
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/202With product handling means
    • Y10T83/2092Means to move, guide, or permit free fall or flight of product
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/202With product handling means
    • Y10T83/2092Means to move, guide, or permit free fall or flight of product
    • Y10T83/2096Means to move product out of contact with tool
    • Y10T83/2098With means to effect subsequent conveying or guiding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/202With product handling means
    • Y10T83/2092Means to move, guide, or permit free fall or flight of product
    • Y10T83/2096Means to move product out of contact with tool
    • Y10T83/2135Moving stripper timed with tool stroke
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/202With product handling means
    • Y10T83/2092Means to move, guide, or permit free fall or flight of product
    • Y10T83/2096Means to move product out of contact with tool
    • Y10T83/2135Moving stripper timed with tool stroke
    • Y10T83/215Carried by moving tool element or its support
    • Y10T83/2155Stripper biased against product
    • Y10T83/2159By spring means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/444Tool engages work during dwell of intermittent workfeed
    • Y10T83/4637With means to guide, position, or present work to work-feed means
    • Y10T83/464Means to transport work to work-feed means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/626Operation of member controlled by means responsive to position of element remote from member [e.g., interlock]
    • Y10T83/637With means to initiate operation of member
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/869Means to drive or to guide tool
    • Y10T83/8727Plural tools selectively engageable with single drive
    • Y10T83/8732Turret of tools

Definitions

  • This invention relates to a machine for sawing and punching rails, and more particularly 'to a machine of the general type of that described and claimed in my U. S. Patent No. 1,297,112, issued March 11, 1919.
  • One object is to provide a machine which shall include a plurality of rail presses, with means for feeding the rail to be cut and punched to all of the presses at one time, and means for simultaneously controlling all of the die blocks through the medium of one actuating device, such as a rock shaft extending the full length of the machine;
  • a further object is to provide in a device of the type indicated, and in connection with the mechanism for carrying the rail forward to the presses, means actuated by the return stroke of certain elements of the feeding mechanism which shall produce the first step in the operation upon the rail by raising the die blocks to operative position.
  • a further object is to produce a machine of the type indicated, the mechanism of which shall include controlling devices 01perated by compressed air, for throwing t e die blocks to operative position, for returning them to inoperative position, and for throwing off the rail, after the sawing and punching operation has been effected, by
  • a still further object is to provide certain novel means forv mounting the die blocks, means for rotating the latter, for placing in operative position a new set of dies, and means for locking the blocks when rotated to correct position.
  • a still further object is to provide a plurality of blocks for mounting the punches, means for rotating the blocks, and means for locking them when'rotated to the required position for placing a given set of punches in position for use.
  • a still further object is to provide certain novel means for mounting the saw.
  • a still further object is to provide means for shifting laterally the blocks in which the punches are mounted, in order to secure correct alinement with the dies.
  • a still further object is to provide pan ticular means for mounting a stripping plate, permitting the latter to have resilient act1on.
  • a still further object is to provide for disposing of the slu s by means of a worm conveyer passing t rough the die block, and to provide for throwing 0d the rail after the completion of the sawing and punching operation, by automatically placing in action a device having radial arms for engaging the rail and discharging the latter ⁇ )odthe conveyer rolls, and thence to the hot
  • a still further object is to provide an air control system including a plurality of cylinders, each controlling a clutch connected with the driving mechanism of each rail press or unit, these cylinders having connection with an air duct to which air is ad mitted by the operation of any one of a number of valves so located that the operator (whose duty it is to control the punches and keep the working parts oiled and in running condition), may find a valve within easy reach at any time, so, that all of the saws and punches may be instantly controlled.
  • the invention consists in the novel construction, combination, and arrangement of elements, and of organized mechanism hereinafter described and claimed.
  • Figure is a diagrammatic view showing various portions of the mechanism in top plan
  • Figure 2 is a vertical section approximately online 2-2 of Figure 8.
  • Figure 3 is more or less diagrammatic, in that it shows the greater portion of the mechanism required for feeding the rail, elevating the die block, operating the punches, and effecting the air control, ex elusive of the air control of the upper clutch.
  • Figure 4 is a vertical section on line 47-4 of Figure 8.
  • FIG. 5 is a detail view showing in section the manner of mounting the punches
  • Figure 8 is a view of the press in front elevation
  • Figure 9 is a vertical section longitudinally of the saw shaft, and show-ing the punchblocks and die block in section,
  • Figure 10 is an elevation showing four units or presses, with the operative elements removed, but showing the relative position of the air cylinders,
  • Figure 11 is a diagrammatic view, showing at the right the rail feedin jack and showing the drive for the saw s aft and the upper shaft which controls the operation of the punches,
  • Figure 12 shows details of the driving gear illustrated in Figure 11, and the means for controlling one of the punches.
  • Figure 13 1 s a detailed view showing a clutch which is thrown in for actuating the rail ejecting means.
  • l igure 3 is a general view of the operative elements of one of the units, or individual presses, and of the means for effecting the air control.
  • Vertical frame members 10 support an upper transverse shaft in suitable bearings, this shaft effecting th operation of the-punches.
  • Punch blocks are mounted. on the opposite sides of the saw in the manner shown in Figuret), and each block carries a plurality of sets of punches, and is rotatable so that either set may be placed in operative position.
  • the dies are mounted in a somewhat similar manner, and the die block is movable vertically when the mounting means therefor are elevated by the operation of the cam mechanism controlled by suitable gearing.
  • the lower transverse shaft 40 shown in Figure 3 extends the full length of the machine and controls all of the die blocks.
  • An air cylinder 1555 ( Figures 2 and 8), is under the control of a valve opened by an operator at the proper time, and the stem 157 of the plun er of this 0 lindcr controls a clutch referre to below. hen the clutch is thrown in, the driving means for shaft 99 controlling the working stroke of the saw and the punches is set in operatiomarid the rail is cutand the bolt holes punched there in. The head, the punches, and the saw then return to inoperative position, shaft 99 having completed one revolution.
  • any suitable number of rail presses a may be provided, but in Figure 1 l have shown four of these units, the position and outline of which is illustrated diagrammatically, the vertical elements of the units being designated 10.
  • Each unit is driven from its own motor, these motors being designated 12, and each motor shaft carrying pulleys through the medium of one of which motion is imparted to the saw shaft, while the other imparts movement to the mechanism actuating the punches.
  • the rail to be cut and punched is fed by means of the jacks 16, the rail being supported by rolls 180 ( Figures 1 and 1), and the jacks being guided by elements 17, said rail resting on skids 18 when discharged from the jacks.
  • the jacks are controlled ll i ill
  • Each press includes a box 32 vertically movable within the main frame and provided with means for mounting the die block.
  • This box includes a plurality of transverse members 34 each provided with concave cutaway portions for engagement by the cams 35 mounted on shafts or spindles 36.
  • the elements last named each carry a with gear wheel 38 on main shaft 40 which extends the full length of the machine.
  • This shaft 40 is a rock shaft and is controlled by an arm 41 connected with plunger 42 of main air cylinder 43, the connection being'made in any well known manrer.
  • one of the boxes 32 is shown as being vertically slidable in frame elements 44, wedge shaped members 45 being suitably mounted and serving to take tween the sides of the box and the vertical up wear beelements of the frame.
  • the block 47 is rotatable, being mounted on shaft 48 and being provided with four channels 49, receiving holders 49 for dies 50.
  • Dies maybe provided for cooperation with punch% of different sizes, and when it is necessary to place a new die or set of dies in position, it is only necessary to rotate the block 47 through a quarter turn.
  • the block is held in this posit-ion by means of a locking device 51 operated or controlled by lever 52.
  • Figure 9 I have shown a side view of the (onveyor or worm slugs.
  • This element is designated 53 and it passes through an enlarged bore 54 in block 47.
  • the worm is surrounded by a channel for discharging the element having flexible flared edge portions;
  • the block may be rotated by means of a lever 58 cooperating with ratchet wheel 59, the usual pawl being provided.
  • the blocks 60 positioned on each. side of the saw each include four sockets 61 receiving transverse elements 62 each carrying a plurality of threaded pins 63.
  • the saw shaft passes through these blocks and the 5.6. This bl saw is positioned between them, as intimated above.
  • the punches 64 are provided with heads 65, and the threaded members 66 re tain the unches in engagement with the ends of pins 63.
  • the blocks 60 are retained against rotation by locking pins 69 controlled by levers 70, rotation being effected when desired by means of lever '71 carrying pawls cooperating with ratchet wheels 72.
  • he stripping plates are resiliently mounted being guided in their movement by pins 76 and bearin against springs 77.
  • the mountin saw is shown in igure 9, the saw there illustrated being desi nated 78, and being mounted on a saw sha t consisting of two sections 79 and 80, having threaded connection with each other, as shown at 81. These shaft sections pass through sleeves 82 and 83 mounted in the head 84, suitable bearings being provided. 7
  • Blocks 60 carrying the punches are mounted on sleeves 82 and 83, and the latter are adjustable longitudinally, permitting the alinement of the punches, by means of lock nuts 86, 87.
  • the punch blocks are of course rotated separately when placing new sets of punches in operative position, and each block is provided with an operating lever 71,
  • a sleeve 88rigid with reference to shaft section 79, is provided with a flange 89 which abuts the saw, and anothei' flange 89, on shaft section engages theopposite surface of the saw, permittin the latter to be clarnped in position.
  • Loci; nuts 91 retain sleeve 88 in position for clam ping the saw.
  • Roller bearings are located as shown, and it will be understood that the sections of the saw shaft are disconnected when removing or replacing the saw.
  • the head 84 is guided in ,its vertical movement by means of the yokes or channel shaped elements 93 which cooperate with the vertical guiding elements 94, any play or wear being taken up by the wedge shaped elements 95.
  • each head Pivotally connected with each head are the links 97 operated by eccentrics 98 on the upper transverse shaft99 of the unit or rail press.
  • This shaft is driven by gear wheels 100 meshing with pinions 1.01 on shaft 102 carrying a gear wheel 103, the latter cooperating with pinion 104 on shaft 105 carrying pulley 106 driven by belt 107.
  • This e t is driven from the shaft 109 of the niotor 12 shown in Fi 7 ure 1.
  • Shaft 105 carries a fly wheel 108.
  • lilotor shaft 100 carries a pulley 110 driving a belt 11]. passing around pulleys 112 on the saw shaft.
  • the dr i ve i of air control shown in opens valve 13 by striking the mission of air to the cylinder.
  • a shaft 118 carries a bevelled gear wheel 119 meshing with gear wheel 120, the latter being rigid with the shaft 121 which drives the horizontal shaft 122 through suitable gearing.
  • Shaft 122 carries rigidly a wheel 123 having radial arms 12a extending therefrom these arms being of the form shown, and any one of them being ada ted to engage a rail after the sawing an punching operation, and throw the rail to the left in Figure 2, onto the skids 125, from which it drops to the conveyor rolls 126, shown especially in Figures 2, 6 and 7.
  • a clutch referred tobelow is autonnitically thrown in at the proper time, and movement is imparted to shaft 118, for actuating the mechanism throwing off the rail, as indicated.
  • Lever 27 is shown in Figure 3 as having been shifted (to full line position), slide valve 128 also having been shifted, and the plunger 4-2 moved to the left by the ad- Crank arm 11 has therefore moved to the left, and the die block supporting means have been elevated.
  • the movement of the jacks is controlled of clutch 130, and the clutch referred to below which controls the upper transverseshaft 99 is under the control of another operator who observes the feeding of the rails by the jacks, and at the proper time throws in the clutch for imparting movement to the shaft 99 for operating the saw and the punches, the elements being at this time in the position shown in Figure 3.
  • a bracket- 13 engages and stem of the valve. and permits air to pass through pipe 1:15 and enter cylinder 136, for depressing the plunger 13? therein and operatin angle lever 138 which engages a spring he ld trip or catch 139 on connecting rod 127.
  • valve 140 is opened, and air is admitted to pipe 141 and air cylinder 142.
  • Theplunger 1 13 therein is depressed and the pivoted arm 14 1 engages the catch or trigger 145 and throws in the clutch referred to below, so
  • Similar clutch mechanism is shown in connection with shaft '99, controlling the punches.
  • An air cylinder 155 has mounted therein a plunger 156 controlling a stem 157 carrying an idler which cooperates with a slidable collar 158 having a cam face, the collar being grooved and controlling or retaining a spring held arm 160.
  • This arm when released by the withdrawal of the stem 157, due to the movement of the plunger under air pressure, throws clutch element 161 on shaft 105. Rotation is then imparted from shaft 105 to pinion 1041, and through the gearing shown and previously described, to shaft 99 controlling the punches.
  • the clutch construction is shown and described in my Patent 1,297,112 before mentioned,
  • FIG. 10 A general view of the air controlling system is shown in Figure 10. Air is admitted tothe system from the compresser, not shown, the air passing into pipe 164 which is in communication with the valve too Lasso which controls rock shaft for e the elevation of the die blocks. Connected with pipe 164 is a pipe 165 controlled by valve 140 ( Figures 10 and 3), a pipe 141 leading to cylinder 142, the plunger of which controls the clutch for placing in operation mechanism for throwing out the rail after the sawing and punching operation.
  • Cylinder 136 is connected with pipe 166 leading from valves 134 which are opened simultaneously upon the return stroke of the punches.
  • the plunger of cylinder 136 operates devices for shifting slide valve 128 of cylinder 43 in the direction required to rock shaft 40 in lowering the dieblocks.
  • the upper air cylinders 155 are connected with air line 168 controlled by valves 169 placed at convenient points permitting of their operation and the consequent operation of the plungers of air cylinders 155 at one time, by the opening of any of these valves by one of the operators, also acting as an oiler, which passes along a running board extending the full length of the machine.
  • a storage air line is shown at 170, and a feed pipe 171 is connected therewith and with pipe 164, previously mentioned.
  • the conveyer rolls 126 are driven from motor 174 by the gearing shown conventionally at 175 in Figure 1.
  • One of the conveyor rolls by means of which the rails are fed to the machine is shown in Figure 4, being there designated 180.
  • a motor 177 is shown as driving shaft 181 through gearing illustrated conventionally, and shaft 181 drives the conveyor rolls 180 by means not shown.
  • Belt 178 is also driven from the shaft of motor 177, and drives pulley 179 on shaft 22, by which the mechanism for feeding the rails to the machine, from rolls 180, is operated.
  • punching mechanism and operating means therefor dies cooperating with the punching mechanism, a die block for mounting the dies, a vertically movable box in which the die block is mounted, cams for elevating the box, means for imparting motion to the cams, and mechanismautomatically controlled for placing in operation the means last named.
  • means for feeding a rail into position to be punched said means including a slidable member, and a pivotally mounted and gravity retained pusher carried by the slidable member.
  • means for punching a rail means for feeding a rail into position to be acted upon by the punching mechanism, an engaging device carried by the feeding means, a die block cooperating with the punching means, and means set in operation by contact with the engaging device on the feeding means for raising the die block to operatlve position.
  • the combination with a punch and die block, of means for mounting the die block, the mounting means comprising a box supported for vertical movement, cams bearing against elements of the box for edecting said vertical movement in one direction, and air controlled means for imparting movement to the cams.
  • a punch in a machine of the class described, a punch, a die cooperating therewith, a die block for mounting the die, mounting means for the die block, including a vertically mov able box, cams for elevating the box, a pinion rigid with each cam, a gear wheel meshing with the pinion, means for imparting movement to the gear wheel, and stock-ejecting means set in operation by the movement of the box to normal position.
  • a punch In a machine of the class described, a punch, a die cooperating therewith, a die block for mounting the die, means for supporting the die block, cams for effecting the vertical movement of the supporting means, a pinion rigid witheach cam, a gear wheet engaging said pinions, a rock shaft for mounting the gear wheel, and air controlled means for imparting movement to the rock shaft.
  • a plurality of sets of punches a plurality of sets of dies cooperating therewith, a die block for mounting each set of dies, elevating means for each die block, and means for imparting movement.
  • feeding means associated with each set of punches and dies the feeding means being reciprocable, and means automatically actuated by the return stroke of certain elements of the feeding means for operating all of'the block raising devices.
  • punching means punching means, die holding means, air controlled means for elevating the die holding means, and additional air controlled means for governing the operation of the. air controlled means first named, and operable upon the return stroke of the punching means, for restoring to normal position one of the operative elements of the air controlled means first named.
  • punching means punching means, die holding means, means including a rock shaft and cam mechanism for operating the die holding means, air controlled means for imparting movement to the rock shaft, and air controlled means operable upon the return stroke of the punching means and cooperating with the air controlled means first named, for restoring to normal position the rock shaft and cam mechanism.
  • punching means, die holding means, actuating mechanism for the latter including an air controlled device, a feeding device, means automatically operated upon the return stroke of the feeding device for placing the air controlled device in operation, and air controlled means automatically operated for restoring the air controlled means first named to normal position.
  • punching means means, die holding means, mech anism for imparting movement to the punches, mechanism for imparting movement to the die holding means, means for feeding a rail into position to be operated upon by the punches, and means automatically operated for throwing off the rail.
  • punching mechanism and operating means therefor punching mechanism and operating means therefor, die mechanism and operating means therefor, a rail feeding device, and an automatically operated and air controlled rail discharging device.
  • punching mechanism die mechanism, rail feeding mechanism, means for automatically controlling the die mechanism by the movement of an element of the feeding mechanism, a rail discharging device, and air controlled means automatically operated upon the return movement of the die mechanism, for operating the rail discharging device.
  • rail punching mechanism die mechanism, rail feeding mechanism, and rail discharging mechanism
  • said mechanism last named including arotatable device provided with radial arms, and air controlled means automatically operated for imparting movement to the rail discharging mechanism.
  • rail punching means, die mechanism, rail feeding mechanism, rail discharging mechanism, and air controlled mechanism automa'tically operated for setting in motion the discharging mechanism, said air controlled mechanism including a cylinder, a plun er operating therein, a clutch, driving mec anism controlled by the clutch, means for normally holding the clutch inoperative, and devices for connecting the means last named with said plunger.
  • said means including a rock shaft and cam mechanism, an air cylinder including a plunger therein, means connecting the plunger with the rock shaft, a valve for said cylinder, a rod connected with the valve, a rail feeding device, means for actuating the rod by the feeding device for shifting the valve and admitting air to the cylinder, a second air cylinder, a plunger therein, means actuated by the plunger for shifting the valve in the opposite direction, and means automatic-ally operated upon the return stroke of the punching mechanism for admitting air to the second named cylinder.
  • sesame mitting air to the cylinder means for shift ing the valve in one direction, and air controlled means automatically operated for shifting said valve 1n the opposite dlrection,
  • plungers in said air cylinders means connected with one of the plungers for restoring to normal position the valve first named, and means operated by the other of said plungers for discharging the rail after the punching operation.
  • punching mechanism punching mechanism, die mechanism, a rail feeding device, a valve automatically operated upon the return movement of the feeding device, an air cylinder controlled by said valve, a valve controlled by the return movement of the die mechanisrrna valve controlled by the return movement of the punching mechanism, air cylinders controlled respectively by the second named valve and the valve last named, plungers in said air cylinders, means connected with one of the plungers for shifting the valve first named. and means including va clutch controlled by the other of said plungers, for discharging the rail after the punching operation.
  • tool holding mechanism In a machine of the class described, tool holding mechanism, movable die mechanism, a rail feeding device, and an automatically operated rail discharging device, set in operation incident to movement of the die mechanism to normal position.
  • tool holding mechanism In a machine of the class described, tool holding mechanism, air controlled means for operating said mechanism, die mechanism, a rail feeding device, and an air con trolled rail discharging device.
  • tool holding mechanism In a machine of the class described. tool holding mechanism, die mechanism,rail feeding mechanism, and air controlled means operated by the tool holding mecha nism upon receding from the Work, for restoring thedie mechanism to normal position when operated.
  • tool holding mechanism In a machine of the class described, tool holding mechanism, die mechanism, rail feeding mechanism, air controlled means set in operation by the feeding mechanism. for operating the die mechanism and air controlled means set in operation by the tool holding mechanism, upon receding from the Work, for restoring the die mechanism to normal position when operated.
  • a plurality of units each including tool holding mechanism, dies cooperating with the punching mechanism of each unityfeeding mechanism, and air controlled means in operation by the mechanism last named, for moving the dies simultaneously to operative sition.
  • a machine of the class described. a plurality of units each including tool holding mechanism, dies cooperating with the said mechanism of each unit, air controlled means for governing the operation of the tool holding mechanism. feeding mechanism, and means automatically operated by the.
  • a-plurality of units each including tool holding mechanism, air controlled means for operating said mechanism, dies cooperating with the said mechanism of each unit, feeding mechanism, air controlled means set in operation by the feeding mechanism for throwing the dies to operative position. simultaneously, and an air controlled device cooperating with that first named i'or throwing the dies to inoperative position. simultaneously.
  • a plurality of units each including tool holding mechanism. air controlled means for operating said mechanism. dies cooperating with the said mechanism of each unit, feed ing mechanism, air operated means controlled by the feeding mechanism for throw ing the dies to operative position simultanc ously, rail discharging mechanism, and means automatically controlled incident the movement of the dies for setting in operation the rail discl'iarging mechanism ot the several units, simultaneously.
  • punching mechanism die mechanism cooperating therewith, said die mechanism including a vertically movable box, a rotatably mounted die block supported by the box, a die holder detachably mounted in the block, dies carried by the die holder, a feeding device including a .pivotally mounted pusher thereon, serving to carry forward a rail into position above the dies and between the latter and the punches.
  • punching mechanism including a rotatably mounted punch block and punches carried thereby, a resiliently mounted stripping plate carried by the punch block and through which the punches pass, die mechanism including a verticalk movable box, a rotatably mounted die blocli carried thereby, a die holder carried by the block, dies mounted in the die holder, and a feeding device including a pivotally mounted pusher, for carryin forward a' rail into position above the dies, to be operated upon by the punches.
  • feedin punching mechanism, die mechanism, feedmg mechanism said feeding mechanism in cludin a rail supporting device movable towar and away from the punching mechanism, the feeding mechanism including a pivotally mounted element for directly engaging the rail, a pivotally mounted trip,
  • a pivoted lever for engaging said trip, and means controlled by the lever for throwing the die mechanism to operative position.
  • punchingmechanism including a vertically movable head, means for guidin said head, a transverse shaft, air controlled means for imparting movement to the shaft, eccentric mechanism for driving the head from the shaft, a transverse shaft mounted in bearings in the head, punching mechanism carried by the shaft last named, and die mechanism cooperating with the punching mechanlsm.
  • punching mechanism punching mechanism, die mechanism, and means for controlling the operation of the die mechanism
  • said means including an upper shaft, a driven shaft, a countershat't, means for imparting motion from the driven shaft to the countershaft, means for imparting motion to the shaft first named from the counter shaft, clutch mechanism on the driven shaft, air controlled means for actuating the clutch mechanism, a head forming a part of the punching mechanism, and eccentric mechanism connecting said shaft first named and the'head.
  • tool holding means In a machine of the class described, tool holding means, rail feeding means, rail ejecting means, and automatically operated air controlled clutch mechanism governing the operation of the rail ejecting means.

Description

Jan. 29 1924.
J. S. DAYTON MACHINE FOR SAWING AND PUNCHING RAILS 3 mm 1 U m a ym a w D m a W M 9 2 l m o w J l m Original Filed May 14 ATTORNEY WITNBS:
Jan. 29 1 924. M 23 J S. DAYTON MACHINE FOR SAWING AND PUNCHlNG RAILS Original Filed May 14 'i9 20 9 Sheet s-Sheet 2.
v Q. 7 I
' imm m WITNESS:
ATTORNEY Jan. 29 1924.
J. S. DAYTON MACHINE FOR SAWING AND PUNCHING RAILS O z n l' y 14. 1920 9 sheets-Sheet s Javnes 51' Dab ton NVENTOR V AITORN EY WITNESS:
Jan. 29, 1924. 1,482,350
' J. S. DAYTON MACHINE FOR SAWING AND PUNCHING RAILS Original Filed May 14, 1920 9 Sheets-Sheet 4 WITNESS:
A1TORN EY Jan. 29 1924.
J. S. DAYTON MACHINE FOR SAWING AND PUNCHING RAILS Original Filed May 14, 1920 9 Sheets-Sheet 5 (7579266 Daytmz/ INVENTOR ATTORNEY WITNESS:
Jan. 29 1924. 1,482,350
J. s. DAYTON MACHINE FOR SAWING AND PUNCHING RAILS Original Filed May 14,-"1920 N ENTOR BY WITNESS:
9 Sheets-Sht' u v I I Jcwnes fiflk n ton Jan. 29 1924., 1,482,350
J.-$. DAYTON MACHINE FOR SAWING AND PUNCHING RAILS Original Filed May 14 1920 9 Sheets-Sheet 7 WITNESS:
ATTORNEY J. s. DAYTON MACHINE FOR SAWING AIiD PUNCHlNG' RAILS 'origmal. Filed May 14. 1920 9 Sheets-Sheet 8 I Jayne s Day-ton INYEN I OR ATTORNEY M mv m n w Jan. 29 1924. Y 1,482,350 J. S. DAYTON MACHINE FOR SAWING AND PUNCHING RAILS origm'arFiled may 14. 1920 9 sheets-sheet 9 lNVENTOR ATTORNEY areas Jan. as, 1924.
- intense i ifii JAMES S. DAYTON, 0F CUMBERLAND, MARYLAND.
MACHII INE FOB- SAWING AND PUNCHING RAILS.
Application filed May 14, 1920, Serial No. 381,388. Renewed October 3i), 1923.
To all whom it may concern:
Be it known that I, JAMES S. DAYTON, citizen of the United States, residing at Cumberland, in the county of Allegany and State of Maryland, have invented new and useful Improvements in a Machine for Sawing and Punching Rails, of which the following is a specification.
This invention relates to a machine for sawing and punching rails, and more particularly 'to a machine of the general type of that described and claimed in my U. S. Patent No. 1,297,112, issued March 11, 1919.
One object is to provide a machine which shall include a plurality of rail presses, with means for feeding the rail to be cut and punched to all of the presses at one time, and means for simultaneously controlling all of the die blocks through the medium of one actuating device, such as a rock shaft extending the full length of the machine;
A further object is to provide in a device of the type indicated, and in connection with the mechanism for carrying the rail forward to the presses, means actuated by the return stroke of certain elements of the feeding mechanism which shall produce the first step in the operation upon the rail by raising the die blocks to operative position.
A further object is to produce a machine of the type indicated, the mechanism of which shall include controlling devices 01perated by compressed air, for throwing t e die blocks to operative position, for returning them to inoperative position, and for throwing off the rail, after the sawing and punching operation has been effected, by
mechanism under the control of a clutch connected with the air control system.
A still further object is to provide certain novel means forv mounting the die blocks, means for rotating the latter, for placing in operative position a new set of dies, and means for locking the blocks when rotated to correct position.
A still further object is to provide a plurality of blocks for mounting the punches, means for rotating the blocks, and means for locking them when'rotated to the required position for placing a given set of punches in position for use.
A still further object is to provide certain novel means for mounting the saw.
A still further object is to provide means for shifting laterally the blocks in which the punches are mounted, in order to secure correct alinement with the dies.
A still further objectis to provide pan ticular means for mounting a stripping plate, permitting the latter to have resilient act1on.
A still further object is to provide for disposing of the slu s by means of a worm conveyer passing t rough the die block, and to provide for throwing 0d the rail after the completion of the sawing and punching operation, by automatically placing in action a device having radial arms for engaging the rail and discharging the latter {)odthe conveyer rolls, and thence to the hot A still further object is to provide an air control system including a plurality of cylinders, each controlling a clutch connected with the driving mechanism of each rail press or unit, these cylinders having connection with an air duct to which air is ad mitted by the operation of any one of a number of valves so located that the operator (whose duty it is to control the punches and keep the working parts oiled and in running condition), may find a valve within easy reach at any time, so, that all of the saws and punches may be instantly controlled.
With the foregoing and other objects in view, the invention consists in the novel construction, combination, and arrangement of elements, and of organized mechanism hereinafter described and claimed.
In the aocom anying drawings,
Figure is a diagrammatic view showing various portions of the mechanism in top plan,
Figure 2 is a vertical section approximately online 2-2 of Figure 8.
Figure 3 is more or less diagrammatic, in that it shows the greater portion of the mechanism required for feeding the rail, elevating the die block, operating the punches, and effecting the air control, ex elusive of the air control of the upper clutch.
Figure 4 is a vertical section on line 47-4 of Figure 8.
Figure 5 is a detail view showing in section the manner of mounting the punches,
or carriage for feeding the rail to the press,
and the means for throwing off the rail,
Figure 8 is a view of the press in front elevation,
Figure 9 is a vertical section longitudinally of the saw shaft, and show-ing the punchblocks and die block in section,
Figure 10 is an elevation showing four units or presses, with the operative elements removed, but showing the relative position of the air cylinders,
Figure 11 is a diagrammatic view, showing at the right the rail feedin jack and showing the drive for the saw s aft and the upper shaft which controls the operation of the punches,
Figure 12 shows details of the driving gear illustrated in Figure 11, and the means for controlling one of the punches.
Figure 13 1s a detailed view showing a clutch which is thrown in for actuating the rail ejecting means.
Before prooeedil'ig to the description of the machine in detail, reference will be made to l igure 3 which is a general view of the operative elements of one of the units, or individual presses, and of the means for effecting the air control. Vertical frame members 10 support an upper transverse shaft in suitable bearings, this shaft effecting th operation of the-punches. Punch blocks are mounted. on the opposite sides of the saw in the manner shown in Figuret), and each block carries a plurality of sets of punches, and is rotatable so that either set may be placed in operative position.
The dies are mounted in a somewhat similar manner, and the die block is movable vertically when the mounting means therefor are elevated by the operation of the cam mechanism controlled by suitable gearing. The lower transverse shaft 40 shown in Figure 3 extends the full length of the machine and controls all of the die blocks.
When the jack or pusher which feeds the rail to the machine moves outwardly, or to the right in Figure 3, after having placed a rail in position above the die blocks, a
' lever 27 is automatically tripped, operating a slide valve permitting air to enter lower cylinder 43 causing its plunger and the elements connected therewith in rock shaft 41) and operate the cam mechanism for raising the die blocks to the position of Figure 3, that is, to operative position.
An air cylinder 1555 (Figures 2 and 8), is under the control of a valve opened by an operator at the proper time, and the stem 157 of the plun er of this 0 lindcr controls a clutch referre to below. hen the clutch is thrown in, the driving means for shaft 99 controlling the working stroke of the saw and the punches is set in operatiomarid the rail is cutand the bolt holes punched there in. The head, the punches, and the saw then return to inoperative position, shaft 99 having completed one revolution.
he raising of the head effects the opening by engaging device 133 (on the head),
of an upper valve 134 admitting air to cylinder 136, the plunger of which operates a device 138 engaging trip 139 on valve rod 127, for throwing the slide valve of cylinder 43 into position for admitting air on the other side of .the plunger in this cylinder, whereby the crank arm 41 is thrown to dotted line position, and the gearing and cam mechanism operate to permit the die holding means to drop to lower position. This downward movement results in opening valve 1 10 by element 140 admitting air to cylinder 142 controlling a clutch operating device for throwing into operation mechanism discharging the rail from the press, allowing it to pass .to lc)onveyor rolls 126 and thence to the hot in the practical embodiment of my invention, any suitable number of rail presses a may be provided, but in Figure 1 l have shown four of these units, the position and outline of which is illustrated diagrammatically, the vertical elements of the units being designated 10. Each unit is driven from its own motor, these motors being designated 12, and each motor shaft carrying pulleys through the medium of one of which motion is imparted to the saw shaft, while the other imparts movement to the mechanism actuating the punches.
The rail to be cut and punched is fed by means of the jacks 16, the rail being supported by rolls 180 (Figures 1 and 1), and the jacks being guided by elements 17, said rail resting on skids 18 when discharged from the jacks. The jacks are controlled ll i ill
and operated by means of arms 19 to which motion is imparted by means of wheels 20 with which they are connected by crank pins. These wheels are driven by wheels or pinions 21 on shaft 22. This construe tion is illustrated in Figures 1 and 11). In Figure 7 and elsewhere one of the jacks is shown as mounted on wheels 2i operating on tracks 25, and an arm 26, mounted as shown, is positioned for engagement with an operating arm 27 referred to below. Each jack carries an angular pivotally mounted element 28, normally held in he position shown in l igure 7, in view of its connection by means of a chain or the like with weight 29 which retains arm 28 in contact with stop 30.
Upon the outward movement. of the jack --that is, movement to the right the arrn' pinion 37 meshing 28 swings under the rail, and then assumes an upright position on the other side of the rail, so that the movement of the jack inwardly toward t e press will produce engagement with the rail, and carry the latter into position to be operated upon.
Each press includes a box 32 vertically movable within the main frame and provided with means for mounting the die block. This box includes a plurality of transverse members 34 each provided with concave cutaway portions for engagement by the cams 35 mounted on shafts or spindles 36. The elements last named each carry a with gear wheel 38 on main shaft 40 which extends the full length of the machine. This shaft 40 is a rock shaft and is controlled by an arm 41 connected with plunger 42 of main air cylinder 43, the connection being'made in any well known manrer.
\slpon'the admission of air from a suitable source of supply, to cylinder-43, the crank arm 41 will be thrown to the full line position' shown in Figure 3, and the cams 35,
controlled by the mechanism described, will cause the box 32 and the die blockto move upwardly, as previously indicated. Members 34, directly engaged by the cams,
' have lateral movements.
In Figure 2 one of the boxes 32 is shown as being vertically slidable in frame elements 44, wedge shaped members 45 being suitably mounted and serving to take tween the sides of the box and the vertical up wear beelements of the frame.
The block 47 is rotatable, being mounted on shaft 48 and being provided with four channels 49, receiving holders 49 for dies 50.
Dies maybe provided for cooperation with punch% of different sizes, and when it is necessary to place a new die or set of dies in position, it is only necessary to rotate the block 47 through a quarter turn. The block is held in this posit-ion by means of a locking device 51 operated or controlled by lever 52.
In Figure 9 I have shown a side view of the (onveyor or worm slugs. This element is designated 53 and it passes through an enlarged bore 54 in block 47. The worm is surrounded by a channel for discharging the element having flexible flared edge portions;
the latter being shown at 55 and the partly cylindrical portion being shown at construction permitsof the vertical movement of the block 47. The block may be rotated by means of a lever 58 cooperating with ratchet wheel 59, the usual pawl being provided.
The blocks 60 positioned on each. side of the saw, each include four sockets 61 receiving transverse elements 62 each carrying a plurality of threaded pins 63. The saw shaft passes through these blocks and the 5.6. This bl saw is positioned between them, as intimated above. The punches 64 are provided with heads 65, and the threaded members 66 re tain the unches in engagement with the ends of pins 63. The blocks 60 are retained against rotation by locking pins 69 controlled by levers 70, rotation being effected when desired by means of lever '71 carrying pawls cooperating with ratchet wheels 72. he stripping plates are resiliently mounted being guided in their movement by pins 76 and bearin against springs 77.
The mountin saw is shown in igure 9, the saw there illustrated being desi nated 78, and being mounted on a saw sha t consisting of two sections 79 and 80, having threaded connection with each other, as shown at 81. These shaft sections pass through sleeves 82 and 83 mounted in the head 84, suitable bearings being provided. 7
Blocks 60 carrying the punches are mounted on sleeves 82 and 83, and the latter are adjustable longitudinally, permitting the alinement of the punches, by means of lock nuts 86, 87. The punch blocks are of course rotated separately when placing new sets of punches in operative position, and each block is provided with an operating lever 71,
as above indicated. A sleeve 88rigid with reference to shaft section 79, is provided with a flange 89 which abuts the saw, and anothei' flange 89, on shaft section engages theopposite surface of the saw, permittin the latter to be clarnped in position. Loci; nuts 91 retain sleeve 88 in position for clam ping the saw. Roller bearings are located as shown, and it will be understood that the sections of the saw shaft are disconnected when removing or replacing the saw.
The head 84 is guided in ,its vertical movement by means of the yokes or channel shaped elements 93 which cooperate with the vertical guiding elements 94, any play or wear being taken up by the wedge shaped elements 95.
Pivotally connected with each head are the links 97 operated by eccentrics 98 on the upper transverse shaft99 of the unit or rail press. This shaft is driven by gear wheels 100 meshing with pinions 1.01 on shaft 102 carrying a gear wheel 103, the latter cooperating with pinion 104 on shaft 105 carrying pulley 106 driven by belt 107. This e t is driven from the shaft 109 of the niotor 12 shown in Fi 7 ure 1. Shaft 105 carries a fly wheel 108. lilotor shaft 100 carries a pulley 110 driving a belt 11]. passing around pulleys 112 on the saw shaft. for shaft 99 imparting movement to the hon d through the eccentrics is shown in Figure 2, and the drive for the saw shaft is shown in Figure 11. The drive for the worm cohveyer is shown in. Figures 2 and and includes a wheel 113 on the worm o the punch blocks and shaft, a
The dr i ve i of air control shown in opens valve 13 by striking the mission of air to the cylinder.
- from one point by means worm 114E meshing therewith, and shafts 115 and 116 connected by suitable gearing, the shaft 116 being driven in any suitable manner.
Means for disposing of the rail after the sewing and punching operation are shown particularly in Figures 6 and 7. A shaft 118 carries a bevelled gear wheel 119 meshing with gear wheel 120, the latter being rigid with the shaft 121 which drives the horizontal shaft 122 through suitable gearing. Shaft 122 carries rigidly a wheel 123 having radial arms 12a extending therefrom these arms being of the form shown, and any one of them being ada ted to engage a rail after the sawing an punching operation, and throw the rail to the left in Figure 2, onto the skids 125, from which it drops to the conveyor rolls 126, shown especially in Figures 2, 6 and 7.
A clutch referred tobelow is autonnitically thrown in at the proper time, and movement is imparted to shaft 118, for actuating the mechanism throwing off the rail, as indicated.
Reference will now be made to the system F igurc- 3. \Vhen the jack 16 has delivered the rail to the press, it moves toward the right, in Figure and element 26 engages the pivoted lever 27, shifting connecting rod 127 secured to slide valve 128 which controls cylinder 43. The air inlet for the valve casing is designated 129, and is connected with the general system of air supply.
Lever 27 is shown in Figure 3 as having been shifted (to full line position), slide valve 128 also having been shifted, and the plunger 4-2 moved to the left by the ad- Crank arm 11 has therefore moved to the left, and the die block supporting means have been elevated.
The movement of the jacks is controlled of clutch 130, and the clutch referred to below which controls the upper transverseshaft 99 is under the control of another operator who observes the feeding of the rails by the jacks, and at the proper time throws in the clutch for imparting movement to the shaft 99 for operating the saw and the punches, the elements being at this time in the position shown in Figure 3. lpon the raising of the head, the saw shaft, and the punches, in complcting'a single rotation or revolution of shaft 99. a bracket- 13 engages and stem of the valve. and permits air to pass through pipe 1:15 and enter cylinder 136, for depressing the plunger 13? therein and operatin angle lever 138 which engages a spring he ld trip or catch 139 on connecting rod 127.
This movement last referred to throws rod 127 toward the right and restores lever 27 latter being driven by to a vertical position, shown in dotted lines in Figure 3. At the same time slide valve 128 is shifted and air is admitted to that end of the cylinder l3 opposite to that first indicated, and the plunger 12 moves toward the right, throwing crank arm 11 to dotted line position, and through the gearing before described permitting the cams to restore the elements supporting the die block to lower position.
When the box 32 passes to its lower posi.
tion, valve 140 is opened, and air is admitted to pipe 141 and air cylinder 142. Theplunger 1 13 therein is depressed and the pivoted arm 14 1 engages the catch or trigger 145 and throws in the clutch referred to below, so
that movement is imparted to the shaft 121 shown in Figure 6, and wheel 123 is rotated, for the purpose of throwing off the rail. The stem 14:7 releases a spring held clutch element such as 1 18, on shaft 118, and this clutch element under the influence of the spring engages cooperating clutch element 149 causing the latter to rotate with-shaft 118 and impart movement Ito shaft 121 through the gearing shown in Figure 6. This shaft. 118 carries a gear wheel 150 meshing with pinion 151 on shaft 152, the belt 153 passing around pulley 15 1 on the shaft of motor 174 shown in Figure 1. When clutch element 14.8 rotates through one revolution, its cam surface 148 assumes the position, shown in Figure 13, with reference to stem 117, thus disengaging the clutch. The trigger 145 is spring held and is disengaged by arm 144 prior to the completion of the upward movement of the engaging end of the arm.
Similar clutch mechanism is shown in connection with shaft '99, controlling the punches. An air cylinder 155 has mounted therein a plunger 156 controlling a stem 157 carrying an idler which cooperates with a slidable collar 158 having a cam face, the collar being grooved and controlling or retaining a spring held arm 160. This arm when released by the withdrawal of the stem 157, due to the movement of the plunger under air pressure, throws clutch element 161 on shaft 105. Rotation is then imparted from shaft 105 to pinion 1041, and through the gearing shown and previously described, to shaft 99 controlling the punches. The clutch construction is shown and described in my Patent 1,297,112 before mentioned,
the only important difference being that the weighted arm shown in that patent is replaced by spring held arm 160. When shaft 99 comp etes a revolution, cam 158 will have thrown arm 160, releasing the clutch.
A general view of the air controlling system is shown in Figure 10. Air is admitted tothe system from the compresser, not shown, the air passing into pipe 164 which is in communication with the valve too Lasso which controls rock shaft for e the elevation of the die blocks. Connected with pipe 164 is a pipe 165 controlled by valve 140 (Figures 10 and 3), a pipe 141 leading to cylinder 142, the plunger of which controls the clutch for placing in operation mechanism for throwing out the rail after the sawing and punching operation.
Cylinder 136 is connected with pipe 166 leading from valves 134 which are opened simultaneously upon the return stroke of the punches. The plunger of cylinder 136 operates devices for shifting slide valve 128 of cylinder 43 in the direction required to rock shaft 40 in lowering the dieblocks.
The upper air cylinders 155 are connected with air line 168 controlled by valves 169 placed at convenient points permitting of their operation and the consequent operation of the plungers of air cylinders 155 at one time, by the opening of any of these valves by one of the operators, also acting as an oiler, which passes along a running board extending the full length of the machine. A storage air line is shown at 170, and a feed pipe 171 is connected therewith and with pipe 164, previously mentioned.
The conveyer rolls 126 are driven from motor 174 by the gearing shown conventionally at 175 in Figure 1. One of the conveyor rolls by means of which the rails are fed to the machine is shown in Figure 4, being there designated 180. In Figure 1 a motor 177 is shown as driving shaft 181 through gearing illustrated conventionally, and shaft 181 drives the conveyor rolls 180 by means not shown. Belt 178 is also driven from the shaft of motor 177, and drives pulley 179 on shaft 22, by which the mechanism for feeding the rails to the machine, from rolls 180, is operated.
What I claim is 1. In a machine of the class described, dies and means for mounting the dies,
punches and mounting means therefor,
feeding means, and means for automatically raising the die mounting means by the return of the fe ding means to normal posi-' tion.
means controlled by the feeding means for placing the block raisingmeans in operation.
4. In a machine of the class described, punching mechanism and operating means therefor, dies cooperating with the punching mechanism, a die block for mounting the dies, a vertically movable box in which the die block is mounted, cams for elevating the box, means for imparting motion to the cams, and mechanismautomatically controlled for placing in operation the means last named.
5. In a machine of the class described, means for feeding a rail into position to be punched, said means including a slidable member, and a pivotally mounted and gravity retained pusher carried by the slidable member.
6. In a machine of the class described, means for punching a rail, means for feeding a rail into position to be acted upon by the punching mechanism, an engaging device carried by the feeding means, a die block cooperating with the punching means, and means set in operation by contact with the engaging device on the feeding means for raising the die block to operatlve position.
7. Ina machine of the class described, the combination with a punching device, of a die and die block, a box for mounting the vdie block, said box including elements having bearing surfaces for cooperation with cams, cams engaging said surfaces, means acted upon by air pressure for operating the cams for raising said box and die block, and means effecting the release of the air pres lsjure upon the downward movement of the 8. In a machine of the class described, the combination with a punch and die block, of means for mounting the die block, the mounting means comprising a box supported for vertical movement, cams bearing against elements of the box for edecting said vertical movement in one direction, and air controlled means for imparting movement to the cams.
9. In a machine of the class described, a punch, a die cooperating therewith, a die block for mounting the die, mounting means for the die block, including a vertically mov able box, cams for elevating the box, a pinion rigid with each cam, a gear wheel meshing with the pinion, means for imparting movement to the gear wheel, and stock-ejecting means set in operation by the movement of the box to normal position.
10. In a machine of the class described, a punch, a die cooperating therewith, a die block for mounting the die, means for supporting the die block, cams for effecting the vertical movement of the supporting means, a pinion rigid witheach cam, a gear wheet engaging said pinions, a rock shaft for mounting the gear wheel, and air controlled means for imparting movement to the rock shaft. v
11. In a machine of the class described, a plurality of sets of punches, a plurality of sets of dies, a die holder for each set of dies, a die block, mounting means for the die block, means for raising the mounting means and die block, said means including a rock shaft, air controlled means for imparting movement to the rock shaft, and a plurality of gear wheels, one of which is carried by the rock shaft.
12. In a machine of the class described, a plurality of sets of punches, a plurality of sets of dies cooperating therewith, a die block for mounting each set of dies, elevating means for each die block, and means for imparting movement. to the elevating means, feeding means associated with each set of punches and dies, the feeding means being reciprocable, and means automatically actuated by the return stroke of certain elements of the feeding means for operating all of'the block raising devices.
13. In a device of the class described, punching means, die holding means, air controlled means for elevating the die holding means, and additional air controlled means for governing the operation of the. air controlled means first named, and operable upon the return stroke of the punching means, for restoring to normal position one of the operative elements of the air controlled means first named.
14. In a machineof the class described, punching means, die holding means, means including a rock shaft and cam mechanism for operating the die holding means, air controlled means for imparting movement to the rock shaft, and air controlled means operable upon the return stroke of the punching means and cooperating with the air controlled means first named, for restoring to normal position the rock shaft and cam mechanism.
15. In a machine of the class described, punching means, die holding means, actuating mechanism for the latter, including an air controlled device, a feeding device, means automatically operated upon the return stroke of the feeding device for placing the air controlled device in operation, and air controlled means automatically operated for restoring the air controlled means first named to normal position.
16. In a machine of the class described, punching means, die holding means, mech anism for imparting movement to the punches, mechanism for imparting movement to the die holding means, means for feeding a rail into position to be operated upon by the punches, and means automatically operated for throwing off the rail.
17. In a machine of the" class described, punching mechanism and operating means therefor, die mechanism and operating means therefor, a rail feeding device, and an automatically operated and air controlled rail discharging device.
18. In a machine of the class described, punching mechanism and operating means therefor, die mechanism and operating means therefor, rail feeding means, mechanism automatically controlled by the feeding means for elevating the die mechanism, means antomatically operated for lowering the die mechanism, and means automatically operated incident to said lowering movement for discharging a rail after the punching operation.
19. In a machine oft'ne class described, punching mechanism, die mechanism, rail feeding mechanism, means for automatically controlling the die mechanism by the movement of an element of the feeding mechanism, a rail discharging device, and air controlled means automatically operated upon the return movement of the die mechanism, for operating the rail discharging device.
20. In a machine of the class described, rail punching mechanism, die mechanism, rail feeding mechanism, and rail discharging mechanism, said mechanism last named including arotatable device provided with radial arms, and air controlled means automatically operated for imparting movement to the rail discharging mechanism.
-21. In a machine of the class described, rail punching means, die mechanism, rail feeding mechanism, rail discharging mechanism, and air controlled mechanism automa'tically operated for setting in motion the discharging mechanism, said air controlled mechanism including a cylinder, a plun er operating therein, a clutch, driving mec anism controlled by the clutch, means for normally holding the clutch inoperative, and devices for connecting the means last named with said plunger.
22. In a machine of the class'described, punching mechanism, die mechanism, and means for automatically controlling the die mechanism, said means last named including a rock shaft and cam mechanism, an air cylinder including a plunger therein, means connecting the plunger with the rock shaft, a valve for said cylinder, a rod connected with the valve, a rail feeding device, means for actuating the rod by the feeding device for shifting the valve and admitting air to the cylinder, a second air cylinder, a plunger therein, means actuated by the plunger for shifting the valve in the opposite direction, and means automatic-ally operated upon the return stroke of the punching mechanism for admitting air to the second named cylinder.
. sesame mitting air to the cylinder, means for shift ing the valve in one direction, and air controlled means automatically operated for shifting said valve 1n the opposite dlrection,
and. effecting the movement of the plunger 'in a direction opposite to that produced upon the first movement, of the valve.
24. In a machine of the class described, punching mechanism, die mechanism, a rail feeding device and a valve controlled thereby, an air cylinder controlled by said valve, a valve controlled by the return movement of the die mechanism, a valve controlled by the return movement of the punching mechanism, air cylinders controlled by the second named valve and the valve last mentioned,
plungers in said air cylinders, means connected with one of the plungers for restoring to normal position the valve first named, and means operated by the other of said plungers for discharging the rail after the punching operation.
25. In a machine of the class described, punching mechanism, die mechanism, a rail feeding device, a valve automatically operated upon the return movement of the feeding device, an air cylinder controlled by said valve, a valve controlled by the return movement of the die mechanisrrna valve controlled by the return movement of the punching mechanism, air cylinders controlled respectively by the second named valve and the valve last named, plungers in said air cylinders, means connected with one of the plungers for shifting the valve first named. and means including va clutch controlled by the other of said plungers, for discharging the rail after the punching operation.
26. In a machine of the class described, tool holding mechanism, movable die mechanism, a rail feeding device, and an automatically operated rail discharging device, set in operation incident to movement of the die mechanism to normal position.
27. In a machine of the class described, tool holding mechanism, die mechanism, a rail feeding device, and an automatically operated and air controlled rail discharging device.
'28. In a machine of the class described, tool holding mechanism, air controlled means for operating said mechanism, die mechanism, a rail feeding device, and an air con trolled rail discharging device.
29. In a machine of the class described, tool holding mechanism, air controlled means for operating said mechanism, die mechanism, automatically governed air controlled means for operating the die mechanism, and a rail discharging device.
30. In a machine of the class described,
tool holding mechanism, air controlled means for operating said mechanism, die mechanism, air controlled means for operating the die mechanism, and an automatically operated rail discharging device.
31. In a machine of the class described. tool holding mechanism, die mechanism,rail feeding mechanism, and air controlled means operated by the tool holding mecha nism upon receding from the Work, for restoring thedie mechanism to normal position when operated.
32. In a machine of the class described, tool holding mechanism, die mechanism, rail feeding mechanism, air controlled means set in operation by the feeding mechanism. for operating the die mechanism and air controlled means set in operation by the tool holding mechanism, upon receding from the Work, for restoring the die mechanism to normal position when operated.
33. In a machine of the class described, a plurality of units each including tool holding mechanism, dies cooperating with the punching mechanism of each unityfeeding mechanism, and air controlled means in operation by the mechanism last named, for moving the dies simultaneously to operative sition.
34:. n a machine of the class described. a plurality of units each including tool holding mechanism, dies cooperating with the said mechanism of each unit, air controlled means for governing the operation of the tool holding mechanism. feeding mechanism, and means automatically operated by the.
mechanism last named for moving the dies simultaneously to operative position. 35. In a machine of the class described. a-plurality of units each including tool holding mechanism, air controlled means for operating said mechanism, dies cooperating with the said mechanism of each unit, feeding mechanism, air controlled means set in operation by the feeding mechanism for throwing the dies to operative position. simultaneously, and an air controlled device cooperating with that first named i'or throwing the dies to inoperative position. simultaneously.
36. In a. machine of the class described, a plurality of units each including tool holding mechanism. air controlled means for operating said mechanism. dies cooperating with the said mechanism of each unit, feed ing mechanism, air operated means controlled by the feeding mechanism for throw ing the dies to operative position simultanc ously, rail discharging mechanism, and means automatically controlled incident the movement of the dies for setting in operation the rail discl'iarging mechanism ot the several units, simultaneously.
37. In a machine ot the class described, punching mechanism, die mechanism cooperatin lull cooperating therewith, said die mechanism including a rotatable die block having a bore extending horizontally therethrough, the block being provided with sockets, die holders proportioned to be received within the sockets, dies carried by said die holder, and a conveyer for slugs extending through the bore of the block.
38. In a machine of the class described, punching mechanism, and die mechanism therewith, said mechanism last named inc uding a rotatably mounted die block, a conveyer for slugs extending transversely therethrough, means for imparting movement to the conveyer, a vertically movable box for mounting the die block, and cam mechanism for elevating said box and die block.
39. In a machine of the class described, punching mechanism, die mechanism cooperating therewith, said die mechanism including a vertically movable box, a rotatably mounted die block supported by the box, a die holder detachably mounted in the block, dies carried by the die holder, a feeding device including a .pivotally mounted pusher thereon, serving to carry forward a rail into position above the dies and between the latter and the punches.
40. In a machine of the class described, punching mechanism including a rotatably mounted punch block and punches carried thereby, a resiliently mounted stripping plate carried by the punch block and through which the punches pass, die mechanism including a verticalk movable box, a rotatably mounted die blocli carried thereby, a die holder carried by the block, dies mounted in the die holder, and a feeding device including a pivotally mounted pusher, for carryin forward a' rail into position above the dies, to be operated upon by the punches.
, 41. In a machine of the class described, punching mechanism, die mechanism, feeding mechanism, said feeding mechanism ineluding a rail supporting device and a pivottill ally mounted element carried thereby, skids for supporting a rail during the feedin operation, skids for supporting the raiabove the dies, and means for actuating the mechanism. n a machine of the class described,
feedin punching mechanism, die mechanism, feedmg mechanism, said feeding mechanism in cludin a rail supporting device movable towar and away from the punching mechanism, the feeding mechanism including a pivotally mounted element for directly engaging the rail, a pivotally mounted trip,
a pivoted lever for engaging said trip, and means controlled by the lever for throwing the die mechanism to operative position.
43. In a machine ,of the class described, punchingmechanism including a vertically movable head, means for guidin said head, a transverse shaft, air controlled means for imparting movement to the shaft, eccentric mechanism for driving the head from the shaft, a transverse shaft mounted in bearings in the head, punching mechanism carried by the shaft last named, and die mechanism cooperating with the punching mechanlsm.
44. In a machine of the class described, punching mechanism, die mechanism, and means for controlling the operation of the die mechanism, said means including an upper shaft, a driven shaft, a countershat't, means for imparting motion from the driven shaft to the countershaft, means for imparting motion to the shaft first named from the counter shaft, clutch mechanism on the driven shaft, air controlled means for actuating the clutch mechanism, a head forming a part of the punching mechanism, and eccentric mechanism connecting said shaft first named and the'head.
45. In a machine of the class described,
tool holding mechanism, verticall movable rail-supporting mechanism, rai feeding means, and air operated means under the automatic control of the feeding means, for controlling th movement of the rail supportin means in one direction.
46. n a machine of the class described, tool holding mechanisn1,.vertically movable rail supporting. mechanism, air operated means for effecting movement of the rail supporting IHBELIISIII one direction, and air operated means under the control of the tool holding mechanism for restoring the air operated means first named, and the rail supporting'means, to normal position.
47. In a machine of the class described, tool holding mechanism, rail feeding mechanism, air operated rail supporting means under the control of the feeding means, rail ejecting means, and automatically operated air controlled clutch mechanism governing the operation of the rail ejecting means.
48. In a machine of the class described, tool holding means, rail feeding means, rail ejecting means, and automatically operated air controlled clutch mechanism governing the operation of the rail ejecting means.
In testimony whereof I affix my signature.
US381388A 1920-05-14 1920-05-14 Machine for sawing and punching rails Expired - Lifetime US1482350A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2774427A (en) * 1954-03-17 1956-12-18 Keyes Fibre Co Continuous rotary carton perforating machine
US4106380A (en) * 1977-05-09 1978-08-15 Potomac Applied Mechanics, Inc. Angle iron cutting
US4170910A (en) * 1977-05-09 1979-10-16 Potomac Applied Mechanics, Inc. Angle iron cutting
US6560849B1 (en) * 1998-04-15 2003-05-13 Christopher Max Modra Apparatus for manufacturing slats
CN106392650A (en) * 2016-07-05 2017-02-15 济南天辰铝机股份有限公司 Numerically-controlled sawing and punching integrated production line for aluminum frameworks

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2774427A (en) * 1954-03-17 1956-12-18 Keyes Fibre Co Continuous rotary carton perforating machine
US4106380A (en) * 1977-05-09 1978-08-15 Potomac Applied Mechanics, Inc. Angle iron cutting
US4170910A (en) * 1977-05-09 1979-10-16 Potomac Applied Mechanics, Inc. Angle iron cutting
US6560849B1 (en) * 1998-04-15 2003-05-13 Christopher Max Modra Apparatus for manufacturing slats
CN106392650A (en) * 2016-07-05 2017-02-15 济南天辰铝机股份有限公司 Numerically-controlled sawing and punching integrated production line for aluminum frameworks
CN106392650B (en) * 2016-07-05 2019-02-26 济南天辰铝机股份有限公司 Aluminum alloy pattern plate numerical control saw rushes integrated production line

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