US1661844A - Method of treating electrical windings - Google Patents

Method of treating electrical windings Download PDF

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Publication number
US1661844A
US1661844A US30737A US3073725A US1661844A US 1661844 A US1661844 A US 1661844A US 30737 A US30737 A US 30737A US 3073725 A US3073725 A US 3073725A US 1661844 A US1661844 A US 1661844A
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Prior art keywords
varnish
winding
solvent
electrical windings
oven
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Expired - Lifetime
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US30737A
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Miller Howard
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General Electric Co
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General Electric Co
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Priority to US30737A priority Critical patent/US1661844A/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/12Impregnating, heating or drying of windings, stators, rotors or machines

Definitions

  • My invention relates to the treatment of electrical windings, more particularly to the impregnation of electrical windings with an insulating compound, such as a varnish, and has for its object the provision of a method whereby the volatile solvents in the impregnating compound are driven off before the com ound has appreciably hardened.
  • y method may be used either before or after the electrical coil or winding is mounted on the apparatus of which it forms a part.
  • the objectof this impregnating treatment is to thoroughly saturate the insulating coverings, which are usually of fabric or other porous insulating material, on the conductors of the winding, and thus improve their insulating and thermal conducting properties and cement the conductors together.
  • the varnish is thinned with a volatile solvent to such a consistency that it will penetrate the interior of the winding.
  • the usual procedure is to soak the coils in the mixture of varnish and solvent until they are thoroughly impregnated, allow them to drain, and then place them in an oven heated to a suitable temperature Where the varnish is hardened.
  • the solvent should first be driven off, and then the varnish hardened by oxidation and polymerization. It often happens, however, that the solvent is rapidly driven off from the outside or exposed portion of the coil or winding, and the varnish on this exposed portion then hardened before the solvent in the interior portions of the winding has had an opportunity to escape.
  • the hardened varnish on the outside of the winding thus seals the Winding and prevents the further escape of the solvent, and also prevents the oxygen in the outside air from penetrating the coils and hardening the varnish in the interior portions.
  • the pressure of the sealed-in solvent vapors may be sufiicient to puncture the outer surface of the varnish and leave a series of holes which weaken the insulation.
  • the green varnish in the interior of the winding may be thrown out by centrifugal force in the case of revolving apparatus, and Where enameled conductors are used there is a great possibility that the insulating properties of the enamel will be. destroyed by the solvent remaining in the green varnish.
  • a suitable drying oven 10 from which the air can be evacuated.
  • this oven comprises an inner receptacle 11 which can be thoroughly sealed by means of a cover 12.
  • Communicating with the interior of the receptacle 11 is an air pump. 13 by means of which the air can be removed.
  • Suitable heating means is provided which, as shown, consists of a steam pipe 14 which is coiled around the receptacle 11. This steam pipe is preferably iminersed in oil 15, which fills a space between the receptacle 11 and an outer jacket 16.
  • the coil or winding to be impregnated is first thoroughly soaked with the thinned varnish and allowed to drain after which it is placed in the oven 10.
  • the Winding 17 forming a part of the armature 18, after having been thoroughly impregnated with the varnish is placed in the oven 10.
  • the oven is now evacuated by means of the pump 13, and steam passed through the pipe 14 until the temperature in the interior of the oven is raised to from 50 to 0., and this temperature maintained. While this temperature is comparatively low the solvents are nevertheless boiled out quickly due to the effect of the vacuum in combination with the temperature. Since there is no atmospheric oxygen in contact with the varnish during this operation nor any considerable heat, the varnish itself is not hardened to any appreciable extent, and consequently the solvent vapors are free to escape.
  • the armature 18 may be removed from the oven. 10 and baked in the usual way in an oven which is open to the atmosphere until the varnish is thoroughly hardened. If desired, this final baking operation may be described my invention as form and as operating in a specific manner in accordance with the provisions of the patent statutes, it should be understood that I do not limit my invention thereto, since various modifications thereof will suggest themselves to those skilled in the art without departing from the spirit of my invention, the scope ot which is set forth in the annexed claims.

Description

H. MILLER METHOD OF TREATING ELECTRICAL WINDINGS March 6, 1928. 1,661,844
Filed May 16. 1925 l BEBE-555:1: 3
Invenoori Howard Mil I e'r;
His 'Attorneg.
Patented Mar. 6, 1928.
UNITED STATES PATENT OFFICE.
. HOWARD MILLER, OE FORT WAYNE. INDIANA, ASSIGNOB TO GENERAL ELECTRIC COMPANY, A CORPORATION 0! NEW Yonx.
METHOD OI TREATING ELECTRICAL WINDDIGS.
Application filed Kay 16,
My invention relates to the treatment of electrical windings, more particularly to the impregnation of electrical windings with an insulating compound, such as a varnish, and has for its object the provision of a method whereby the volatile solvents in the impregnating compound are driven off before the com ound has appreciably hardened.
y method may be used either before or after the electrical coil or winding is mounted on the apparatus of which it forms a part. The objectof this impregnating treatment is to thoroughly saturate the insulating coverings, which are usually of fabric or other porous insulating material, on the conductors of the winding, and thus improve their insulating and thermal conducting properties and cement the conductors together. The varnish is thinned with a volatile solvent to such a consistency that it will penetrate the interior of the winding. The usual procedure is to soak the coils in the mixture of varnish and solvent until they are thoroughly impregnated, allow them to drain, and then place them in an oven heated to a suitable temperature Where the varnish is hardened.
During the baking operation the solvent should first be driven off, and then the varnish hardened by oxidation and polymerization. It often happens, however, that the solvent is rapidly driven off from the outside or exposed portion of the coil or winding, and the varnish on this exposed portion then hardened before the solvent in the interior portions of the winding has had an opportunity to escape. The hardened varnish on the outside of the winding thus seals the Winding and prevents the further escape of the solvent, and also prevents the oxygen in the outside air from penetrating the coils and hardening the varnish in the interior portions. The pressure of the sealed-in solvent vapors may be sufiicient to puncture the outer surface of the varnish and leave a series of holes which weaken the insulation. Furthermore, the green varnish in the interior of the winding may be thrown out by centrifugal force in the case of revolving apparatus, and Where enameled conductors are used there is a great possibility that the insulating properties of the enamel will be. destroyed by the solvent remaining in the green varnish.
1925. Serial No. 89,737.
For a more complete understanding of my invention, reference should be had to the ac companymg drawing, the single figure of which is a sectional view of apparatus for ttreating coils in accordance with my invenion.
Referring to the drawing, in carrying out my invention, I provide a suitable drying oven 10 from which the air can be evacuated. As shown, this oven comprises an inner receptacle 11 which can be thoroughly sealed by means of a cover 12. Communicating with the interior of the receptacle 11 is an air pump. 13 by means of which the air can be removed. Suitable heating means is provided which, as shown, consists of a steam pipe 14 which is coiled around the receptacle 11. This steam pipe is preferably iminersed in oil 15, which fills a space between the receptacle 11 and an outer jacket 16.
The coil or winding to be impregnated is first thoroughly soaked with the thinned varnish and allowed to drain after which it is placed in the oven 10. As shown, the Winding 17 forming a part of the armature 18, after having been thoroughly impregnated with the varnish, is placed in the oven 10. The oven is now evacuated by means of the pump 13, and steam passed through the pipe 14 until the temperature in the interior of the oven is raised to from 50 to 0., and this temperature maintained. While this temperature is comparatively low the solvents are nevertheless boiled out quickly due to the effect of the vacuum in combination with the temperature. Since there is no atmospheric oxygen in contact with the varnish during this operation nor any considerable heat, the varnish itself is not hardened to any appreciable extent, and consequently the solvent vapors are free to escape. After the solvent has been removed the armature 18 may be removed from the oven. 10 and baked in the usual way in an oven which is open to the atmosphere until the varnish is thoroughly hardened. If desired, this final baking operation may be described my invention as form and as operating in a specific manner in accordance with the provisions of the patent statutes, it should be understood that I do not limit my invention thereto, since various modifications thereof will suggest themselves to those skilled in the art without departing from the spirit of my invention, the scope ot which is set forth in the annexed claims.
What I claim as new and desire to secure by Letters Patent ot the United States is 1.. The method of treating electrical windings which consists in impregnating said winding with a varnish thinned with a volatile solvent, driving oil said solvent in a rarefied atmosphere at a low temperature such that the varnish is not hardened, and
then drying said winding to harden said varnish.
2. The method of treating electrical windings which consists in in'ipregnating the winding'with a varnish thinned with a vola-' tile solvent, driving ed said solvent from the winding in a rarefied atmosphere ata temhardening the varnish by heating the coil in a rarefied atmosphere, and then hardening the varnish by heating the coil in air. 7
5. The method of treating an electrical winding which consists in impregnating the winding with a varnish thinned with a volatile solvent, heating the winding in a vacuum at a relatively low temperature to drive ofi the solvent, and baking the winding at a. relatively high temperature in air to harden the varnish.
in witness whereof, I have hereunto set my hand this 13th day of May, 1925.
HQWARD MILLER,
US30737A 1925-05-16 1925-05-16 Method of treating electrical windings Expired - Lifetime US1661844A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2664364A (en) * 1949-02-15 1953-12-29 Melvin A Thom Process for drying coated resistors
US2804404A (en) * 1955-10-04 1957-08-27 Gen Motors Corp Method of impregnating electrical windings
US3352711A (en) * 1959-12-01 1967-11-14 Gen Electric Method of making electrical coils
US4261099A (en) * 1979-07-27 1981-04-14 Westinghouse Electric Corp. Method for making multi-element brushes
US6839983B2 (en) * 2001-09-05 2005-01-11 Axis Usa, Inc. Heating oven for dynamo-electric machine component manufacture
US20050144778A1 (en) * 2001-02-12 2005-07-07 Axis Usa, Inc. Resin application system for dynamo-electric machine components

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2664364A (en) * 1949-02-15 1953-12-29 Melvin A Thom Process for drying coated resistors
US2804404A (en) * 1955-10-04 1957-08-27 Gen Motors Corp Method of impregnating electrical windings
US3352711A (en) * 1959-12-01 1967-11-14 Gen Electric Method of making electrical coils
US4261099A (en) * 1979-07-27 1981-04-14 Westinghouse Electric Corp. Method for making multi-element brushes
US20050144778A1 (en) * 2001-02-12 2005-07-07 Axis Usa, Inc. Resin application system for dynamo-electric machine components
US6839983B2 (en) * 2001-09-05 2005-01-11 Axis Usa, Inc. Heating oven for dynamo-electric machine component manufacture

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