US20020073565A1

US20020073565A1 - Level

Info

Publication number: US20020073565A1
Application number: US09/963,945
Authority: US
Inventors: Jack Schooley
Original assignee: Schooley Jack M.
Current assignee: CROWE JASON
Priority date: 1999-04-29
Filing date: 2001-09-24
Publication date: 2002-06-20
Also published as: US6694632B1; US6293023B1

Abstract

A level comprises a frame defining first and second parallel channels and first and second rails fitted slidingly in the first and second channels respectively. The level is adjustable in length by sliding the rails in the respective channels of the frame.

Description

Related Application

This application is a continuation of and claims priority to U.S. Patent Application Serial No. 09/302,014, filed Apr. 29, 1999 for “Level,” issuing Sep. 25, 2001 as U.S. Pat. No. 6,293,023.[0001]

BACKGROUND AND SUMMARY OF THE INVENTION

This invention relates to a level.

The conventional carpenter's level, which is used for testing whether a nominally horizontal (or vertical) surface is in fact horizontal (or vertical), within an acceptable tolerance, comprises a frame, typically made of a metal such as aluminum alloy, having at least one flat guide surface and two bubble vials mounted in the frame. The level is positioned with the guide surface against the surface to be tested. One vial is oriented relative to the guide surface for testing a nominally vertical surface and the other is oriented for testing a nominally horizontal surface. The typical level is about 2 feet long, although longer levels, e.g. four feet or six feet long, are also available.

The fact that conventional levels are available only in increments of about 2 feet in length gives rise to difficulty or inconvenience in using the conventional level. Imagine, for example, that you are installing a shelf inside a closet having a back wall about 3′6″wide between two side walls. You wish to attach a support to the back wall for supporting the rear edge of the shelf. The support should be horizontal, and you wish to mark the position of the support at two locations, adjacent the side walls respectively. Obviously, since the back wall is only 3′6″wide, you cannot use a four foot level because there is not sufficient space

Summary of the Invention

In accordance with the invention there is provided a level comprising a frame defining first and second parallel channels, and first and second rails fitted slidingly in the first and second channels respectively, whereby the level is adjustable in length by sliding the rails in the respective channels.

BRIEF DESCRIPTION OF THE DRAWINGS

For a better understanding of the invention, and to show how the same may be carried into effect, reference will now be made, by way of example, to the accompanying drawings, in which [0006]
FIG. 1 is a perspective view of a level in accordance with the invention in a retracted condition, [0007]
FIG. 2 is a similar view of the level in a partially extended condition, [0008]
FIG. 3 is a perspective exploded view of the level.[0009]

Detailed Description

The illustrated level comprises a [0010] frame 2 and two rails 4A and 4B. In the following description, the suffix A or B is used when it is necessary or helpful to distinguish between the two rails or elements that are associated with the two rails. Otherwise, no suffix is used.
The [0011] frame 2 is made from a length segment of an aluminum alloy extrusion and is generally I-shaped in cross-section, having two spaced parallel guide members 8 connected by a web plate 12 so that two channels 20 are defined on opposite sides respectively of the web plate 12. Each member 8 has at each edge a lip or flange 16 projecting toward the other member 8. The frame has two parallel guide surfaces 24, only one of which can be seen in the drawings.
Each [0012] rail 4 includes a slide 28 and a frame extender 32 which is attached to the slide.
The [0013] frame extender 32 is made of a length segment of the same extrusion as is used to make the frame 2 and consequently it includes two parallel guide members 36 and a web plate 40. The guide members 36 and the web plate 40 define two channels 42, 44 on opposite sides respectively of the web plate 40. Each guide member 36 has at each edge a lip or flange 52 projecting toward the other guide member 36. The frame extender has two parallel guide surfaces.
Each [0014] slide 28 includes a web plate 46 and two flanges 48 which extend perpendicular to the web plate 46. The slide has a rebate 60 at the base of each flange. The cross-sectional configuration of the slide is selected relative to that of the channels of the frame extender so that the slide 28 can be inserted in the channel 42 in only one orientation, and in this orientation the web plate 46 of the slide is held away from the web plate of the frame extender by the flanges 48. The slide 28 is retained in position relative to the frame extender by pins (not shown). The slide does not obstruct the channel 44. Each rail also includes an end cap 50, which is attached to the frame extender and the slide.
The cross-sectional configuration of the [0015] slide 28 also allows the slide to be inserted in the channel 20 of the frame with the web plate 46 of the slide held away from the web plate 12 of the frame 2 by the flanges 48. The slide constrains the frame extender into alignment with the frame 2, with the two guide surfaces of the frame extender coplanar with the guide surfaces 24 of the frame. The slide 28 is slidable in the channel 20, allowing adjustment in the length of the level between a retracted condition, in which the frame extenders abut the frame 2, as shown in FIG. 1, through a partially extended condition, shown in FIG. 2, to a fully extended condition in which only a relatively short segment of the length of the slide is accommodated in the channel 20.
The length of each [0016] slide 28 is approximately equal to the sum of the length of the frame 2 and the lengths of the two frame extenders 32. The slide of the rail 4A then extends through the channel 20A of the frame 2 and into the channel 44 of the rail 4B when the level is in the retracted condition. This allows the maximum difference in length between the retracted condition and the fully extended condition.
The frame also includes, in each channel [0017] 20, biasing means, such as leaf springs 52 (only the leaf springs 52A are shown). The leaf springs 52A are attached to the lower guide member 8A and urge the slide 28A toward the upper guide member 8B. Conversely, the leaf springs in the channel 20B are attached to the upper guide member 8B and urge the slide 28B toward the lower guide member 8A. The leaf springs take up clearance between the slides 28 and the frame 2. As shown in FIG. 3, leaf springs 52 preferably are formed of a single strip and include two wings 74, 76 extending from a central mount 72 in guide member 8A. Central mount 72 may include two rivets 73, 75 for affixing springs 52 in place. Slides 28 include a sliding surface 49L that abuts and slides against leaf spring 52 as the level is moved between the retracted and extended conditions. Slides 28 include a sliding surface 49U that directly contacts and slides against a sliding surface 21U in guide member 8B. Springs 52 urge sliding surfaces 49U of slides 28 and sliding surfaces 21U of guide member 8B together. Springs 52 increase the friction between the sliding surfaces which frictionally holds the level in any relative position between and including the retracted and extended conditions.
The [0018] web plate 12 is formed with an aperture in which two indicators, such as bubble vials 56 are mounted. One of the vials is oriented for testing a vertical surface and the other is oriented for testing a horizontal surface. The bubble vials 56 project from the web plate 12 into the channels 20 of the frame 2. Since the web plate 46 of the slide 28 is held away from the web plate 12 of the frame 2 by the flanges 48, the web plate 46 remains clear of the bubble vials 56 when the slide is inserted in the channel 20. Similarly, the web plates 40 are each formed with an aperture in which two bubble vials 58 are mounted. The bubble vials 58 project from the web plate 40 into the channels 42, 44 of the frame extender. Since the web plate 46 of the slide 28 is held away from the web plate 40 of the frame extender by the flanges 48, the web plate 46 of the slide 28 remains clear of the bubble vials 58. Moreover, when the level is compressed from its extended condition to its retracted condition, and the slide 28 of one rail enters the channel 44 of the other rail, the web plate 46 remains clear of the bubble vials 58 of the other rail. The bubble vials 58 are thereby protected from damage by impact with the slide.
The [0019] web plates 12 and 46 are formed with openings which serve to reduce the weight of the level and facilitate gripping and handling of the level. The openings also provide viewing access to the bubble vials, so that regardless of the degree of extension of the level, the user can see at least one vial oriented for testing a vertical surface and one vial oriented for testing a horizontal surface.
The manner of use of the level, for testing a nominally vertical or nominally horizontal surface, or for marking segments of a horizontal or vertical line on a vertical surface, will be well understood by a person skilled in the art. [0020]
In use of the level illustrated in the drawings, for example in a confined space, the user extends the rails from the frame sufficiently to span the desired distance without interference with other structures, and the user can then determine whether a nominally horizontal (or vertical) surface is in fact horizontal (or vertical) or can mark a horizontal (or vertical) line on a vertical surface between two structures that would interfere with a longer level. Further, it is possible to manipulate the level into a confined space in its retracted condition and then extend it for use, e.g. in marking a vertical or horizontal line on a wall. [0021]
It will be appreciated by those skilled in the art that under some conditions aluminum does not slide smoothly against aluminum but sticks due to galling. Various treatments are available for relieving galling. [0022]
It will be appreciated that the invention is not restricted to the particular embodiment that has been described, and that variations may be made therein without departing from the scope of the invention as defined in the appended claims and equivalents thereof. [0023]

Claims

I claim:

1. A level adjustable between a retracted condition and an extended condition, the level comprising:

a frame including a first guide surface and a guide member having a sliding surface;

a rail including a second guide surface and a slide having a sliding surface, the rail mounted to the frame with the second guide surface coplanar with the first guide surface, and with the sliding surfaces of the frame and the rail contacting one another and sliding relative to one another as the frame and rail are moved between the retracted and extended conditions, wherein at least one of the sliding surfaces is treated to prevent sticking; and

an indicator mounted to one of the frame and the rail, the indicator readable by a user to determine if the guide surfaces are in either a horizontal or a vertical position.

2. The level of claim 1 further comprising a biasing means coupled to the rail and the frame, the biasing means urging the sliding surfaces against one another to increase the friction between the sliding surfaces and frictionally hold the rail and the frame in any position between the retracted and extended conditions.

3. A level adjustable between a retracted condition and an extended condition, the level comprising:

a frame including a first guide surface and a guide member;

a rail including a second guide surface and a slide, the rail mounted to the frame with the second guide surface coplanar with the first guide surface, and with the slide adjacent and slidable relative to the guide member between the retracted condition and the extended condition;

a first indicator mounted to the frame, the first indicator readable by a user to determine if the guide surfaces are in either a horizontal or a vertical position; and

a second indicator mounted to the rail, the second indicator readable by a user to determine if the guide surfaces are in either a horizontal or a vertical position.

4. A level adjustable between a retracted condition and an extended condition, the level comprising:

a frame including a first guide surface and an upper guide member and a lower guide member, the upper guide member defining a channel and including a sliding surface, the other guide member having a leaf spring mounted thereon;

a rail including a second guide surface and a slide having an upper sliding surface and a lower sliding surface, the rail mounted to the frame with the second guide surface coplanar with the first guide surface, and the slide disposed at least partially in the channel, wherein one of the sliding surfaces of the rail contacts the sliding surface of the frame and the other sliding surface of the rail contacts the leaf spring, the slide moving relative to the guide members as the frame and rail are moved between the retracted and extended conditions; and

an indicator mounted to one of the frame and the rail, the indicator readable by a user to determine if the guide surfaces are in a desired orientation.

5. The level of claim 4 wherein the leaf spring biases the sliding surface of the rail against the sliding surface of the frame to frictionally hold the rail and the frame in any relative position between the retracted and extended conditions.

6. The level of claim 4 wherein the leaf spring includes two wings extending from a central mount.