US20030080017A1 - Laminated bags for containerization of toxic or hazardous materials - Google Patents

Laminated bags for containerization of toxic or hazardous materials Download PDF

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Publication number
US20030080017A1
US20030080017A1 US08/447,063 US44706395A US2003080017A1 US 20030080017 A1 US20030080017 A1 US 20030080017A1 US 44706395 A US44706395 A US 44706395A US 2003080017 A1 US2003080017 A1 US 2003080017A1
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United States
Prior art keywords
package according
gel
package
laminated film
layers
Prior art date
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Abandoned
Application number
US08/447,063
Inventor
David B. Edwards
William J. McCarthy
Leonard E. Hodakowski
Chi-Yu R. Chen
Samuel T. Gouge
Paul J. Weber
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Individual
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Individual
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Filing date
Publication date
Priority claimed from US07/554,615 external-priority patent/US5080226A/en
Priority claimed from US08/041,521 external-priority patent/US5280835A/en
Application filed by Individual filed Critical Individual
Priority to US08/447,063 priority Critical patent/US20030080017A1/en
Publication of US20030080017A1 publication Critical patent/US20030080017A1/en
Abandoned legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N53/00Biocides, pest repellants or attractants, or plant growth regulators containing cyclopropane carboxylic acids or derivatives thereof
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01CPLANTING; SOWING; FERTILISING
    • A01C15/00Fertiliser distributors
    • A01C15/003Bulk fertiliser or grain handling in the field or on the farm
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N25/00Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
    • A01N25/02Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests containing liquids as carriers, diluents or solvents
    • A01N25/04Dispersions, emulsions, suspoemulsions, suspension concentrates or gels
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N25/00Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
    • A01N25/34Shaped forms, e.g. sheets, not provided for in any other sub-group of this main group
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N37/00Biocides, pest repellants or attractants, or plant growth regulators containing organic compounds containing a carbon atom having three bonds to hetero atoms with at the most two bonds to halogen, e.g. carboxylic acids
    • A01N37/36Biocides, pest repellants or attractants, or plant growth regulators containing organic compounds containing a carbon atom having three bonds to hetero atoms with at the most two bonds to halogen, e.g. carboxylic acids containing at least one carboxylic group or a thio analogue, or a derivative thereof, and a singly bound oxygen or sulfur atom attached to the same carbon skeleton, this oxygen or sulfur atom not being a member of a carboxylic group or of a thio analogue, or of a derivative thereof, e.g. hydroxy-carboxylic acids
    • A01N37/38Biocides, pest repellants or attractants, or plant growth regulators containing organic compounds containing a carbon atom having three bonds to hetero atoms with at the most two bonds to halogen, e.g. carboxylic acids containing at least one carboxylic group or a thio analogue, or a derivative thereof, and a singly bound oxygen or sulfur atom attached to the same carbon skeleton, this oxygen or sulfur atom not being a member of a carboxylic group or of a thio analogue, or of a derivative thereof, e.g. hydroxy-carboxylic acids having at least one oxygen or sulfur atom attached to an aromatic ring system
    • A01N37/40Biocides, pest repellants or attractants, or plant growth regulators containing organic compounds containing a carbon atom having three bonds to hetero atoms with at the most two bonds to halogen, e.g. carboxylic acids containing at least one carboxylic group or a thio analogue, or a derivative thereof, and a singly bound oxygen or sulfur atom attached to the same carbon skeleton, this oxygen or sulfur atom not being a member of a carboxylic group or of a thio analogue, or of a derivative thereof, e.g. hydroxy-carboxylic acids having at least one oxygen or sulfur atom attached to an aromatic ring system having at least one carboxylic group or a thio analogue, or a derivative thereof, and one oxygen or sulfur atom attached to the same aromatic ring system
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N39/00Biocides, pest repellants or attractants, or plant growth regulators containing aryloxy- or arylthio-aliphatic or cycloaliphatic compounds, containing the group or, e.g. phenoxyethylamine, phenylthio-acetonitrile, phenoxyacetone
    • A01N39/02Aryloxy-carboxylic acids; Derivatives thereof
    • A01N39/04Aryloxy-acetic acids; Derivatives thereof
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N43/00Biocides, pest repellants or attractants, or plant growth regulators containing heterocyclic compounds
    • A01N43/64Biocides, pest repellants or attractants, or plant growth regulators containing heterocyclic compounds having rings with three nitrogen atoms as the only ring hetero atoms
    • A01N43/661,3,5-Triazines, not hydrogenated and not substituted at the ring nitrogen atoms
    • A01N43/681,3,5-Triazines, not hydrogenated and not substituted at the ring nitrogen atoms with two or three nitrogen atoms directly attached to ring carbon atoms
    • A01N43/70Diamino—1,3,5—triazines with only one oxygen, sulfur or halogen atom or only one cyano, thiocyano (—SCN), cyanato (—OCN) or azido (—N3) group directly attached to a ring carbon atom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B29/00Packaging of materials presenting special problems
    • B65B29/10Packaging two or more different substances isolated from one another in the package but capable of being mixed without opening the package, e.g. forming packages containing a resin and hardener isolated by a frangible partition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/02Enclosing successive articles, or quantities of material between opposed webs
    • B65B9/04Enclosing successive articles, or quantities of material between opposed webs one or both webs being formed with pockets for the reception of the articles, or of the quantities of material
    • B65B9/042Enclosing successive articles, or quantities of material between opposed webs one or both webs being formed with pockets for the reception of the articles, or of the quantities of material for fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D65/00Wrappers or flexible covers; Packaging materials of special type or form
    • B65D65/38Packaging materials of special type or form
    • B65D65/46Applications of disintegrable, dissolvable or edible materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/32Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging two or more different materials which must be maintained separate prior to use in admixture
    • B65D81/3261Flexible containers having several compartments
    • B65D81/3272Flexible containers having several compartments formed by arranging one flexible container within another
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G5/00Fertilisers characterised by their form
    • C05G5/10Solid or semi-solid fertilisers, e.g. powders
    • C05G5/18Semi-solid fertilisers, e.g. foams or gels
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G5/00Fertilisers characterised by their form
    • C05G5/20Liquid fertilisers
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G5/00Fertilisers characterised by their form
    • C05G5/40Fertilisers incorporated into a matrix
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G5/00Fertilisers characterised by their form
    • C05G5/45Form not covered by groups C05G5/10 - C05G5/18, C05G5/20 - C05G5/27, C05G5/30 - C05G5/38 or C05G5/40, e.g. soluble or permeable packaging

Definitions

  • This invention relates to a package comprising a liquid chemical or chemical dissolved or dispersed in a liquid or gel which is contained in an envelope of water soluble or water dispersible material.
  • Hazardous compounds are formulated in a variety of ways. It is, however, especially desirable for farmers to handle such compounds when they are in liquid form. This facilitates the spreading of such compounds. There are, however, difficulties and drawbacks in handling liquids. The liquids can be spilled on the ground or may leak due to holes in the containers. The containers may also rupture when subjected to a physical shock.
  • agrochemicals may be contained in soluble bags or sachets made from film.
  • films may crack and break and thus cause spillage of the agrochemicals they contain.
  • a variety of defects may be present in films, which lead to weaknesses of the film and consequently a potential source of leakage.
  • the presence of air bubbles, dust particles or other foreign bodies, of gel particles or of thin points on or in the film are all potential weak points. If a film with such a weak point is subjected to a lot of handling or physical shock, the film may fail at that point. This is especially a problem in the agrochemical industry where containers may be subjected to rough or unsafe handling by distributors or farmers.
  • the present invention seeks to provide a new containerization system for agrochemicals which is safe to handle.
  • the invention further seeks to provide a new containerization system for agrochemicals which is convenient for endusers, e.g. farmers, to handle.
  • the invention further seeks to provide a new containerization system for agrochemicals which reduces the risks of pollution and environmental damage.
  • the invention seeks to avoid leakage of liquid or dissolved chemicals through the pinholes of a film containerization system.
  • pinholes are generally rare, even the presence of one pinhole in many thousands of containers is enough to cause damage, since the liquid in the container passes through the pinhole and contaminates the surrounding environment.
  • the containerization system of the invention is characterized in that a hazardous material in a liquid or gel form is contained in a water soluble or water dispersible bag made of a laminated film.
  • the hazardous compounds are agrochemicals, e.g. pesticides or plant protection agents or plant growth regulators.
  • the present invention accordingly provides a package which comprises a hazardous chemical dissolved or dispersed in a liquid or gel contained in a water soluble or water dispersible laminated film.
  • laminated film means a film which has been made from two or more originally separated layers which are joined together.
  • the two layers may be joined together in the laminate by known methods.
  • the layers of the laminate may be joined by pressure, heating, crosslinking, fusion, adhesion or any combination thereof. Adhesion of the two layers may be obtained through the use of a separate adhesive, or, when appropriate, water.
  • the chance of pinholes occurring in the film is reduced to almost nil. This is because it is unlikely that two pinholes in separate layers will overlap. Furthermore, the tensile strength of a multi (e.g. two) layer film is better than the tensile strength of a similar film of the same thickness that is made of a single layer.
  • the laminated films used in the invention generally have a thickness of from 10 to 250 microns, preferably from 15 to 80 microns.
  • the individual layers constituting the laminated films which are used in the invention are generally each half of this thickness.
  • the ratio of thickness of the two layers is generally from 0.1 to 10, preferably from 0.5 to 2.
  • Bags or sachets made of laminated films according to the invention generally have a content of from 0.2 to 12 liters, preferably from 0.45 to 6 liters.
  • the materials that may be used in the invention are water soluble or water dispersible materials which are insoluble in organic solvents used to dissolve or disperse the chemicals they are used to contain.
  • Suitable materials include polyethylene oxide or methyl cellulose, but preferably the material comprises or is derived from polyvinylalcohol, i.e. partially or fully alcoholysed or hydrolysed, e.g., 40-99%, preferably 70-92% alcoholysed or hydrolysed polyvinyl acetate films.
  • the layers of the laminated films of the invention may be made of the same material or of different materials. Films made from layers of different materials may have advantageous properties. For example, an inner layer of a package may be made more resistant to the agrochemical it contains. In addition, the outer layer of the bag can be selected to have one or more of the following properties:
  • One of more of the layers of the laminated film may contain a plasticiser.
  • a suitable plasticiser content in the inner layer may improve the sealing properties of the film, and make the film less likely to stretch. The film will thus be easier to process on machinery and to seal around the hazardous liquid.
  • a suitable plasticiser content in the outside layer of the container makes the outer surface more flexible and thus more resistant to physical damage from low temperature or shock and movement.
  • the layers of the laminated film may be made using different techniques, e.g., extrusion or casting.
  • a laminate made from layers produced by different methods may have advantageous properties including greater flexibility, increased strength and increased resistance to stretching.
  • the increased strength and/or resistance to stretching may be in one direction in the film.
  • the laminated films for use in the present invention are used to produce packages which avoid the time-consuming and hazardous consequences of prior art packages which leak in the filling process or during subsequent handling due to film defects.
  • the bags may contain either liquids or gels.
  • a preferred feature of the invention is the bags or containerization system of the invention containing a gel.
  • the gels are chosen in such a way that one or more of the following features are present:
  • the resulting gels form a continuous system and/or
  • the resulting gels have a viscosity of 500 to 50,000 centipoise, more preferably of 1000 to 12000 centipoise (these viscosities are Brookfield viscosities measured with a viscosimeter in form of a flat plate rotating at 20 round per minute)
  • the gel has a phase difference phi between the controlled shear stress and the resulting shear strain such that tg(phi) is less than or equal to 1.5, preferably less than or equal to 1.2.
  • Tg(phi) is the tangent of the angle phi (or phase difference).
  • the measurement of phi is made by means of a rheometer having a flat fixed plate and a rotating cone above this plate such that the angle between them is less than 10°, preferably less than 4°.
  • the cone is caused to rotate by means of a controlled speed motor; the rotation is a sinusoidal one, i.e., the torque and the angular displacement change as a sine function with time.
  • This angular displacement corresponds to the hereabove mentioned shear strain; the torque of the controlled speed motor (which causes the angular displacement) corresponds to the hereabove mentioned controlled shear stress.
  • the gels preferably have a density greater than 1 gm/cc, preferably greater than 1.1 gm/cc.
  • the gels have a spontaneity (as hereafter defined) less than 75, preferably less than 25.
  • the spontaneity is assessed according to the following method: A mixture of 1 ml gel with 99 ml water are put into a 150 ml glass tube which is stoppered and inverted through 180° (upside down). The number of times required to completely disperse the gel is called the spontaneity.
  • continuous system it is meant a material which is visually homogeneous, that is to say which has the visual appearance of having only one physical phase; this does not exclude the possibility of having small solid particles therein, provided these particles are small enough not to constitute a visible separate physical phase.
  • a gel is generally a colloid in which the dispersed phase has combined with the continuous phase to produce a viscous, jelly-like product; it is also a dispersed system consisting typically of a high molecular weight compound or aggregate of small particles in very close association with a liquid.
  • the film In order to make a bag, the film needs to be shaped (possibly partially sealed) and then filled with the gel. Generally the gels are able to flow, even if it is a slow rate due to the high viscosity. A container which is used to contain the gels cannot be easily emptied due to this high gel viscosity (that is a reason why the gels have not been used up to now in agriculture). When filled, the bag must be finally sealed, generally heat sealed, to be closed.
  • the bag of the invention is filled to at least 60% of capacity with the agrochemical composition-containing substance, more preferably at least 70% of capacity, still more preferably 80 to 99% of capacity and most preferably 85 to 95% of capacity.
  • the bag is preferably not filled to complete capacity because the unused capacity gives the bag shock resistance, i.e., resistance to breakage when dropped, transported or stored.
  • This unused capacity may or may not contain air or an inert gas.
  • An absence of air or inert gas in the unused capacity further improves shock resistance.
  • the advantages of shock resistance must be balanced against the need, if any, for shock resistance and the cost of providing shock resistance. For example, if the bag is stored and/or transported in a shock absorbing container, then it may not be as helpful to provide this unused capacity.
  • the capacity to which the bag is filled, and whether the unused capacity does or does not contain air or inert gas, is affected by whether it is desired to have the bag sink or float. Whether the bag sinks or floats will depend not only on the unused capacity, but also on the density of the bag contents.
  • a film in a roll form is constructed from two thinner films by lamination: both films are made from a 88% hydrolysed polyvinyl alcohol (cold water soluble), each 25 microns thick; one has a 17% plasticiser content, the other has a 15% plasticiser content.
  • the two films are laminated together with heat (100° C.) and pressure to form one film of 50 microns thickness.
  • the film is then used to produce 1 liter sachets containing a solvent based liquid herbicide (mixture of ioxynil and bromoxynil esters) by using “form-and-fill” methods.
  • the herbicide is a solution in a C10 aromatic hydrocarbons mixture as solvent.
  • the film is placed on the machine so that the high plasticiser layer is produced on the outside of the sachets.
  • the film is thus easy to process.
  • a gel is made by stirring at 50° C. a mixture of:
  • Active ingredient 2,4-D phenoxy benzoic acid isooctyl ester: 64.8%
  • Solvent aromatic solvent with flash point of 65° C.: 24.2%
  • Surfactant a mixture of
  • Gelling agent mixture of dioctylsulfosuccinate salt and sodium benzoate: 6%
  • the brookfield viscosity of the gel is 3000 centiposise.
  • the bag is then dropped 10 times from 1.2 m onto the ground. No breaking or leakage is observed.
  • Another bag made in the same way as the previous one is tested for pinhole protection.
  • a needle (diameter: 0.6 mm) is passed through the bag. It is observed that a small droplet forms at the locus where the needle passed, but this droplet was small enough not to drop from the bag and not to flow along the bag.

Abstract

A package which comprises a hazardous chemical dissolved or dispersed in a liquid or gel contained in a water soluble or water dispersible laminated film. The laminated film construction provides improved resistance to puncture or breakage thereby providing an improved containerization system for toxic or hazardous products.

Description

  • This application is a continuation-in-part of a U.S. patent application Ser. No. 07/680,321, filed Apr. 4, 1991, which is a continuation-in-part of U.S. patent application Ser. No. 07/679,290, filed Apr. 2, 1991, and U.S. patent application Ser. No. 07/554,615, filed Jul. 18, 1990, all of which are incorporated herein by reference.[0001]
  • BACKGROUND OF THE INVENTION
  • I. Field of the Invention [0002]
  • This invention relates to a package comprising a liquid chemical or chemical dissolved or dispersed in a liquid or gel which is contained in an envelope of water soluble or water dispersible material. [0003]
  • II. Discussion of the Prior Art [0004]
  • At present, most hazardous liquids are stored in metal drums or, where smaller quantities are required, plastic containers. [0005]
  • Hazardous compounds, especially agrochemical compounds, are formulated in a variety of ways. It is, however, especially desirable for farmers to handle such compounds when they are in liquid form. This facilitates the spreading of such compounds. There are, however, difficulties and drawbacks in handling liquids. The liquids can be spilled on the ground or may leak due to holes in the containers. The containers may also rupture when subjected to a physical shock. [0006]
  • It is thus difficult to devise a containerization system that is suitable for farmers, safe for those handling the containers and also safe for the environment. [0007]
  • It is known that agrochemicals may be contained in soluble bags or sachets made from film. However, such films may crack and break and thus cause spillage of the agrochemicals they contain. In fact, a variety of defects may be present in films, which lead to weaknesses of the film and consequently a potential source of leakage. The presence of air bubbles, dust particles or other foreign bodies, of gel particles or of thin points on or in the film are all potential weak points. If a film with such a weak point is subjected to a lot of handling or physical shock, the film may fail at that point. This is especially a problem in the agrochemical industry where containers may be subjected to rough or unsafe handling by distributors or farmers. [0008]
  • The weaknesses of films mentioned above are present to a greater or lesser extent in certain types of films, depending on their method of manufacture. When films are made by casting, there may be fewer pinholes, but there are more often tiny pieces of gel inclusions. When films are made by extrusion, there are more pinholes. [0009]
  • SUMMARY OF THE INVENTION
  • The present invention seeks to provide a new containerization system for agrochemicals which is safe to handle. [0010]
  • The invention further seeks to provide a new containerization system for agrochemicals which is convenient for endusers, e.g. farmers, to handle. [0011]
  • The invention further seeks to provide a new containerization system for agrochemicals which reduces the risks of pollution and environmental damage. [0012]
  • In one aspect, the invention seeks to avoid leakage of liquid or dissolved chemicals through the pinholes of a film containerization system. Although pinholes are generally rare, even the presence of one pinhole in many thousands of containers is enough to cause damage, since the liquid in the container passes through the pinhole and contaminates the surrounding environment. [0013]
  • Other objects and advantages of the invention will be apparent from the description which follows. [0014]
  • DETAILED DESCRIPTION OF THE PRESENT INVENTION
  • The containerization system of the invention is characterized in that a hazardous material in a liquid or gel form is contained in a water soluble or water dispersible bag made of a laminated film. [0015]
  • According to a preferred feature of the invention the hazardous compounds are agrochemicals, e.g. pesticides or plant protection agents or plant growth regulators. [0016]
  • The present invention accordingly provides a package which comprises a hazardous chemical dissolved or dispersed in a liquid or gel contained in a water soluble or water dispersible laminated film. [0017]
  • In this specification the term laminated film means a film which has been made from two or more originally separated layers which are joined together. The two layers may be joined together in the laminate by known methods. For example, the layers of the laminate may be joined by pressure, heating, crosslinking, fusion, adhesion or any combination thereof. Adhesion of the two layers may be obtained through the use of a separate adhesive, or, when appropriate, water. [0018]
  • When suitable water soluble or water dispersible layers are used, a particularly convenient way to obtain a laminated film is by adhesion of the separate layers, either using adhesive PVA (generally of low molecular weight) and/or more simply by means of water. [0019]
  • Because two or more layers are used to produce the laminated film, the chance of pinholes occurring in the film is reduced to almost nil. This is because it is unlikely that two pinholes in separate layers will overlap. Furthermore, the tensile strength of a multi (e.g. two) layer film is better than the tensile strength of a similar film of the same thickness that is made of a single layer. [0020]
  • The laminated films used in the invention generally have a thickness of from 10 to 250 microns, preferably from 15 to 80 microns. The individual layers constituting the laminated films which are used in the invention are generally each half of this thickness. When two layers are used, the ratio of thickness of the two layers is generally from 0.1 to 10, preferably from 0.5 to 2. Bags or sachets made of laminated films according to the invention generally have a content of from 0.2 to 12 liters, preferably from 0.45 to 6 liters. [0021]
  • The materials that may be used in the invention are water soluble or water dispersible materials which are insoluble in organic solvents used to dissolve or disperse the chemicals they are used to contain. Suitable materials include polyethylene oxide or methyl cellulose, but preferably the material comprises or is derived from polyvinylalcohol, i.e. partially or fully alcoholysed or hydrolysed, e.g., 40-99%, preferably 70-92% alcoholysed or hydrolysed polyvinyl acetate films. [0022]
  • The layers of the laminated films of the invention may be made of the same material or of different materials. Films made from layers of different materials may have advantageous properties. For example, an inner layer of a package may be made more resistant to the agrochemical it contains. In addition, the outer layer of the bag can be selected to have one or more of the following properties: [0023]
  • i. to dissolve more quickly (compared to an inner layer or a single layer package) in water, [0024]
  • ii. to have improved mechanical properties including improved resistance to mechanical damage, [0025]
  • iii. to have improved machinability, [0026]
  • iv. to have less susceptibility to relative humidity, [0027]
  • v. to have resistance to freezing and/or high temperatures. [0028]
  • One of more of the layers of the laminated film may contain a plasticiser. A suitable plasticiser content in the inner layer may improve the sealing properties of the film, and make the film less likely to stretch. The film will thus be easier to process on machinery and to seal around the hazardous liquid. A suitable plasticiser content in the outside layer of the container makes the outer surface more flexible and thus more resistant to physical damage from low temperature or shock and movement. [0029]
  • The layers of the laminated film may be made using different techniques, e.g., extrusion or casting. A laminate made from layers produced by different methods may have advantageous properties including greater flexibility, increased strength and increased resistance to stretching. The increased strength and/or resistance to stretching may be in one direction in the film. The laminated films for use in the present invention are used to produce packages which avoid the time-consuming and hazardous consequences of prior art packages which leak in the filling process or during subsequent handling due to film defects. [0030]
  • As already said, the bags (or containerization system) may contain either liquids or gels. A preferred feature of the invention is the bags or containerization system of the invention containing a gel. [0031]
  • According to a particular feature of the invention, the gels are chosen in such a way that one or more of the following features are present: [0032]
  • the resulting gels form a continuous system and/or [0033]
  • the resulting gels have a viscosity of 500 to 50,000 centipoise, more preferably of 1000 to 12000 centipoise (these viscosities are Brookfield viscosities measured with a viscosimeter in form of a flat plate rotating at 20 round per minute) [0034]
  • the gel has a phase difference phi between the controlled shear stress and the resulting shear strain such that tg(phi) is less than or equal to 1.5, preferably less than or equal to 1.2. Tg(phi) is the tangent of the angle phi (or phase difference). The measurement of phi is made by means of a rheometer having a flat fixed plate and a rotating cone above this plate such that the angle between them is less than 10°, preferably less than 4°. The cone is caused to rotate by means of a controlled speed motor; the rotation is a sinusoidal one, i.e., the torque and the angular displacement change as a sine function with time. This angular displacement corresponds to the hereabove mentioned shear strain; the torque of the controlled speed motor (which causes the angular displacement) corresponds to the hereabove mentioned controlled shear stress. [0035]
  • the gels preferably have a density greater than 1 gm/cc, preferably greater than 1.1 gm/cc. [0036]
  • the gels have a spontaneity (as hereafter defined) less than 75, preferably less than 25. [0037]
  • The spontaneity is assessed according to the following method: A mixture of 1 ml gel with 99 ml water are put into a 150 ml glass tube which is stoppered and inverted through 180° (upside down). The number of times required to completely disperse the gel is called the spontaneity. [0038]
  • By the wording continuous system, it is meant a material which is visually homogeneous, that is to say which has the visual appearance of having only one physical phase; this does not exclude the possibility of having small solid particles therein, provided these particles are small enough not to constitute a visible separate physical phase. [0039]
  • It is known that a gel is generally a colloid in which the dispersed phase has combined with the continuous phase to produce a viscous, jelly-like product; it is also a dispersed system consisting typically of a high molecular weight compound or aggregate of small particles in very close association with a liquid. [0040]
  • In order to make a bag, the film needs to be shaped (possibly partially sealed) and then filled with the gel. Generally the gels are able to flow, even if it is a slow rate due to the high viscosity. A container which is used to contain the gels cannot be easily emptied due to this high gel viscosity (that is a reason why the gels have not been used up to now in agriculture). When filled, the bag must be finally sealed, generally heat sealed, to be closed. [0041]
  • According to another feature, the bag of the invention is filled to at least 60% of capacity with the agrochemical composition-containing substance, more preferably at least 70% of capacity, still more preferably 80 to 99% of capacity and most preferably 85 to 95% of capacity. The bag is preferably not filled to complete capacity because the unused capacity gives the bag shock resistance, i.e., resistance to breakage when dropped, transported or stored. This unused capacity may or may not contain air or an inert gas. An absence of air or inert gas in the unused capacity further improves shock resistance. However, in deciding how much unused capacity, or absence of air or inert gas, to provide, the advantages of shock resistance must be balanced against the need, if any, for shock resistance and the cost of providing shock resistance. For example, if the bag is stored and/or transported in a shock absorbing container, then it may not be as helpful to provide this unused capacity. [0042]
  • Also, the capacity to which the bag is filled, and whether the unused capacity does or does not contain air or inert gas, is affected by whether it is desired to have the bag sink or float. Whether the bag sinks or floats will depend not only on the unused capacity, but also on the density of the bag contents. [0043]
  • Further information may be found in the following copending applications, the disclosures of which are incorporated herein by reference: application of Leonard E. Hodakowski, Chi-Yu R. Chen, Samuel T. Gouge and Paul J. Weber for “Gel Formulations for Use in Toxic or Hazardous Product Containerization Systems” filed Jun. 11, 1991; application of Samuel T. Gouge, Leonard E. Hodakowski, Paul J. Weber and Chi-Yu R. Chen for “Gel Formulations for Hazardous Products” filed Jun. 11, 1991; application of Leonard E. Hodakowski, Chi-Yu R. Chen, Samuel T. Gouge and Paul J. Weber for “Water Dispersible Gel Formulations” filed Jun. 11, 1991; application of Leonard E. Hodakowski, Ricky W. Couch, Samuel T. Gouge and Robert C. Ligon for “Gel Formulations” filed Jun. 11, 1991; and application of Samuel T. Gouge and James E. Shue for “Bag In A Bag For Containerization of Toxic or Hazardous Material” filed Jun. 11, 1991. [0044]
  • The following Examples are given by way of illustration and should not be understood to restrict the scope of the invention.[0045]
  • EXAMPLE 1
  • A film in a roll form is constructed from two thinner films by lamination: both films are made from a 88% hydrolysed polyvinyl alcohol (cold water soluble), each 25 microns thick; one has a 17% plasticiser content, the other has a 15% plasticiser content. The two films are laminated together with heat (100° C.) and pressure to form one film of 50 microns thickness. [0046]
  • The film is then used to produce 1 liter sachets containing a solvent based liquid herbicide (mixture of ioxynil and bromoxynil esters) by using “form-and-fill” methods. The herbicide is a solution in a C10 aromatic hydrocarbons mixture as solvent. [0047]
  • The film is placed on the machine so that the high plasticiser layer is produced on the outside of the sachets. The film is thus easy to process. [0048]
  • No leak is observed during the manufacture, handling, land transporting of 500 sachets. [0049]
  • EXAMPLE 2
  • A gel is made by stirring at 50° C. a mixture of: [0050]
  • Active ingredient: 2,4-D phenoxy benzoic acid isooctyl ester): 64.8% [0051]
  • Solvent: aromatic solvent with flash point of 65° C.: 24.2% [0052]
  • Surfactant: a mixture of [0053]
  • a non ionic/sulfonate blended emulsifier 4% and calcium alkylbenzene sulfonate 1% [0054]
  • Gelling agent: mixture of dioctylsulfosuccinate salt and sodium benzoate: 6% [0055]
  • The mixture is stirred and shaken until each component is dissolved or dispersed. [0056]
  • During stirring, a dissolution appears, and thereafter a gellation. Gellation is increased during the cooling at room temperature (20° C.). [0057]
  • The brookfield viscosity of the gel is 3000 centiposise. [0058]
  • The emulsion stability is good in the above described test. [0059]
  • 1100 g of this gel are put in a 1 liter bag made of a film of PVA similar to the film of example 1. The bag, which is almost full (about 95% v/v), is heat sealed. The density both of the gel and of the bag containing the gel is 1.1. [0060]
  • The bag is then dropped 10 times from 1.2 m onto the ground. No breaking or leakage is observed. [0061]
  • Another bag made in the same way as the previous one is tested for pinhole protection. A needle (diameter: 0.6 mm) is passed through the bag. It is observed that a small droplet forms at the locus where the needle passed, but this droplet was small enough not to drop from the bag and not to flow along the bag. [0062]

Claims (29)

What is claimed is:
1. A package which comprises a hazardous chemical dissolved or dispersed in a liquid or gel contained in a water soluble or water dispersible laminated film.
2. The package according to claim 1, wherein the chemical is an agrochemical.
3. The package according to claim 1, wherein the hazardous chemical is dissolved or dispersed in a liquid.
4. The package according to claim 1, wherein the hazardous chemical is dissolved or dispersed in a gel.
5. The package according to claim 1, wherein the laminated film has a thickness of from 10 to 250 microns.
6. The package according to claim 1, wherein the laminated film has a thickness of from 15 to 80 microns.
7. The package according to claim 1, which has a content of hazardous chemical of from 0.2 to 12 liters.
8. The package according to claim 1, which has a content of hazardous chemcial of from 0.45 to 6 liters.
9. The package according to claim 1, wherein the water soluble or water dispersible laminated film is insoluble in the liquid or gel used to dissolve or disperse the hazardous chemical.
10. The package according claim 1, wherein at least one of the layers of the film is selected from polyethylene oxide, methyl cellulose or partially or fully alcoholysed or hydrolysed polyvinyl acetate.
11. The package according to claim 10, wherein the said at least one layer is 40-99% alcoholoysed or hydrolysed polyvinyl acetate.
12. The package according to claim 10, wherein the said at least one layer is 70-92% alcoholysed or hydrolysed polyvinyl acetate.
13. The package according to claim 1, wherein at least two of the layers of the laminated film are made of the same material.
14. The package according claim 1, wherein at least two of the layers of the laminated film are made of a different material.
15. The package according claim 1, wherein the laminated film consists essentially of two layers.
16. The package according to claim 15, wherein the ratio of the thickness of the two layers is from 0.1 to 10.
17. The package according to claim 15, wherein the ratio of the thickness of the two layers is from 0.5 to 2.
18. The package according to claim 4, wherein the gel has a viscosity of 500 to 50,000 centipoise.
19. The package according to claim 4, wherein the gel has a viscosity of 1000 to 12000 centipoise.
20. The package according claim 4, wherein the gel has a phase difference phi between the controlled shear stress and the resulting shear strain such that tg(phi) is less than or equal to 1.5.
21. The package according to claim 4, wherein the gel has a phase difference phi between the controlled shear stress and the resulting shear strain such that tg(phi) is less than or equal to 1.2.
22. The package according to claim 4, wherein the gel has a spontaneity less than 75.
23. The package according to claim 4, wherein the gel has a spontaneity less than 25.
24. The package according to claim 2 wherein the agrochemical is a pesticide or a plant protection agent or a plant growth regulator.
25. A process for the production of a package according to claim 1, which comprises laminating two or more layers together by pressure, heating, crosslinking, fusion or by means of water to obtain the laminated film.
26. The package according to claim 1, wherein the package is filled with the liquid or gel to at least 60% of capacity.
27. The package according to claim 1, wherein the package is filled with the liquid or gel to at least 70% of capacity.
28. The package according to claim 1, wherein the package is filled with the liquid or gel to at least 80 to 99% of capacity.
29. The package according to claim 1, wherein the package is filled with the liquid or gel to at least 85 to 95% of capacity.
US08/447,063 1990-07-18 1995-05-22 Laminated bags for containerization of toxic or hazardous materials Abandoned US20030080017A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US08/447,063 US20030080017A1 (en) 1990-07-18 1995-05-22 Laminated bags for containerization of toxic or hazardous materials

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
US07/554,615 US5080226A (en) 1990-07-18 1990-07-18 Containerization system for agrochemicals and the like
US67929091A 1991-04-02 1991-04-02
US68032191A 1991-04-04 1991-04-04
US71368191A 1991-06-11 1991-06-11
US08/041,521 US5280835A (en) 1990-05-02 1993-03-31 Laminated bags for containerization of toxic and hazardous materials
US08/147,602 US5429242A (en) 1990-07-18 1993-11-04 Laminated bags for containerization of toxic or hazardous materials
US08/447,063 US20030080017A1 (en) 1990-07-18 1995-05-22 Laminated bags for containerization of toxic or hazardous materials

Related Parent Applications (6)

Application Number Title Priority Date Filing Date
US07/554,615 Continuation-In-Part US5080226A (en) 1990-05-02 1990-07-18 Containerization system for agrochemicals and the like
US67929091A Continuation-In-Part 1990-05-02 1991-04-02
US68032191A Continuation-In-Part 1990-05-02 1991-04-04
US71368191A Continuation 1990-05-02 1991-06-11
US08/041,521 Continuation-In-Part US5280835A (en) 1990-05-02 1993-03-31 Laminated bags for containerization of toxic and hazardous materials
US08/147,602 Division US5429242A (en) 1990-05-02 1993-11-04 Laminated bags for containerization of toxic or hazardous materials

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