US20030218004A1 - Heating element for steering wheel - Google Patents
Heating element for steering wheel Download PDFInfo
- Publication number
- US20030218004A1 US20030218004A1 US10/420,738 US42073803A US2003218004A1 US 20030218004 A1 US20030218004 A1 US 20030218004A1 US 42073803 A US42073803 A US 42073803A US 2003218004 A1 US2003218004 A1 US 2003218004A1
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- US
- United States
- Prior art keywords
- heater
- steering wheel
- heating element
- base material
- disposed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/34—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D1/00—Steering controls, i.e. means for initiating a change of direction of the vehicle
- B62D1/02—Steering controls, i.e. means for initiating a change of direction of the vehicle vehicle-mounted
- B62D1/04—Hand wheels
- B62D1/06—Rims, e.g. with heating means; Rim covers
- B62D1/065—Steering wheels with heating and ventilating means
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/002—Heaters using a particular layout for the resistive material or resistive elements
- H05B2203/003—Heaters using a particular layout for the resistive material or resistive elements using serpentine layout
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/014—Heaters using resistive wires or cables not provided for in H05B3/54
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/017—Manufacturing methods or apparatus for heaters
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/033—Heater including particular mechanical reinforcing means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T74/00—Machine element or mechanism
- Y10T74/20—Control lever and linkage systems
- Y10T74/20576—Elements
- Y10T74/20732—Handles
- Y10T74/20834—Hand wheels
Definitions
- the present invention relates to a heating element for use in a steering wheel of an automobile, a motor boat or the like, as well as to a steering wheel equipped with the heating element.
- a heating element 1 as shown in FIG. 14 comprises a heater 2 formed of a vertical knit stretch fabric, a textile 3 hemming the heater edge, and a connection wire 4 stretching to cover the entire width of the heater 2 for connecting the heater 2 with a power supply. Heating element 1 has been bonded to a cover 5 of a steering wheel.
- a steering wheel 31 as shown in FIG. 15 comprises a core 32 and a heat insulator 33 covering the core 32 , and heating element 34 is disposed on the outer. periphery of heat insulator 33 .
- the heating element 34 comprises a heater wire 35 and a power supply wire 36 , and the power supply wire 36 supplies electric power.
- a connection 37 connecting the heater wire 35 with the power supply wire 36 is disposed at a rear part of a spoke 31 a.
- a thermistor 38 for detecting the temperature of heating element 34 is disposed in a ring portion 31 b. All these elements are covered with a steering wheel cover 39 .
- connection wire 4 needs to be provided to cover the entire width of heater 2 . Namely, there are quite a number of connection points, and it is difficult to connect all of the connection points without fail. This leads to a problem of low reliability.
- connection of heater 2 with connection line 4 is not an easy operation.
- a connection 37 is disposed on the reverse surface of the spoke 31 a. This creates a protrusion on the surface of the steering wheel 31 .
- the thermistor 38 is disposed in the ring portion 31 b, and is also a cause of a protrusion on the surface of the steering wheel 31 .
- the protrusions are not only uncomfortable to a driver handling the steering wheel, but they provide a disadvantage with respect to the appearance of the steering wheel.
- the thermistor 38 detects different temperatures depending on whether a driver is gripping the steering wheel in a vicinity of the thermistor 38 or not. Therefore, stable temperature control can not be expected.
- the core 32 is provided with recesses for housing the connection 37 and the thermistor 38 in order to improve the driver's feeling and appearance of the steering wheel, the core 32 needs to be provided in different designs depending on whether the steering wheel will include a heating element. In other words, the core 32 cannot be of a certain standard design that is common for the production of all steering wheels, and this leads to difficulty in providing steering wheels at a low cost.
- the present invention addresses the above-described problems and aims to provide a heating element for steering wheels which does not generate a protrusion on the surface of the cover material due to the presence of a heater, a connection or the like constituent members.
- the heating element also has high durability and high reliability in the connection between the connection wire and the heater, and can be attached easily to a steering wheel.
- the present invention also provides a steering wheel equipped with the heating element.
- a steering wheel in accordance with the present invention does not give any uncomfortable feeling to a driver handling the steering wheel, and has a good, appearance. Furthermore, cores of a certain standard design can be used in common for the production of all steering wheels, regardless of the existence of the heating element. Thus an inexpensive steering wheel can be provided.
- a planar heating element in accordance with the present invention comprises a base material and a heater disposed on the base material, and a shape of the base material can be deformed so that at least part of the heater is sunk therein.
- protrusion of the heater at a surface of a cover of a steering wheel can be avoided even if a thick heater is used. This means that a thick heater can be used to provide an increased durability against load. Furthermore, when a linear heater is employed, the number of connections between the heater and a power supply can be reduced, and the connection reliability is improved.
- a steering wheel in accordance with the present invention comprises the above-described heating element and a power supply line for supplying electric power to the heating element.
- the connections connecting the heating element with the power supply line are housed in a boss portion of the steering wheel.
- a steering wheel in accordance with the present invention further comprises a temperature detection element for detecting the temperature of the heating element, a temperature detection element heater for heating the temperature detection element, and a temperature controller.
- the temperature detection element and the temperature detection element heater are housed in the boss portion of the steering wheel.
- the connections do not protrude at the surface of a steering wheel, and therefore a driver does not have an uncomfortable feeling due to protrusions while handling the steering wheel.
- the temperature control is performed well and the steering wheel has a good appearance.
- a shape of a core for the steering wheel does not need to be changed depending on whether the heating element will be included, and thus, standard cores can be used in common for all steering wheels. Thereby, steering wheels can be provided at a low cost.
- FIG. 1 is a plan view of a heating element in accordance with a first exemplary embodiment of the present invention.
- FIG. 2 is a cross sectional view of the heating element in the first embodiment.
- FIG. 3 is a plan view of a steering wheel in accordance with the first exemplary embodiment of the present invention.
- FIG. 4 is a cross sectional view of the steering wheel in the first embodiment.
- FIG. 5 shows a structure of a linear heater in accordance with the first exemplary embodiment of the present invention.
- FIG. 6 is a cross sectional view of a heating element in accordance with a second exemplary embodiment of the present invention.
- FIG. 7 shows a structure of a linear heater in accordance with a third exemplary embodiment of the present invention.
- FIG. 8 shows a structure of a linear heater in accordance with a fourth exemplary embodiment of the present invention.
- FIG. 9 is a plan view of a steering wheel in accordance with a the fifth exemplary embodiment of the present invention.
- FIG. 10 is a magnified partial view of the steering wheel in fifth embodiment.
- FIG. 11 is a plan view of a steering wheel in accordance with a sixth exemplary embodiment of the present invention.
- FIG. 12 is a magnified partial view of the steering wheel in the sixth embodiment.
- FIG. 13 is a magnified cross sectional view of the steering wheel in accordance with a seventh exemplary embodiment of the present invention.
- FIG. 14 is a plan view of a conventional heating element.
- FIG. 15 is a plan view of a conventional steering wheel.
- FIG. 1 is a plan view showing a heating element in accordance with an exemplary embodiment of the present invention.
- FIG. 2 shows a cross sectional view sectioned along the line 2 - 2 of FIG. 1.
- FIG. 3 is a plan view of a steering wheel equipped with the heating element.
- FIG. 4 shows a cross sectional view sectioned along the line 4 - 4 of FIG. 3.
- FIG. 5 shows an exemplary structure of a linear heater used in the heating element.
- a heating element in the present invention comprises a base material 13 , a protection layer 14 and a linear heater 12 sandwiched between the above two items.
- the base material 13 is made of a non-woven fabric or a foamed resin such as foamed urethane, foamed polyethylene or the like.
- the protection layer 14 is made of a woven cloth, a non-woven spunbond fabric, a nonwoven fabric or the like material, and covers at least linear heater 12 .
- Base material 13 and protection layer 14 are bonded together with an adhesive or by means of a hot-melt layer.
- the linear heater 12 is connected with power supply lines 15 at two connections 16 by soldering, spot welding or the like method.
- heating element 11 is provided on a core 19 , which comprises a core metal 17 and a cover layer 18 of hard urethane or the like material, and the heating element 11 is covered with a thin steering wheel cover 20 of a synthetic resin sheet, leather or the like material.
- the linear heater 12 comprises a core thread 21 of polyester fiber or the like material for reinforcing the mechanical strength, a plurality of conductors 22 made of copper, copper alloy, stainless steel or the like, and an insulation layer 23 made of vinyl chloride resin, fluorocarbon resin or the like. Conductors 22 are wound around core thread 21 , and the conductors 22 and the core thread 21 are covered with the insulation layer 23 .
- the base material 13 is made of a non-woven fabric or a foamed resin such as foamed urethane, foamed polyethylene or the like, and can be deformed in shape so that at least a part of the linear heater 12 can sink into the base material 13 so as to be at least partially buried in the base material 13 .
- a protrusion of the steering wheel cover 20 due to the presence of the linear heater 12 is prevented by the sinking of at least a part of the linear heater into the base material, even in a case where the linear heater 12 has a substantial thickness.
- a thick linear heater can be used in accordance with the present embodiment, it has an increased durability against heavy loads.
- the linear heater 12 which is harder than the cover layer 18 is disposed at the core side of the base material 13 .
- the linear heater 12 will be sunk into the cover layer 18 .
- a protrusion of the linear heater 12 at a surface of the steering wheel cover 20 is avoided.
- the number of connections between the heater and the power supply lines can be reduced to two points.
- the heater in the present embodiment can be connected with the power supply lines easily and with a high reliability.
- the present embodiment is described as including the heater 12 whose shape is linear, the present invention is not limited to the linear heater. Instead, a planar heater, for example, made of a metal foil, conductive polymers or the like may be used.
- a heating element in a second exemplary embodiment is described with reference to FIG. 6.
- the point of difference of the present embodiment with respect to the first embodiment is that a linear heater 12 has been buried in the base material 13 , while a top thread 24 and a bottom thread 25 are used during a sewing operation to support the linear heater 12 .
- the linear heater 12 in the present embodiment is buried in the base material 13 by making use of a pulling force of sewing threads, that are the top thread 24 and the bottom thread 25 used during the sewing operation. In this way, even a linear heater that is thicker than that in the first embodiment can be used without causing a protrusion at the surface of the steering wheel cover 20 .
- the use of the linear heater 12 of an increased diameter contributes to an enhanced capability of the heater to withstand a heavier load.
- the entire heating element 11 has a good stability with respect to its shape. Therefore, the heating element 11 can be attached easily around core 19 , or steering wheel cover 20 , of a steering wheel.
- FIG. 7 is a plan view of a linear heater of a heating element for a steering wheel in accordance with a third exemplary embodiment of the present invention.
- a linear heater 12 in the present embodiment employs a stranded wire made of a plurality of conductors 22 .
- a flat linear heater 12 can be obtained by stranding a plurality of conductors 22 . With this structure, the thickness of the linear heater 12 can be reduced and, as a result, a thinner base material 13 can be used. Therefore, the difference in level of the steering wheel surface can be reduced between an area having the heating element and an area without it.
- the conductor 22 is provided with a plating layer 26 , the anti-moisture property, the anti-corrosion property, as well as the solderability are enhanced. Hardness of the heater surface is also increased. This contributes to prevention of possible damage to the heater when it is buried in the base material 13 .
- materials for the plating layer include copper, tin, nickel and alloys thereof.
- the conductor 22 is provided with an insulating coating, the anti-moisture property and the anti-corrosion property can be further enhanced. If the insulating coating is colored so that each type of heater is specifically colored in a different color, different types of linear heaters can be easily identified.
- FIG. 8 is a plan view of a linear heater of a heating element in a fourth exemplary embodiment of the present invention.
- the linear heater 12 of the present embodiment employs braided conductors 22 .
- the linear heater can be made further flat-shaped and thinner.
- a thickness of a base material 13 can also be reduced further, and the difference in level of the steering wheel surface between areas having the heating element and areas without the heating element can be further reduced.
- FIG. 9 shows a plan view of a steering wheel in accordance with a fifth exemplary embodiment of the present invention.
- FIG. 10 is a magnified view of portion A of FIG. 9.
- a heating element 43 is provided on a core 42 of a steering wheel 41 .
- a steering wheel cover 44 made of leather, synthetic leather or the like covers the heating element 43 .
- the heating element 43 comprises a linear heater 45 sewn to a base material 46 .
- the base material 46 is made of a non-woven fabric or a foamed resin such as foamed urethane, foamed polyethylene or the like.
- at least one end portion 46 a of the base material 46 extends over a spoke 41 a of the steering wheel 41 to reach inside of a boss portion 41 b.
- a thermistor 47 for detecting temperature of the heating element 43 , a heater 47 a for heating the thermistor, power supply lines 49 for supplying electric power to the linear heater 45 and connections 50 connecting the linear heater 45 and the power supply lines 49 are provided at the end portion 46 a of the base material 46 .
- the end portion 46 a and a temperature controller 48 are housed in the boss portion 41 b.
- the thermistor 47 and the connections 50 are fixed to the base material 46 with an adhesive, an adhesive tape or the like.
- linear heater 45 and the power supply lines 49 are connected together at the connections 50 by soldering, spot welding or the like method and are insulated by heat shrinkable tubings 51 or the like means.
- portions which tend to cause protrusions such as the connections 50 of the linear heater 45 and the power supply lines 49 , and the thermistor 47 , are disposed within the boss portion 41 b.
- the connections 50 do not protrude at the surface of the steering wheel 41 , so a driver does not feel uncomfortable, and the steering wheel 41 has a good appearance.
- the shape of the core 42 does not need to be changed depending on whether the heating element is to be included.
- a common core of standard design can be used, and thus, the steering wheels 41 can be provided at a low cost.
- a part of the linear heater 45 of the heating element 43 is used as a heater 47 a for heating the thermistor 47 .
- the temperature of a heating element 43 is controlled by comparing the temperature of the thermistor 47 with a predetermined temperature, and by controlling the power supply to the linear heater 45 and the heater 47 a for heating the thermistor. Temperature control in the present embodiment is conducted by repeating ON/OFF operations. Since correlation between the temperatures of the thermistor 47 and the heating element 43 was previously studied and is established in the present embodiment, the thermistor 47 and the heater 47 a for heating the thermistor can be housed inside of the boss portion 41 b.
- the thermistor 47 and the heater 47 a for heating the thermistor are housed inside of the boss portion 41 b, these components are not gripped by a driver.
- the thermistor 47 can detect a stable temperature for the stable temperature control of the heating element 43 .
- the thermistor does not protrude at the surface of the steering wheel.
- design of the core 42 does not need to be changed depending on the existence of the heating element 43 , and therefore a common core 42 of standard design can be used.
- a shape of the heater 45 of the present embodiment is described as a linear-shaped, the present invention is not limited to the linear-shape.
- a planar heater, for example, may be used as the heater 45 .
- thermo sensitive resistor sensor such as a platinum temperature sensor, a nickel temperature sensor or the like, or other known temperature detection elements may be used instead.
- FIG. 11 shows a plan view of a steering wheel in accordance with a sixth exemplary embodiment of the present invention.
- FIG. 12 shows a magnified view of part B of FIG. 11.
- a temperature controller comprises a thermostat 52 and a heater 53 for heating the thermostat.
- the heater 53 for heating the thermostat is provided by using a part of the linear heater 45 disposed beneath the thermostat 52 .
- the thermostat 52 , the heater 53 for heating the thermostat and the linear heater 45 are connected in series.
- the thermostat 52 , the heater 53 for heating the thermostat, and the connections 50 connecting the thermostat 52 and the heater 53 for heating thermostat are housed within the boss portion 41 b.
- the linear heater 45 and the heater 53 for heating the thermostat generate heat, and then the thermostat 52 is heated by the heater 53 for heating the thermostat. After a time has passed, the thermostat 52 is turned off. Since the thermostat 52 is connected in series with the heater 53 for heating the thermostat, the heater 53 for heating the thermostat does not received power from the power supply while the thermostat 52 is in an OFF state. Then, the unheated thermostat 52 cools down, and returns to an ON state after a certain time period.
- the temperature of the linear heater 45 of heating element 43 is controlled through the ON/OFF repetition of power being supplied to the heater from the power supply.
- the thermostat 52 and the heater 53 are disposed within the boss portion 41 b.
- thermostat 52 and the heater 53 for heating the thermostat are housed within boss portion 41 b , and the thermostat 52 is not gripped by a driver, the temperature of thermostat 52 rises in a stable manner for a stable temperature control.
- the thermostat 52 does not make a protrusion on the surface of the steering wheel 41 , so a driver does not feel uncomfortable, and the steering wheel 41 with a good appearance is provided. Furthermore, a shape of the core 42 does not need to be changed depending on whether a heating element is to be included. Thus, a common core of standard design can be used.
- the temperature control in the present embodiment is conducted with fewer components, as compared to a method of temperature control with a thermistor and a temperature controller. This helps to further reduce the cost of the steering wheels.
- a linear heater made of woven wire of a plurality of conductors 22 as shown in FIG. 8 of the fourth embodiment can also be used in the present embodiment and in the fifth embodiment.
- the linear heater 45 in the present embodiment is provided by using metal fiber reinforced alloy wires, a mechanical strength of the linear heater 45 placed between the spoke 41 a and the boss portion 41 b of the steering wheel 41 is increased, and a durability of the linear heater 45 between the spoke 41 a and the boss portion 41 b is improved. This prevents a breakdown of the linear heater 45 .
- FIG. 13 shows a cross sectional view of a spoke 41 a of a steering wheel 41 in accordance with the present exemplary embodiment, sectioned along the line 13 - 13 of FIG. 9.
- a core 42 of the spoke 41 a comprises a core metal 56 and a cover 57 made of hard urethane or the like material formed on the core metal 56 .
- a linear heater 45 and a base material 46 of a heating elelemtn 43 are mounted to the core cover 57 , in this order, and these are covered by a steering wheel cover 44 .
- the linear heater 45 and the base material 46 are disposed around the steering wheel 41 and the spoke 41 a , in this order towards the outer periphery in the cross section, the linear heater 45 is not exposed in an area between the spoke 41 a and the boss portion 41 b. As a result, the durability of linear heater 45 between the spoke 41 a and the boss portion 41 b is increased, and possible breakdown of the linear heater 45 between the spoke 41 a and the boss portion 41 b can be prevented.
- the conductors of the linear heater 45 are provided with an insulating coating, the anti-moisture property and the anti-corrosion capability is increased, and the surface hardness of the linear heater 45 can be increased. Thus, the durability of the linear heater 45 between the spoke 41 a and the boss portion 41 b is further increased.
- the present invention provides a heating element for a steering wheel, that has a high durability and does not have protrusions at a surface of a cover material of the steering wheel.
- the heating element of the present invention When the heating element of the present invention is used for a steering wheel, connections of a heater in the heating element the like components do not cause protrusions on a surface of the steering wheel. So, a driver handling the steering wheel does not have an uncomfortable feeling, and a steering wheel has a good appearance. Furthermore, the design of the core for the steering wheel does not need to be changed depending on whether the heating element will be included, and a standard core can be used in common for all steering wheels. Thereby, the steering wheels can be provided at a low cost.
Abstract
Description
- 1. Field of the Invention
- The present invention relates to a heating element for use in a steering wheel of an automobile, a motor boat or the like, as well as to a steering wheel equipped with the heating element.
- 2. Background Art
- For the amenity of those who drive automobiles, motor boats and the like in cold areas, steering wheels with heating elements have been put into practical use.
- Some of the conventional heating elements for this application have been disclosed in, for example, Japanese Patent Laid-Open Application No. H4-15162, and Japanese Patent Laid-Open Application No. S61-81273, which are shown in FIG. 14 and FIG. 15.
- A
heating element 1 as shown in FIG. 14 comprises aheater 2 formed of a vertical knit stretch fabric, atextile 3 hemming the heater edge, and aconnection wire 4 stretching to cover the entire width of theheater 2 for connecting theheater 2 with a power supply.Heating element 1 has been bonded to acover 5 of a steering wheel. - A
steering wheel 31 as shown in FIG. 15 comprises acore 32 and aheat insulator 33 covering thecore 32, andheating element 34 is disposed on the outer. periphery ofheat insulator 33. Theheating element 34 comprises aheater wire 35 and apower supply wire 36, and thepower supply wire 36 supplies electric power. Aconnection 37 connecting theheater wire 35 with thepower supply wire 36 is disposed at a rear part of aspoke 31 a. A thermistor 38 for detecting the temperature ofheating element 34 is disposed in aring portion 31 b. All these elements are covered with asteering wheel cover 39. - However, in the structure as shown in FIG. 14, where
heating element 1 is bonded directly to athin cover 5 of a synthetic resin sheet or a leather,fine heaters 2 ofheating element 1 can not withstand heavy load. On the other hand,thick heaters 2 readily generate protrusions on a surface of thecover 5. This is a problem with the conventional heating elements. - Another problem is that, since the
heater 2 is formed of a stretch fabric,connection wire 4 needs to be provided to cover the entire width ofheater 2. Namely, there are quite a number of connection points, and it is difficult to connect all of the connection points without fail. This leads to a problem of low reliability. - Still another problem is that, although the edge is hemmed with a
textile 3, the remainder of theheater 2 remains stretchable. So, theheater 2 may expand to a larger size when it is bonded to thecover 5, and it is not easy to attach it properly on thecover 5. Moreover, connection ofheater 2 withconnection line 4 is not an easy operation. - In a steering wheel as shown in FIG. 15, a
connection 37 is disposed on the reverse surface of thespoke 31 a. This creates a protrusion on the surface of thesteering wheel 31. The thermistor 38 is disposed in thering portion 31 b, and is also a cause of a protrusion on the surface of thesteering wheel 31. The protrusions are not only uncomfortable to a driver handling the steering wheel, but they provide a disadvantage with respect to the appearance of the steering wheel. - Furthermore, the thermistor38 detects different temperatures depending on whether a driver is gripping the steering wheel in a vicinity of the thermistor 38 or not. Therefore, stable temperature control can not be expected.
- If the
core 32 is provided with recesses for housing theconnection 37 and the thermistor 38 in order to improve the driver's feeling and appearance of the steering wheel, thecore 32 needs to be provided in different designs depending on whether the steering wheel will include a heating element. In other words, thecore 32 cannot be of a certain standard design that is common for the production of all steering wheels, and this leads to difficulty in providing steering wheels at a low cost. - The present invention addresses the above-described problems and aims to provide a heating element for steering wheels which does not generate a protrusion on the surface of the cover material due to the presence of a heater, a connection or the like constituent members. The heating element also has high durability and high reliability in the connection between the connection wire and the heater, and can be attached easily to a steering wheel. The present invention also provides a steering wheel equipped with the heating element.
- A steering wheel in accordance with the present invention does not give any uncomfortable feeling to a driver handling the steering wheel, and has a good, appearance. Furthermore, cores of a certain standard design can be used in common for the production of all steering wheels, regardless of the existence of the heating element. Thus an inexpensive steering wheel can be provided.
- A planar heating element in accordance with the present invention comprises a base material and a heater disposed on the base material, and a shape of the base material can be deformed so that at least part of the heater is sunk therein.
- In accordance with a structure of the present invention, protrusion of the heater at a surface of a cover of a steering wheel can be avoided even if a thick heater is used. This means that a thick heater can be used to provide an increased durability against load. Furthermore, when a linear heater is employed, the number of connections between the heater and a power supply can be reduced, and the connection reliability is improved.
- A steering wheel in accordance with the present invention comprises the above-described heating element and a power supply line for supplying electric power to the heating element. The connections connecting the heating element with the power supply line are housed in a boss portion of the steering wheel.
- A steering wheel in accordance with the present invention further comprises a temperature detection element for detecting the temperature of the heating element, a temperature detection element heater for heating the temperature detection element, and a temperature controller. The temperature detection element and the temperature detection element heater are housed in the boss portion of the steering wheel.
- With the above-described structure, the connections do not protrude at the surface of a steering wheel, and therefore a driver does not have an uncomfortable feeling due to protrusions while handling the steering wheel. The temperature control is performed well and the steering wheel has a good appearance. Furthermore, a shape of a core for the steering wheel does not need to be changed depending on whether the heating element will be included, and thus, standard cores can be used in common for all steering wheels. Thereby, steering wheels can be provided at a low cost.
- FIG. 1 is a plan view of a heating element in accordance with a first exemplary embodiment of the present invention.
- FIG. 2 is a cross sectional view of the heating element in the first embodiment.
- FIG. 3 is a plan view of a steering wheel in accordance with the first exemplary embodiment of the present invention.
- FIG. 4 is a cross sectional view of the steering wheel in the first embodiment.
- FIG. 5 shows a structure of a linear heater in accordance with the first exemplary embodiment of the present invention.
- FIG. 6 is a cross sectional view of a heating element in accordance with a second exemplary embodiment of the present invention.
- FIG. 7 shows a structure of a linear heater in accordance with a third exemplary embodiment of the present invention.
- FIG. 8 shows a structure of a linear heater in accordance with a fourth exemplary embodiment of the present invention.
- FIG. 9 is a plan view of a steering wheel in accordance with a the fifth exemplary embodiment of the present invention.
- FIG. 10 is a magnified partial view of the steering wheel in fifth embodiment.
- FIG. 11 is a plan view of a steering wheel in accordance with a sixth exemplary embodiment of the present invention.
- FIG. 12 is a magnified partial view of the steering wheel in the sixth embodiment.
- FIG. 13 is a magnified cross sectional view of the steering wheel in accordance with a seventh exemplary embodiment of the present invention.
- FIG. 14 is a plan view of a conventional heating element.
- FIG. 15 is a plan view of a conventional steering wheel.
- Now in the following, description is made of the present invention referring to exemplary embodiments and FIGS. 1 through 13.
- First Exemplary Embodiment
- FIG. 1 is a plan view showing a heating element in accordance with an exemplary embodiment of the present invention. FIG. 2 shows a cross sectional view sectioned along the line2-2 of FIG. 1. FIG. 3 is a plan view of a steering wheel equipped with the heating element. FIG. 4 shows a cross sectional view sectioned along the line 4-4 of FIG. 3. FIG. 5 shows an exemplary structure of a linear heater used in the heating element.
- Referring to FIG. 1 and FIG. 2, a heating element in the present invention comprises a
base material 13, aprotection layer 14 and alinear heater 12 sandwiched between the above two items. Thebase material 13 is made of a non-woven fabric or a foamed resin such as foamed urethane, foamed polyethylene or the like. Theprotection layer 14 is made of a woven cloth, a non-woven spunbond fabric, a nonwoven fabric or the like material, and covers at leastlinear heater 12.Base material 13 andprotection layer 14 are bonded together with an adhesive or by means of a hot-melt layer. - The
linear heater 12 is connected withpower supply lines 15 at twoconnections 16 by soldering, spot welding or the like method. - Referring to FIG. 4,
heating element 11 is provided on acore 19, which comprises acore metal 17 and acover layer 18 of hard urethane or the like material, and theheating element 11 is covered with a thinsteering wheel cover 20 of a synthetic resin sheet, leather or the like material. - Referring to FIG. 5, the
linear heater 12 comprises acore thread 21 of polyester fiber or the like material for reinforcing the mechanical strength, a plurality ofconductors 22 made of copper, copper alloy, stainless steel or the like, and aninsulation layer 23 made of vinyl chloride resin, fluorocarbon resin or the like.Conductors 22 are wound aroundcore thread 21, and theconductors 22 and thecore thread 21 are covered with theinsulation layer 23. - The operation and function of the above-configured heating element are described in the following.
- The
base material 13 is made of a non-woven fabric or a foamed resin such as foamed urethane, foamed polyethylene or the like, and can be deformed in shape so that at least a part of thelinear heater 12 can sink into thebase material 13 so as to be at least partially buried in thebase material 13. A protrusion of thesteering wheel cover 20 due to the presence of thelinear heater 12 is prevented by the sinking of at least a part of the linear heater into the base material, even in a case where thelinear heater 12 has a substantial thickness. As a thick linear heater can be used in accordance with the present embodiment, it has an increased durability against heavy loads. - In the structure of the present embodiment, the
linear heater 12 which is harder than thecover layer 18 is disposed at the core side of thebase material 13. As a result, even if thelinear heater 12 is not entirely buried in thebase material 13 of theheating element 11, thelinear heater 12 will be sunk into thecover layer 18. Thus, a protrusion of thelinear heater 12 at a surface of thesteering wheel cover 20 is avoided. - Furthermore, since a linear heater is used for the heater in the present embodiment, the number of connections between the heater and the power supply lines can be reduced to two points. As compared with the conventional structure, where a heater having a lot of connection points is used, the heater in the present embodiment can be connected with the power supply lines easily and with a high reliability.
- Although the present embodiment is described as including the
heater 12 whose shape is linear, the present invention is not limited to the linear heater. Instead, a planar heater, for example, made of a metal foil, conductive polymers or the like may be used. - Second Exemplary Embodiment
- A heating element in a second exemplary embodiment is described with reference to FIG. 6.
- The point of difference of the present embodiment with respect to the first embodiment is that a
linear heater 12 has been buried in thebase material 13, while atop thread 24 and abottom thread 25 are used during a sewing operation to support thelinear heater 12. - The operation and function of the above-configured heating element are described in the following.
- The
linear heater 12 in the present embodiment is buried in thebase material 13 by making use of a pulling force of sewing threads, that are thetop thread 24 and thebottom thread 25 used during the sewing operation. In this way, even a linear heater that is thicker than that in the first embodiment can be used without causing a protrusion at the surface of thesteering wheel cover 20. The use of thelinear heater 12 of an increased diameter contributes to an enhanced capability of the heater to withstand a heavier load. Furthermore, as thelinear heater 12 is fixed firmly in thebase material 13, theentire heating element 11 has a good stability with respect to its shape. Therefore, theheating element 11 can be attached easily aroundcore 19, orsteering wheel cover 20, of a steering wheel. - Third Exemplary Embodiment
- FIG. 7 is a plan view of a linear heater of a heating element for a steering wheel in accordance with a third exemplary embodiment of the present invention. A
linear heater 12 in the present embodiment employs a stranded wire made of a plurality ofconductors 22. - The operation and function of the above-configured heating element are described in the following.
- A flat
linear heater 12 can be obtained by stranding a plurality ofconductors 22. With this structure, the thickness of thelinear heater 12 can be reduced and, as a result, athinner base material 13 can be used. Therefore, the difference in level of the steering wheel surface can be reduced between an area having the heating element and an area without it. - Mechanical strength of the
linear heater 12 in the present embodiment can be further increased if it is made of metal fiber reinforced alloy wires. This enables further reduction of a thickness of thelinear heater 12 and a thickness of thebase material 13. As a result, the difference in level of the steering wheel surface can be made less significant. - If the
conductor 22 is provided with aplating layer 26, the anti-moisture property, the anti-corrosion property, as well as the solderability are enhanced. Hardness of the heater surface is also increased. This contributes to prevention of possible damage to the heater when it is buried in thebase material 13. Examples of materials for the plating layer include copper, tin, nickel and alloys thereof. - If the
conductor 22 is provided with an insulating coating, the anti-moisture property and the anti-corrosion property can be further enhanced. If the insulating coating is colored so that each type of heater is specifically colored in a different color, different types of linear heaters can be easily identified. - Fourth Exemplary Embodiment
- FIG. 8 is a plan view of a linear heater of a heating element in a fourth exemplary embodiment of the present invention. The
linear heater 12 of the present embodiment employs braidedconductors 22. - The operation and function of the above-configured heating element for a steering wheel are described in the following.
- When a plurality of
conductors 22 is braided into thelinear heater 12, the linear heater can be made further flat-shaped and thinner. A thickness of abase material 13 can also be reduced further, and the difference in level of the steering wheel surface between areas having the heating element and areas without the heating element can be further reduced. - The advantages resulting from the use of metal fiber reinforced alloy wires, the plating layer on
respective conductors 22 and the insulation layer provided onrespective conductors 22, as obtained in the third exemplary embodiment, can also be obtained in the present embodiment. - Fifth Exemplary Embodiment
- FIG. 9 shows a plan view of a steering wheel in accordance with a fifth exemplary embodiment of the present invention. FIG. 10 is a magnified view of portion A of FIG. 9.
- Referring to FIG. 9, a
heating element 43 is provided on acore 42 of asteering wheel 41. Asteering wheel cover 44 made of leather, synthetic leather or the like covers theheating element 43. Theheating element 43 comprises alinear heater 45 sewn to abase material 46. Thebase material 46 is made of a non-woven fabric or a foamed resin such as foamed urethane, foamed polyethylene or the like. In the present embodiment, at least oneend portion 46 a of thebase material 46 extends over aspoke 41 a of thesteering wheel 41 to reach inside of aboss portion 41 b. - Referring to FIG. 10, a
thermistor 47 for detecting temperature of theheating element 43, aheater 47 a for heating the thermistor,power supply lines 49 for supplying electric power to thelinear heater 45 andconnections 50 connecting thelinear heater 45 and thepower supply lines 49 are provided at theend portion 46 a of thebase material 46. Theend portion 46 a and atemperature controller 48 are housed in theboss portion 41 b. - The
thermistor 47 and theconnections 50 are fixed to thebase material 46 with an adhesive, an adhesive tape or the like. - The
linear heater 45 and thepower supply lines 49 are connected together at theconnections 50 by soldering, spot welding or the like method and are insulated by heat shrinkable tubings 51 or the like means. - The operation and function of the above-configured
steering wheel 41 are described in the following. - In the present embodiment, portions which tend to cause protrusions such as the
connections 50 of thelinear heater 45 and thepower supply lines 49, and thethermistor 47, are disposed within theboss portion 41 b. As a result, theconnections 50 do not protrude at the surface of thesteering wheel 41, so a driver does not feel uncomfortable, and thesteering wheel 41 has a good appearance. Furthermore, the shape of thecore 42 does not need to be changed depending on whether the heating element is to be included. Thus, a common core of standard design can be used, and thus, thesteering wheels 41 can be provided at a low cost. - Furthermore, in the present embodiment, a part of the
linear heater 45 of theheating element 43 is used as aheater 47 a for heating thethermistor 47. The temperature of aheating element 43 is controlled by comparing the temperature of thethermistor 47 with a predetermined temperature, and by controlling the power supply to thelinear heater 45 and theheater 47 a for heating the thermistor. Temperature control in the present embodiment is conducted by repeating ON/OFF operations. Since correlation between the temperatures of thethermistor 47 and theheating element 43 was previously studied and is established in the present embodiment, thethermistor 47 and theheater 47 a for heating the thermistor can be housed inside of theboss portion 41 b. - As described above, as the
thermistor 47 and theheater 47 a for heating the thermistor are housed inside of theboss portion 41 b, these components are not gripped by a driver. Thus, thethermistor 47 can detect a stable temperature for the stable temperature control of theheating element 43. Further, the thermistor does not protrude at the surface of the steering wheel. Furthermore, design of thecore 42 does not need to be changed depending on the existence of theheating element 43, and therefore acommon core 42 of standard design can be used. - Although a shape of the
heater 45 of the present embodiment is described as a linear-shaped, the present invention is not limited to the linear-shape. A planar heater, for example, may be used as theheater 45. - Although the
thermistor 47 is used for the temperature detection in the present embodiment, a thermal sensitive resistor sensor such as a platinum temperature sensor, a nickel temperature sensor or the like, or other known temperature detection elements may be used instead. - Sixth Exemplary Embodiment
- FIG. 11 shows a plan view of a steering wheel in accordance with a sixth exemplary embodiment of the present invention. FIG. 12 shows a magnified view of part B of FIG. 11.
- Referring to FIG. 11 and FIG. 12, the point of difference as compared with the structure in the fifth exemplary embodiment is that a temperature controller comprises a
thermostat 52 and aheater 53 for heating the thermostat. Theheater 53 for heating the thermostat is provided by using a part of thelinear heater 45 disposed beneath thethermostat 52. Thethermostat 52, theheater 53 for heating the thermostat and thelinear heater 45 are connected in series. - In the present embodiment, the
thermostat 52, theheater 53 for heating the thermostat, and theconnections 50 connecting thethermostat 52 and theheater 53 for heating thermostat are housed within theboss portion 41 b. - The operation and function of the above-configured steering wheel are described in the following.
- When electric power is supplied to the
heating element 43, thelinear heater 45 and theheater 53 for heating the thermostat generate heat, and then thethermostat 52 is heated by theheater 53 for heating the thermostat. After a time has passed, thethermostat 52 is turned off. Since thethermostat 52 is connected in series with theheater 53 for heating the thermostat, theheater 53 for heating the thermostat does not received power from the power supply while thethermostat 52 is in an OFF state. Then, theunheated thermostat 52 cools down, and returns to an ON state after a certain time period. The temperature of thelinear heater 45 ofheating element 43 is controlled through the ON/OFF repetition of power being supplied to the heater from the power supply. - By employing a structure where the
heater 53 for heating the thermostat is provided by using a part of thelinear heater 45 disposed underneath thethermostat 52, and theheater 53 for heating the thermostat and thelinear heater 45 are connected in series, thethermostat 52 and theheater 53 are disposed within theboss portion 41 b. - Because the
thermostat 52 and theheater 53 for heating the thermostat are housed withinboss portion 41 b, and thethermostat 52 is not gripped by a driver, the temperature ofthermostat 52 rises in a stable manner for a stable temperature control. - Further, in the structure of the present embodiment, the
thermostat 52 does not make a protrusion on the surface of thesteering wheel 41, so a driver does not feel uncomfortable, and thesteering wheel 41 with a good appearance is provided. Furthermore, a shape of thecore 42 does not need to be changed depending on whether a heating element is to be included. Thus, a common core of standard design can be used. - Still further, the temperature control in the present embodiment is conducted with fewer components, as compared to a method of temperature control with a thermistor and a temperature controller. This helps to further reduce the cost of the steering wheels.
- A linear heater made of woven wire of a plurality of
conductors 22 as shown in FIG. 8 of the fourth embodiment can also be used in the present embodiment and in the fifth embodiment. - When the
linear heater 45 in the present embodiment is provided by using metal fiber reinforced alloy wires, a mechanical strength of thelinear heater 45 placed between thespoke 41 a and theboss portion 41 b of thesteering wheel 41 is increased, and a durability of thelinear heater 45 between thespoke 41 a and theboss portion 41 b is improved. This prevents a breakdown of thelinear heater 45. - Seventh Exemplary Embodiment
- FIG. 13 shows a cross sectional view of a
spoke 41 a of asteering wheel 41 in accordance with the present exemplary embodiment, sectioned along the line 13-13 of FIG. 9. - Referring to FIG. 13, a
core 42 of thespoke 41 a comprises acore metal 56 and acover 57 made of hard urethane or the like material formed on thecore metal 56. Alinear heater 45 and abase material 46 of aheating elelemtn 43 are mounted to thecore cover 57, in this order, and these are covered by asteering wheel cover 44. - The operation and function of the above-configured steering wheel are described in the following.
- As the
linear heater 45 and thebase material 46 are disposed around thesteering wheel 41 and thespoke 41 a, in this order towards the outer periphery in the cross section, thelinear heater 45 is not exposed in an area between thespoke 41 a and theboss portion 41 b. As a result, the durability oflinear heater 45 between thespoke 41 a and theboss portion 41 b is increased, and possible breakdown of thelinear heater 45 between thespoke 41 a and theboss portion 41 b can be prevented. - If conductors of the
linear heater 45 are plated like in the third embodiment, the same advantages are obtained also in the present embodiment. The durability oflinear heater 45 between thespoke 41 a and theboss portion 41 b can be further increased. - If the conductors of the
linear heater 45 are provided with an insulating coating, the anti-moisture property and the anti-corrosion capability is increased, and the surface hardness of thelinear heater 45 can be increased. Thus, the durability of thelinear heater 45 between thespoke 41 a and theboss portion 41 b is further increased. - As described above, the present invention provides a heating element for a steering wheel, that has a high durability and does not have protrusions at a surface of a cover material of the steering wheel.
- When the heating element of the present invention is used for a steering wheel, connections of a heater in the heating element the like components do not cause protrusions on a surface of the steering wheel. So, a driver handling the steering wheel does not have an uncomfortable feeling, and a steering wheel has a good appearance. Furthermore, the design of the core for the steering wheel does not need to be changed depending on whether the heating element will be included, and a standard core can be used in common for all steering wheels. Thereby, the steering wheels can be provided at a low cost.
Claims (32)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US12/111,009 US8278602B2 (en) | 2002-04-25 | 2008-04-28 | Heating element for steering wheel |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002-124014 | 2002-04-25 | ||
JP2002124014A JP2003317905A (en) | 2002-04-25 | 2002-04-25 | Flat heating element for steering wheel |
JP2002221002A JP3966111B2 (en) | 2002-07-30 | 2002-07-30 | Steering wheel |
JP2002-221002 | 2002-07-30 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/111,009 Division US8278602B2 (en) | 2002-04-25 | 2008-04-28 | Heating element for steering wheel |
Publications (1)
Publication Number | Publication Date |
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US20030218004A1 true US20030218004A1 (en) | 2003-11-27 |
Family
ID=29272349
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
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US10/420,738 Abandoned US20030218004A1 (en) | 2002-04-25 | 2003-04-23 | Heating element for steering wheel |
US12/111,009 Active 2025-02-21 US8278602B2 (en) | 2002-04-25 | 2008-04-28 | Heating element for steering wheel |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/111,009 Active 2025-02-21 US8278602B2 (en) | 2002-04-25 | 2008-04-28 | Heating element for steering wheel |
Country Status (2)
Country | Link |
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US (2) | US20030218004A1 (en) |
CN (1) | CN1453172B (en) |
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Also Published As
Publication number | Publication date |
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US8278602B2 (en) | 2012-10-02 |
CN1453172B (en) | 2011-01-26 |
CN1453172A (en) | 2003-11-05 |
US20080210048A1 (en) | 2008-09-04 |
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