US20050023077A1 - Muffler for noise reduction - Google Patents

Muffler for noise reduction Download PDF

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Publication number
US20050023077A1
US20050023077A1 US10/628,156 US62815603A US2005023077A1 US 20050023077 A1 US20050023077 A1 US 20050023077A1 US 62815603 A US62815603 A US 62815603A US 2005023077 A1 US2005023077 A1 US 2005023077A1
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US
United States
Prior art keywords
muffler assembly
assembly
fiberglass
reactive
muffler
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Granted
Application number
US10/628,156
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US7100737B2 (en
Inventor
Vishnu Sishtla
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Carrier Corp
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Carrier Corp
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Filing date
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Assigned to CARRIER CORPORATION reassignment CARRIER CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: SISHTLA, VISHNU M.
Priority to US10/628,156 priority Critical patent/US7100737B2/en
Priority to KR1020067001903A priority patent/KR100772300B1/en
Priority to CNB2004800218256A priority patent/CN100538029C/en
Priority to PCT/US2004/023551 priority patent/WO2005012699A1/en
Priority to JP2006521919A priority patent/JP2007500838A/en
Priority to EP04778872A priority patent/EP1654446B1/en
Priority to CA002533299A priority patent/CA2533299A1/en
Publication of US20050023077A1 publication Critical patent/US20050023077A1/en
Publication of US7100737B2 publication Critical patent/US7100737B2/en
Application granted granted Critical
Expired - Fee Related legal-status Critical Current
Adjusted expiration legal-status Critical

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N1/00—Silencing apparatus characterised by method of silencing
    • F01N1/08—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling
    • F01N1/10—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling in combination with sound-absorbing materials
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/02—Energy absorbers; Noise absorbers
    • F16L55/033—Noise absorbers
    • F16L55/0335—Noise absorbers by means of external rings
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N1/00—Silencing apparatus characterised by method of silencing
    • F01N1/08—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N1/00—Silencing apparatus characterised by method of silencing
    • F01N1/24—Silencing apparatus characterised by method of silencing by using sound-absorbing materials
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/06—Silencing
    • F04C29/063—Sound absorbing materials
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00—Rigid pipes
    • F16L9/21—Rigid pipes made of sound-absorbing materials or with sound-absorbing structure
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/08—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
    • F04C18/12—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
    • F04C18/14—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
    • F04C18/16—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with helical teeth, e.g. chevron-shaped, screw type

Definitions

  • the present invention relates to a muffler assembly for dampening acoustic transmission. More particularly, the present invention relates to a muffler assembly for reducing sound transmission in chiller apparatuses.
  • Water cooled chillers used in refrigerator assemblies are required to meet stringent noise level emission standards, such as those prescribed by OSHA.
  • stringent noise level emission standards such as those prescribed by OSHA.
  • screw chillers with low oil flow, tend to emit high levels of noise.
  • the primary source of noise in such systems is the screw compressor.
  • the noise produced by the compressor is propagated either by gas, or by structure. It is possible to attenuate the intensity of the gas borne noise through the use of a muffler. It is therefore common in the art to employ a single muffler located in the center of a discharge pipe in order to reduce noise level emissions. However, it is often the case that noise level emissions are still above acceptable values even when employing a single muffler as described above.
  • the present invention provides a muffler assembly for dampening acoustic transmission. More particularly, the present invention provides a muffler assembly for reducing sound transmission in chiller apparatuses.
  • It is a further object of the present invention to provide a muffler assembly which comprises an outer muffler assembly comprising a plurality of fiberglass discs and a plurality of reactive plates, and an inner muffler assembly comprising a plurality of fiberglass discs and a plurality of reactive plates, the inner muffler assembly generally surrounded by the outer muffler assembly and defining therebetween a gas flow gap.
  • FIG. 1 is an exploded view of the outer muffler assembly and the inner muffler assembly of the present invention.
  • FIG. 2 is a cross-section of the outer muffler assembly and the inner muffler assembly of the present invention attached to a pipe.
  • FIG. 6 is an illustration of the construction of the cloth and metal screen of the present invention.
  • FIG. 7 is a detail of the construction of the inner muffler assembly of the present invention.
  • outer muffler assembly 11 is fastened to inner muffler assembly 13 through the use of bolts or screws. Once fastened to each other, outer muffler assembly 11 and inner muffler assembly 13 are preferably spot welded to pipe 21 at a plurality of points of contact.
  • a corresponding number of rods 45 is then pushed through the plurality of holes along the length of the assembled fiberglass discs 41 and reactive plates 43 .
  • end plates 51 are attached at either end of the assembly and the fiberglass discs 41 and reactive plates 43 are compressed into tight contact with one another. This compression is important as it provides the correct density for sound attenuation.
  • FIG. 5 there is illustrated the inner muffler assembly of the present invention.
  • the construction of the inner muffler assembly 13 is substantially similar to that of the outer muffler assembly 11 .
  • FIG. 7 there is detailed the construction of inner muffler assembly 13 .
  • the fiberglass/cloth/screen assembly 71 is slid onto the center tube 73 .
  • the end plate 51 is then slid onto the other end and welded to the center.
  • the perforated cover 75 is placed over the assembly 71 and welded to both the end plates 51 .

Abstract

A muffler assembly, comprising an outer muffler assembly comprising a plurality of fiberglass discs and a plurality of reactive plates, and an inner muffler assembly comprising a plurality of fiberglass discs and a plurality of reactive plates the inner muffler assembly generally surrounded by the outer muffler assembly and defining therebetween a gas flow gap.

Description

    BACKGROUND OF THE INVENTION
  • (1) Field of the Invention
  • The present invention relates to a muffler assembly for dampening acoustic transmission. More particularly, the present invention relates to a muffler assembly for reducing sound transmission in chiller apparatuses.
  • (2) Description of Related Art
  • Water cooled chillers used in refrigerator assemblies are required to meet stringent noise level emission standards, such as those prescribed by OSHA. In particular, screw chillers, with low oil flow, tend to emit high levels of noise. The primary source of noise in such systems is the screw compressor.
  • The noise produced by the compressor is propagated either by gas, or by structure. It is possible to attenuate the intensity of the gas borne noise through the use of a muffler. It is therefore common in the art to employ a single muffler located in the center of a discharge pipe in order to reduce noise level emissions. However, it is often the case that noise level emissions are still above acceptable values even when employing a single muffler as described above.
  • What is therefore needed is a muffler arrangement for use in refrigerator systems capable of achieving a higher reduction in noise level as compared to that of the art.
    • SUMMARY OF THE INVENTION
  • Accordingly, it is an object of the present invention to provide a muffler assembly for dampening acoustic transmission. More particularly, the present invention provides a muffler assembly for reducing sound transmission in chiller apparatuses.
  • It is a further object of the present invention to provide a muffler assembly which comprises an outer muffler assembly comprising a plurality of fiberglass discs and a plurality of reactive plates, and an inner muffler assembly comprising a plurality of fiberglass discs and a plurality of reactive plates, the inner muffler assembly generally surrounded by the outer muffler assembly and defining therebetween a gas flow gap.
    • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is an exploded view of the outer muffler assembly and the inner muffler assembly of the present invention.
  • FIG. 2 is a cross-section of the outer muffler assembly and the inner muffler assembly of the present invention attached to a pipe.
  • FIG. 3 is an exploded view of the outer muffler assembly of the present invention.
  • FIG. 4 is an exploded view of the outer muffler assembly of the present invention illustrating the arrangement of the fiberglass discs and the reactive plates.
  • FIG. 5 is an exploded view of the inner muffler assembly of the present invention.
  • FIG. 6 is an illustration of the construction of the cloth and metal screen of the present invention.
  • FIG. 7 is a detail of the construction of the inner muffler assembly of the present invention.
    • DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT(S)
  • It is therefore a central aim of the present invention to teach a muffler assembly for dampening acoustic transmissions. In particular, the present invention aims to reduce the transmission of sound in refrigeration components. As will be described more fully below, the present invention achieves this goal through the use of an outer muffler assembly in which is mounted an inner muffler assembly, the two assemblies being separated by a gas flow gap. Most importantly, the gas flow gap is of a distance equal to approximately ¼ the frequency of the sound to be dissipated.
  • With reference to FIG. 1, there is illustrated the outer muffler assembly 11 and the inner muffler assembly 13 of the present invention. As illustrated, both outer muffler assembly 11 and inner muffler assembly 13 are generally cylindrical in shape and disposed about centerline 14. While illustrated with reference to cylindrical shapes, outer muffler assembly 11 and inner muffler assembly 13 may be of any shape such that inner muffler assembly 13 may be largely enclosed by and inserted into outer muffler assembly 11.
  • With reference to FIG. 2, there is illustrated a cross-section of the muffler assembly of the present invention attached to a pipe 21. As is evident, inner muffler assembly 13 is inserted along centerline 14 so as to fit inside of outer muffler assembly 11. As a result of this configuration, a gas flow gap 17 is formed between the outer periphery of inner muffler assembly 13 and the inside of outer muffler assembly 11. As noted above, the distance of gas flow gap 17 measured at a right angle away from centerline 14 and extending between inner muffler assembly 13 and outer muffler assembly 11 is preferably equal to {fraction (1/4)} wavelength of the frequency to be attenuated. In a preferred embodiment, outer muffler assembly 11 is fastened to inner muffler assembly 13 through the use of bolts or screws. Once fastened to each other, outer muffler assembly 11 and inner muffler assembly 13 are preferably spot welded to pipe 21 at a plurality of points of contact.
  • With reference to FIG. 3, there is illustrated in detail the structure of outer muffler assembly 11. Outer muffler assembly 11 is constructed of a fiberglass and reactive liner assembly 35. As will be described more fully below, fiberglass and reactive liner assembly 35 is comprised of a plurality of fiberglass discs and reactive plates. In a preferred embodiment, fiberglass and reactive liner assembly 35 is situated between inner can 31 and outer can 33. Inner can 31 and outer can 33 are preferably two cylindrical cans made out of stainless steel perforated plate with a minimum of 50% open area. The diameter across inner can 31 is approximately equal to the inner diameter of the fiberglass discs and reactive plates. Likewise, the inner diameter of outer can 33 is approximately equal to the outer diameter of the fiberglass disc and reactive plates. As a result, the fiberglass reactive liner assembly 35 fits snugly between inner can 31 and outer can 33. Once inner can 31 is inserted into fiberglass and reactive liner assembly 35, outer can 33 is slid over the assembly and preferably welded to inner can 31.
  • With reference to FIG. 4, there is illustrated in detail the fiberglass and reactive liner assembly 35. Fiberglass and reactive liner assembly 35 is comprised, for the most part, of noise absorbing fiberglass discs 41 and reactive plates 43. In a preferred embodiment, there are situated two fiberglass discs 41 between each of two reactive plates 43. The purpose of the reactive plates 43 is to act as a reactive element to reflect noise traveling in an axial direction back and forth in the direction of centerline 14. This reflected noise is dissipated as heat in the fiberglass discs 41. In a preferred embodiment, a plurality of holes, preferably three, are drilled in the same position on each of the fiberglass disc 41 and reactive plates 43. A corresponding number of rods 45 is then pushed through the plurality of holes along the length of the assembled fiberglass discs 41 and reactive plates 43. After all of the fiberglass discs 41 and reactive plates 43 are connected in this manner, end plates 51 are attached at either end of the assembly and the fiberglass discs 41 and reactive plates 43 are compressed into tight contact with one another. This compression is important as it provides the correct density for sound attenuation.
  • In addition, a polyester cloth 61 may be attached to a metal screen 63 and assembled at the outer diameter of inner can 31 as illustrated in FIG. 6. The cloth 61 and screen 63 are folded onto the end plates 51 so as to prevent fiberglass coming off of the discs 41.
  • With reference to FIG. 5, there is illustrated the inner muffler assembly of the present invention. Note that the construction of the inner muffler assembly 13 is substantially similar to that of the outer muffler assembly 11. With reference to FIG. 7, there is detailed the construction of inner muffler assembly 13. The fiberglass/cloth/screen assembly 71 is slid onto the center tube 73. The end plate 51 is then slid onto the other end and welded to the center. The perforated cover 75 is placed over the assembly 71 and welded to both the end plates 51.
  • It is apparent that there has been provided in accordance with the present invention a muffler assembly for dampening acoustic transmission. More particularly, the present invention provides a muffler assembly for reducing sound transmission in chiller apparatuses which fully satisfies the objects, means, and advantages set forth previously herein. While the present invention has been described in the context of specific embodiments thereof, other alternatives, modifications, and variations will become apparent to those skilled in the art having read the foregoing description. Accordingly, it is intended to embrace those alternatives, modifications, and variations as fall within the broad scope of the appended claims.

Claims (8)

1. A muffler assembly, comprising:
an outer muffler assembly comprising a plurality of fiberglass discs and a plurality of reactive plates; and
an inner muffler assembly comprising a plurality of fiberglass discs and a plurality of reactive plates said inner muffler assembly generally surrounded by said outer muffler assembly and defining therebetween a gas flow gap.
2. The muffler assembly of claim 1 wherein said outer muffler assembly comprises:
an inner can about which are arranged a portion of said plurality of fiberglass discs and said plurality of reactive plates; and
an outer can surrounding said portion of said plurality of fiberglass discs and said plurality of reactive plates.
3. The muffler assembly of claim 1 wherein at least a portion of said plurality of fiberglass discs and said plurality of reactive plates are arranged in a sequence comprising two fiberglass discs and a reactive plate.
4. The muffler assembly of claim 1 wherein said inner muffler comprises a can encompassing a portion of said plurality of fiberglass discs and said plurality of reactive plates.
5. The muffler assembly of claim 2 wherein at least a portion of said plurality of fiberglass discs and said plurality of reactive plates are arranged in a sequence comprising two fiberglass discs and a reactive plate.
6. The muffler assembly of claim 1 wherein said gas flow gap separating said inner muffler assembly from said outer muffler assembly is equal in distance to approximately ¼ of a wavelength of an attenuated frequency.
7. The muffler assembly of claim 1 wherein said muffler assembly is attached to a pipe.
8. The muffler assembly of claim 1 wherein said muffler assembly is welded to said pipe.
US10/628,156 2003-07-28 2003-07-28 Muffler for noise reduction Expired - Fee Related US7100737B2 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
US10/628,156 US7100737B2 (en) 2003-07-28 2003-07-28 Muffler for noise reduction
JP2006521919A JP2007500838A (en) 2003-07-28 2004-07-22 Silencer muffler
CNB2004800218256A CN100538029C (en) 2003-07-28 2004-07-22 Reduce the silencing apparatus of noise
PCT/US2004/023551 WO2005012699A1 (en) 2003-07-28 2004-07-22 Muffler for noise reduction
KR1020067001903A KR100772300B1 (en) 2003-07-28 2004-07-22 Muffler for noise reduction
EP04778872A EP1654446B1 (en) 2003-07-28 2004-07-22 Muffler for noise reduction
CA002533299A CA2533299A1 (en) 2003-07-28 2004-07-22 Muffler for noise reduction

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US10/628,156 US7100737B2 (en) 2003-07-28 2003-07-28 Muffler for noise reduction

Publications (2)

Publication Number Publication Date
US20050023077A1 true US20050023077A1 (en) 2005-02-03
US7100737B2 US7100737B2 (en) 2006-09-05

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US10/628,156 Expired - Fee Related US7100737B2 (en) 2003-07-28 2003-07-28 Muffler for noise reduction

Country Status (7)

Country Link
US (1) US7100737B2 (en)
EP (1) EP1654446B1 (en)
JP (1) JP2007500838A (en)
KR (1) KR100772300B1 (en)
CN (1) CN100538029C (en)
CA (1) CA2533299A1 (en)
WO (1) WO2005012699A1 (en)

Cited By (6)

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WO2006096178A1 (en) 2005-03-07 2006-09-14 Carrier Corporation Compressor sound suppression
WO2006110180A1 (en) * 2005-04-11 2006-10-19 Carrier Corporation Compressor muffler
CN103169424A (en) * 2011-12-20 2013-06-26 乐金电子(天津)电器有限公司 Diffuser capable of effectively reducing passing noise of vanes of motor
US8584795B1 (en) * 2012-09-04 2013-11-19 Vac-Tron Equipment, Llc Filter silencer
WO2020223293A1 (en) * 2019-04-29 2020-11-05 Gast Manufacturing, Inc. Sound reduction device for rocking piston pumps and compressors
US20230392827A1 (en) * 2017-10-11 2023-12-07 Carrier Corporation Muffler with metallic meshed rings

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US20060065478A1 (en) 2004-09-30 2006-03-30 Rockwell David M Compressor sound suppression
US20080029281A1 (en) * 2006-04-27 2008-02-07 Sun Yung-Yung Pneumatic tool
CA2545971A1 (en) * 2006-05-09 2007-11-09 Justin Moore Muffler diffuser
CA2711385A1 (en) * 2008-01-04 2009-07-16 Audeval Solutions Inc. Muffler for pneumatic handheld tool
CN101769588A (en) * 2010-01-15 2010-07-07 汪祥 Sound adsorbing device for ventilating system
CN102367791A (en) * 2011-11-04 2012-03-07 安徽江淮汽车股份有限公司 Intake silencer used in air compressor of light truck pneumatic brake system
CN103438133A (en) * 2013-08-29 2013-12-11 合肥华凌股份有限公司 Noise reduction damping part and refrigerator comprising same
US20180058606A1 (en) * 2016-09-01 2018-03-01 Emerson Process Management Regulator Technologies, Inc. Apparatus and method for retaining a noise attenuation assembly for use with a pressure regulator
ES2806275T3 (en) 2016-11-15 2021-02-17 Carrier Corp Lubricant separator with silencer
WO2019074917A1 (en) * 2017-10-11 2019-04-18 Carrier Corporation Muffler with metallic meshed rings
US11732716B2 (en) 2018-12-10 2023-08-22 Carrier Corporation Modular compressor discharge system

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EP1856407A4 (en) * 2005-03-07 2011-05-25 Carrier Corp Compressor sound suppression
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EP1856407A1 (en) * 2005-03-07 2007-11-21 Carrier Corporation Compressor sound suppression
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EP1875049A1 (en) * 2005-04-11 2008-01-09 Carrier Corporation Compressor muffler
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KR20060040725A (en) 2006-05-10
KR100772300B1 (en) 2007-11-02
US7100737B2 (en) 2006-09-05
CA2533299A1 (en) 2005-02-10
EP1654446A1 (en) 2006-05-10
CN1849441A (en) 2006-10-18
CN100538029C (en) 2009-09-09
JP2007500838A (en) 2007-01-18
EP1654446B1 (en) 2012-10-10
WO2005012699A1 (en) 2005-02-10

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