US20050098448A1 - Detection of gas phase materials - Google Patents
Detection of gas phase materials Download PDFInfo
- Publication number
- US20050098448A1 US20050098448A1 US11/014,618 US1461804A US2005098448A1 US 20050098448 A1 US20050098448 A1 US 20050098448A1 US 1461804 A US1461804 A US 1461804A US 2005098448 A1 US2005098448 A1 US 2005098448A1
- Authority
- US
- United States
- Prior art keywords
- detection surface
- electrode
- gas phase
- detector
- phase material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/02—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
- G01N27/04—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
- G01N27/12—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a solid body in dependence upon absorption of a fluid; of a solid body in dependence upon reaction with a fluid, for detecting components in the fluid
- G01N27/125—Composition of the body, e.g. the composition of its sensitive layer
Definitions
- the present invention relates to the detection of selected materials. More particularly, the present invention pertains to the detection of gas phase materials.
- DRAMs dynamic random access memories
- SRAMs static random access memories
- FE ferroelectric memories
- conductive and non-conductive materials are used in the formation of storage cell capacitors and also may be used in interconnection structures, e.g., conductive layers of contact holes, vias, etc.
- These materials are typically supplied in a gas phase conducive to the formation of a film on a surface.
- many of these materials may become toxic or otherwise harmful to health. As a result, it may be important to monitor where these materials are found and the concentrations in which they are found.
- the effects may be cumulative, i.e., repeated exposure to low levels of the selected materials may be additive, it may be important to provide sensors and detection methods that are capable of measuring for cumulative exposure levels in addition to real-time exposure.
- Semiconductor device manufacturing is one example of an environment in which the monitoring of exposure to potentially harmful materials can be advantageous.
- various metals, metallic compounds, metal oxides, etc. are used to manufacture various structures used in semiconductor devices.
- a number of these materials may pose health risks based on exposure to the materials in the gas phase.
- ruthenium oxide and ruthenium have recently been employed in semiconductor devices because these materials are electrically conductive, conducive to conformal deposition, and they are easily etched.
- the article entitled, “(Ba,Sr)TiO 3 Films Prepared by Liquid Source Chemical Vapor Deposition on Ru Electrodes,” by Kawahara et al., Jpn. J. Appl. Phys., Vol. 35 (1996), Part 1, No. 9B (September 1996), pp. 4880-4885 describes the use of ruthenium and ruthenium oxide for forming electrodes in conjunction with high dielectric constant materials.
- RuO 4 gaseous ruthenium tetraoxide
- some useful chemically sensitive tapes are also sensitive to other chemicals such as oxidizing agents. As a result, the tapes typically cannot be used to accurately detect exposure to ruthenium oxide. Other tapes may detect ruthenium oxide, but could not be used to accurately detect at desired exposure levels.
- the present invention provides sensors for and methods of detecting the presence of gas phase materials by detecting the formation of films based on the gas phase material.
- some gas phase materials preferentially deposit on specific surfaces.
- selective detection of those gas phase materials can be obtained by detecting films deposited on those detection surfaces.
- the present invention provides for detection of gaseous ruthenium oxide (RuO 4 ) which preferentially deposits on a variety of surfaces, e.g., polypropylene.
- the deposited film includes elemental ruthenium (Ru) and/or ruthenium oxide (RuO 2 ) which exhibit relatively high electrical conductivity.
- detection of gaseous ruthenium oxide may be performed by monitoring electrical conductivity across a detection surface. Exposure levels may be determined based on the increases in electrical conductivity.
- Advantages of the present invention include reduced sensitivity to environmental contaminants because relatively few environmental contaminants will deposit on any surface in the form of, e.g., an electrically conductive film.
- heating the detection surface may further improve sensitivity to environmental contaminants by reducing or eliminating deposition of environmental moisture and most organic materials.
- Detection of the selected material or materials in the gaseous phase may serve a variety of purposes including the detection of toxic/hazardous materials to insure proper industrial safety standards; to monitor reaction levels for process control; to determine the integrity of containment systems; etc.
- the present invention provides a method of detecting a gas phase material by providing a sensor including first and second electrodes, a detection surface extending between the first electrode and the second electrode, and a detector operatively connected to the first and second electrodes; exposing the detection surface to the gas phase material, wherein an electrically conductive film forms on the detection surface between the first and second electrodes; and detecting a change in conductivity between the first and second electrodes with the detector.
- the present invention provides a method of detecting a gas phase material by providing a sensor including first and second electrodes, a detection surface extending between the first electrode to the second electrode, and a detector operatively connected to the first and second electrodes, wherein the detection surface is not electrically conductive; exposing the sensor to the gas phase material, wherein an electrically conductive film forms on the detection surface between the first and second electrodes; and detecting electrical conductivity of the electrically conductive film between the first and second electrodes with the detector.
- the present invention provides a method of detecting a gas phase material by providing a sensor including first and second electrodes, a detection surface extending between the first electrode and the second electrode, and a detector operatively connected to the first and second electrodes; heating the detection surface above ambient temperature; exposing the detection surface to the gas phase material, wherein an electrically conductive film forms on the detection surface between the first and second electrodes; and detecting a change in conductivity between the first and second electrodes with the detector.
- the present invention provides a sensor for detecting a gas phase material in an environment, the detector including first and second electrodes; a detection surface extending between the first electrode and the second electrode; and a detector operatively connected to the first and second electrodes.
- the present invention provides a sensor for detecting a gas phase material in an environment, the detector including first and second electrodes; a detection surface extending between the first electrode and the second electrode; a heater capable of providing thermal energy to the detection surface; and a detector operatively connected to the first and second electrodes.
- FIG. 1 illustrates one sensor according to the present invention.
- FIG. 2 illustrates another sensor according to the present invention.
- FIG. 3 illustrates another sensor according to the present invention.
- FIG. 4 illustrates another sensor according to the present invention.
- FIG. 5 illustrates one method of using a sensor according to the present invention.
- the present invention provides devices and methods for the monitoring of gas phase material levels by detecting films formed from the gas phase materials on detection surfaces.
- gas phase materials One example of an industry using gas phase materials is in the production of semiconductor and other micro-scale devices. Processing steps such as wet etching, dry etching, chemical vapor deposition, etc., may often use or produce gas phase materials that may be, e.g., toxic, corrosive, irritants,, etc. Detection of the gas phase materials may be desirable for safety, environmental, or process control purposes.
- the present invention relies on the tendencies of the gas phase materials to deposit or form films or coatings on detection surfaces.
- the gas phase materials will preferentially deposit on detection surfaces that are manufactured from particular materials or that have a particular structure.
- the present invention offers advantages in monitoring for the materials.
- the film may consist essentially of the gas phase material, the film may include one or more constituents in the gas phase material, or the film may be formed of the gas phase material or one or more constituents thereof in addition with other materials, in e.g., a matrix, dispersion, etc.
- the gas phase material or materials form an electrically conductive film or coating on a detection surface.
- the present invention provides the ability to detect the presence of the gas phase materials.
- deposition rate will be dependent on a variety of factors including, but not limited to the concentration of the selected material in the gaseous state, the properties of the detection surface (e.g., materials, temperature, morphology, etc.), and the environment in which the detection surface is located (e.g., temperature, pressure, etc.). Other variables affecting deposition rate may include deposition-enhancing factors, such as laser-assisted deposition, plasma generation, etc. Regardless of the variables in deposition rate, however, it is preferred that the rate of change in conductivity correlate with exposure levels.
- FIG. 1 is a schematic diagram of one sensor 10 according to the present invention.
- the sensor 10 includes a first electrode 20 and second electrode 30 .
- the two electrodes 20 and 30 are separated by a detection surface 40 that extends between the electrodes.
- the detection surface 40 may preferably electrically isolates the electrodes 20 and 30 such that current is prevented from flowing between the electrodes 20 and 30 .
- the detection surface may provide low level conductivity between the electrodes 20 and 30 that increases as a conductive film is formed thereon.
- the electrodes 20 and 30 are each electrically connected to a detector 50 that is capable of detecting a change in conductivity between the electrodes 20 and 30 across the detection surface 40 as a result of deposition of one or more gas phase materials in the form of a film or coating on the detection surface 40 . It is preferred that low level depositions of a conductive film on detection surface 40 can produce a finite and accurately measurable change in current flow between electrodes 20 and 30 .
- the distance d between electrodes 20 and 30 may be used to control the sensitivity of the detector 10 to a particular gas phase material. Factors affecting the selection of an appropriate distance d may include, but are not limited to: resistivity of the deposited film/coating, resistivity of the detection surface 40 before deposition, ambient conditions (humidity, temperature, etc.), temperature of the detection surface 40 , size of the electrodes 20 and 30 , voltage across the electrodes 20 and 30 , etc.
- the nature of the detection surface 40 may enhance or retard deposition and either of those results may be desired based on a wide variety of factors.
- the material or materials exposed on the detection surface 40 can affect deposition of the gas phase material.
- gaseous ruthenium oxide preferentially deposits on polypropylene and, as a result, it may be preferred that the detection surface include at least some polypropylene id ruthenium oxide is to be detected.
- deposition on the detection surface 40 may be affected by surface morphology, e.g., whether the detection surface 40 is relatively smooth or rough.
- a rough surface may be structured by, e.g., molding, or randomly roughened by e.g., sandblasting, chemical etching, etc.
- the detection surface 40 may be provided in a variety of forms or shapes. Examples of some detection surfaces are depicted in FIGS. 2-4 .
- the detection surface 140 of FIG. 2 is a generally planar surface on a substrate 142 that includes electrodes 120 and 130 .
- the detection surface 240 of FIG. 3 is provided in the form of a wire 242 with a circular cross-sectional profile, although any desired cross-sectional profile could be used (e.g., square, rectangular, oval, etc.).
- the electrodes 220 and 230 are preferably located at opposite ends of a portion of the wire 242 and are separated by the detection surface 240 .
- the depicted detection surface 240 extends about the periphery of the wire or rod 242 , the detection surface may alternatively be provided as one or more portions of the surface of the wire 242 .
- FIG. 4 illustrates yet another detection surface 340 provided on a sheet/film 342 . Also seen in FIG. 3 are electrodes 320 and 330 separated by the detection surface 340 . All or portions of the sheet/film 342 may be treated to enhance or retard deposition of the selected materials as desired to achieve the desired detection sensitivity.
- gas phase materials that could be detected by the device and methods of the present invention include any gas phase material that deposits on a detection surface in the form of an electrically conductive film or coating. It will be understood that the composition of the gas phase material will typically correspond to the composition of the film or coating, but that the exact compositions may be different.
- gas phase ruthenium tetraoxide can be detected based on a film or coating including elemental ruthenium (Ru) and/or ruthenium dioxide (RuO 2 ), both of which are electrically conductive.
- gas phase materials that can be detected according to the principles of the present invention include, but are not limited to, IrO 4 and RhO 4 .
- Ruthenium tetraoxide can be deposited by chemical vapor deposition (CVD) which is defined as the formation of a nonvolatile solid film on a substrate by reaction of vapor phase reactants, i.e., reacting gases, that contain desired components.
- CVD chemical vapor deposition
- the reacting gases are introduced into the reaction chamber.
- the gas is decomposed and reacted at a heated wafer surface to form the desired layer.
- Chemical vapor deposition is just one process of providing thin layers on substrate assemblies and other surfaces, such as films of elemental metals or compounds, e.g., platinum, ruthenium, ruthenium oxide, etc.
- the CVD process may be enhanced by various related techniques such as plasma assistance, photo assistance, laser assistance, as well as other techniques.
- the CVD process for depositing ruthenium and/or ruthenium oxide is conducted with a ruthenium containing precursor being delivered to a reaction chamber.
- Diluent gases may also optionally be provided to the reaction chamber.
- the manner in which the gases are introduced into the reaction chamber may include one of various techniques.
- the present invention provides methods of detecting the escape of the selected materials based on their deposition onto a detection surface and the resulting change in the conductivity of the detection surface.
- a sensor 410 is located in proximity to a CVD system 460 in which ruthenium or ruthenium or ruthenium oxide is to be deposited.
- ruthenium oxide may be formed in the CVD system 460 if it is supplied with oxygen in addition to ruthenium for the purpose of forming ruthenium oxide on a substrate.
- a sensor 410 according to the present invention may be able to detect gaseous ruthenium oxide that escapes from the system 460 .
- the sensor 410 includes at least two electrodes 420 and 430 , a detection surface 440 extending between the electrodes 420 and 430 , and a detector 450 capable of detecting a change in the conductivity between the electrodes 420 and 430 .
- the detector 450 preferably includes an electrical circuit capable of detecting the conductivity change between electrodes 420 and 430 through the film formed on the detection surface 440 .
- gas phase ruthenium tetraoxide escapes from the CVD system 460 , it will typically form ruthenium oxide by oxidation reduction upon contact with the detection surface 440 of the sensor 410 .
- the detection surface 440 may include exposed polymeric materials or glass.
- a useful polymer on which ruthenium oxide may be preferentially deposited is polypropylene, thereby potentially enhancing detection of any gas phase ruthenium oxide.
- the deposited film or coating is electrically conductive and, as a result, a change in the conductivity of the detection surface 440 between the electrodes 420 and 430 can be used to indicate the presence of ruthenium oxide gas in the area of the sensor 410 , thereby alerting personnel in the area or those monitoring an unoccupied area of a potential hazard.
- heating the detection surface 440 may limit deposition of ambient moisture vapor or organic materials present in the atmosphere around the detection surface 440 .
- heating the detection surface up to about 100° C. may be useful to enhance detection.
- the heater 470 should be capable of providing thermal energy to the detection surface 440 by any suitable manner including conduction, convection, and/or radiation.
- the heater 470 may be an electrical resistance heater, operate using RF excitation, infrared radiation, etc.
Abstract
Sensors and methods of monitoring for the presence of gas phase materials by detecting the formation of films based on the gas phase material are disclosed. Advantageously, some gas phase materials preferentially deposit on specific surfaces. As a result, selective detection of those gas phase materials can be obtained by detecting films deposited on those detection surfaces. Examples of gas phase materials that may be detected include RuO4, IrO4 and RhO4.
Description
- The present invention relates to the detection of selected materials. More particularly, the present invention pertains to the detection of gas phase materials.
- In the fabrication of integrated circuits, various layers of the same or different materials are used. For example, during the formation of semiconductor devices, such as dynamic random access memories (DRAMs), static random access memories (SRAMs), ferroelectric (FE) memories, etc., a variety of conductive and non-conductive materials are used in the formation of storage cell capacitors and also may be used in interconnection structures, e.g., conductive layers of contact holes, vias, etc.
- These materials are typically supplied in a gas phase conducive to the formation of a film on a surface. When supplied in the gas phase, many of these materials may become toxic or otherwise harmful to health. As a result, it may be important to monitor where these materials are found and the concentrations in which they are found. Furthermore, because the effects may be cumulative, i.e., repeated exposure to low levels of the selected materials may be additive, it may be important to provide sensors and detection methods that are capable of measuring for cumulative exposure levels in addition to real-time exposure.
- Semiconductor device manufacturing is one example of an environment in which the monitoring of exposure to potentially harmful materials can be advantageous. For example, various metals, metallic compounds, metal oxides, etc. are used to manufacture various structures used in semiconductor devices. A number of these materials may pose health risks based on exposure to the materials in the gas phase.
- For example, ruthenium oxide and ruthenium have recently been employed in semiconductor devices because these materials are electrically conductive, conducive to conformal deposition, and they are easily etched. For example, the article entitled, “(Ba,Sr)TiO3 Films Prepared by Liquid Source Chemical Vapor Deposition on Ru Electrodes,” by Kawahara et al., Jpn. J. Appl. Phys., Vol. 35 (1996), Part 1, No. 9B (September 1996), pp. 4880-4885, describes the use of ruthenium and ruthenium oxide for forming electrodes in conjunction with high dielectric constant materials. It is, however, known that gaseous ruthenium tetraoxide (RuO4) is toxic at very low levels, e.g., about 1 part per billion (ppb). Monitoring of exposure to ruthenium tetraoxide is, therefore, both important due to its toxicity and difficult due to the low exposure levels at which the toxicity becomes an issue.
- For example, many detection systems or procedures for many different gas phase materials rely on chemically sensitive tapes. Stains are produced due to chemical reactions occurring on the tapes in response to chemical exposure and those stains can then be detected. Problems with such tapes may, however, include sensitivity to different chemicals.
- With respect to ruthenium tetraoxide, some useful chemically sensitive tapes are also sensitive to other chemicals such as oxidizing agents. As a result, the tapes typically cannot be used to accurately detect exposure to ruthenium oxide. Other tapes may detect ruthenium oxide, but could not be used to accurately detect at desired exposure levels.
- The present invention provides sensors for and methods of detecting the presence of gas phase materials by detecting the formation of films based on the gas phase material. Advantageously, some gas phase materials preferentially deposit on specific surfaces. As a result, selective detection of those gas phase materials can be obtained by detecting films deposited on those detection surfaces.
- In one aspect, the present invention provides for detection of gaseous ruthenium oxide (RuO4) which preferentially deposits on a variety of surfaces, e.g., polypropylene. The deposited film includes elemental ruthenium (Ru) and/or ruthenium oxide (RuO2) which exhibit relatively high electrical conductivity. As a result, detection of gaseous ruthenium oxide may be performed by monitoring electrical conductivity across a detection surface. Exposure levels may be determined based on the increases in electrical conductivity.
- Advantages of the present invention include reduced sensitivity to environmental contaminants because relatively few environmental contaminants will deposit on any surface in the form of, e.g., an electrically conductive film. In addition, heating the detection surface may further improve sensitivity to environmental contaminants by reducing or eliminating deposition of environmental moisture and most organic materials.
- Detection of the selected material or materials in the gaseous phase may serve a variety of purposes including the detection of toxic/hazardous materials to insure proper industrial safety standards; to monitor reaction levels for process control; to determine the integrity of containment systems; etc.
- In one aspect, the present invention provides a method of detecting a gas phase material by providing a sensor including first and second electrodes, a detection surface extending between the first electrode and the second electrode, and a detector operatively connected to the first and second electrodes; exposing the detection surface to the gas phase material, wherein an electrically conductive film forms on the detection surface between the first and second electrodes; and detecting a change in conductivity between the first and second electrodes with the detector.
- In another aspect, the present invention provides a method of detecting a gas phase material by providing a sensor including first and second electrodes, a detection surface extending between the first electrode to the second electrode, and a detector operatively connected to the first and second electrodes, wherein the detection surface is not electrically conductive; exposing the sensor to the gas phase material, wherein an electrically conductive film forms on the detection surface between the first and second electrodes; and detecting electrical conductivity of the electrically conductive film between the first and second electrodes with the detector.
- In another aspect, the present invention provides a method of detecting a gas phase material by providing a sensor including first and second electrodes, a detection surface extending between the first electrode and the second electrode, and a detector operatively connected to the first and second electrodes; heating the detection surface above ambient temperature; exposing the detection surface to the gas phase material, wherein an electrically conductive film forms on the detection surface between the first and second electrodes; and detecting a change in conductivity between the first and second electrodes with the detector.
- In another aspect, the present invention provides a sensor for detecting a gas phase material in an environment, the detector including first and second electrodes; a detection surface extending between the first electrode and the second electrode; and a detector operatively connected to the first and second electrodes.
- In yet another aspect, the present invention provides a sensor for detecting a gas phase material in an environment, the detector including first and second electrodes; a detection surface extending between the first electrode and the second electrode; a heater capable of providing thermal energy to the detection surface; and a detector operatively connected to the first and second electrodes.
- These and other features and advantages of the present invention are described below with respect to illustrative embodiments of the invention.
- The present invention will be better understood from reading the following description of illustrative embodiments with reference to the attached drawings, wherein below:
-
FIG. 1 illustrates one sensor according to the present invention. -
FIG. 2 illustrates another sensor according to the present invention. -
FIG. 3 illustrates another sensor according to the present invention. -
FIG. 4 illustrates another sensor according to the present invention. -
FIG. 5 illustrates one method of using a sensor according to the present invention. - The present invention provides devices and methods for the monitoring of gas phase material levels by detecting films formed from the gas phase materials on detection surfaces. One example of an industry using gas phase materials is in the production of semiconductor and other micro-scale devices. Processing steps such as wet etching, dry etching, chemical vapor deposition, etc., may often use or produce gas phase materials that may be, e.g., toxic, corrosive, irritants,, etc. Detection of the gas phase materials may be desirable for safety, environmental, or process control purposes.
- The present invention relies on the tendencies of the gas phase materials to deposit or form films or coatings on detection surfaces. In some instances, the gas phase materials will preferentially deposit on detection surfaces that are manufactured from particular materials or that have a particular structure. By capitalizing on those preferential deposition tendencies, the present invention offers advantages in monitoring for the materials.
- As formed on the detector surface as a result of exposure to the gas phase material, the film may consist essentially of the gas phase material, the film may include one or more constituents in the gas phase material, or the film may be formed of the gas phase material or one or more constituents thereof in addition with other materials, in e.g., a matrix, dispersion, etc.
- It may be preferred that, as deposited, the gas phase material or materials form an electrically conductive film or coating on a detection surface. By detecting changes in the conductivity between at least two electrodes on the detection surface, the present invention provides the ability to detect the presence of the gas phase materials.
- Typically, deposition rate will be dependent on a variety of factors including, but not limited to the concentration of the selected material in the gaseous state, the properties of the detection surface (e.g., materials, temperature, morphology, etc.), and the environment in which the detection surface is located (e.g., temperature, pressure, etc.). Other variables affecting deposition rate may include deposition-enhancing factors, such as laser-assisted deposition, plasma generation, etc. Regardless of the variables in deposition rate, however, it is preferred that the rate of change in conductivity correlate with exposure levels.
-
FIG. 1 is a schematic diagram of onesensor 10 according to the present invention. Thesensor 10 includes afirst electrode 20 andsecond electrode 30. The twoelectrodes detection surface 40 that extends between the electrodes. Thedetection surface 40 may preferably electrically isolates theelectrodes electrodes electrodes - The
electrodes detector 50 that is capable of detecting a change in conductivity between theelectrodes detection surface 40 as a result of deposition of one or more gas phase materials in the form of a film or coating on thedetection surface 40. It is preferred that low level depositions of a conductive film ondetection surface 40 can produce a finite and accurately measurable change in current flow betweenelectrodes - The distance d between
electrodes detector 10 to a particular gas phase material. Factors affecting the selection of an appropriate distance d may include, but are not limited to: resistivity of the deposited film/coating, resistivity of thedetection surface 40 before deposition, ambient conditions (humidity, temperature, etc.), temperature of thedetection surface 40, size of theelectrodes electrodes - Depending on the properties of the selected material and/or their deposition states, the nature of the
detection surface 40 may enhance or retard deposition and either of those results may be desired based on a wide variety of factors. In some instances, the material or materials exposed on thedetection surface 40 can affect deposition of the gas phase material. In one illustrative example, gaseous ruthenium oxide preferentially deposits on polypropylene and, as a result, it may be preferred that the detection surface include at least some polypropylene id ruthenium oxide is to be detected. - Alternatively, deposition on the
detection surface 40 may be affected by surface morphology, e.g., whether thedetection surface 40 is relatively smooth or rough. A rough surface may be structured by, e.g., molding, or randomly roughened by e.g., sandblasting, chemical etching, etc. - Furthermore, the
detection surface 40 may be provided in a variety of forms or shapes. Examples of some detection surfaces are depicted inFIGS. 2-4 . Thedetection surface 140 ofFIG. 2 is a generally planar surface on asubstrate 142 that includeselectrodes - The
detection surface 240 ofFIG. 3 is provided in the form of awire 242 with a circular cross-sectional profile, although any desired cross-sectional profile could be used (e.g., square, rectangular, oval, etc.). Theelectrodes wire 242 and are separated by thedetection surface 240. Although the depicteddetection surface 240 extends about the periphery of the wire orrod 242, the detection surface may alternatively be provided as one or more portions of the surface of thewire 242. -
FIG. 4 illustrates yet anotherdetection surface 340 provided on a sheet/film 342. Also seen inFIG. 3 areelectrodes detection surface 340. All or portions of the sheet/film 342 may be treated to enhance or retard deposition of the selected materials as desired to achieve the desired detection sensitivity. - One illustrative method of detecting a selected material in the deposition state will now be described with respect to ruthenium oxide, although it should be understood that the methods of the present invention may be used to detect a variety of other selected materials. Other gas phase materials that could be detected by the device and methods of the present invention include any gas phase material that deposits on a detection surface in the form of an electrically conductive film or coating. It will be understood that the composition of the gas phase material will typically correspond to the composition of the film or coating, but that the exact compositions may be different. For example, gas phase ruthenium tetraoxide (RuO4) can be detected based on a film or coating including elemental ruthenium (Ru) and/or ruthenium dioxide (RuO2), both of which are electrically conductive. Examples of other gas phase materials that can be detected according to the principles of the present invention include, but are not limited to, IrO4 and RhO4.
- Ruthenium tetraoxide can be deposited by chemical vapor deposition (CVD) which is defined as the formation of a nonvolatile solid film on a substrate by reaction of vapor phase reactants, i.e., reacting gases, that contain desired components.
- In a CVD process, the reacting gases are introduced into the reaction chamber. The gas is decomposed and reacted at a heated wafer surface to form the desired layer. Chemical vapor deposition is just one process of providing thin layers on substrate assemblies and other surfaces, such as films of elemental metals or compounds, e.g., platinum, ruthenium, ruthenium oxide, etc. The CVD process may be enhanced by various related techniques such as plasma assistance, photo assistance, laser assistance, as well as other techniques.
- The CVD process for depositing ruthenium and/or ruthenium oxide is conducted with a ruthenium containing precursor being delivered to a reaction chamber. Diluent gases may also optionally be provided to the reaction chamber. One skilled in the art will recognize that the manner in which the gases are introduced into the reaction chamber may include one of various techniques.
- Gas products contained within the CVD system are potentially harmful to personnel located around the equipment. The present invention provides methods of detecting the escape of the selected materials based on their deposition onto a detection surface and the resulting change in the conductivity of the detection surface.
- Referring to
FIG. 5 , asensor 410 according to the present invention is located in proximity to aCVD system 460 in which ruthenium or ruthenium or ruthenium oxide is to be deposited. In some systems, ruthenium oxide may be formed in theCVD system 460 if it is supplied with oxygen in addition to ruthenium for the purpose of forming ruthenium oxide on a substrate. - A
sensor 410 according to the present invention, however, may be able to detect gaseous ruthenium oxide that escapes from thesystem 460. Thesensor 410 includes at least twoelectrodes detection surface 440 extending between theelectrodes detector 450 capable of detecting a change in the conductivity between theelectrodes detector 450 preferably includes an electrical circuit capable of detecting the conductivity change betweenelectrodes detection surface 440. - If gas phase ruthenium tetraoxide escapes from the
CVD system 460, it will typically form ruthenium oxide by oxidation reduction upon contact with thedetection surface 440 of thesensor 410. In the case of ruthenium oxide, thedetection surface 440 may include exposed polymeric materials or glass. On example of a useful polymer on which ruthenium oxide may be preferentially deposited is polypropylene, thereby potentially enhancing detection of any gas phase ruthenium oxide. The deposited film or coating is electrically conductive and, as a result, a change in the conductivity of thedetection surface 440 between theelectrodes sensor 410, thereby alerting personnel in the area or those monitoring an unoccupied area of a potential hazard. - It may be desirable to, e.g., heat the
detection surface 440 above the ambient temperature using aheater 470 to potentially enhance sensitivity of thesensor 410. For example, heating thedetection surface 440 may limit deposition of ambient moisture vapor or organic materials present in the atmosphere around thedetection surface 440. In the case of ruthenium oxide detection, heating the detection surface up to about 100° C. may be useful to enhance detection. - The
heater 470 should be capable of providing thermal energy to thedetection surface 440 by any suitable manner including conduction, convection, and/or radiation. In addition, theheater 470 may be an electrical resistance heater, operate using RF excitation, infrared radiation, etc. - All patents and references cited herein are incorporated in their entirety as if each were incorporated separately. This invention has been described with reference to illustrative embodiments and is not meant to be construed in a limiting sense. Various modifications of the illustrative embodiments, as well as additional embodiments of the invention, will be apparent to persons skilled in the art upon reference to this description. It is therefore contemplated that the appended claims will cover any such modifications or embodiments that may fall within the scope of the present invention as defined by the accompanying claims.
Claims (26)
1-42. (canceled)
43. A method of detecting a gas phase material comprising:
providing a sensor comprising:
a first electrode and a second electrode;
a detection surface extending between the first electrode and the second electrode, wherein the gas phase material is operable to form an electrically conductive film on the detection surface; and
a detector operatively connected to the first electrode and the second electrode, the detector capable of sensing the electrically conductive film on the detection surface by detecting a change in conductivity between the first electrode and the second electrode; and
positioning the sensor outside of a reaction chamber.
44. The method of claim 43 , further comprising selecting the detection surface to enhance formation of the electrically conductive film thereon.
45. The method of claim 43 , further comprising selecting the detection surface to retard formation of the electrically conductive film thereon.
46. The method of claim 43 , wherein the detection surface comprises polypropylene.
47. The method of claim 43 , further comprising selecting a property of the detection surface to achieve a desired sensitivity of the detector, the property selected from the group consisting of detection surface length, detection surface material, detection surface morphology, and detection surface shape.
48. The method of claim 43 , wherein the gas phase material comprises ruthenium.
49. The method of claim 48 , wherein the gas phase material comprises ruthenium tetraoxide.
50. A method of detecting a gas phase material comprising:
providing a sensor comprising:
a first electrode and a second electrode;
a detection surface extending between the first electrode and the second electrode, wherein an electrically conductive film comprising ruthenium is operable to deposit on the detection surface when the detection surface is exposed to the gas phase material; and
a detector operatively connected to the first electrode and the second electrode;
heating the detection surface above ambient temperature; and
operating the sensor outside of a reaction chamber.
51. The method of claim 50 , further comprising selecting the detection surface to enhance formation of the electrically conductive film thereon.
52. The method of claim 51 , wherein selecting the detection surface comprises selecting a detection surface material comprising polypropylene.
53. The method of claim 50 , wherein beating the detection surface comprises heating the detection surface up to about 100° C. or less.
54. The method of claim 50 , further comprising selecting a property of the detection surface to achieve a desired sensitivity of the detector, the property selected from the group consisting of detection surface length, detection surface material, detection surface morphology, and detection surface shape.
55. A deposition apparatus comprising:
a reaction chamber; and
a sensor located outside of the reaction chamber, the sensor comprising:
a first electrode and a second electrode;
a detection surface extending between the first electrode and the second electrode, wherein the detection surface comprises a material on which an electrically conductive film deposits when exposed to a gas phase material; and
a detector operable to measure electrical conductivity between the first electrode and the second electrode.
56. The apparatus of claim 55 , further comprising a heating apparatus operatively coupled to the detection surface.
57. The apparatus of claim 57 wherein the detection surface comprises a polymer.
58. The apparatus of claim 57 , wherein the detection surface comprises polypropylene.
59. The apparatus of claim 55 , wherein the detection surface comprises glass.
60. The apparatus of claim 55 , wherein the gas phase material comprises ruthenium.
61. The apparatus of claim 60 , wherein the gas phase material comprises ruthenium tetraoxide.
62. The apparatus of claim 55 , wherein the detector comprises an electrical circuit capable of detecting a change in electrical conductivity between the first electrode and the second electrode.
63. A method of detecting a gas phase material comprising:
providing a sensor comprising:
a first electrode and a second electrode;
a detection surface extending between the first electrode and the second electrode, wherein the detection surface comprises a material upon which the gas phase material will preferentially deposit to form an electrically conductive film; and
a detector connected to the first electrode and the second electrode, the detector capable of sensing the electrically conductive film on the detection surface by detecting a change in conductivity between the first electrode and the second electrode; and
positioning the sensor outside of a reaction chamber.
64. The apparatus of claim 63 , wherein the detection surface comprises a polymer.
65. The apparatus of claim 64 , wherein the detection surface comprises polypropylene.
66. The apparatus of claim 63 , wherein the detection surface comprises glass.
67. A detector located external to a reaction chamber that is configured to have a reaction gas therein, wherein the detector comprises a plurality of electrodes proximate a structure defining an environment in which the presence of the reaction gas will be electrically detectable by a voltage differential between the plurality of electrodes.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/014,618 US20050098448A1 (en) | 1999-09-01 | 2004-12-16 | Detection of gas phase materials |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/388,286 US6897070B2 (en) | 1999-09-01 | 1999-09-01 | Detection of gas phase materials |
US11/014,618 US20050098448A1 (en) | 1999-09-01 | 2004-12-16 | Detection of gas phase materials |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09/388,286 Continuation US6897070B2 (en) | 1999-09-01 | 1999-09-01 | Detection of gas phase materials |
Publications (1)
Publication Number | Publication Date |
---|---|
US20050098448A1 true US20050098448A1 (en) | 2005-05-12 |
Family
ID=23533482
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09/388,286 Expired - Fee Related US6897070B2 (en) | 1999-09-01 | 1999-09-01 | Detection of gas phase materials |
US11/014,618 Abandoned US20050098448A1 (en) | 1999-09-01 | 2004-12-16 | Detection of gas phase materials |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09/388,286 Expired - Fee Related US6897070B2 (en) | 1999-09-01 | 1999-09-01 | Detection of gas phase materials |
Country Status (1)
Country | Link |
---|---|
US (2) | US6897070B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10858461B2 (en) * | 2017-04-28 | 2020-12-08 | Sumitomo Chemical Company, Limited | Thermoplastic elastomer composition and molded body thereof |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6897070B2 (en) * | 1999-09-01 | 2005-05-24 | Micron Technology, Inc. | Detection of gas phase materials |
US6479297B1 (en) * | 2000-08-31 | 2002-11-12 | Micron Technology, Inc. | Sensor devices, methods and systems for detecting gas phase materials |
US20080273572A1 (en) * | 2006-06-02 | 2008-11-06 | James Madison University | Thermal detector for chemical or biological agents |
JP4893156B2 (en) * | 2006-08-21 | 2012-03-07 | 栗田工業株式会社 | Water quality evaluation method and substrate contact tool used therefor |
Citations (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3585073A (en) * | 1967-07-06 | 1971-06-15 | Philips Corp | Electric film resistors |
US3714562A (en) * | 1971-04-23 | 1973-01-30 | Selco Mining Corp Ltd | Method and apparatus for the detection of selected components in fluids |
US3890703A (en) * | 1974-02-19 | 1975-06-24 | Plessey Inc | Method of making humidity sensor |
US4433320A (en) * | 1982-08-18 | 1984-02-21 | Murata Manufacturing Co., Ltd. | Dew sensor |
US4442422A (en) * | 1982-03-31 | 1984-04-10 | Murata Manufacturing Co., Ltd. | Humidity sensitive resistor |
US4677416A (en) * | 1984-11-22 | 1987-06-30 | Yamatake-Honeywell | Humidity sensing apparatus |
US4911892A (en) * | 1987-02-24 | 1990-03-27 | American Intell-Sensors Corporation | Apparatus for simultaneous detection of target gases |
US5147737A (en) * | 1991-05-07 | 1992-09-15 | Wilson Greatbatch Ltd. | Electrochemical cell with improved efficiency serpentine electrode |
US5331287A (en) * | 1992-07-31 | 1994-07-19 | Hughes Aircraft Company | Device and method for sensing water and/or acid in the presence of water in non-aqueous media |
US5337018A (en) * | 1992-11-13 | 1994-08-09 | Hughes Aircraft Company | Electronic sensor for determining alcohol content of fuels |
US5653807A (en) * | 1996-03-28 | 1997-08-05 | The United States Of America As Represented By The Secretary Of The Air Force | Low temperature vapor phase epitaxial system for depositing thin layers of silicon-germanium alloy |
US5756879A (en) * | 1996-07-25 | 1998-05-26 | Hughes Electronics | Volatile organic compound sensors |
US5857250A (en) * | 1994-10-25 | 1999-01-12 | Texas Instruments Incorporated | Method of forming a capacitance type gaseous sensing device and apparatus thereof |
US5906726A (en) * | 1996-03-15 | 1999-05-25 | Mine Safety Appliances Company | Electrochemical sensor approximating dose-response behavior and method of use thereof |
US6280604B1 (en) * | 2000-03-10 | 2001-08-28 | Duke University | Electrode materials, systems and methods for the electrochemical detection of nitric oxide |
US6436246B1 (en) * | 1997-01-27 | 2002-08-20 | Micron Technology, Inc. | Collimated sputter deposition monitor using sheet resistance |
US6479297B1 (en) * | 2000-08-31 | 2002-11-12 | Micron Technology, Inc. | Sensor devices, methods and systems for detecting gas phase materials |
US20030138958A1 (en) * | 1999-09-01 | 2003-07-24 | Guy T. Blalock | Detection of gas phase materials |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH475370A (en) * | 1967-04-14 | 1969-07-15 | Balzers Patent Und Beteilungs | Process for the production of thin layers on substrates |
AU5740780A (en) | 1979-04-12 | 1980-10-16 | Nuovo Pignone S.P.A. | Metal particles in gaseous mixtures |
JPS60210752A (en) * | 1984-04-03 | 1985-10-23 | Fuji Heavy Ind Ltd | Apparatus for detection of accumulated lead amount |
JPH0269658A (en) * | 1988-09-05 | 1990-03-08 | Ishikawajima Harima Heavy Ind Co Ltd | Method for measuring volatile ruthenium |
DE8902974U1 (en) * | 1989-03-10 | 1990-04-12 | Siemens Ag, 1000 Berlin Und 8000 Muenchen, De | |
JPH02293644A (en) * | 1989-05-08 | 1990-12-04 | Hitachi Ltd | Sensor for concentration of ruthenium tetraoxide |
JPH0348748A (en) * | 1989-07-18 | 1991-03-01 | Hitachi Ltd | Sensor for concentration of ru and system for detecting ru |
-
1999
- 1999-09-01 US US09/388,286 patent/US6897070B2/en not_active Expired - Fee Related
-
2004
- 2004-12-16 US US11/014,618 patent/US20050098448A1/en not_active Abandoned
Patent Citations (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3585073A (en) * | 1967-07-06 | 1971-06-15 | Philips Corp | Electric film resistors |
US3714562A (en) * | 1971-04-23 | 1973-01-30 | Selco Mining Corp Ltd | Method and apparatus for the detection of selected components in fluids |
US3890703A (en) * | 1974-02-19 | 1975-06-24 | Plessey Inc | Method of making humidity sensor |
US4442422A (en) * | 1982-03-31 | 1984-04-10 | Murata Manufacturing Co., Ltd. | Humidity sensitive resistor |
US4433320A (en) * | 1982-08-18 | 1984-02-21 | Murata Manufacturing Co., Ltd. | Dew sensor |
US4677416A (en) * | 1984-11-22 | 1987-06-30 | Yamatake-Honeywell | Humidity sensing apparatus |
US4911892A (en) * | 1987-02-24 | 1990-03-27 | American Intell-Sensors Corporation | Apparatus for simultaneous detection of target gases |
US5147737A (en) * | 1991-05-07 | 1992-09-15 | Wilson Greatbatch Ltd. | Electrochemical cell with improved efficiency serpentine electrode |
US5331287A (en) * | 1992-07-31 | 1994-07-19 | Hughes Aircraft Company | Device and method for sensing water and/or acid in the presence of water in non-aqueous media |
US5337018A (en) * | 1992-11-13 | 1994-08-09 | Hughes Aircraft Company | Electronic sensor for determining alcohol content of fuels |
US5857250A (en) * | 1994-10-25 | 1999-01-12 | Texas Instruments Incorporated | Method of forming a capacitance type gaseous sensing device and apparatus thereof |
US5906726A (en) * | 1996-03-15 | 1999-05-25 | Mine Safety Appliances Company | Electrochemical sensor approximating dose-response behavior and method of use thereof |
US5653807A (en) * | 1996-03-28 | 1997-08-05 | The United States Of America As Represented By The Secretary Of The Air Force | Low temperature vapor phase epitaxial system for depositing thin layers of silicon-germanium alloy |
US5756879A (en) * | 1996-07-25 | 1998-05-26 | Hughes Electronics | Volatile organic compound sensors |
US6436246B1 (en) * | 1997-01-27 | 2002-08-20 | Micron Technology, Inc. | Collimated sputter deposition monitor using sheet resistance |
US20030138958A1 (en) * | 1999-09-01 | 2003-07-24 | Guy T. Blalock | Detection of gas phase materials |
US6280604B1 (en) * | 2000-03-10 | 2001-08-28 | Duke University | Electrode materials, systems and methods for the electrochemical detection of nitric oxide |
US6479297B1 (en) * | 2000-08-31 | 2002-11-12 | Micron Technology, Inc. | Sensor devices, methods and systems for detecting gas phase materials |
US6689321B2 (en) * | 2000-08-31 | 2004-02-10 | Micron Technology, Inc. | Detection devices, methods and systems for gas phase materials |
US20040157340A1 (en) * | 2000-08-31 | 2004-08-12 | Micron Technology, Inc. | Detection devices, methods and systems for gas phase materials |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10858461B2 (en) * | 2017-04-28 | 2020-12-08 | Sumitomo Chemical Company, Limited | Thermoplastic elastomer composition and molded body thereof |
Also Published As
Publication number | Publication date |
---|---|
US20030138958A1 (en) | 2003-07-24 |
US6897070B2 (en) | 2005-05-24 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US7287412B2 (en) | Method and apparatus for sensing hydrogen gas | |
US10429330B2 (en) | Gas analyzer that detects gases, humidity, and temperature | |
US6927067B2 (en) | Detection devices, methods and systems for gas phase materials | |
Aroutiounian et al. | Thin-film SnO 2 and ZnO detectors of hydrogen peroxide vapors | |
US4324760A (en) | Hydrogen detector | |
Musio et al. | Low frequency ac response of polypyrrole gas sensors | |
US6897070B2 (en) | Detection of gas phase materials | |
Samuel et al. | A simple route towards the reduction of surface conductivity in gas sensor devices | |
Kumar et al. | Cross-point resistive switching memory and urea sensing by using annealed GdOx film in IrOx/GdOx/W structure for biomedical applications | |
Shahkhatuni et al. | Investigation of sensor made of ZnO: La for detection of hydrogen peroxide vapours by impedance spectroscopy method | |
Ogura et al. | AC impedance spectroscopy of humidity sensor using poly (o-phenylenediamine)/poly (vinyl alcohol) composite film | |
Berthet et al. | Electroactive polymers in thin layers: a potential application as a gas sensor | |
KR20190005607A (en) | Calibration method for micro gas sensor | |
WO2001055710A1 (en) | Carbon monoxide detector | |
JP2003279522A (en) | Gaseous hydrogen detecting apparatus and its manufacturing method | |
Kim et al. | Effect of LaNiO3 top electrode on the resistance of Pb (Zr, Ti) O3 ferroelectric capacitor to hydrogen damage and fatigue | |
Bakharev et al. | The effect of the periodic boundary conditions of a ZnO-coated nanospring on its surface redox-induced electrical response | |
Avino et al. | Surface DBD degradation in humid air, and a hybrid surface-volume DBD for robust plasma operation at high humidity | |
De Wit et al. | Application of poly (thienylene vinylene) as a chemiresistor for organic vapours | |
US6796166B1 (en) | All polymer humidity sensor based on laser carbonized polyimide substrate | |
Manjakkal et al. | A comparative study of potentiometric and conductimetric thick film pH sensors made of RuO2 pastes | |
Dimeo et al. | Silicon microhotplate arrays as a platform for efficient gas sensing thin film research | |
Kocanda et al. | Detection of cyclic volatile organic compounds using single-step anodized nanoporous alumina sensors | |
KR102567482B1 (en) | Development of highly senstive ammonia gas sensor and ammonia gas sensor system using graphene doped with tin oxide and nickel oxide nanoparticles, and a method for manufacturing the same | |
Ramanathan et al. | Tin oxide thin films grown by acrylamide sol gel dip coating and their H2S gas detection characteristics |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |