US20060201324A1

US20060201324A1 - Reciprocating piston engine

Info

Publication number: US20060201324A1
Application number: US10/550,433
Authority: US
Inventors: Erich Becker
Original assignee: KNF Neuberger GmbH
Current assignee: KNF Neuberger GmbH
Priority date: 2003-03-22
Filing date: 2004-02-13
Publication date: 2006-09-14
Also published as: EP1611354A1; WO2004083638A1; DE10312898A1

Abstract

A reciprocating piston machine is provided having at least one membrane (1) produced from an elastomeric material and an oscillating reciprocating drive that acts on a center zone (3) of the membrane (1). Between the center zone (3) of the membrane and its circumferential edge zone (5), a deformable membrane zone (M) is provided that is deformed during the oscillating pumping movements. The reciprocating piston machine according to the invention is characterized in that the work and/or auxiliary membrane (1), in its deformable membrane zone, is provided with at least two cantilever-type annular zones (7, 8) that merge into each other in a reduction of cross-section (9) of the membrane (1) and in that the membrane cross-section, starting from the reduction of cross-section (9), enlarges in the annular zones (7, 8). The membrane of the reciprocating piston engine according to the invention is very durable and functions with little noise.

Description

BACKGROUND

The invention relates to a reciprocating piston machine comprising at least one working membrane and/or at least one auxiliary membrane made from an elastomeric material as well as an oscillating reciprocating drive engaging the membrane in a center zone, with a membrane zone, which deforms during the oscillating pumping movement, being provided between the central zone of the membrane, and a circumferential edge zone clamped in the reciprocating piston machine.
A reciprocating piston machine of the type mentioned at the outset has been known from DE 198 34 468 C1, which is embodied as a membrane pump. The membrane pump known from DE 198 34 468 C1 has a working membrane serving as a reciprocating piston made from an elastomeric material, which is clamped with its circumferential edge zone in the pump housing. An oscillating reciprocating drive engages the central zone of the working membrane, setting the membrane into a pumping movement. For this purpose, a stiff molded core is formed in the central zone of the working membrane, which is connected to a drive rod of the pump drive. A stiff support element is also connected to the molded core, which stiffens the working membrane and, during the pumping movements, limits the deforming membrane and flexing area to a comparatively small annular zone of the membrane.
In the working and/or auxiliary membrane of reciprocating piston machines of prior art two annular hinge zones develop regularly due to the pumping movement, one of which is located in the circumferential edge zone clamped in the pump housing and the other one at the interior circumference of the flexing area. In these hinge zones the working membranes and auxiliary membranes are subject to increased stress, which can lead to damages of the elastomer, used for the membrane, dysfunctions of the reciprocating piston machine, and increased noise production.

SUMMARY

Therefore, the object is to particularly provide a reciprocating piston machine of the type mentioned at the outset with it being characterized by a working membrane and/or auxiliary membrane having a long life and a secure function.
The solution to this objective according to the invention comprises a reciprocating piston machine of the type mentioned at the outset, in particular in that the geometric adjustment of the working membrane and/or auxiliary membrane, different due to the stroke, to the mounting points provided in the central zone and at the circumferential edge zone results from two merging curves, which develop from a respective design of the membrane.
Another alternative to meet the above-described objective provides for the cross-section of the working membrane and/or the auxiliary membrane to be sized in a deformable membrane zone, such that during the pumping movement approximately equal tension and/or elastic deformation develops in the deformable membrane zone.
Further, an additional, also independently patentable solution to the above-described objective, provides for the working membrane and/or the auxiliary membrane to have at least two self-supporting annular zones in the deformable membrane zone, which merge in a reduction of the membrane cross-section, and that the cross-section of the membrane in the annular zones are each enlarging beginning at the cross-sectional reduction.
The working membrane and/or auxiliary membrane of the reciprocating piston machine according to the invention is sized in the deformable membrane zone, such that approximately equal tension and/or elastic deformation develop in the deformable membrane zone during the pumping movement. Due to the fact that partial tension peaks in the upper surface membrane zone are avoided in the working membrane and/or auxiliary membrane, the geometrical deformation required by the stroking movement of the membrane and/or auxiliary membrane is not represented by two annular zones serving as hinges, but by two merging curves, with their merging point, depending on the stroke, being located at a different position of the radius between the central zone and the circumferential zone clamped in the reciprocating piston machine. These curves develop in that the force of the elastomer used for the membrane is selected for each position of the membrane such that during the deformation of the membrane the two merging curves develop by the stroke. In particular, this is achieved by the two cantilever-shaped annular zones, which are designed and sized such that in the normal position of the membranes the tension permitted for the annular zones develops evenly under the predetermined stress. The cantilever-shaped annular zones are characterized in that, beginning at the reduction of the cross-section, the cross-section of the membranes enlarges in each of the annular zones towards the outside (exterior annular zone) and/or towards the inside (interior annular zone.) Due to the fact that the working membrane and/or the auxiliary membrane of the reciprocating piston machine according to the invention is therefore embodied without any hinge area subject to any particular stress, the reciprocating piston machine is characterized by a long life and a low noise operation of its working membrane and/or auxiliary membrane.
Here, it is particularly advantageous for the cross-section of the membrane to at least partially enlarge linearly in the annular zones.
A particularly advantageous embodiment according to the invention provides for the reduction of the cross-section to be sized in the range from 0.6 to 0.8 in reference to the diameter of the deformable membrane zone.
Here, it is particularly advantageous for the reciprocating piston machine to be embodied as a membrane pump, with its fast-moving working membrane and/or auxiliary membrane regularly to be subjected to a particular stress.
The working membrane of such a membrane pump can be embodied as a molded membrane or as a flat membrane. While in the molded membrane a molded piece, connected via a drive rod of the stroke drive, is molded in the elastomer material of the membrane, in order to mold the membrane surface, facing the pump space, to the cross-section of the pump space such that the molded membrane completely fills the top dead center of the pump space, the flat membrane is clamped in its central zone between the upper end of the drive rod and, on its membrane surface facing the pump space, a pressure disc.

BRIEF DESCRIPTION OF THE DRAWINGS

Additional features of the invention are discernible from the following description of an exemplary embodiment of the invention in connection with the claims and the drawings. The individual features may each be embodied either in an embodiment according to the invention per se or combined with others.
In the drawings:
FIG. 1 a membrane pump in a partial longitudinal cross-section in an area of a pump head provided with a working membrane, and
FIG. 2 a detailed representation of the section, marked in dot-dash lines in FIG. 1 of the membrane pump according to FIG. 1.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

In FIG. 1, a working membrane 1 serving as the stroke piston in a reciprocating piston machine, embodied as a membrane pump, is shown in a partial cross-section. The working membrane 1 comprises an elastomeric material, into which a molded piece 2 has been molded. While the molded piece 2 forming the central area 3 of the membrane 1 is connected to an oscillating drive rod 4 of a reciprocating drive, not shown here, the circumferential area 5 of the membrane 1 is clamped into the pump head 6 of the reciprocating piston machine.
Between the central area 3 of the membrane 1 and its circumferential area 5 clamped in the reciprocating piston machine, a membrane area or flexing area M is provided, which deforms during the oscillating pumping movements.
In order to avoid tension peaks in the upper surface zone of the deformable membrane area of the membrane 1, causing wear and sometimes also noise, the cross-section of the working membrane 1 is designed such that during the pumping movement almost identical tension and/or elastic deformation develops in the surface area of the membrane 1, which can be deformed.
In the working membrane 1 shown here, the geometrical deformation required by the reciprocating movement is not represented by two hinged annular zones, as known from working membranes or auxiliary membranes of prior art, but by two merging curves with their merging point being located, depending on the position of the drive, at a different position of the radius between the membrane center 3 and the clamping point 5. These curves are developed by the strength of the elastomer used to produce the membrane 1 being selected such for each position of the membrane 1 that the two merging curves develop by the drive during the membrane deformation.
In order to reduce the tension developing during the flexing movement of the membrane and in order to be able to represent the geometric deformation of the membrane, required by the drive movement, not by two hinge points but by two merging curves, the working membrane 1 is provided with two cantilever-shaped annular areas 7, 8, which merge in the area of the exterior circumference of the deformable membrane area M. These cantilever-shaped annular areas 7, 8 are designed and sized such that in the normal position of the working membrane 1 the tension allowed for the annular area 7, 8 develops homogenously in every annular zone 7, 8 under the predetermined stress. The cantilever-shaped annular areas 7, 8 are characterized in that in these annular areas 7, 8 the cross-section of the membrane each enlarge from the cross-sectional reduction 9 outward (annular area 8) and/or inward (annular area 7). In FIG. 1 and in the detailed view according to FIG. 2 it is discernible that the cross-section of the working membrane 1 at least partially enlarges linearly in these annular areas 7, 8. Here, the cross-sectional thickness reduction 9 ranges from 0.6 to 0.8 in reference to the diameter of the deformable membrane area M, and forms the intersection of the extensions of the bottom sides of the annular areas defined by the annular areas 7, 8, positioned approximately at the narrowest point of the cross-sectional reduction 9.
Due to the fact that partial tension peaks in the upper surface zone of the deformable membrane area of the working membrane 1 provided herein are avoided, the membrane pump shown here is characterized in a long life and a low-noise operation of its working membrane 1.

Claims

1. A reciprocating piston machine comprising at least one working membrane (1) and/or at least one auxiliary membrane made from an elastomeric material and having an oscillating drive, engaging the membrane (1) in a central area (3), with a deformable membrane area (M) being provided between the central area (3) of the membrane (1) and a circumferential edge area (5) clamped in the reciprocating piston machine and deforming during the oscillating pumping movement, wherein a different geometrical configuration of the working membrane and/or the auxiliary membrane (1), caused by the drive, to mounting points provided in the central area and at the circumferential edge area is developed by two merging curves, which define a shape of the membrane.

2. A reciprocating piston machine according to claim 1, wherein a membrane cross-section of the working membrane and/or auxiliary membrane is sized in the deformable membrane area (M), such that during pumping movement almost identical tension and/or elastic deformations develop in an upper surface membrane zone of the deformable membrane area (M).

3. A reciprocating piston machine according to claim 1, wherein the working membrane and/or auxiliary membrane has at least two cantilever-shaped annular areas (7, 8) in the deformable membrane area (M), merging in a cross-sectional reduction (9) of the membrane (1), and the cross-section of the membrane, starting from the cross-sectional reduction, enlarges in each of the annular areas (7, 8).

4. A reciprocating piston machine according to claim 3, wherein the cross-section of the membrane at least partially enlarges linearly in the annular areas (7, 8).

5. A reciprocating piston machine according to claim 3, wherein the cross-sectional reduction (9) ranges from 0.6 to 0.8 in reference to a diameter of the deformable membrane area (M).

6. A reciprocating piston machine according to claim 1, wherein the reciprocating piston machine comprises a membrane pump.

7. A reciprocating piston machine according to claim 1, wherein the working membrane of the membrane pump is a molded membrane or a flat membrane.

8. A working membrane or auxiliary membrane for a reciprocating piston machine, which is designed according to claim 1.